DE102016107681A1 - Substance for dissolving corrosion layers - Google Patents
Substance for dissolving corrosion layers Download PDFInfo
- Publication number
- DE102016107681A1 DE102016107681A1 DE102016107681.3A DE102016107681A DE102016107681A1 DE 102016107681 A1 DE102016107681 A1 DE 102016107681A1 DE 102016107681 A DE102016107681 A DE 102016107681A DE 102016107681 A1 DE102016107681 A1 DE 102016107681A1
- Authority
- DE
- Germany
- Prior art keywords
- substance
- solvent
- contained
- nonionic surfactants
- treating objects
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000126 substance Substances 0.000 title claims abstract description 69
- 230000007797 corrosion Effects 0.000 title claims description 14
- 238000005260 corrosion Methods 0.000 title claims description 14
- 239000002904 solvent Substances 0.000 claims abstract description 34
- 239000008139 complexing agent Substances 0.000 claims abstract description 20
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 14
- 229910021645 metal ion Inorganic materials 0.000 claims abstract description 4
- 239000000470 constituent Substances 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 19
- 239000002562 thickening agent Substances 0.000 claims description 18
- 239000004094 surface-active agent Substances 0.000 claims description 12
- 150000002148 esters Chemical class 0.000 claims description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 9
- 150000002191 fatty alcohols Chemical class 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 9
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000003112 inhibitor Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000002798 polar solvent Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 239000003380 propellant Substances 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 4
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims description 4
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 claims description 4
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Classifications
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Abstract
Substanz zur Applikation auf einem Objekt mit einer oberflächlichen Oxidschicht, insbesondere auf einem Verbindungselement, insbesondere auf einem Verbindungselement mit einem Gewinde, aufweisend ein Lösungsmittel, nichtionische Tenside und mindestens einen Komplexbildner für Metallionen.Substance for application to an object with a superficial oxide layer, in particular on a connecting element, in particular on a connecting element with a thread, comprising a solvent, nonionic surfactants and at least one complexing agent for metal ions.
Description
Die Erfindung betrifft eine Substanz zum Lösen von Korrosionsschichten sowie ein Verfahren zur Anwendung dieser Substanz. The invention relates to a substance for dissolving corrosion layers and to a method for using this substance.
Metalle haben die Eigenschaft an ihren Oberflächen zu korrodieren, d.h. die Metalle gehen eine chemische Verbindung mit Sauerstoff aus der Umgebung ein und bilden eine Oxidschicht aus. Bei einer Anzahl von Metallen wie z.B. Zink, Kupfer, Chrom etc. stellt dies kein großes Problem dar, weil die so gebildete Oxidschicht die Oberfläche vom umgebenden Luftsauerstoff abschirmt und eine weitere Korrosion unterbindet. In aller Regel kommt eine Korrosion bei solchen Metallen damit zum Stillstand. Metals have the property of corroding on their surfaces, i. the metals form a chemical compound with oxygen from the environment and form an oxide layer. For a number of metals, e.g. Zinc, copper, chrome, etc., this is not a major problem, because the oxide layer thus formed shields the surface of the surrounding atmospheric oxygen and prevents further corrosion. As a rule, corrosion of such metals comes to a standstill.
Es kann vorkommen, dass eine Oxidschicht die Materialeigenschaften so verändert, dass eine weitere Bearbeitung erschwert wird und daher die Oxidschicht wieder entfernt werden muss, z.B. bei der elektrischen Kontaktierung oder Löten bei Aluminium. It may happen that an oxide layer changes the material properties such that further processing is difficult and therefore the oxide layer must be removed again, e.g. during electrical contacting or soldering with aluminum.
Mit Rost bezeichnet man gemeinhin die Korrosion von Gegenständen aus Metallen, z. B. Rotrost (Eisen), Weißrost (Zink, Aluminium). With rust is commonly called the corrosion of metal objects, eg. As red rust (iron), white rust (zinc, aluminum).
Das Problem ist gerade bei vielen mechanischen Verbindungen mit eisenhaltigen Verbindungselementen besonders gravierend, insbesondere bei Schraubverbindungen, beispielsweise von Schrauben und Muttern. Die Oxidation bewirkt eine Zunahme der Masse und des Volumens und bildet ein lockeres Gefüge geringerer Festigkeit. Wenn solche Schraubverbindungen korrodiert sind, so sind diese an ihren aneinander liegenden Oberflächen aufgeraut und regelrecht miteinander verbacken, bei Bedarf kaum oder nur mit einem hohen Aufwand lösbar. Im Hinblick auf andere Materialien verhindert Rost auch nicht die weitere Oxidation, sondern setzt sich fort und führt daher langfristig zu weitreichenden Schäden. The problem is especially serious in many mechanical connections with ferrous fasteners, especially in screw, for example, screws and nuts. The oxidation causes an increase in mass and volume and forms a loose structure of lesser strength. If such screw joints are corroded, they are roughened on their abutting surfaces and literally baked together, if necessary, or only with great effort solvable. With regard to other materials, rust does not prevent further oxidation, but continues and therefore causes long-term damage.
Um derart oxidierte Oberflächen zu behandeln, haben sich mehrere Methoden etabliert. To treat such oxidized surfaces, several methods have been established.
So kann die Oxidschicht mechanisch durch Bürsten oder Schleifen entfernt werden. Dies setzt einen Zugang zur korrodierten Stelle voraus und das weitere Verfahren ist aufwendig. Thus, the oxide layer can be mechanically removed by brushing or grinding. This requires access to the corroded point and the further process is expensive.
