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EP0010566A1 - Collecting device for flat goods, particularly cards - Google Patents

Collecting device for flat goods, particularly cards Download PDF

Info

Publication number
EP0010566A1
EP0010566A1 EP79100741A EP79100741A EP0010566A1 EP 0010566 A1 EP0010566 A1 EP 0010566A1 EP 79100741 A EP79100741 A EP 79100741A EP 79100741 A EP79100741 A EP 79100741A EP 0010566 A1 EP0010566 A1 EP 0010566A1
Authority
EP
European Patent Office
Prior art keywords
collating device
collecting
goods
collecting member
conveyor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP79100741A
Other languages
German (de)
French (fr)
Other versions
EP0010566B1 (en
Inventor
Jean-Marie De Somer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
"Carta Mundi"
Original Assignee
"Carta Mundi"
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from BE191511A external-priority patent/BE871738A/en
Application filed by "Carta Mundi" filed Critical "Carta Mundi"
Publication of EP0010566A1 publication Critical patent/EP0010566A1/en
Application granted granted Critical
Publication of EP0010566B1 publication Critical patent/EP0010566B1/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/38Delivering or advancing articles from machines; Advancing articles to or into piles by movable piling or advancing arms, frames, plates, or like members with which the articles are maintained in face contact
    • B65H29/40Members rotated about an axis perpendicular to direction of article movement, e.g. star-wheels formed by S-shaped members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • B65H31/30Arrangements for removing completed piles
    • B65H31/3081Arrangements for removing completed piles by acting on edge of the pile for moving it along a surface, e.g. by pushing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H39/00Associating, collating, or gathering articles or webs
    • B65H39/02Associating,collating or gathering articles from several sources
    • B65H39/06Associating,collating or gathering articles from several sources from delivery streams
    • B65H39/065Associating,collating or gathering articles from several sources from delivery streams by collecting in rotary carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/42Piling, depiling, handling piles
    • B65H2301/421Forming a pile
    • B65H2301/4217Forming multiple piles
    • B65H2301/42172Forming multiple piles simultaneously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/60Other elements in face contact with handled material
    • B65H2404/65Other elements in face contact with handled material rotating around an axis parallel to face of material and perpendicular to transport direction, e.g. star wheel
    • B65H2404/653Other elements in face contact with handled material rotating around an axis parallel to face of material and perpendicular to transport direction, e.g. star wheel having 3 or 4 elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/70Other elements in edge contact with handled material, e.g. registering, orientating, guiding devices
    • B65H2404/73Means for sliding the handled material on a surface, e.g. pushers
    • B65H2404/732Means for sliding the handled material on a surface, e.g. pushers in a direction perpendicular to a feeding / delivery direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/70Other elements in edge contact with handled material, e.g. registering, orientating, guiding devices
    • B65H2404/73Means for sliding the handled material on a surface, e.g. pushers
    • B65H2404/733Means for sliding the handled material on a surface, e.g. pushers reciprocating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2405/00Parts for holding the handled material
    • B65H2405/10Cassettes, holders, bins, decks, trays, supports or magazines for sheets stacked substantially horizontally
    • B65H2405/11Parts and details thereof
    • B65H2405/111Bottom
    • B65H2405/1115Bottom with surface inclined, e.g. in width-wise direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • B65H2701/1914Cards, e.g. telephone, credit and identity cards

