EP0568271B1 - Câbles d'acier pour le renforcement des articles en caoutchouc et des bandages pneumatiques radiaux - Google Patents
Câbles d'acier pour le renforcement des articles en caoutchouc et des bandages pneumatiques radiaux Download PDFInfo
- Publication number
- EP0568271B1 EP0568271B1 EP19930303148 EP93303148A EP0568271B1 EP 0568271 B1 EP0568271 B1 EP 0568271B1 EP 19930303148 EP19930303148 EP 19930303148 EP 93303148 A EP93303148 A EP 93303148A EP 0568271 B1 EP0568271 B1 EP 0568271B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- steel
- cord
- filament
- wrap
- sheath layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910000831 Steel Inorganic materials 0.000 title claims description 155
- 239000010959 steel Substances 0.000 title claims description 155
- 230000002787 reinforcement Effects 0.000 title claims description 5
- 239000011324 bead Substances 0.000 claims description 2
- 230000000052 comparative effect Effects 0.000 description 16
- 238000005452 bending Methods 0.000 description 12
- 230000003247 decreasing effect Effects 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 3
- 230000000452 restraining effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
- D07B1/062—Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the strand configuration
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
- D07B1/062—Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the strand configuration
- D07B1/0626—Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the strand configuration the reinforcing cords consisting of three core wires or filaments and at least one layer of outer wires or filaments, i.e. a 3+N configuration
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
- D07B1/062—Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the strand configuration
- D07B1/0633—Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the strand configuration having a multiple-layer configuration
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2023—Strands with core
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2024—Strands twisted
- D07B2201/2029—Open winding
- D07B2201/2031—Different twist pitch
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2024—Strands twisted
- D07B2201/2029—Open winding
- D07B2201/2031—Different twist pitch
- D07B2201/2032—Different twist pitch compared with the core
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2095—Auxiliary components, e.g. electric conductors or light guides
- D07B2201/2097—Binding wires
- D07B2201/2098—Binding wires characterized by special properties or the arrangements of the binding wire
Definitions
- This invention relates to steel cords used as a reinforcement for rubber articles such as pneumatic tires, industrial belts and the like as well as a pneumatic radial tire comprising a carcass ply comprised of such steel cords and having improved durability.
- tires are well-known.
- tires for trucks and buses or for light trucks generally comprise a carcass ply using cords of two or three layer construction.
- the tensile load of the steel cord lowers during the running of the tire because the sectional area of steel filaments constituting the steel cord is decreased by fretting.
- the decrease of sectional area in some filaments constituting the steel cord becomes conspicuous, such filaments are apt to undergo breakage as a result of tensile shock or repetitive bending. Once these filaments are broken, tensile stress in the other filaments increases to promote fatigue breakage of the cord. Therefore, in order to increase the durability of the cord, it is required to avoid a part of the steel filaments constituting the steel cord becoming prematurely broken as compared with the remaining steel filaments, and it is desirable that the tensile loads of all filaments in the cord are equally lowered.
- the present inventor has made studies with respect to steel cords formed by spirally winding a wrap steel filament around a steel cord of layer twisting structure for stably preventing the lowering of tensile load in the steel filaments (filament diameter: 0.15-0.25 mm) constituting the steel cord used in a carcass ply during the running of a tire, and found that the lowering of tensile load in the steel filaments constituting the outermost layer of the steel cord is extremely large and that a main factor in the lowering of tensile load is a fretting phenomenon with the wrap filament.
- the inventor has made studies with respect to steel cords formed by removing the wrap filament, which is the main factor in the lowering of tensile load, for preventing the occurrence of fretting around the wrap filament, and confirmed that the fretting is certainly removed to control the lowering of tensile load of the steel filament, but the restraining property of the cord is poor due to the absence of the wrap filament and furthermore when the cord is excessively bent, the steel filaments constituting the cord are scattered and finally broken when abnormal force is applied to the steel filaments. In the latter case, the life at break of the cord is largely decreased as compared with the cord stabilized by wrapping the cord with the wrap filament. As a result, in order to prevent the decrease of the cord life based on the application of extreme bending force, it becomes required to restrain the cord with the steel filament in any form.