Eine weitere Methode zur Behandlung einer Oxidschicht, insbesondere bei rostigen Oberflächen ist die Applikation von flüssigen Wirksubstanzen, die in geeigneter Weise aufgetragen werden und auf die korrodierte Stelle einwirken. Another method of treating an oxide layer, especially on rusty surfaces, is the application of liquid actives which are suitably applied and act on the corroded site.
Hier unterscheidet man grob zwischen Rostumwandlern, Rostbeizen und Rostlösern. Here one differentiates roughly between rust converters, rust pickling and rust removers.
Rostumwandler sind flüssige Stoffgemische, die durch einen chemischen Umwandlungsprozess den Rost in stabile, nicht-poröse Eisen(III)-oxid-Verbindungen umwandelt. Damit wird die Feuchtigkeitsaufnahme reduziert und die weitere Korrosion unterdrückt. Rostumwandler können aufgrund der meist wässrigen Zusammensetzung über die gegebene Viskosität noch mit geeigneten Mitteln verdickt werden, um die Viskosität heraufzusetzen, so dass die Substanz möglichst nicht wegfließt oder tropft, sondern lang am Objekt an der Problemzone verbleibt und dort einwirkt, um die für die erwünschte Änderung meist erforderliche, längere Zeit zur Verfügung zu haben. Im Falle der Rostumwandlung verbleibt das so behandelte Material auf dem entsprechenden Gegenstand. Dies trägt allerdings zu einem weiteren Dickenaufbau bei, so dass die Problematik einer festsitzenden Gewindeverbindung noch weiter verschärft wird. Rust converters are liquid mixtures that convert the rust into stable, non-porous ferric oxide compounds through a chemical conversion process. This reduces moisture absorption and suppresses further corrosion. Rust converter can be due to the most aqueous composition on the given viscosity still thickened with suitable means to increase the viscosity, so that the substance does not flow away or dripping, but long on the object to the problem zone and there acts to those for the desired Change most needed to have a longer time available. In the case of rust conversion, the material thus treated remains on the corresponding object. However, this contributes to a further thickness structure, so that the problem of a tight threaded connection is further aggravated.
Rostbeizen werden dagegen eingesetzt um den Rost aufzulösen und die blanke Metalloberfläche freizulegen. Im Grundaufbau bestehen diese in der Regel aus organischen und anorganischen Säuren, die jedoch auch das eisenhaltige Grundmaterial angreifen. Für die allgemeine Anwendung auf verrosteten Schraubenverbindungen sind Beizen ebenfalls weniger geeignet, da notwendige Kriecheigenschaften nicht vorhanden sind, um in kleinste Öffnungen ein- oder in kleinste Zwischenräume vordringen zu können. Rust pickles are used to dissolve the rust and expose the bare metal surface. In the basic structure, these usually consist of organic and inorganic acids, which, however, also attack the iron-containing base material. For general application to rusty screw connections pickling are also less suitable because necessary creep properties are not present in order to penetrate into the smallest openings or in the smallest spaces can.
Für festgefressene Schraubverbindungen sind daher Rostlöser am besten geeignet. Handelsübliche Rostlöser werden auf Basis von Kriechölen hergestellt. Diese Öle werden so genannt, da sie sehr niederviskos sind und durch die Kapillarwirkung auch entgegen der Schwerkraft in feinste Öffnungen oder Risse eindringen können. Dabei können sie Feuchtigkeit unterwandern, wobei vorhandene Schmutz- oder Oxidpartikel in der Flüssigkeit dispergiert werden. Häufig enthalten die handelsüblichen Rostlöser Zusätze wie Graphitstaub oder MoS2, um die Schmierwirkung des Öls zu verstärken und auch unter hohem Druck zu gewährleisten. Bei Rostlösern nach dem Stand der Technik wird aufgrund der Zusammensetzung jedoch kaum eine Verbesserung bei der eigentlichen Loslösung einer Schraubenverbindung erreicht, sondern es wird lediglich der Reibungswert verringert, wenn eine Verbindung bereits gelöst wurde. D.h. erst muss die Kraft zum Lösen der Verbindung aufgebracht werden und erst nach einem ersten minimalen Lösen kann der Rostlöser nach dem Stand der Technik wirken und die weitere Loslösung unterstützen. For seized screw connections rust removers are therefore most suitable. Commercially available rust removers are produced on the basis of creep oils. These oils are so called because they are very low viscosity and can penetrate by capillary action against gravity in the finest openings or cracks. They can infiltrate moisture, whereby existing dirt or oxide particles are dispersed in the liquid. Frequently, the commercially available rust removers contain additives such as graphite dust or MoS 2 in order to increase the lubricating effect of the oil and also to ensure it under high pressure. However, with rust removers of the prior art, the composition is hardly improved because of the composition achieved in the actual disengagement of a screw connection, but it is only the friction value is reduced when a connection has already been solved. That is, first the force must be applied to release the connection and only after a first minimal release of the rust remover can act according to the prior art and support further detachment.
Ein Beispiel für Rostlöser nach dem Stand der Technik wird in
Dadurch, dass die handelsüblichen Rostlöser durch das verwendete Mineralöl niederviskos sind, verfügen sie über eine gewünschte Kriechfähigkeit, um beim Einsatz in der Praxis in kleinste Zwischenräume eindringen zu können. Nachteilig daran ist aber, dass ein solcher Rostlöser gerade durch diese Eigenschaft nach dem Auftragen auch wieder schnell wegläuft oder abtropft. Dies führt dazu, dass die Substanz in der Problemzone nicht mehr ausreichend vorhanden ist und dort nicht mehr oder nur ungenügend wirken kann. The fact that the commercial rust remover are low viscosity by the mineral oil used, they have a desired creep to penetrate in use in practice in the smallest gaps. The disadvantage of this is that such a rust remover just by this property after application also runs away quickly or drips off. As a result, the substance in the problem zone is no longer sufficiently available and can no longer act there or only insufficiently.