Definitions

  • the invention relates to a collating device for flat goods, particularly cards, which comprises an endless conveyor with at least one conveying strip for the goods.
  • Conveying strip should be understood here in the largest meaning in such a way that it might mean hereinafter both a perforated or unperforated belt or band and one or more chains.
  • Such devices are notably used for collating playing cards.
  • the cut-out playing cards are located in one or more rows on the top portion of an endless conveying band.
  • the collating device does not allow obtaining separate packages corresponding to a card set ; there is obtained a continuous row of vertically piled cards which have then to be distributed manually in packages corresponding to a set.
  • a second drawback lies in the collating occuring with a limited speed so that the manufacturing speed is not only limited by a linear speed not to be exceeded when cutting, but also due to the collating operation.
  • the invention has now for object to obviate these drawbacks and to provide a collating device for flat goods, particularly cards, which can operate very fast and whereby the goods are collected in small groups of a well-determined number and according to a well-determined sequence.
  • the collating device comprises at least one collecting member which is mounted facing the one end of the endless conveying strip, to collect the goods to be collated which are fed along the top side of said conveying strip, said collecting member having one portion which forms at least during the collecting of goods, a stop therefor and one portion that stands on the preceding portion and forms relative to the top side of the corresponding conveying strip, an angle to the movement direction of said top side and has a free end which lies at another level than said top side, to cause the goods fed on said top side to tilt around an axis lying cross-wise to the movement direction thereof.
  • the collecting member comprises a clamping mechanism to retain the goods collected against the stop-forming portion, at least temporarily against the other portion.
  • that collecting member portion which makes an angle at least during the collecting of goods, to the movement direction of the conveying strip top side depends at least during said collecting, slantingly from said top side and said portion lies with a free end thereof above the end of the conveying device.
  • the collating device comprises a plurality of endless conveying strips running in parallel relationship, for a plurality of goods rows, and facing the one end of each such strips lies at least during the collecting of goods, a collecting member.
  • the collecting member is so arranged as to be swingable facing the one end of the conveying strip and the collating device comprises means to swing said collecting member at intervals and to retain same in position facing the one end of the conveying strip when collecting.
  • the collating device comprises a second endless conveying device which is arranged below the collecting member to collect the series of goods collected by said member, and means to drive said second conveying device.
  • the collating device as shown in the figures comprises an endless feed conveyor 1 which comprises various perforated suction belts 2 for the playing cards 3 to be collated.
  • the suction belts 2 run with the topmost portion thereof horizontal in parallel relationship with one another. The movement direction of said top portion is shown by arrow 8 in figure 1.
  • All of the suction belts 2 run at both ends of the conveying device 1, over wheels 4.
  • said wheels 4 of the suction belts 2 are each supported separately in an auxiliary frame 5 of their own.
  • the wheels 4 are arranged on one and the same shaft which is driven preferably inter reminderly, by a motor not shown in the figures.
  • the topmost portion of each one of said suction wheels 2 runs over a tube-like vacuum chamber 6.
  • the various vacuum chambers 6 are connected through flexible hoses 7 to a vacuum pump not shown in the figures.
  • the vacuum chambers 6 are mounted on the auxiliary frame 5 which belongs to the corresponding suction belt 2.
  • the complete vacuum feed conveyor 1 can be so mounted as to be vertically reciprocable on a main frame not shown in the drawings. This is for example the case when said feed conveyor 1 is part of a collecting and collating device which connects to a discharge device which pushes the cards 3 from top to bottom through a frame, said discharge device connecting in turn to a stamping machine which stamps the cards 3in a single operation from a sheet.
  • the feed conveyor 1 lies in the topmost position thereof and against the discharge punch in such a way that the discharged cards 3 are directly positively sucked by the suction belts 2 and consequently always take an accurately determined position in which they remain during the movement thereof.
  • the feed conveyor 1 comprises twelve suction belts 2. At each discharge, eighteen cards 3 are collected on each suction belt 2, said eighteen cards being first collated in a package and afterwards the twelve package have to be collated again into one or more larger packages.
  • the collating device comprises facing the discharge end of each suction belt 2, three collecting members 9 which are rotatable about a horizontal geometric axis which is directed cross-wise to the movement direction of the suction belts 2 as shown by arrow 8.
  • Said three collecting members 9 are made fast to a horizontal shaft 10 which thus runs in the direction of the rotation axis.
  • Said three collecting members 9 are evenly distributed over the circumference of said shaft 10 and they all lie in a plane which is directed at right angle to the rotation axis.
  • the axis is common to all of the series of three collecting members 9 facing the various suction belts 2 in such a way that said shaft 10 thus runs over the whole width below the discharge end of the feed conveyor 1.
  • Said shaft 10 is supported with ends of smaller cross-section 11 in the above-mentioned main frame, not shown in the figures.
  • Each one of said collecting members 9 comprises two bent fingers 13 of L-shape which lie next to one another along the lengthwise direction of shaft 10, with a spacing which is somewhat larger than the width of the corresponding suction belt 2. Said fingers 13 are however so located that due to the rotation of shaft 10, the revolution direction of which is shown in figure 1 by arrow 12, they move on either side of the corresponding suction belt 2and consequently also of the wheel 4 and the auxiliary frame 5 which supports said belt at the discharge end thereof.
  • the portions 15 of both fingers 13 from a collecting member lie in the latter position whereby they thus lie above the one end of the pertaining suction belt 2, at an angle to the topmost portion of said suction belt 2. Said portions 15 run downwards away from said end. In the above-mentioned position, whereby the collecting member 9 stands still for a time to collect cards 3, that end removed from portion 14 of said portion 15 still lies some distance above the top side of suction belt 2.
  • the first card 3 which is fed after the collecting member 9 has reached its position, by a suction belt 2 will engage the portions 15 of both fingers 13 from that collecting member 9 pertaining to the suction belt and is forced by said portions 15 to make an angle to the top side of the suction belt 2. Said card is moved up against portions 14 that section of which projecting outside shaft 10 forms a stop.
  • both portions 14 from a collecting member 9 on the shaft 10 and the location of said shaft 10 relative to the feed conveyor 1 are such that in the above-mentioned position whereby member 9 collects cards, the stop-forming section of portions 14 lies at a distance from the end of suction belt 2 which is shorter than the size of a card 3 as measured along the direction of arrow 8 in such a way that the card 3 as it engages portions 14, still bears with a portion thereof on the end of suction belt 2 and the end thereof removed from portions 14 slants upwards and is raised from the top side of the topmost portion of suction belt 2.