- the inventor has made further studies with respect to the steel cord of layer twisting structure and discovered that it is advantageous to prevent the lowering of tensile load in the steel filaments of the outermost layer by controlling the application of abnormal force to the steel filament while maintaining the restraint of the filaments constituting the cord when a large bending force is applied to the cord and mitigating the fretting between the wrap filament and the steel filaments constituting the outermost layer of the cord, and as a result the invention has been accomplished.
- a steel cord for the reinforcement of rubber articles formed by twisting 1 to 4 steel filaments as a core and at least one sheath layer comprised of a plurality of steel filaments arranged around the core, provided that the twisting pitch of at least one sheath layer is different from that of a remaining sheath layer adjacent thereto or that of the core, and wherein wrap steel filament is spirally wound around a sheath layer located at an outermost side of the steel cord in the same twisting direction as in one said sheath layer.
- a pneumatic radial tire comprising a carcass ply of a radial structure toroidally extending between a pair of bead portions and containing steel cords therein, said steel cord being formed by twisting 1 to 4 steel filaments as a core and at least one sheath layer comprised of a plurality of steel filaments arranged around the core, provided that the twisting pitch of at least one sheath layer is different from that of a remaining sheath layer adjacent thereto or that of the core, and wherein a wrap steel filament is spirally wound around a sheath layer located at an outermost side of the steel cord in the same twisting direction as in the said sheath layer.
- the wrap steel filament is wound around the outermost sheath layer at a twisting pitch of 2-6 mm.
- the resistance to corrosion fatigue is improved and also the lowering of tensile load of the cord due to fretting between the outermost sheath layer and the wrap steel filament can be controlled while maintaining the restraint of the steel filaments in the cord.
- Figs. 1 and 2 are sectionally shown embodiments of steel cord for the reinforcement of rubber articles according to the invention having layer twisting structures of 3+9+1 and 1+6+12+1, respectively.
- numeral 1 is a core comprised of one or three steel filaments
- numeral 2 is a sheath layer comprised of a plurality of steel filaments arranged adjacent to each other around the core 1.
- the sheath layer 2 is comprised of nine steel filaments in Fig. 1 and six steel filaments in Fig. 2.
- a second sheath layer 3 comprised of twelve steel filaments is arranged around the sheath layer 2 in the embodiment of Fig. 2.
- numeral 4 is a wrap steel filament spirally wound around the outermost sheath layer in the same twisting direction as in the outermost sheath layer.
- Fig. 3 is sectionally shown a third embodiment of the steel cord according to the invention having a layer twisting structure of 3+9+15+1, in which a second sheath layer 3 comprised of 15 steel filaments is arranged around a first sheath layer 2 comprised of 9 steel filaments.
- a steel cord having a layer twisting structure of 3+8+13+1 may be used as a modification of this embodiment.
- the non-uniform lowering of tensile load in the steel filaments is due to the fact that the wrap steel filament is twisted in the direction opposite to the twisting direction of the steel filaments in the outermost sheath layer. Since the twisting direction of the wrap steel filament is different from that of the steel filaments in the outermost sheath layer, the contact area therebetween becomes small and the contact pressure per unit area is large.
- torsion is applied to the carcass ply cord at a ground contact portion of the tire in the axial direction of the cord.
- torsional force is applied in a direction opposite to the twisting direction of the steel filaments in the outermost sheath layer, if the twisting direction of the wrap steel filament is opposite to the twisting direction of the steel filaments in the outermost sheath layer, torsional force is created in a direction of tightening the twisting direction of the wrap steel filament and hence a relative movement between the wrap steel filament and the steel filaments in the outermost sheath layer occurs.
- the twisting direction of the spiral wrap steel filament restraining the steel cord of layer twisting structure is made in the same direction as the steel filaments of the outermost sheath layer, whereby the contact area between the steel filaments in the outermost sheath layer and the wrap steel filament is increased and the contact pressure therebetween is decreased. Further, even if torsional force is applied to the cord, the relative movement between the steel filaments in the outermost sheath layer and the wrap steel filament reduces and hence the reduction of sectional area in the steel filaments of the outermost sheath layer and the lowering of tensile load accompanied therewith are controlled.