Die abfließende oder abtropfende Flüssigkeit verunreinigt andere Bereiche und kann letztendlich bei Kontakt mit dem Anwender die Gesundheit gefährden oder ein Unfallrisiko darstellen. Eine Anwendung über Kopf ist somit nur schwer durchzuführen. The effluent or dripping liquid contaminates other areas and can ultimately endanger the health or pose a risk of accident upon contact with the user. An overhead application is therefore difficult to perform.
Eine Erhöhung der Viskosität einer derartigen nicht-wässrigen Zusammensetzung mit Hilfe von Verdickungsmitteln z.B. mit langkettigen Polymeren (unter anderem Polyolefine (PAO)) führt zu einer gleichzeitigen Reduktion der Kriechfähigkeit. Damit kann das Produkt gerade nicht mehr in die kleinsten Zwischenräume eindringen und ist somit nicht in den entscheidenden Bereichen wirksam. An increase in the viscosity of such a non-aqueous composition by means of thickening agents, e.g. with long-chain polymers (including polyolefins (PAO)) leads to a simultaneous reduction of creep. This means that the product can no longer penetrate into the smallest gaps and is thus not effective in the critical areas.
Aufgabe der Erfindung ist es also, eine verbesserte Substanz zur Behandlung von Oxidschichten sowie ein Verfahren zur Anwendung einer solchen Substanz zur Verfügung zu stellen. The object of the invention is thus to provide an improved substance for the treatment of oxide layers and a method for the use of such a substance.
Die der Erfindung zugrundeliegende Aufgabe wird mit den Merkmalen der unabhängigen Patentansprüche gelöst. Ausführungsformen der Erfindung sind in den abhängigen Patentansprüchen angegeben. The problem underlying the invention is solved by the features of the independent claims. Embodiments of the invention are indicated in the dependent claims.
Erfindungsgemäß vorgesehen ist eine Substanz zur Applikation auf einem Objekt mit einer oberflächlichen Oxidschicht aufweisend ein Lösungsmittel, nichtionische Tenside und mindestens einen Komplexbildner für Metallionen, z.B. Eisen. The invention provides a substance for application to an object with a surface oxide layer comprising a solvent, nonionic surfactants and at least one complexing agent for metal ions, e.g. Iron.
Der Vorteil dieser Substanz ist eine von Mineralöl und in seiner Ausgangsversion auch von Säuren frei gehaltene Substanz, mit der Metalloxide, hauptsächlich Eisenoxid (Rost) oder Aluminiumoxid per chemischer Reaktion in entsprechende Metallkomplexe umgewandelt werden. Das so behandelte Metalloxid wird bzw. die gebildeten Komplexe werden dabei vom Untergrund gelöst, die Oxidschicht wird zumindest teilweise entfernt. Wird die Substanz zum Lösen einer Schraubverbindung benutzt, so wird das Lösen der aneinander festkorrodierten Oberflächenschichten aktiv unterstützt. Die Kriechfähigkeit der Substanz wird mittels der enthaltenen nichtionischen Tenside bzw. Seifen gewährleistet, die zudem die primär voneinander gelösten Teile bei der weiteren Trennung schmieren und so den Löseprozess weiter unterstützen. The advantage of this substance is one of mineral oil and in its initial version also kept free of acids substance with the metal oxides, mainly iron oxide (rust) or alumina are converted by chemical reaction into corresponding metal complexes. The metal oxide thus treated or the complexes formed are thereby dissolved from the substrate, the oxide layer is at least partially removed. If the substance is used for loosening a screw connection, the release of the firmly corroded surface layers is actively supported. The creeping ability of the substance is ensured by means of the contained nonionic surfactants or soaps, which also lubricate the parts which are primarily dissolved from one another during the further separation and thus further support the dissolving process.
In Weiterbildung der Erfindung ist vorgesehen, dass 50–90 wt%, bevorzugt 70–90 wt% Lösungsmittel enthalten sind. In a further development of the invention it is provided that 50-90 wt%, preferably 70-90 wt% solvent are included.
Die Angabe wt% steht dabei für Gewichtsprozent, also den prozentualen Anteil des Bestandteils seines Gewichts am Gesamtgewicht der Substanz. The expression wt% stands for weight percent, ie the percentage of the component of its weight in the total weight of the substance.
In Weiterbildung der Erfindung ist das Lösungsmittel ein polares Lösungsmittel. In a further development of the invention, the solvent is a polar solvent.
In nochmaliger Weiterbildung der Erfindung ist vorgesehen, dass das Lösungsmittel Wasser, Alkohol, Ester, Ether oder ein sonstiges, polares Lösungsmittel enthält, oder dass das Lösungsmittel aus einem oder mehreren dieser Stoffe gebildet ist. In a further development of the invention, it is provided that the solvent contains water, alcohol, ester, ether or another, polar solvent, or that the solvent is formed from one or more of these substances.