  • a following card 3 which is fed by suction belt 2 will be slipped automatically below said latter-mentioned card 3 whereafter also this card 3 will be forced by portions 15 of member 9 to take a slanting position and to lie against the preceding card 3.
  • a series of cards 3 fed by one suction belt 2 is collated in succession into a small package whereby each time a following card is slipped below a preceding card.
  • the suction belt 2 has consequently a width which is substantially smaller than the size of the cards 3as measured at right angle to the direction of arrow 8.
  • the cards 3 are mostly laid with the cross-wise direction thereof along the movement direction of suction belt 2.
  • each collecting member 9 further comprises a clamping mechanism which is shown generally in 16.
  • Said clamping mechanism comprises for each finger 13 of the collecting member 9, a spring wire which is fast to portion 14 and which extends along portion 15 of finger 13.
  • Said conveyor 17 comprises for each suction belt 2 of the feed conveyor 1, a pair of endless chains 18 between which are secured small boxes formed by a bottom 20 and two walls 21 standing thereon.
  • the walls 21 are directed outwards relative to the conveyor 17 and stand cross-wise to the endless chains 18.
  • the boxes 20, 21 are consequently open sideways relative to the lenghtwise direction of the chains 18.
  • the boxes 20, 21 are secured with the bottom 20 thereof through hinges 19 to the links of the chains 18.
  • Said endless chains 18 from each pair each run at both ends of the conveyor 17 over a chain wheel 22 which is made fast by means of circlips 23 to a shaft 24.
  • Said shaft 24 on which all of the chain wheels 22 at the one end of conveyor 17 are mounted, is supported with both ends thereof in a frame 25 which may actually be integral with the above-mentioned main frame (not shown) wherein the shaft 10 is supported.
  • the shaft 24 at each end of conveyor 17 runs in parallel relationship with said shaft 10 whereby the one shaft 24 is located below said shaft 10.
  • the topmost portion of the chains 18 moves horizontally, away from the latter-mentioned shaft 24 along the same direction as the topmost portion of suction belt 2.
  • the movement direction of the chains 18 and thus also of the boxes 20, 21 mounted thereon is shown in figure 2 by arrow 26.
  • the topmost portion of the endless conveyor 17 is thus comprised of as many rows of boxes 20, 21 running along the movement direction of the chains 18 as there are suction belts 2, whereby each row is located below a suction belt 2 and runs furhter way along the same direction as the suction belt 2.
  • the collating device comprises twelve suction belts 2, it does also comprise twelve rows of small boxes 20, 21. Said boxes 20, 21 from adjacent rows also lie directly next to one another in such a way that columns are thus formed.
  • the number of colums, that is thus the number of boxes 20, 21 present in one row completely on the topmost portion of a pair of endless chains 18, is one more than the number of rows.
  • a package of cards 3from a collecting member 9 is collected in each box 20, 21 of that box column that lies at the end lying below shaft 10 of the topmost portion of endless conveyor 17.
  • the conveyor 17 lies stationary.
  • the card package is pushed away from the portion 15 of both fingers 13 from a collecting member 9, through a wall 21 of a box 20, 21 proper during a revolution of the collecting member unit.
  • the length of wall 21 is always approximately equal to the width of a suction belt 2 and consequently may fit precisely between both fingers 13 from member 9.
  • portion 15 from a collecting member 9 in the lowermost position thereof is located below the lowermost edge of the back wall 21 of that box 20, 21 which lies precisely below said collecting member 9 at the top side of conveyor 17.
  • Said bringing together occurs by means of fingers 27 which are secured to a bearing plate 28.
  • Said bearing plate 28 runs in parallel relationship above the topmost portion of endless conveyor 17 and is alternately movable at right angle to the movement direction of said topmost portion as shown by arrow 26.
  • Said bearing plate 28 lies with both sides thereof which are directed at right angle to the movement direction therereof, slidingly on two shafts 29 which are thus directed along the movement direction of the bearing plate 28 and thus run in parallel relationship to shafts 24.
  • Said shafts 29 are fast to the frame 25.
  • the alternating sliding of the bearing plate 28 may be obtained in any known suitable way.
  • the bearing plate 28 may for instance be secured to a tube which fits on a rotating shaft which is provided with a sinusoidal groove, while a pin goes through the tube to enter with one end thereof said groove to thus follow said groove path during the revolution of said shaft.
  • the number of fingers 27 which are fast to the lower side of bearing plate 28 is equal to the number of rows of small boxes 20, 21 but one. All of the fingers 27 lie on one line which lies in diagonal above the topmost portion of the endless conveyor 17. In the rest position a finger lies precisely next to that box 20, 21which lies in the second position as considered along the box movement direction, on the topmost portion of an outermost box row and a following row of boxes 20, 21, directly next to the third box 20, 21 from the latter-mentioned row. The following third finger lies between the latter-mentioned row and the third row of boxes 20, 21, directly next to the fourth box 20, 21 from the latter-mentioned row, etc.
  • the alternating movement of the bearing plate 28 with the fingers 27 is precisely equal to the width of a box row.
  • a finger 27 can push a card package from a box 20, 21 from the first row towards the adjacent box from the following row. None happens during the return movement.
  • the possibility for the fingers 27 to push card packages away from the boxes 20, 21 results from said boxes being open in the movement direction of said fingers 27, that is thus along the width direction of endless conveyor 17, and from said fingers reaching down to the box bottom 20.
  • Said box bottom 20 is provided for this purpose with a groove 30 running along the finger movement direction, in such a way that the lowermost end of a finger running therethrough can surely reach down to below the lower side of the card package laying on said bottom 20.
  • the top side of bottom 20 in all of the boxes 20, 21 slants along the movement direction of the fingers 27, but for groove 30, upwards along the movement direction of the fingers 27 as they take along a card package.
  • the collating device does not have necessarily to collate playing cards, it may also be used to collate beer pads or other flat goods.
  • the number of catch members which are mounted on the shaft should not necessarily be three for each suction belt. One member is already sufficient.
  • the collecting members should not necessarily either be mounted to swing about a horizontal axis. They could also be swingable about a vertical axis and they might even not be swingable at all. In that case where the collecting members are fixed, other means should of course be provided to push the goods collected by the collecting member away therefrom in place of the described means. Such pushing away may for example be performed with a movable punch.
  • That portion of the collecting members which causes the collected members to tilt should not absolutely either run downwards away from the feed conveyor. Said portion might also slant in the other direction.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)
  • Specific Conveyance Elements (AREA)
  • Discharge By Other Means (AREA)
  • Wrappers (AREA)