- the steel filaments are restrained by the wrap steel filament, even when the cord is extremely bent, the steel filaments constituting the cord are not scattered and hence the breaking life of the cord is not lowered even when abnormal force is applied to a part of the steel filaments.
- the filament diameter may be the same or different between the core and the sheath.
- the twisting pitch of the steel filaments in the outermost sheath layer is the same as that of the spiral wrap steel filament, there is caused movement of the wrap steel filament into the outermost sheath layer, so that it is necessary that the twisting pitch of the steel filaments in the outermost sheath layer is different from that of the wrap steel filament.
- the invention is particularly preferable to apply the invention to a steel cord having a layer twisting structure of 3+8+1 in view of the cord durability. That is, when the invention is applied to rubber penetration type cords having a gap between the steel filaments in the sheath layer, if a large bending force is applied to the cord under a low internal pressure, the movement of the steel filaments becomes small because rubber penetrates into the inside of the cord and hence the resistance to cord breaking-up is improved.
- Steel cords are prepared as shown in Table 1 and applied to a carcass ply of a radial tire for trucks and buses having a tire size of 11/70R22.5 14PR at an end count of 22.0 cords/5 cm.
- the fretting depth and cord breakage under large bending force are measured by running such a tire on a drum under the following test conditions:
- steel cord of Comparative Example 1 having a layer twisting structure of 3+9+1 and a wrap steel filament of Z-lay (control)
- steel cord of Comparative Example 2 having a layer twisting structure of 3+9 and no wrap steel filament
- steel cord of Example 1 having a layer twisting structure of 3+9+1 and a wrap steel filament of S-lay according to the invention.
- the measured results are shown in Table 1.
- the steel filaments of the outermost sheath layer corresponding to two cords are taken out from the tire after the running under usual conditions and broken through a tensile test. Then, the broken sections of these filaments are observed by means of a microscope to measure a fretting depth h shown in Fig. 4 when the section of the original steel filament is circle.
- the fretting depth is evaluated by an index value according to the following equation:
- Steel cords are prepared as shown in Table 2 and applied to a carcass ply of a radial tire for trucks and buses having a tire size of 11/70R22.5 14PR at an end count of 20.0 cords/5 cm.
- the fretting depth and cord breakage under large bending force are measured in the same manner as in Example 1 by running such a tire on a drum under the same conditions as in Example 1.
- steel cord of Comparative Example 3 having a layer twisting structure of 1+6+12+1 and a wrap steel filament of Z-lay (control)
- steel cord of Comparative Example 4 having a layer twisting structure of 1+6+12 and no wrap steel filament
- steel cord of Example 2 having a layer twisting structure of 1+6+12+1 and a wrap steel filament of S-lay according to the invention.
- the measured results are shown in Table 2.
- the twisting pitch of the core is considered to be infinite.
- Steel cords are prepared as shown in Table 3 and applied to a carcass ply of a radial tire for trucks and buses having a tire size of 11/70R22.5 14PR at an end count of 19.8 cords/5 cm.
- the fretting depth and cord breakage under large bending force are measured in the same manner as in Example 1 by running such a tire on a drum under the same conditions as in Example 1.
- steel cord of Comparative Example 5 having a layer twisting structure of 3+9+15+1 and a wrap steel filament of S-lay (control)
- steel cord of Comparative Example 6 having a layer twisting structure of 3+9+15 and no wrap steel filament
- steel cord of Example 3 having a layer twisting structure of 3+9+15+1 and a wrap steel filament of Z-lay according to the invention.
- the measured results are shown in Table 3.
- Steel cords are prepared as shown in Table 4 and applied to a carcass ply of a radial tire for trucks and buses having a tire size of 11/70R22.5 14PR at an end count of 31.8 cords/5 cm.
- the fretting depth and cord breakage under large bending force are measured in the same manner as in Example 1 by running such a tire on a drum under the same conditions as in Example 1.
- steel cord of Comparative Example 7 having a layer twisting structure of 3+8+1 and a wrap steel filament of Z-lay (control)
- steel cord of Comparative Example 8 having a layer twisting structure of 3+8 and no wrap steel filament
- steel cord of Example 4 having a layer twisting structure of 3+8+1 and a wrap steel filament of S-lay according to the invention.
- the measured results are shown in Table 4.
