CN220760092U - Ceramic part automatic detection equipment - Google Patents
Ceramic part automatic detection equipment Download PDFInfo
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- CN220760092U CN220760092U CN202322479236.5U CN202322479236U CN220760092U CN 220760092 U CN220760092 U CN 220760092U CN 202322479236 U CN202322479236 U CN 202322479236U CN 220760092 U CN220760092 U CN 220760092U
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- 238000001514 detection method Methods 0.000 title claims abstract description 96
- 239000000919 ceramic Substances 0.000 title claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 82
- 239000000463 material Substances 0.000 claims abstract description 46
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 238000007689 inspection Methods 0.000 claims description 16
- 230000007306 turnover Effects 0.000 claims description 10
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 230000000007 visual effect Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The utility model discloses automatic ceramic part detection equipment which comprises a feeding assembly and a detection assembly, wherein the feeding assembly is arranged on one side of the detection assembly, the feeding assembly comprises a discharging frame and a material moving frame, the discharging frame comprises a frame body, a lifting mechanism arranged on the frame body and a placing frame arranged on the lifting mechanism, a bedplate is arranged on the placing frame, a tray is placed on the bedplate, and the material moving frame comprises a material moving table, a conveying roller arranged on the material moving table, a material moving mechanism arranged on the material moving table and a material pulling mechanism arranged on the material moving table. The ceramic detection device solves the problems of complex structure, low detection efficiency and low detection accuracy of the conventional ceramic detection device.
Description
Technical Field
The utility model relates to the field of ceramic detection equipment, in particular to automatic detection equipment for ceramic parts.
Background
The ceramic part is an important component part in a new energy automobile, has high temperature resistance and insulating property, and is one of important steps in the process of processing the ceramic part, and the surface detection of the ceramic part plays an important role in the quality of the ceramic part.
Along with the technical progress, at present, surface detection is carried out in a visual detection mode without manual visual identification, and due to the fact that multiple faces are required to be detected, part of enterprises adopt a mode of combining mechanical equipment manually to carry out turn-over and feeding, so that detection efficiency is affected; part of enterprises adopt a mechanical arm operation mode to reduce manual intervention, but the error rate is high in the execution process, and meanwhile, the movement interference is easy to occur. Some enterprises design special transmission structures to automatically turn materials, so that the cost is high, the control system is complex, and the popularization is not facilitated.
Disclosure of Invention
The utility model aims to provide automatic ceramic part detection equipment, which aims to solve the problems of complex structure, low detection efficiency and low detection accuracy of the traditional ceramic detection equipment.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a ceramic part automated inspection equipment, includes material loading subassembly and detection component, material loading subassembly sets up in detection component one side, material loading subassembly includes the blowing frame and moves the work or material rest, the blowing frame includes the support body, sets up elevating system on the support body and sets up the rack on elevating system, be provided with the platen on the rack, the tray has been placed on the platen, move the work or material rest including move the material platform, set up the conveying roller on moving the material platform, set up the material mechanism that moves on moving the material platform and set up the material mechanism that draws on moving the material platform.
As a further improvement of the above technical scheme:
the material moving mechanism comprises a transverse moving module, a vertical moving module and a first sucking head, wherein the vertical moving module is arranged at the output end of the transverse moving module, and the first sucking head is arranged at the output end of the vertical moving module.
The detection assembly comprises a detection table, a first side detection module, a second side detection module, an upper surface detection module and a lower surface detection module which are arranged on the detection table, wherein the first side detection module, the second side detection module, the upper surface detection module and the lower surface detection module are all installed on the detection table through mounting frames.
The mounting frame comprises a stand column, a cross column and a locking piece, and the cross column is fixed on the stand column through the locking piece.
The detection bench is provided with a first rotating mechanism and a second rotating mechanism, the bottom of the first rotating mechanism is provided with a first moving mechanism, one side of the second rotating mechanism is provided with a second moving mechanism, and the second moving mechanism is provided with a turnover mechanism.
The first placing table and the second placing table are arranged on the other side of the second rotating mechanism, and a conveying mechanism is arranged between the first placing table and the second placing table.
The first side detection module, the second side detection module, the upper surface detection module and the lower surface detection module are all connected with the display. The display is divided into four areas for display, the identification can be carried out by the access algorithm, whether the display is qualified or not is judged, and the judgment can be carried out manually through the images displayed by the display.