Abstract

On the end of each suction belt (2) are mounted three collecting members (9) standing on an intermittently- rotating shaft (10) and which are comprised of two L-shaped fingers (13). During the collecting the arm (14) of the fingers (13) forms of stop while the arm (15) causes the cards fed to tilt on the end of the suction belt (2) The cards (3) thus collated are pushed due to the revolution of the members (9) by the walls (21) of boxes mounted on a conveyor (17). Moving fingers (27) collate the packages collected in adjacent box rows.

Description

  • The invention relates to a collating device for flat goods, particularly cards, which comprises an endless conveyor with at least one conveying strip for the goods.
  • "Conveying strip" should be understood here in the largest meaning in such a way that it might mean hereinafter both a perforated or unperforated belt or band and one or more chains.
  • Such devices are notably used for collating playing cards. The cut-out playing cards are located in one or more rows on the top portion of an endless conveying band.
  • First of all the cards from each row should be collected in groups and in the case of playing cards, it is desired that the collected cards lie in the same sequence as the one in which they were fed by the conveying device. In known collating devices of this kind, use is made of slanting chutes with such a construction that the cards which are fed horizontally are tilted to the vertical position, whereby the various chutes open together in such a way that the tilted cards in the various chutes are finally located vertically against one another. The small packages thus formed in sequence are received on a band running cross-wise to the chutes whereby thus the succeeding packages follow one another vertically. Actually those cards which are fed simultaneously in the various rows are first collected and afterwards only the following cards in the rows. While this per se is not a disadvantage, said known devices have however the following drawbacks : the collating device does not allow obtaining separate packages corresponding to a card set ; there is obtained a continuous row of vertically piled cards which have then to be distributed manually in packages corresponding to a set. A second drawback lies in the collating occuring with a limited speed so that the manufacturing speed is not only limited by a linear speed not to be exceeded when cutting, but also due to the collating operation.
  • The invention has now for object to obviate these drawbacks and to provide a collating device for flat goods, particularly cards, which can operate very fast and whereby the goods are collected in small groups of a well-determined number and according to a well-determined sequence.
  • For this purpose the collating device comprises at least one collecting member which is mounted facing the one end of the endless conveying strip, to collect the goods to be collated which are fed along the top side of said conveying strip, said collecting member having one portion which forms at least during the collecting of goods, a stop therefor and one portion that stands on the preceding portion and forms relative to the top side of the corresponding conveying strip, an angle to the movement direction of said top side and has a free end which lies at another level than said top side, to cause the goods fed on said top side to tilt around an axis lying cross-wise to the movement direction thereof.
  • In a particular embodiment of the invention, the collecting member comprises a clamping mechanism to retain the goods collected against the stop-forming portion, at least temporarily against the other portion.
  • In an advantageous embodiment of the invention, that collecting member portion which makes an angle at least during the collecting of goods, to the movement direction of the conveying strip top side, depends at least during said collecting, slantingly from said top side and said portion lies with a free end thereof above the end of the conveying device.
  • In an useful embodiment, the collating device comprises a plurality of endless conveying strips running in parallel relationship, for a plurality of goods rows, and facing the one end of each such strips lies at least during the collecting of goods, a collecting member.
  • In a preferred embodiment of the invention, the collecting member is so arranged as to be swingable facing the one end of the conveying strip and the collating device comprises means to swing said collecting member at intervals and to retain same in position facing the one end of the conveying strip when collecting.
  • In another particular embodiment of the invention, the collating device comprises a second endless conveying device which is arranged below the collecting member to collect the series of goods collected by said member, and means to drive said second conveying device.
  • Other details and features of the invention will stand out from the following description, given by way of non limitative example and with reference to the accompanying drawings, in which :
    • Figure 1 is a side view of a portion of a collating device for playing cards according to the invention, whereby playing cards are shown.
    • Figure 2 is a side view of another portion of the collating device from figure 1.
    • Figure 3 is a cross-section along line III-III in figure 2.
    • Figure 4 is a top view of a portion of the device shown in figures 1-3.
  • In the various figures, the same reference numerals pertain to similar elements.
  • The collating device as shown in the figures comprises an endless feed conveyor 1 which comprises various perforated suction belts 2 for the playing cards 3 to be collated. The suction belts 2 run with the topmost portion thereof horizontal in parallel relationship with one another. The movement direction of said top portion is shown by arrow 8 in figure 1. All of the suction belts 2run at both ends of the conveying device 1, over wheels 4. At the discharge end of the feed conveyor 1, said wheels 4 of the suction belts 2 are each supported separately in an auxiliary frame 5 of their own. At the other end the wheels 4 are arranged on one and the same shaft which is driven preferably intermettently, by a motor not shown in the figures. The topmost portion of each one of said suction wheels 2 runs over a tube-like vacuum chamber 6. The various vacuum chambers 6 are connected through flexible hoses 7 to a vacuum pump not shown in the figures. The vacuum chambers 6 are mounted on the auxiliary frame 5 which belongs to the corresponding suction belt 2. The complete vacuum feed conveyor 1 can be so mounted as to be vertically reciprocable on a main frame not shown in the drawings. This is for example the case when said feed conveyor 1 is part of a collecting and collating device which connects to a discharge device which pushes the cards 3 from top to bottom through a frame, said discharge device connecting in turn to a stamping machine which stamps the cards 3in a single operation from a sheet. For discharging through the discharge device and in the stopping stage of the platten in said device, the feed conveyor 1 lies in the topmost position thereof and against the discharge punch in such a way that the discharged cards 3 are directly positively sucked by the suction belts 2 and consequently always take an accurately determined position in which they remain during the movement thereof.
  • When the collating device connects to a stamping machine and a discharge device, and when for example four card sets are printed in twelve rows of eighteen cards on one sheet, the feed conveyor 1 comprises twelve suction belts 2. At each discharge, eighteen cards 3 are collected on each suction belt 2, said eighteen cards being first collated in a package and afterwards the twelve package have to be collated again into one or more larger packages.
  • For this purpose the collating device comprises facing the discharge end of each suction belt 2, three collecting members 9 which are rotatable about a horizontal geometric axis which is directed cross-wise to the movement direction of the suction belts 2 as shown by arrow 8. Said three collecting members 9 are made fast to a horizontal shaft 10 which thus runs in the direction of the rotation axis. Said three collecting members 9are evenly distributed over the circumference of said shaft 10 and they all lie in a plane which is directed at right angle to the rotation axis. The axis is common to all of the series of three collecting members 9 facing the various suction belts 2 in such a way that said shaft 10 thus runs over the whole width below the discharge end of the feed conveyor 1. Said shaft 10 is supported with ends of smaller cross-section 11 in the above-mentioned main frame, not shown in the figures.