- the steel cord according to the invention has such a layer twisting structure that the wrap steel filament is spirally wound around the outermost sheath layer in the same direction as in the steel filaments of the outermost sheath layer.
- the fretting between the steel filaments of the outermost sheath layer and the wrap steel filament is decreased and also the lowering of tensile load in the steel filaments of the cord becomes equal to improve the cord life, so that the tire durability can considerably be improved.
Landscapes
- Ropes Or Cables (AREA)
- Tires In General (AREA)
Claims (4)
- Câblé en acier pour le renforcement d'articles en caoutchouc, formé en torsadant de 1 à 4 filaments en acier comme partie centrale (1) et d'au moins une couche de gainage (2, 3) comprenant plusieurs filaments en acier arrangés autour de la partie centrale, dans lequel le pas de torsion d'au moins une couche de gainage est différent de celui d'une couche de gainage restante adjacente à la première ou de celui de la partie centrale, et dans lequel un filament d'enroulement en acier (4) est enroulé en spirale autour d'une couche de gainage située du côté le plus externe de câblé en acier, caractérisé en ce que ledit filament d'enroulement en acier (4) est enroulé dans la même direction de torsion que ladite couche de gainage.
- Câblé en acier selon la revendication 1, caractérisé en ce que ledit filament d'enroulement en acier (4) est enroulé autour de ladite couche de gainage la plus externe à un pas de torsion de 2-6 mm.
- Câblé en acier selon la revendication 1 ou 2, caractérisé en ce que ledit câblé possède une structure de torsion en couches choisie parmi les types 3+9+1, 3+8+1, 1+6+12+1 et 3+9+15+1.
- Bandage pneumatique radial comprenant une nappe de carcasse de structure radiale s'étendant en forme toroïdale entre une paire de portions de talons et contenant des câblés en acier, caractérisé en ce que ledit câblé en acier est tel que revendiqué dans l'une quelconque des revendications 1 à 3.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP107742/92 | 1992-04-27 | ||
JP10774292 | 1992-04-27 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0568271A1 EP0568271A1 (fr) | 1993-11-03 |
EP0568271B1 true EP0568271B1 (fr) | 1996-06-19 |
Family
ID=14466812
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19930303148 Expired - Lifetime EP0568271B1 (fr) | 1992-04-27 | 1993-04-22 | Câbles d'acier pour le renforcement des articles en caoutchouc et des bandages pneumatiques radiaux |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0568271B1 (fr) |
DE (1) | DE69303222T2 (fr) |
ES (1) | ES2090867T3 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2795751A1 (fr) | 1999-06-29 | 2001-01-05 | Michelin Soc Tech | Cable d'acier multicouches pour carcasse de pneumatique |
FR2833277A1 (fr) * | 2001-12-07 | 2003-06-13 | Michelin Soc Tech | Cable metallique utilisable pour renforcer une armature de carcasse d'un pneumatique et un tel pneumatique |
FR2843361B1 (fr) * | 2002-08-07 | 2005-04-08 | Otico | Cable de renforcement pour chenille souple sans fin |
JP5692749B2 (ja) * | 2011-02-24 | 2015-04-01 | 株式会社ブリヂストン | ゴム物品補強用スチールコードおよびゴム−スチールコード複合体 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB720149A (en) * | 1952-06-17 | 1954-12-15 | Dunlop Rubber Co | Improvements in or relating to pneumatic tyres |
JP2659072B2 (ja) * | 1988-12-16 | 1997-09-30 | 住友電気工業株式会社 | ゴム補強用スチールコード |
JPH0811872B2 (ja) * | 1990-11-29 | 1996-02-07 | 株式会社ブリヂストン | ゴム物品補強用スチールコード及び空気入りラジアルタイヤ |
-
1993
- 1993-04-22 EP EP19930303148 patent/EP0568271B1/fr not_active Expired - Lifetime
- 1993-04-22 DE DE1993603222 patent/DE69303222T2/de not_active Expired - Fee Related
- 1993-04-22 ES ES93303148T patent/ES2090867T3/es not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE69303222D1 (de) | 1996-07-25 |
EP0568271A1 (fr) | 1993-11-03 |
DE69303222T2 (de) | 1996-12-05 |
ES2090867T3 (es) | 1996-10-16 |
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