CN221893859U - Automatic magnetic product removing and cutting edge cutting device - Google Patents
Automatic magnetic product removing and cutting edge cutting device Download PDFInfo
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- CN221893859U CN221893859U CN202421144995.4U CN202421144995U CN221893859U CN 221893859 U CN221893859 U CN 221893859U CN 202421144995 U CN202421144995 U CN 202421144995U CN 221893859 U CN221893859 U CN 221893859U
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- conveyor belt
- removing device
- conveyer belt
- edge removing
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- 238000007664 blowing Methods 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 6
- 230000001276 controlling effect Effects 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses an automatic front removing device for magnetic products, which belongs to the technical field of magnetic product processing and comprises a first magnetic conveyor belt, a second magnetic conveyor belt and a third magnetic conveyor belt, wherein the second magnetic conveyor belt and the third magnetic conveyor belt are respectively arranged on two sides below the first magnetic conveyor belt, the corresponding front removing devices are arranged on the corresponding magnetic conveyor belts, a vacuum generator is arranged on the third magnetic conveyor belt, a plurality of air outlet holes are arranged on the vacuum generator, two air outlet holes are respectively connected with two air blowing pipes, the air outlet of one air blowing pipe is aligned below the first magnetic conveyor belt, the air outlet of the other air blowing pipe is aligned above the third magnetic conveyor belt, the discharge end of the third magnetic conveyor belt is connected with a fourth conveyor belt, two guide rails are arranged on the fourth conveyor belt and form a channel allowing products to pass through, and the two guide rails are connected with vibrating motors.
Description
Technical Field
The utility model belongs to the technical field of magnetic product processing, and particularly relates to an automatic sharp removing device for a magnetic product.
Background
At present, powder metallurgy magnetic products are pressed and formed in a powder forming machine, pushed out by a powder feeding box of the forming machine, flow into an iron plate through a chute, manually remove burrs from blanks of the iron plate by using a hairbrush, and then poured into a sintering pot. The requirements on the vehicle-mounted products of customers are no burrs and zero-collapse, the requirements on manual operation are that consistency is not achieved, standardization is not achieved, the products are in collapse and collapse, the burrs are not clean, the yield of the products is affected, the post-process selection efficiency is affected, and the manual labor intensity is high.
Disclosure of utility model
The utility model mainly aims to provide an automatic cutting edge removing device for magnetic products, which can improve the product quality and the working efficiency by replacing manual operation through mechanical automation.
According to a first aspect of the present utility model, there is provided an automatic edge removing device for magnetic products, including a first magnetic conveyor belt, a second magnetic conveyor belt and a third magnetic conveyor belt, where the second magnetic conveyor belt and the third magnetic conveyor belt are respectively disposed below a feeding end and below a discharging end of the first magnetic conveyor belt, the first magnetic conveyor belt is provided with a first edge removing device, the second magnetic conveyor belt is provided with a second edge removing device, the third magnetic conveyor belt is provided with a third edge removing device, the third magnetic conveyor belt is provided with a vacuum generator, the vacuum generator is provided with a plurality of air outlet holes, two air outlet holes are respectively connected with two air blowing pipes for blowing off edges on the surfaces of the magnetic products, one air outlet of each air blowing pipe is disposed below the first magnetic conveyor belt, the other air outlet of each air blowing pipe is disposed above the third magnetic conveyor belt, the discharging end of each third magnetic conveyor belt is connected with a fourth conveyor belt, the fourth conveyor belt is provided with a vacuum generator, and the vacuum generator is provided with two symmetrical guide rails, and the two guide rails are connected with two vibration-allowed channels.
In a specific embodiment of the present utility model, the first edge removing device is disposed below the first magnetic conveyor belt, the second edge removing device is disposed above the second magnetic conveyor belt, and the third edge removing device is disposed above the third magnetic conveyor belt.
In a specific embodiment of the present utility model, a discharge end of the fourth conveyor belt is connected to a fifth conveyor belt, a pusher is fixedly installed on one end of the fifth conveyor belt, which is close to the fourth conveyor belt, and a first infrared sensor is installed on the other end of the fifth conveyor belt.
In a specific embodiment of the utility model, the pusher comprises a pushing cylinder and a pushing plate, and the pushing plate is arranged in the pushing cylinder in a telescopic way through a telescopic rod.
In a specific embodiment of the present utility model, the fourth conveyor belt is fixedly provided with a second infrared sensor for sensing magnetic products and controlling the operation of the fourth conveyor belt.
In a particular embodiment of the utility model, the width of the feed ends of both of said guide rails is greater than the width of said channels.
In a specific embodiment of the present utility model, the first edge removing device, the second edge removing device and the third edge removing device are the same edge removing mechanism, and the edge removing mechanism comprises a bracket and a brush, the bracket is mounted on each magnetic conveyor belt, and the brush is rotatably arranged on the bracket.
In a specific embodiment of the present utility model, the support is provided with a regulator for regulating the rotation angle of the brush.