  • Each one of said collecting members 9 comprises two bent fingers 13 of L-shape which lie next to one another along the lengthwise direction of shaft 10, with a spacing which is somewhat larger than the width of the corresponding suction belt 2. Said fingers 13 are however so located that due to the rotation of shaft 10, the revolution direction of which is shown in figure 1 by arrow 12, they move on either side of the corresponding suction belt 2and consequently also of the wheel 4 and the auxiliary frame 5 which supports said belt at the discharge end thereof.
  • It is clear that due to all of the fingers 13 being fast to the same shaft 10 and thus moving together, those two fingers 13 which are part of two adjacent collecting members 9 and move between two adjacent suction belts 2 may be united into a single finger. With a portion 14 each one of both fingers 13 of a collecting member is eccentrically made fast to shaft 10. The other portion 15 at right angle to the above arm of each one of both fingers 13 connects to the one end of portion 14. The portions 15 of all of the fingers 13 of all of the collecting members 9 lie with the free end thereof along the same direction, that is in that direction opposite the revolution direction of shaft 10 as shown by arrow 12. Actually there is obtained some kind of three-armed swastika whereby the cross arms are however not directed radially relative to the center thereof.
  • Both L-shaped fingers 13 from each collecting member 9 thus halved, project over such a distance and at such an angle outside shaft 10 that they project with the portion 15 thereof on either side.of the discharge end of suction belt 2 exactly above the topmost portion of said suction belt 2, at least in the lowermost position of said belt 2 pertaining to member 9 when the suction belt is movable vertically.
  • The rotation of shaft 10 is obtained inter- mitenttently by means of a motor not shown in the figures, whereby during the collating one collecting member facing each suction belt 2 lies every time in a position whereby the portions 15 of the fingers 13 thereof take the above-described position.
  • The portions 15 of both fingers 13 from a collecting member lie in the latter position whereby they thus lie above the one end of the pertaining suction belt 2, at an angle to the topmost portion of said suction belt 2. Said portions 15 run downwards away from said end. In the above-mentioned position, whereby the collecting member 9 stands still for a time to collect cards 3, that end removed from portion 14 of said portion 15 still lies some distance above the top side of suction belt 2.
  • The first card 3 which is fed after the collecting member 9 has reached its position, by a suction belt 2 will engage the portions 15 of both fingers 13 from that collecting member 9 pertaining to the suction belt and is forced by said portions 15 to make an angle to the top side of the suction belt 2. Said card is moved up against portions 14 that section of which projecting outside shaft 10 forms a stop. The arrangement of both portions 14 from a collecting member 9 on the shaft 10 and the location of said shaft 10 relative to the feed conveyor 1 are such that in the above-mentioned position whereby member 9 collects cards, the stop-forming section of portions 14 lies at a distance from the end of suction belt 2 which is shorter than the size of a card 3 as measured along the direction of arrow 8 in such a way that the card 3 as it engages portions 14, still bears with a portion thereof on the end of suction belt 2 and the end thereof removed from portions 14 slants upwards and is raised from the top side of the topmost portion of suction belt 2. A following card 3 which is fed by suction belt 2 will be slipped automatically below said latter-mentioned card 3 whereafter also this card 3 will be forced by portions 15 of member 9 to take a slanting position and to lie against the preceding card 3. In this way a series of cards 3 fed by one suction belt 2 is collated in succession into a small package whereby each time a following card is slipped below a preceding card.
  • It is clear that to be able to cooperate with both fingers 13 from a collecting member 9, those cards 3 which are fed by the pertaining suction belt 2, have to project on either side outside said suction belt 2. The suction belt 2 has consequently a width which is substantially smaller than the size of the cards 3as measured at right angle to the direction of arrow 8. The cards 3 are mostly laid with the cross-wise direction thereof along the movement direction of suction belt 2.
  • In this way there is thus collated in the corner formed between the guide-forming portions 15 and the stop-forming portions 14 of both fingers 13 of the collecting member 9 opposte each suction belt 2, a small package of playing cards 3.
  • To prevent that due notably to the rotation of shaft 10 and collecting member 9, said package should fall down, each collecting member 9 further comprises a clamping mechanism which is shown generally in 16. Said clamping mechanism comprises for each finger 13 of the collecting member 9, a spring wire which is fast to portion 14 and which extends along portion 15 of finger 13.
  • When a large enough number of cards 3 fed on each one of the suction belts 2 has been collated below that collecting member 9 pertaining to each suction belt 2, the shaft 10 swings over such an angle that then a following collecting member 9 takes the position of the preceding member and collates in the way described above a second series of cards 3. While this occurs, the piles of cards 3 remain due to the clamping mechanism 16 on the first-mentioned collecting members 9. When the second series of collecting members 9 has also collated enough cards 3, the shaft 10 swings again whereby now the third series of collecting members 9 is located facing the discharge end of the suction belts 2.
  • Below the complete array of collecting members 9 is arranged a second endless conveyor 17. Said conveyor 17 comprises for each suction belt 2 of the feed conveyor 1, a pair of endless chains 18 between which are secured small boxes formed by a bottom 20 and two walls 21 standing thereon. The walls 21 are directed outwards relative to the conveyor 17 and stand cross-wise to the endless chains 18. The boxes 20, 21 are consequently open sideways relative to the lenghtwise direction of the chains 18. The boxes 20, 21 are secured with the bottom 20 thereof through hinges 19 to the links of the chains 18. Said endless chains 18 from each pair each run at both ends of the conveyor 17 over a chain wheel 22 which is made fast by means of circlips 23 to a shaft 24. Said shaft 24 on which all of the chain wheels 22 at the one end of conveyor 17 are mounted, is supported with both ends thereof in a frame 25 which may actually be integral with the above-mentioned main frame (not shown) wherein the shaft 10 is supported. The shaft 24 at each end of conveyor 17 runs in parallel relationship with said shaft 10 whereby the one shaft 24 is located below said shaft 10. The topmost portion of the chains 18 moves horizontally, away from the latter-mentioned shaft 24 along the same direction as the topmost portion of suction belt 2. The movement direction of the chains 18 and thus also of the boxes 20, 21 mounted thereon is shown in figure 2 by arrow 26.