Besonders vorteilhaft ist, dass der Alkohol aus Methanol, Ethanol, Propan-1-ol, Butan-1-ol, Pentan-1-ol, Heptan-1-ol, und / oder aus deren Homologe Propan-2-ol, Butan-2-ol, 2-Methylpropan-1-ol, 2-Methylpropan-2-ol, Pentan-2-ol, Ethan-1,2-diol, Propan-1,2-diol, Propan-1,3-diol, Butan-1,2-diol, Butan-1,3-diol, Butan-1,4-diol oder Butan-2,3-diol und / oder aus weiteren, nach dem Stand der Technik üblichen Alkoholen besteht. It is particularly advantageous that the alcohol from methanol, ethanol, propan-1-ol, butan-1-ol, pentan-1-ol, heptan-1-ol, and / or from their homologues propan-2-ol, butane 2-ol, 2-methylpropan-1-ol, 2-methylpropan-2-ol, pentan-2-ol, ethane-1,2-diol, propane-1,2-diol, propane-1,3-diol, Butane-1,2-diol, butane-1,3-diol, butane-1,4-diol or butane-2,3-diol and / or other, conventional in the art alcohols.
Besonders vorteilhaft ist, dass der Ester aus Essigsäure-, Stearinsäure-, Palmitinsäure- oder Ölsäureester und / oder aus weiteren, nach dem Stand der Technik üblichen Estern besteht. It is particularly advantageous that the ester consists of acetic acid, stearic acid, palmitic acid or oleic acid esters and / or of further conventional esters according to the prior art.
Besonders vorteilhaft ist, dass der Ether aus Diethylether, Dihexylether, Dioctylether, Didecylether, Tetrahydrofuran, 1,4-Dioxan, Oxetan, Tetrahydropyran oder Methylal, und / oder aus weiteren, nach dem Stand der Technik üblichen Ethern besteht. It is particularly advantageous that the ether consists of diethyl ether, dihexyl ether, dioctyl ether, didecyl ether, tetrahydrofuran, 1,4-dioxane, oxetane, tetrahydropyran or methylal, and / or other, customary according to the prior art ethers.
Besonders vorteilhaft ist, dass ein sonstiges polares Lösungsmittel Dimethylsulfoxid und / oder Propylencarbonat enthält und / oder aus weiteren, nach dem Stand der Technik üblichen polaren Lösungsmitteln besteht. It is particularly advantageous that another polar solvent contains dimethyl sulfoxide and / or propylene carbonate and / or consists of other conventional polar solvents according to the prior art.
In Weiterbildung der Erfindung wird vorgeschlagen, dass 0,1–5 wt%, bevorzugt 0,1–1,0 wt% nichtionische Tenside enthalten sind. In a further development of the invention, it is proposed that 0.1-5% by weight, preferably 0.1-1.0% by weight, of nonionic surfactants are contained.
Vorteilhaft ist, dass die nichtionischen Tenside fettalkoholbasierte Tenside, Fettalkohol-Ethoxlate und -Propoxylate oder Fettalkohol-Polyglucoside enthalten oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet sind. It is advantageous that the nonionic surfactants contain fatty alcohol-based surfactants, fatty alcohol ethoxlates and propoxylates or fatty alcohol polyglucosides or are formed from one or more of these or chemically comparable constituents.
Tenside bzw. Seifen verleihen dem Rostlöser eine hervorragende Kriechfähigkeit und Schmierfähigkeit, so dass das Lösungsmittel und weitere Funktionsbeimengungen, insbesondere der Komplexbildner in kleinste Zwischenräume eindringen kann. Weiter können die Reibungskräfte zwischen den Oberflächen als solches sowie zwischen Partikeln aus Schmutz bzw. Rost oder aus vom Untergrund gelöster Komplexe durch die Schmierung signifikant herabgesetzt werden. Surfactants or soaps give the rust remover an excellent creep and lubricity, so that the solvent and other functional admixtures, in particular the complexing agent can penetrate into the smallest gaps. Furthermore, the friction forces between the surfaces as such and between particles of dirt or rust or of complexes dissolved from the substrate can be significantly reduced by the lubrication.
Vorteilhaft ist, dass die fettalkoholbasierten Tenside auf 1-Hexanol, 1-Heptanol, 1-Octanol, 1-Decanol, 1-Dodecanol (Laurylalkohol), 1-Tetradecanol (Myristylalkohol), 1-Hexadecanol (Cetylalkohol), 1-Heptadecanol (Margarylalkohol), 1-Octadecanol (Stearylalkohol), 1-Eicosanol (Arachidylalhohol), 1-Docosanol (Behenylalkohol), 1-Tetracosanol (Lignocerylalkohol), 1-Hexacosanol (Cerylalkohol), 1-Octacosanol (Montanylalkohol), 1-Triacontanol (Melissylalkohol), cis-9-Hexadecen-1-ol (Palmitoleylalkohol), cis-9-Octadecen-1-ol (Oleylalkohol), trans-9-Octadecen-1-ol (Elaidylalkohol), cis-11-Octadecen-1-ol oder 6,9,12-Octadecatrien-1-ol (γ-Linolenylalkohol) basieren. It is advantageous that the fatty alcohol-based surfactants are based on 1-hexanol, 1-heptanol, 1-octanol, 1-decanol, 1-dodecanol (lauryl alcohol), 1-tetradecanol (myristyl alcohol), 1-hexadecanol (cetyl alcohol), 1-heptadecanol (margaryl alcohol ), 1-octadecanol (stearyl alcohol), 1-eicosanol (arachidyl alcohol), 1-docosanol (behenyl alcohol), 1-tetracosanol (lignoceryl alcohol), 1-hexacosanol (ceryl alcohol), 1-octacosanol (montanyl alcohol), 1-triacontanol (melissyl alcohol). , cis-9-hexadecen-1-ol (palmitoleyl alcohol), cis-9-octadecen-1-ol (oleyl alcohol), trans-9-octadecen-1-ol (elaidyl alcohol), cis-11-octadecen-1-ol or 6,9,12-octadecatrien-1-ol (γ-linolenyl alcohol).