One of the above technical solutions of the present utility model has at least one of the following advantages or beneficial effects:
The automatic magnetic product removing and cutting edge device is used for placing the magnetic product on a second magnetic conveyor belt, firstly removing the cutting edge at the top of the product through the second edge removing and cutting edge removing device, sucking the product on the first magnetic conveyor belt through magnetic force when the magnetic product is operated below the first magnetic conveyor belt, then flowing through the first edge removing and cutting edge removing device to remove the cutting edge at the bottom of the product, jetting compressed air at a high speed through an air blowing pipe connected with a vacuum generator to remove the cutting edge of the product, sucking the product on a third magnetic conveyor belt through magnetic force when the product is operated above the third magnetic conveyor belt, removing the cutting edge through the air blowing pipe and the third edge removing device, and then flowing into a channel formed by two guide rails, and vibrating through a vibrating motor to enable the cutting edge at two sides of the product to be removed through friction with the two guide rails.
Drawings
The utility model is further described below with reference to the drawings and examples;
FIG. 1 is a schematic diagram of an automatic edge-removing device for magnetic products according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of an embodiment of an apparatus for automatically removing sharp edges of magnetic products according to the present utility model;
Fig. 3 is a schematic view of the structure of a first magnetic conveyor belt in an embodiment of the utility model.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present utility model and are not to be construed as limiting the present utility model.
In the description of the present utility model, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present utility model and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, a number means one or more, a number means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may explicitly or implicitly include one or more features.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the term "connected" should be construed broadly, and for example, it may be a fixed connection or an active connection, or it may be a detachable connection or a non-detachable connection, or it may be an integral connection; may be mechanically connected, may be electrically connected, or may be in communication with each other; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements, indirect communication or interaction relationship between the two elements.
The following disclosure provides many different embodiments, or examples, for implementing different aspects of the utility model.
Referring to fig. 1 to 3, there is provided an automatic front removing device for magnetic products, which comprises a first magnetic conveyor belt 1, a second magnetic conveyor belt 2 and a third magnetic conveyor belt 3, wherein the second magnetic conveyor belt 2 and the third magnetic conveyor belt 3 are respectively arranged below a feeding end and a discharging end of the first magnetic conveyor belt 1, the first front removing device 11 is installed on the first magnetic conveyor belt 1, the second front removing device 21 is installed on the second magnetic conveyor belt 2, the third front removing device 31 is installed on the third magnetic conveyor belt 3, a vacuum generator 6 is installed on the third magnetic conveyor belt 3, a plurality of air outlet holes are formed on the vacuum generator 6, two air outlet holes are respectively connected with two air blowing pipes 61 for blowing out the front on the surface of the magnetic products, the air outlet of one air blowing pipe 61 is arranged below the first magnetic conveyor belt 1, the air outlet of the other air blowing pipe 61 is arranged above the third magnetic conveyor belt 3, the discharging end of the third magnetic conveyor belt 3 is connected with a fourth conveyor belt 4, a symmetrical guide rail 42 is arranged on the fourth conveyor belt 4, and two guide rails 42 are connected with two magnetic products through a vibration allowing passage 42.
In this embodiment, the first magnetic conveyor belt 1, the second magnetic conveyor belt 2 and the third magnetic conveyor belt 3 are all installed on a supporting frame, magnetic products are placed on the second magnetic conveyor belt 2, the second magnetic conveyor belt 2 drives the products to the second edge removing device 21 to remove the edge of a knife, then the products are conveyed to the lower part of the feeding end of the first magnetic conveyor belt 1, under the action of magnetic force, the products are sucked onto the first magnetic conveyor belt 1 to continue to circulate, and the products firstly pass through the first edge removing device 11 to remove the edge of a knife, compressed air is ejected at a high speed by the air blowing pipe 61 to remove the sharp, dust at the bottom of the product is blown away, the product falls to the feeding end of the third magnetic conveyor belt 3 under the action of magnetic force, the sharp is removed by the third sharp removing device 31, then the sharp is blown and cleaned by the other air blowing pipe 61, finally the sharp enters a channel formed by two guide rails 42 on the fourth conveyor belt 4, the two guide rails 42 are connected with vibration motors, and the sharp is removed by vibration friction between the two sides of the product and the guide rails 42.
Preferably, the width of the channel entrance of the two guide rails 42 is larger than the width of the rest positions of the channel, so that the magnetic product can enter the channel formed by the two guide rails 42 conveniently, the two guide rails 42 can also adjust the width of the channel according to the size of the product, and the magnetic product is suitable for various use scenes.
By utilizing the magnetic characteristics of the magnetic conveyor belt, the first edge removing device 11 is arranged below the first magnetic conveyor belt 1, the second edge removing device 21 is arranged above the second magnetic conveyor belt 2, and the third edge removing device 31 is arranged above the third magnetic conveyor belt 3, so that products can flow through all the edge removing devices, and meanwhile, edges can be removed under the action of magnetic force.