  • The topmost portion of the endless conveyor 17 is thus comprised of as many rows of boxes 20, 21 running along the movement direction of the chains 18 as there are suction belts 2, whereby each row is located below a suction belt 2 and runs furhter way along the same direction as the suction belt 2. When the collating device comprises twelve suction belts 2, it does also comprise twelve rows of small boxes 20, 21. Said boxes 20, 21 from adjacent rows also lie directly next to one another in such a way that columns are thus formed. The number of colums, that is thus the number of boxes 20, 21 present in one row completely on the topmost portion of a pair of endless chains 18, is one more than the number of rows. When the collating device operates, at each swinging of shaft 10 a package of cards 3from a collecting member 9 is collected in each box 20, 21 of that box column that lies at the end lying below shaft 10 of the topmost portion of endless conveyor 17. During such collecting, the conveyor 17 lies stationary. The card package is pushed away from the portion 15 of both fingers 13 from a collecting member 9, through a wall 21 of a box 20, 21 proper during a revolution of the collecting member unit. The length of wall 21 is always approximately equal to the width of a suction belt 2 and consequently may fit precisely between both fingers 13 from member 9. There appears clearly from figures 1 and 2 that portion 15 from a collecting member 9 in the lowermost position thereof, is located below the lowermost edge of the back wall 21 of that box 20, 21 which lies precisely below said collecting member 9 at the top side of conveyor 17. In this way when the collating device is completely in operation, at each swinging between two stoppings of shaft 10 with the collecting members 9, the card package already collected on a collecting member 9 is pushed into a box 20,21.
  • As soon as each one of said boxes 20, 21 has received a card package, the conveyor is moved over a small distance in such a way that a new column now comes to lie in the location of the preceding column. The card packages from the first column are now brought together step by step between each movement of the endless conveyor 17.
  • Said bringing together occurs by means of fingers 27 which are secured to a bearing plate 28. Said bearing plate 28 runs in parallel relationship above the topmost portion of endless conveyor 17 and is alternately movable at right angle to the movement direction of said topmost portion as shown by arrow 26. Said bearing plate 28 lies with both sides thereof which are directed at right angle to the movement direction therereof, slidingly on two shafts 29 which are thus directed along the movement direction of the bearing plate 28 and thus run in parallel relationship to shafts 24. Said shafts 29 are fast to the frame 25. The alternating sliding of the bearing plate 28 may be obtained in any known suitable way. The bearing plate 28 may for instance be secured to a tube which fits on a rotating shaft which is provided with a sinusoidal groove, while a pin goes through the tube to enter with one end thereof said groove to thus follow said groove path during the revolution of said shaft.
  • The number of fingers 27 which are fast to the lower side of bearing plate 28 is equal to the number of rows of small boxes 20, 21 but one. All of the fingers 27 lie on one line which lies in diagonal above the topmost portion of the endless conveyor 17. In the rest position a finger lies precisely next to that box 20, 21which lies in the second position as considered along the box movement direction, on the topmost portion of an outermost box row and a following row of boxes 20, 21, directly next to the third box 20, 21 from the latter-mentioned row. The following third finger lies between the latter-mentioned row and the third row of boxes 20, 21, directly next to the fourth box 20, 21 from the latter-mentioned row, etc. The alternating movement of the bearing plate 28 with the fingers 27 is precisely equal to the width of a box row. In other words during the forward movement, a finger 27 can push a card package from a box 20, 21 from the first row towards the adjacent box from the following row. Nothing happens during the return movement. The possibility for the fingers 27 to push card packages away from the boxes 20, 21 results from said boxes being open in the movement direction of said fingers 27, that is thus along the width direction of endless conveyor 17, and from said fingers reaching down to the box bottom 20. Said box bottom 20 is provided for this purpose with a groove 30 running along the finger movement direction, in such a way that the lowermost end of a finger running therethrough can surely reach down to below the lower side of the card package laying on said bottom 20.
  • As the various cards should be collated by the fingers 27 with the correct sequence and thus the one package should fall smoothly over the other one, the top side of bottom 20 in all of the boxes 20, 21 slants along the movement direction of the fingers 27, but for groove 30, upwards along the movement direction of the fingers 27 as they take along a card package.
  • The movement of bearing plate 28 together with the fingers 27 occurs every time the endless conveyor 17 stands still. At the first stopping of the endless conveyor 17, all of the boxes 20, 21 in a column lying at the end of the device collect a card package. At the following stopping the card package inside a box 20, 21 lying at the end of said one location-removed column, is displaced by a finger 27 over one row in such a way that said package falls down on that package which is already present in the box from said column lying in the second row. At the following stopping of the endless conveyor 17 the same operation occurs due to the following finger 27. Both latter-mentioned card packages which are already assembled inside a box 20, 21 in the second row, are no brought by the fingers above that package which is already present inside that box 20, 21 which is located in the third row. It is clear that in this way at the discharge end of the endless conveyor 17, all of the card packages which were collected in one column of small boxes 20, 21, in other words all of the cards which Have for instance been stamped from one sheet, are assembled into one large package.
  • It is also clear that with a suitable selection of the number and position of the fingers 27, it is also possible to collate all of the packages which have been collected in one column of boxes 20, 21, into a plurality of smaller packages instead of one large package. When for instance the finger 27 is dispensed with between the third and fourth box row, only those card packages from those boxes 20, 21 lying in one column which are also lying in the first four rows will be collected and there is then obtained at the discharge end of the endless conveyor 17 a package formed on the fourth row by four small packages from a box 20, 21.
  • It is thus possible by the suitable selection of the sequence according to which the cards are fed by the suction belts 2, which is for example dependent on the way the cards have been printed on the stamped-out sheet, to obtain at the collating device outlet small piles comprising each but one play set wherein moreover the cards are distributed in the desired sequence. The operation is always such that all of the cards fed on one suction belt 2 are first collated in a well-determined sequence and thereafter the small packages already collated by all of the suction belts 2 in a determined sequence are assembled by the endless conveyor 17 and the fingers 27 also according to a well-determined sequence.
  • It must be understood that the invention is in no way limited to the above embodiments and that many changes can be brought therein without departing from the scope of this patent.
  • For instance the collating device does not have necessarily to collate playing cards, it may also be used to collate beer pads or other flat goods.
  • The number of catch members which are mounted on the shaft should not necessarily be three for each suction belt. One member is already sufficient.
  • The collecting members should not necessarily either be mounted to swing about a horizontal axis. They could also be swingable about a vertical axis and they might even not be swingable at all. In that case where the collecting members are fixed, other means should of course be provided to push the goods collected by the collecting member away therefrom in place of the described means. Such pushing away may for example be performed with a movable punch.
  • When the collecting members stand still, are swingable over but a limited angle about a horizontal axis or are swingable about a vertical axis, they do not have absolutely to be divided in two parts, namely two fingers.
  • That portion of the collecting members which causes the collected members to tilt should not absolutely either run downwards away from the feed conveyor. Said portion might also slant in the other direction.