Compared with the prior art, the utility model has the beneficial effects that:
the automatic ceramic part detection equipment disclosed by the utility model has the advantages that the structural layout is reasonable, the occupied area is small, only one operator is needed for assistance during use, and the modes of automatic feeding, automatic feeding and automatic image capturing are adopted, so that the manual intervention is reduced, the detection efficiency is improved, and the problems of complex structure, low detection efficiency and low detection accuracy of the traditional ceramic detection equipment are solved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of a discharging frame according to the present utility model;
FIG. 3 is a second schematic view of the structure of the discharging frame of the present utility model;
FIG. 4 is a schematic diagram of a detecting assembly according to the present utility model;
FIG. 5 is a second schematic diagram of the detecting component of the present utility model;
FIG. 6 is a schematic view of a material moving mechanism according to the present utility model;
FIG. 7 is a schematic diagram of a test bench according to the present utility model;
FIG. 8 is a second schematic diagram of the structure of the inspection station of the present utility model;
FIG. 9 is a third schematic diagram of the structure of the inspection station according to the present utility model;
FIG. 10 is a schematic view of the structure of the carrying mechanism and the turnover mechanism of the present utility model;
fig. 11 is a schematic structural view of the turnover mechanism of the present utility model.
Reference numerals: 1. a feeding assembly; 11. a discharging frame; 111. a frame body; 112. a lifting mechanism; 113. a placing rack; 114. a platen; 115. a tray; 12. a material moving frame; 121. a material moving table; 122. a conveying roller; 123. a material moving mechanism; 1231. a lateral movement module; 1232. a vertical moving module; 1233. a first suction head; 124. a material pulling mechanism; 2. a detection assembly; 21. a detection table; 211. a first rotation mechanism; 212. a second rotation mechanism; 213. a first moving mechanism; 214. a second moving mechanism; 215. a first placement stage; 216. a second placement stage; 217. a carrying mechanism; 22. a first side detection module; 23. a second side detection module; 24. an upper surface detection module; 25. a lower surface detection module; 26. a mounting frame; 261. a column; 262. a cross column; 263. a locking member; 27. a display; 218. and a turnover mechanism.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
In the description of the present utility model, it should be noted that, directions or positions indicated by terms such as "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements to be referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 to 5, the automatic ceramic part detection device of the present embodiment includes a feeding component 1 and a detection component 2, the feeding component 1 is disposed on one side of the detection component 2, the feeding component 1 includes a discharging frame 11 and a material moving frame 12, the discharging frame 11 includes a frame body 111, a lifting mechanism 112 disposed on the frame body 111, and a placing frame 113 disposed on the lifting mechanism 112, a platen 114 is disposed on the placing frame 113, a tray 115 is disposed on the platen 114, and the material moving frame 12 includes a material moving table 121, a conveying roller 122 disposed on the material moving table 121, a material moving mechanism 123 disposed on the material moving table 121, and a material pulling mechanism 124 disposed on the material moving table 121.
As shown in fig. 6, the material transferring mechanism 123 includes a lateral movement module 1231, a vertical movement module 1232, and a first suction head 1233, where the vertical movement module 1232 is disposed at an output end of the lateral movement module 1231, and the first suction head 1233 is disposed at an output end of the vertical movement module 1232. The modules are all conventional linear driving structures on the market.
As shown in fig. 7 to 11, the inspection assembly 2 includes an inspection table 21, a first side inspection module 22, a second side inspection module 23, an upper surface inspection module 24, and a lower surface inspection module 25 provided on the inspection table 21, and the first side inspection module 22, the second side inspection module 23, the upper surface inspection module 24, and the lower surface inspection module 25 are mounted on the inspection table 21 by a mounting bracket 26.
The mounting bracket 26 includes a column 261, a cross-post 262, and a locking member 263, and the cross-post 262 is fixed to the column 261 by the locking member 263. The fastening of the whole body can be achieved by fixing the locking member 263 by bolts, and the locking member 263 is of a conventional structure, which is not described in detail herein.