Besonders Vorteilhaft ist, dass die Fettalkohol-Ethoxlate und -Propoxylate aus Polyoxyethylen (4) octylether, Polyoxyethylen (9) decylether, Polyoxyethylen (23) laurylether, Polyoxypropylen (9) laurylether, Polyoxyethylen (10) cetylether, Polyoxypropylen (10) cetylether, Polyoxyethylen (10) stearylether, Polyoxyethylen (20) oleylether oder Polyoxyethylen (10) tridecylether oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet sind. It is particularly advantageous that the fatty alcohol ethoxylates and propoxylates of polyoxyethylene (4) octyl ether, polyoxyethylene (9) decyl ether, polyoxyethylene (23) lauryl ether, polyoxypropylene (9) lauryl ether, polyoxyethylene (10) cetyl ether, polyoxypropylene (10) cetyl ether, polyoxyethylene (10) stearyl ethers, polyoxyethylene (20) oleyl ethers or polyoxyethylene (10) tridecyl ethers or are formed from one or more of these or chemically comparable constituents.
Besonders Vorteilhaft ist, dass die Fettalkohol Polyglukoside Hexyl-, Heptyl-, Octyl-, Nonyl-, Decyl-, Dodecyl-, Hexadecyl- oder Octadecyl-Polyglukoside enthalten oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet sind. So können auch andere, hier nicht aufgezählte nichtionische Tenside eingesetzt werden. It is particularly advantageous that the fatty alcohol polyglucosides hexyl, heptyl, octyl, nonyl, decyl, dodecyl, hexadecyl or octadecyl polyglucosides contain or are formed from one or more of these or chemically comparable components. Thus, other, not listed here nonionic surfactants can be used.
In Weiterbildung der Erfindung wird vorgeschlagen, dass 2–30 wt%, bevorzugt 5–20 wt% Komplexbildner enthalten ist. In a further development of the invention it is proposed that 2-30 wt%, preferably 5-20 wt% complexing agent is included.
Bevorzugt ist, dass der Komplexbildner aus einer Hydroxycarbonsäuren oder deren Ester, Keto-Carbonsäuren oder deren Ester, Diketone, Amine oder deren Derivate oder aus weiteren Komplexbildner oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet ist. It is preferred that the complexing agent is formed from a hydroxycarboxylic acids or their esters, keto-carboxylic acids or their esters, diketones, amines or derivatives thereof or from further complexing agents or from one or more of these or chemically comparable constituents.
Besonders Vorteilhaft ist, dass die Hydroxycarbonsäure, aus Weinsäure, Tartronsäure, Milchsäure, Mandelsäure, Iso-Zitronensäure, Glycolsäure, Zitronensäure, Äpfelsäure, Beta-Hydroxybuttersäure, Mevalonsäure, Gallusssäure, Saliyclsäure oder 4-Hydroxybutansäureoder oder deren jeweilige Ester oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet ist. Particularly advantageous is that the hydroxycarboxylic acid, from tartaric acid, tartronic acid, lactic acid, mandelic acid, iso-citric acid, glycolic acid, citric acid, malic acid, beta-hydroxybutyric acid, mevalonic acid, gallic acid, salicylic acid or 4-hydroxybutanoic acid or their respective esters or one or more of these or chemically comparable constituents.
Besonders Vorteilhaft ist, dass die Ketocarbonsäure aus Acetessigsäure, Brenztraubensäure, Mesoxalsäureoder Oxalsäure oder deren jeweilige Ester oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet ist. It is particularly advantageous that the ketocarboxylic acid is formed from acetoacetic acid, pyruvic acid, mesoxalic acid or oxalic acid or their respective esters or from one or more of these or chemically comparable constituents.
Besonders Vorteilhaft ist, dass die Diketonen aus 2,3-Butandion, 2,4-Pentandion, 2,5-Hexandion, 2,6-Heptandion, 2,7-Octandion oder 2,8-Nonandionoder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet sind. It is particularly advantageous that the diketones of 2,3-butanedione, 2,4-pentanedione, 2,5-hexanedione, 2,6-heptanedione, 2,7-octanedione or 2,8-nonanedione or one or more of these or chemical comparable components are formed.
Besonders Vorteilhaft ist, dass die Amine aus Ethylendiamin, Diethylentriamin, Triethylentetramin, Triaminotriethylamin, Bis(salicyliden)ethylendiamin, Ethylendiamin, 2-(2-Aminoethylamino)ethanol, Diethylentriamin, Iminodiacetat, Triethylentetramin, Triaminotriethylamin, Nitrilotriacetat, Bis(salicyliden)ethylendiamin, Ethylendiaminotriacetat, Ethylendiamintetraacetat, Diethylentriaminpentaacetat, 1,4,7,10-Tetraazacyclododecan-1,4,7,10-tetraacetat, 2,2'-Bipyridin, 1,10-Phenanthrolin, Dimethylglyoxim oder 8-Hydroxychinolin oder aus den jeweiligen Derivaten oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet sind. It is particularly advantageous that the amines of ethylenediamine, diethylenetriamine, triethylenetetramine, triaminotriethylamine, bis (salicylidene) ethylenediamine, ethylenediamine, 2- (2-aminoethylamino) ethanol, diethylenetriamine, iminodiacetate, triethylenetetramine, triaminotriethylamine, nitrilotriacetate, bis (salicylidene) ethylenediamine, ethylenediaminotriacetat , Ethylenediaminetetraacetate, diethylenetriamine pentaacetate, 1,4,7,10-tetraazacyclododecane-1,4,7,10-tetraacetate, 2,2'-bipyridine, 1,10-phenanthroline, dimethylglyoxime or 8-hydroxyquinoline or from the respective derivatives or from one or more of these or chemically comparable components are formed.