Claims (31)

1. Collating device for flat goods, particularly cards, which comprises an endless conveyor with at least one conveying strip for the goods, said collating device comprising at least one collecting member which is mounted facing the one end of the endless conveying strip, to collect the goods to be collated which are fed along the top side of said conveying strip, said collecting member having one portion which forms at least during the collecting of goods, a stop therefor and one portion that stands on the preceding portion and forms relative to the top side of the corresponding conveying strip, an angle to the movement direction of said top side and has a free end which lies at another level than said top side, to cause the goods fed on said top side to tilt around an axis lying cross-wise to the movement direction thereof.
2. Collating device as defined in claim 1, in which the collecting member comprises a clamping mechanism to retain the goods collected against the stop-forming portion, at least temporarily against the other portion.
3. Collating device as defined in claim 2, in which said clamping mechanism comprises a spring element which is mounted on the one member portion and extends along the portion standing on the stop-forming portion.
4. Collating device as defined in any one of the preceding claims in which both portions of the collecting member are directed at right angle to one another.
5. Collating device as defined in any one of the preceding claims, in which that collecting member portion which makes an angle at least during the collecting of goods, to the movement direction of the conveying strip top side, depends at least during said collecting, slantingly from said top side and said portion lies with a free end thereof above the end of the conveying device.
6. Collating device as defined in claim 5, in which the stop-forming portion of the collecting member liest at least during the collecting operation, at such a distance from the conveyor end that when an object to be collected engages with the slanting of the other portion against said stop-forming portion, said object still bears some distance away from the one outermost edge thereof on the top side of said conveyor and projects with said outermost edge at an angle outside said top side, in such a way that an object fed afterwards can slip below said outermost edge.
7. Collating device as defined in any one of the preceding claims, in which the conveyor comprises a plurality of endless conveying strips running in parallel relationship, for a plurality of goods rows, and facing the one end of each such strips lies at least during the collecting of goods, a collecting member.
8. Collating device as defined in any one of the preceding claims, in which the collecting member is so arranged as to be swingable facing the one end of the conveying strip and the collating device comprises means to swing said collecting member at intervals and to retain same in position facing the one end of the conveying strip when collecting.
9. Collating device as defined in claims 7and 8, in which all of said collecting members are mounted on one and the same shaft.
10. Collating device as defined in any one of claims 8 and 9, in which the collecting member is swingable over 360°.
11. Collating device as defined in any one of claims 8 to 10, in which the collecting member is swingable about a horizontal axis which is directed at right angle to the movement direction of the top side of the corresponding conveying strip.
12. Collating device as defined in any one of the preceding claims, in which the stop-forming portion and that portion standing thereon of the collecting member are divided into two portions which are spaced by a distance which is larger than the end of the corresponding conveying strip, while said conveying strip has a width which is smaller than the width as measured along the same direction, of the goods conveyed thereon, in such a way that said goods project with two ends outside the conveying strip and can be collected with said ends by means of both member portions.
13. Collating device as defined in claims .8 and 12, in which each collecting member comprises two fingers extending into a L-shape which stand on one and the same shaft whereby one and the same finger may be part of two adjacent collecting members.
14. Collating device as defined in any one of the preceding claims, in which means are provided to push the goods collated by the collecting member away from said member.
15. Collating device as defined in claims 8, 12and 14, in which the means for pushing those goods collected by the collecting member away from said member are formed by a stop which fits between both portions of the divided member during the intermittent swinging thereof.
16. Collating device as defined in any one of claims 8 to 11, which comprises for each conveying strip a plurality of collecting members which are so mounted as to be rotatable about the same geometric axis, and means to cause all said members to swing.
17. Collating device as defined in claims 7 and 8, in which the collecting members pertaining to the various conveying strips stand on one and the same shaft and the means for swinging a member are common to all of said members.
18. Collating device as defined in any one of the preceding claims, which comprises a second endless conveying device which is arranged below the collecting member to collect the series of goods collected by said member, and means to drive said second conveying device.
19. Collating device as defined in claim 18, in which said second endless conveyor comprises walls projecting outside which determine compartments wherein fits a series of goods.
20. Collating device as defined in claims 14 and 19, in which the means to drive the second conveyor drive same intermittently in such a way that a compartment stands still whenever a series of goods collected by said collecting member is pushed by those means for pushing the goods away from the member.
21. Collating device as defined in either one of claims 19and 20, in which said second conveyor further comprises between both walls bounding a compartment a bottom wall and the compartments thus form small boxes.
22. Collating device as defined in claims 7 and 19, in which the second endless conveyor is located below all of the collecting members opposite said strips, said second conveyor extending along a direction whereby the top side thereof extends along the lengthwise direction of the topmost portion of said strips, and said second conveyor comprises for each strip a compartment row, said compartments coming to lie in succession below the collecting member which cooperates with said strip.
23. Collating device as defined in claim 22, in which said compartments are open sidewise relative to the movement direction thereof and the collating device further comprises at least one finger and means to move said finger cross-wise to the compartment movement direction, in such a way that said finger collates goods collected in those compartments lying next to one another from different rows.
24. Collating device as defined in claims 21 and 23, in which in the bottom walls of the compartments is provided a groove running cross-wise to the movement direction thereof and through which can move the lowermost end of said finger.
25. Collating device as defined in claim 24, in which the compartment bottom walls slant at the top edge thereof in the same direction cross-wise to the movement direction thereof.
26. Collating device as defined in any one of claims 23 to 25, which comprises a plurality of fingers while the means to move the finger move alternately all of said fingers together over a distance which is equal to the width of a compartment row extending along the compartment movement direction, and whereby at least to a number of columns of adjacent compartment lying cross-wise to said movement direction belongs a finger and the finger from two adjacent columns among said cross-wise columns is moved over a compartment row running along the movement direction.
27. Collating device as defined in claim 15 and any one of claims 19 to 26, in which the stop for pushing goods collected by a collecting member away from said member, is the wall from a compartment.
28. Collating member as defined in any one of the preceding claims, in which the conveying strip is a suction belt which runs over a vacuum chamber provided with openings and means are provided to retain a vacuum inside said chamber.
29. Collating device as defined in any one of the preceding claims, in which the feed conveyor comprises simultaneously the collecting device for a discharge device mounted at the outlet of a stamping machine and discharging from top to bottom, said feed conveyor collecting the goods stamped from a sheet and pushed by said discharge device downwards through a frame.
30. Collating device as defined in claims 28 and 29, in which the feed conveyor is movable up and down in such a way that the topmost portion thereof lies in the highest position thereof during the stationary step of the discharge device platten, against the discharge punch.
31. Collating device as defined in any one of the preceding claims, in which the goods are comprised of playing cards.
EP79100741A 1978-11-03 1979-03-12 Collecting device for flat goods, particularly cards Expired EP0010566B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BE191511 1978-11-03
BE191511A BE871738A (en) 1978-11-03 1978-11-03 COLLECTOR FOR FLAT OBJECTS, ESPECIALLY CARDS.