In one embodiment of the present utility model, a fifth conveyor belt 5 is connected to the discharge end of the fourth conveyor belt 4, a pusher 7 is fixedly installed on one end of the fifth conveyor belt 5, which is close to the fourth conveyor belt 4, a first infrared sensor 51 is installed on the other end of the fifth conveyor belt 5, and the pusher 7 pushes the product to flow to the first infrared sensor 51 towards the right and forward, and when the first infrared sensor senses the product, the next process is automatically started.
Further, the pusher 7 includes a pushing cylinder 71 and a pushing plate 72, the pushing plate 72 is disposed in the pushing cylinder 71 through a telescopic rod, and the pushing cylinder 71 can control the length of the telescopic rod according to the size of the product, so that the pushing plate 72 pushes the product to a proper position.
In one embodiment of the present utility model, the second infrared sensor 41 is fixedly installed on the fourth conveyor belt 4, and when the second infrared sensor 41 senses the magnetic product, the operation of the fourth conveyor belt 4 is automatically controlled, and otherwise, the operation is automatically stopped.
For convenient installation, the first blade removing device 11, the second blade removing device 21 and the third blade removing device 31 are identical blade removing mechanisms, the structures are identical, but the installation positions are different, the blade removing mechanisms are composed of brackets and brushes, the brackets are arranged on the magnetic conveyor belts, the brushes are arranged on the brackets, but the brushes can freely rotate through the regulator to adjust the angle, so that the angle between the brushes and the magnetic conveyor belts is changed, the cleaning angle of the brushes can be adjusted according to the conditions of products, and blade removing is better carried out.
While embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (8)
1. The utility model provides an automatic batch front removing device for magnetic products, includes first magnetic conveyer belt (1), second magnetic conveyer belt (2) and third magnetic conveyer belt (3), its characterized in that, second magnetic conveyer belt (2) and third magnetic conveyer belt (3) set up respectively first magnetic conveyer belt (1) feed end below and discharge end below, install first batch front removing device (11) on first magnetic conveyer belt (1), install second batch front removing device (21) on second magnetic conveyer belt (2), install third batch front removing device (31) on third magnetic conveyer belt (3), install vacuum generator (6) on third magnetic conveyer belt (3), be equipped with a plurality of ventholes on vacuum generator (6), wherein two ventholes are connected with two blast pipes (61) that are used for blowing off magnetic product surface batch front respectively, wherein the gas outlet of gas pipe (61) are located first magnetic conveyer belt (1) below, install third batch front removing device (31) on third magnetic conveyer belt (3) installs vacuum generator (6) on the third magnetic conveyer belt (3), be equipped with on the fourth magnetic conveyer belt (4) and the fourth magnetic conveyer belt (42) is passed through in order to allow the air outlet of fourth magnetic conveyer belt (4) to pass through, the two guide rails (42) are connected with a vibration motor.
2. The automatic edge removing device for magnetic products according to claim 1, wherein the first edge removing device (11) is arranged below the first magnetic conveyor belt (1), the second edge removing device (21) is arranged above the second magnetic conveyor belt (2), and the third edge removing device (31) is arranged above the third magnetic conveyor belt (3).
3. The automatic magnetic product removing and cutting device according to claim 1, wherein a fifth conveyor belt (5) is connected to a discharge end of the fourth conveyor belt (4), a pusher (7) is fixedly installed on one end, close to the fourth conveyor belt (4), of the fifth conveyor belt (5), and a first infrared sensor (51) is installed on the other end of the fifth conveyor belt (5).
4. The automatic edge removing device for magnetic products according to claim 3, wherein the pusher (7) comprises a pushing cylinder (71) and a pushing plate (72), and the pushing plate (72) is telescopically arranged in the pushing cylinder (71) through a telescopic rod.
5. The automatic magnetic product removing and cutting device according to claim 1, wherein a second infrared sensor (41) for sensing magnetic products and controlling the fourth conveyor belt (4) to operate is fixedly installed on the fourth conveyor belt (4).
6. The automatic edge removing device for magnetic products according to claim 1, wherein the width of the feed ends of the two guide rails (42) is greater than the width of the channel.
7. The automatic edge removing device for magnetic products according to claim 1, wherein the first edge removing device (11), the second edge removing device (21) and the third edge removing device (31) are the same edge removing mechanism, the edge removing mechanism comprises a bracket and a brush, the bracket is arranged on each magnetic conveyor belt, and the brush is rotatably arranged on the bracket.
8. The automatic edge removing device for magnetic products according to claim 7, wherein the support is provided with a regulator capable of regulating the rotation angle of the brush.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202421144995.4U CN221893859U (en) | 2024-05-23 | 2024-05-23 | Automatic magnetic product removing and cutting edge cutting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202421144995.4U CN221893859U (en) | 2024-05-23 | 2024-05-23 | Automatic magnetic product removing and cutting edge cutting device |
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Publication Number | Publication Date |
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CN221893859U true CN221893859U (en) | 2024-10-25 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202421144995.4U Active CN221893859U (en) | 2024-05-23 | 2024-05-23 | Automatic magnetic product removing and cutting edge cutting device |
Country Status (1)
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CN (1) | CN221893859U (en) |
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2024
- 2024-05-23 CN CN202421144995.4U patent/CN221893859U/en active Active
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