Besonders Vorteilhaft ist, dass die weiteren Komplexbildner Dimercaptobernsteinsäure oder 1,2-Bis(diphenylphosphino)ethan enthalten oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet sind. It is particularly advantageous that the further complexing agents contain dimercaptosuccinic acid or 1,2-bis (diphenylphosphino) ethane or are formed from one or more of these or chemically comparable constituents.
Weiter wird vorgeschlagen, dass zumindest ein Korrosionsinhibitor enthalten ist. It is further proposed that at least one corrosion inhibitor is contained.
Bevorzugt ist, dass der Korrosionsinhibitor Erdalkalisulfonaten, Natriumbenzoat oder Succinate enthält oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile, insbesondere aus Bestandteilen auf Phosphorbasis gebildet ist. It is preferred that the corrosion inhibitor contains alkaline earth sulfonates, sodium benzoate or succinates or is formed from one or more of these or chemically comparable constituents, in particular from constituents based on phosphorus.
Hierdurch kann die Substanz auch mit einem wässrigen Lösungsmittel in Behältnisse aus Metall, z.B. Druckgaspackungen eingefüllt werden ohne die Innenwand solcher Behältnisse anzugreifen. Auch ohne dem Zusatz von einem Korrosionsinibitor kann die Substanz sehr viel einfacher in ganz normale Kunststoffgebinde abgefüllt und aufbewahrt werden, da die Substanz keine Kunststoffe angreift wie ansonsten vergleichbare Mittel auf Mineralölbasis. As a result, the substance can also be mixed with an aqueous solvent in containers of metal, e.g. Aerosols are filled without attacking the inner wall of such containers. Even without the addition of a corrosion inhibitor, the substance can be much easier filled into normal plastic containers and stored, since the substance does not attack plastics as otherwise comparable mineral oil-based agents.
Vorteilhaft ist, dass Duftstoffe enthalten sind. It is advantageous that fragrances are included.
Besonders vorteilhaft ist, dass bis zu 10 wt% Duftstoffe enthalten sind. It is particularly advantageous that up to 10 wt% fragrances are included.
In Weiterbildung der Erfindung ist zumindest ein Verdicker, insbesondere ein Thixotropierungsmittel enthalten. In a development of the invention, at least one thickener, in particular a thixotropic agent, is contained.
Bevorzugt ist, dassbevorzugt 0,5–20 wt%, besonders bevorzugt 5–10 wt% Verdicker enthalten sind. It is preferred that preferably 0.5-20 wt%, more preferably 5-10 wt% thickener are included.
Vorteilhaft ist, dass der Verdicker auf synthetisch organischen, natürlich organischen oder anorganischen Bestandteilen basiert. It is advantageous that the thickener is based on synthetically organic, naturally organic or inorganic constituents.
Besonders Vorteilhaft ist, dass die synthetisch organischen Bestandteile Polyvinylalkohole, Polymethacrylsäuren, Polyacrylamide, Polyvinylpyrrolidon, Polyethylenglykole, Methylcellulose, Hydroxyethylcellulose oder Carboxymethylcellulose enthalten oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet sind. It is particularly advantageous that the synthetic organic constituents contain polyvinyl alcohols, polymethacrylic acids, polyacrylamides, polyvinylpyrrolidone, polyethylene glycols, methylcellulose, hydroxyethylcellulose or carboxymethylcellulose or are formed from one or more of these or chemically comparable constituents.
Besonders Vorteilhaft ist, dass die natürlich organischen Bestandteile Stärke, Pektin, Gummi Arabicum, Johannisbrotkernmehl, Gelatine, Casein oder Agarose enthalten oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet sind. It is particularly advantageous that the naturally organic constituents contain starch, pectin, gum arabic, locust bean gum, gelatin, casein or agarose or are formed from one or more of these or chemically comparable constituents.
Besonders Vorteilhaft ist, dass die anorganischen Bestandteile Kieselgel, Kieselgur, Bentonite oder Graphite enthalten oder aus einem oder mehreren dieser oder chemisch vergleichbarer Bestandteile gebildet sind. It is particularly advantageous that the inorganic constituents contain silica gel, kieselguhr, bentonite or graphite or are formed from one or more of these or chemically comparable constituents.
Vorteilhaft ist, dass die Substanz durch den Verdicker nach dem Auftragen auf einem Objekt tropffrei und fließgehemmt ausgebildet ist und so in Form eines Depots anhaftet, wobei an der Grenzfläche zwischen Rostlöser und der zu behandelnden Oberfläche durch die nichtionischen Tenside eine Kriechfähigkeit bereitgestellt ist. So kann das Lösemittel und darin enthaltene Funktionsbeimengungen, insbesondere Tenside und Komplexbildner in Form eines Kapillarfilms aus dem Depot austreten. It is advantageous that the substance is formed by the thickener after application to an object drip-free and flow-inhibited and thus adheres in the form of a depot, wherein at the interface between rust remover and the surface to be treated by the nonionic surfactants creep capability is provided. Thus, the solvent and contained Funktionsbeimengungen, in particular surfactants and complexing agents in the form of a capillary film from the depot exit.