Publications (2)

Publication Number Publication Date
EP0010566A1 true EP0010566A1 (en) 1980-05-14
EP0010566B1 EP0010566B1 (en) 1982-12-29

Family

ID=3843160

Family Applications (1)

Application Number Title Priority Date Filing Date
EP79100741A Expired EP0010566B1 (en) 1978-11-03 1979-03-12 Collecting device for flat goods, particularly cards

Country Status (14)

Country Link
EP (1) EP0010566B1 (en)
AT (1) AT373845B (en)
BR (1) BR7907137A (en)
CA (1) CA1137128A (en)
DD (1) DD147088A5 (en)
DE (1) DE2964398D1 (en)
DK (1) DK464979A (en)
FI (1) FI66577C (en)
GR (1) GR73599B (en)
HK (1) HK5285A (en)
HU (1) HU182908B (en)
IE (1) IE48862B1 (en)
NO (1) NO147790C (en)
PT (1) PT70403A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1861406A (en) * 1929-10-03 1932-05-31 Camco Machinery Ltd Means for gathering and/or collating sheets of paper, book signatures, or the like
US2879991A (en) * 1953-07-13 1959-03-31 John L Pitner Collocating machines
US3088604A (en) * 1959-05-21 1963-05-07 Bonnierfoeretagen Ab Apparatus for stacking newspapers and the like
US3278179A (en) * 1963-08-01 1966-10-11 Bull Nederland Administratie E Sheet stacking apparatus

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1861406A (en) * 1929-10-03 1932-05-31 Camco Machinery Ltd Means for gathering and/or collating sheets of paper, book signatures, or the like
US2879991A (en) * 1953-07-13 1959-03-31 John L Pitner Collocating machines
US3088604A (en) * 1959-05-21 1963-05-07 Bonnierfoeretagen Ab Apparatus for stacking newspapers and the like
US3278179A (en) * 1963-08-01 1966-10-11 Bull Nederland Administratie E Sheet stacking apparatus

Also Published As

Publication number Publication date
HK5285A (en) 1985-01-25
NO147790B (en) 1983-03-07
NO793533L (en) 1980-05-06
DE2964398D1 (en) 1983-02-03
FI66577C (en) 1984-11-12
IE792079L (en) 1980-05-03
NO147790C (en) 1983-06-15
CA1137128A (en) 1982-12-07
EP0010566B1 (en) 1982-12-29
FI66577B (en) 1984-07-31
FI793391A (en) 1980-05-04
IE48862B1 (en) 1985-05-29
DD147088A5 (en) 1981-03-18
HU182908B (en) 1984-03-28
BR7907137A (en) 1980-07-15
AT373845B (en) 1984-02-27
PT70403A (en) 1979-12-01
ATA703279A (en) 1983-07-15
GR73599B (en) 1984-03-26
DK464979A (en) 1980-05-04

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