Die mittels der nichtionischen Tenside bzw. Seifen erzeugte Kapillarwirkung wird hier überraschenderweise trotz des Zusatzes des Verdickers nicht beeinträchtigt bzw. kann durch die Abstimmung der jeweiligen Gewichtsanteile, insbesondere durch das Verhältnis der Gewichtsanteile der Tenside zu den Gewichtsanteilen des Verdickers aufeinander abgestimmt werden. The capillary action produced by means of the nonionic surfactants or soaps is surprisingly not impaired here despite the addition of the thickener or can be matched to one another by the coordination of the respective weight fractions, in particular by the ratio of the proportions by weight of the surfactants to the proportions by weight of the thickener.
In Weiterbildung der Erfindung wird vorgeschlagen, dass Treibmittel enthalten ist. In a further development of the invention it is proposed that propellant is included.
Bevorzugt ist, dass 0–30 wt%, besonders bevorzugt 15–30 wt%Treibmittel enthalten sind. It is preferred that 0-30 wt%, more preferably 15-30 wt% propellant are included.
Besonders Vorteilhaft ist, dass das Treibmittel Dimethylether, Propan, Butan, Isobutan, Kohlendioxid, Stickstoff oder Lachgas enthält oder aus einem oder mehreren dieser oder chemisch vergleichbarer Stoffe gebildet ist. It is particularly advantageous that the propellant contains dimethyl ether, propane, butane, isobutane, carbon dioxide, nitrogen or nitrous oxide or is formed from one or more of these or chemically comparable substances.
In Weiterbildung der Erfindung wird vorgeschlagen, dass zumindest ein Schmiermittel enthalten ist. In a further development of the invention it is proposed that at least one lubricant is contained.
Bevorzugt ist, dass 5–40 wt% Schmiermittel enthalten sind. It is preferred that 5-40 wt% lubricant are included.
Besonders Vorteilhaft ist, dass das Schmiermittel Fettsäureester oder Dialkylether enthält oder aus einem oder mehreren dieser oder chemisch vergleichbarer Stoffe gebildet ist. It is particularly advantageous that the lubricant contains fatty acid esters or dialkyl ethers or is formed from one or more of these or chemically comparable substances.
In einem weiteren Aspekt betrifft die Erfindung ein Verfahren zur Behandlung von Oxidschichten. Die Substanz wird auf die von Rost befallene Oberfläche eines Objekts aufgetragen, einwirken gelassen und anschließend entfernt. Das kann mit Abwaschen mit Wasser, mit einem Tuch oder einem Reinigungsmittel erfolgen. In another aspect, the invention relates to a method of treating oxide layers. The substance is applied to the rust-infested surface of an object, left to work and then removed. This can be done by washing with water, cloth or detergent.
Vorteilhaft ist, dass die Viskosität der Substanz nach dem Auftragen auf die Oberfläche zunimmt. It is advantageous that the viscosity of the substance increases after application to the surface.
Vorteilhaft ist, dass die Substanz nach dem Auftragen auf das Objekt am Objekt anhaftet, insbesondere dass die Substanz tropffrei anhaftet. It is advantageous that the substance adheres to the object after application to the object, in particular that the substance adheres drip-free.
Besonders vorteilhaft ist, dass die Substanz nach dem Auftragen am Auftragungsort ein Depot bildet. It is particularly advantageous that the substance forms a depot after application at the place of application.
Bevorzugt ist, dass aus dem Depot Lösungsmittel und die im Lösungsmittel enthaltenen Funktionsbeimengungen, insbesondere Tenside und Komplexbildner in einem Kapillarfilm austritt. It is preferred that solvents and the functional admixtures contained in the solvent, in particular surfactants and complexing agents, emerge from the depot in a capillary film.
Vorteilhaft ist, dass die Oxidschicht durch den im Lösungsmittel enthaltenen Komplexbildner zumindest teilweise komplexiert wird. D.h. dass das Metallion aus der Oxidschicht mit dem Komplexbildner einen Chelatkomplex bildet. It is advantageous that the oxide layer is at least partially complexed by the complexing agent contained in the solvent. That the metal ion from the oxide layer forms a chelate complex with the complexing agent.
Besonders vorteilhaft ist, dass die gebildeten Komplexe der Oxidschicht zumindest teilweise vom Untergrund gelöst werden, so dass aneinander festkorrodierte Oberflächen benachbarter Objekte voneinander gelöst werden. It is particularly advantageous that the formed complexes of the oxide layer are at least partially detached from the substrate so that surfaces of adjacent objects which are firmly corroded to one another are detached from one another.
Besonders vorteilhaft ist, dass Partikel der gelösten Komplexe sowie Schmutzpartikel im Lösungsmittel und den darin enthaltenen nichtionischen Tensiden dispergiert und gegenseitig geschmiert werden, und so den Löseprozess der benachbarten Objekte bis zur vollständigen Trennung unterstützen. It is particularly advantageous that particles of the dissolved complexes and dirt particles in the solvent and the nonionic surfactants contained therein are dispersed and lubricated each other, and thus support the dissolution process of the adjacent objects until complete separation.
Weitere Merkmale, Einzelheiten und Vorzüge der Erfindung ergeben sich aus den Schutzansprüchen, deren Wortlaut durch Bezugnahme zum Inhalt der Beschreibung gemacht wird. Die vorstehend genannten und die nachstehenden noch zu erläuternden Merkmale sind nicht nur in der jeweils angegebenen Kombination, sondern auch in anderen Kombinationen oder in Alleinstellung verwendbar, ohne den Rahmen der vorliegenden Erfindung zu verlassen. Further features, details and advantages of the invention will become apparent from the claims, the wording of which is incorporated by reference into the content of the description. The abovementioned features and those to be explained below can be used not only in the particular combination indicated, but also in other combinations or alone, without departing from the scope of the present invention.
In einer ersten Ausführungsform für eine Behandlung von eisenhaltigen Werkstoffen mit einem Spray ist eine erfindungsgemäße Substanz gebildet aus:
In einem zweiten Beispiel für einen Anstrich von eisenhaltigen Werkstoffen ist eine erfindungsgemäße Substanz gebildet aus:
In einer dritten Ausführungsform ist eine erfindungsgemäße Substanz für eine Behandlung von Objekten aus Aluminium mit einem Spray gebildet aus:
Ausführungsbeispiele der Erfindung sind in den nachfolgenden Zeichnungen dargestellt und werden in der anschließenden Beschreibung näher erläutert. Embodiments of the invention are illustrated in the following drawings and are explained in more detail in the following description.
Hierbei zeigen: Hereby show:
Üblicherweise werden Verdickungsmittel auf Polymerbasis verwendet. Polymere Verdickungsmittel sind in der Flüssigkeit gelöst und wirken sozusagen auf die Flüssigkeit insgesamt ein. Dies verhindert aber den weiteren Austritt niedrigviskoser Anteile, nämlich dem Lösungsmittel mitsamt den Funktionsbeimengungen. Usually, polymer-based thickeners are used. Polymeric thickeners are dissolved in the liquid and, so to speak, act on the liquid as a whole. However, this prevents the further escape of low-viscosity components, namely the solvent together with the functional admixtures.
Die Kapillarschicht erstreckt sich auch in den Spalt
Sobald die Komplexbildner mit den Rostschichten
Die Komplexe werden zumindest teilweise vom Untergrund abgelöst und im, in den Spalt bzw. in den Gewindegang eingedrungenen Lösungsmittel gelöst bzw. dispergiert. (
Nach erfolgter Trennung bzw. nach erfolgreicher Behandlung oxidierter Oberflächen werden diese mit Wasser gereinigt und vorsorglich gegen eine erneute Oxidation geschützt. After separation or after successful treatment of oxidized surfaces they are cleaned with water and protected as a precaution against re-oxidation.
BezugszeichenlisteLIST OF REFERENCE NUMBERS
- 10 10
- Objekt object
- 11 11
- Innengewinde inner thread
- 20 20
- Schraube screw
- 30 30
- Spalt gap
- 40 40
- Oxidpartikel oxide particles
- 45 45
- Metallkomplex metal complex
- 50 50
- Substanz substance
- 51 51
- Lösungsmittel solvent
- 52 52
- Tenside surfactants
- 53 53
- Komplexbildner complexing
- 54 54
- Verdicker thickener
- 60 60
- Depot depot
- 70 70
- Kapillarfilm capillary
- K K
- Kapillarkraft capillary force
- G G
- Schwerkraft gravity
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- US 20050272614 A1 [0013] US 20050272614 A1 [0013]
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DE102016107681.3A DE102016107681A1 (en) | 2016-04-26 | 2016-04-26 | Substance for dissolving corrosion layers |
PCT/EP2017/059925 WO2017186791A1 (en) | 2016-04-26 | 2017-04-26 | Rust dissolver for dissolving corrosion layers |
EP17723932.4A EP3449039A1 (en) | 2016-04-26 | 2017-04-26 | Rust dissolver for dissolving corrosion layers |
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DE102016107681.3A DE102016107681A1 (en) | 2016-04-26 | 2016-04-26 | Substance for dissolving corrosion layers |
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CN113861791A (en) * | 2021-10-15 | 2021-12-31 | 国网湖南省电力有限公司 | Single-component curing acidic water-based rust conversion coating and preparation and application thereof |
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US12091642B1 (en) | 2023-07-14 | 2024-09-17 | Stoner Incorporated | Iron, rust, and metallic deposit removal product and method of using the same |
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DE69428726T2 (en) * | 1993-09-17 | 2002-05-29 | Ecolab Inc., Saint Paul | Oven cleaner with reduced fog formation |
DE10345801A1 (en) * | 2003-09-30 | 2005-04-14 | Basf Ag | Pickling metal surface, e.g. iron, steel, zinc, brass or aluminum, especially strip, uses acid aqueous composition containing ethoxylated or propoxylated prop-1-yn-3-ol or but-2-yn-1,4-diol as inhibitor |
US20050272614A1 (en) | 2004-06-07 | 2005-12-08 | Walker Johnny B | Novel multi-purpose rust preventative and penetrant |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113861791A (en) * | 2021-10-15 | 2021-12-31 | 国网湖南省电力有限公司 | Single-component curing acidic water-based rust conversion coating and preparation and application thereof |
CN113861791B (en) * | 2021-10-15 | 2022-10-11 | 国网湖南省电力有限公司 | Single-component curing acidic water-based rust conversion coating and preparation and application thereof |
Also Published As
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EP3449039A1 (en) | 2019-03-06 |
WO2017186791A1 (en) | 2017-11-02 |
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