The detection table 21 is provided with a first rotating mechanism 211 and a second rotating mechanism 212, the rotating mechanisms are rotating cylinders, and under the input of an air source, the ceramic parts can be driven to rotate, the positions are changed, and the detection of different positions is realized. The first rotating mechanism 211 is provided with a first moving mechanism 213 at the bottom thereof, the second rotating mechanism 212 is provided with a second moving mechanism 214 at one side thereof, and the second moving mechanism 214 is provided with a turning mechanism 218. The moving mechanism can adopt a screw rod module or other linear modules to drive the corresponding mechanism to move. As shown, the turnover mechanism 218 has functions of lifting, clamping and rotating, and can drive the product to lift and turn over.
The second rotating mechanism 212 is provided with a first placing stage 215 and a second placing stage 216 on the other side, and a conveying mechanism 217 is provided between the first placing stage 215 and the second placing stage 216. The placement table is used for placing defective products and good products respectively, and the products on the second rotating mechanism 212 are conveyed through the conveying mechanism 217.
The first side detection module 22, the second side detection module 23, the upper surface detection module 24 and the lower surface detection module 25 are all connected to a display 27. The visual algorithm can be set for automatic surface detection, the manual observation display 27 can be used for comparison and judgment, and the visual algorithm can be combined with a manual mode, so that the whole equipment can realize automatic detection by only one operator.
The working principle of the utility model is as follows:
when the ceramic part detection device is used, ceramic parts are firstly placed on the tray 115 through special equipment or manual work, then the tray 115 is placed on the bedplate 114, and the placing frame 113 is fully filled, so that detection can be performed. The procedure of the lifting mechanism 112 is regulated so that the lifting mechanism can automatically ascend for a certain distance, a counter is adopted for counting, whether the products of a tray are detected or not can be judged according to the detection quantity, and the lifting mechanism ascends when the detection is finished; the tray 115 is pulled from the platen 114 onto the conveying roller 122 by the pulling mechanism 124, and then fed by the shifting mechanism 123. The ceramic parts on the tray 115 are sucked to the detection disc on the first rotating mechanism 211 through the movement of the transverse moving module 1231 and the vertical moving module 1232 in combination with the movement of the first suction head 1233, then the first rotating mechanism 211 is driven to move to a detection position through the first moving mechanism 213, and the first rotating mechanism 211 rotates to enable the camera of the first side detection module 22 to acquire images and display the images on the display 27, and the camera of the upper surface detection module 24 acquires the upper surface; then, the ceramic part is clamped from the first rotating mechanism 211 through the turnover mechanism 218, is driven to run to one side of the second rotating mechanism 212 through the second moving mechanism 214, is turned over through the turnover mechanism 218 and is placed on a detection disc on the second rotating mechanism 212, then, the side surface of the ceramic part is subjected to image capturing through a camera of the second side surface detection module 23, the lower surface image is captured by the lower surface detection module 25 and displayed on the display 27, the lower surface image is judged through an automatic detection algorithm or manual judgment, a judging structure is given, if the ceramic part is qualified, the ceramic part is conveyed to the first placing table 215 through the conveying mechanism 217, if the ceramic part is unqualified, the ceramic part is conveyed to the second placing table 216, and the lower surface image is fed through manual judgment. Therefore, the automation in the feeding process and the self-parallelization of image capturing are realized.
The foregoing is merely exemplary embodiments of the present utility model, and specific structures and features that are well known in the art are not described in detail herein. It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides a ceramic part automated inspection equipment, includes material loading subassembly (1) and detection component (2), material loading subassembly (1) set up in detection component (2) one side, its characterized in that: the feeding assembly (1) comprises a discharging frame (11) and a material moving frame (12), wherein the discharging frame (11) comprises a frame body (111), a lifting mechanism (112) arranged on the frame body (111) and a placing frame (113) arranged on the lifting mechanism (112), a bedplate (114) is arranged on the placing frame (113), a tray (115) is arranged on the bedplate (114), and the material moving frame (12) comprises a material moving table (121), a conveying roller (122) arranged on the material moving table (121), a material moving mechanism (123) arranged on the material moving table (121) and a material pulling mechanism (124) arranged on the material moving table (121).
2. The ceramic part automatic detection apparatus according to claim 1, wherein: the material moving mechanism (123) comprises a transverse moving module (1231), a vertical moving module (1232) and a first absorbing head (1233), wherein the vertical moving module (1232) is arranged at the output end of the transverse moving module (1231), and the first absorbing head (1233) is arranged at the output end of the vertical moving module (1232).
3. The ceramic part automatic detection apparatus according to claim 2, wherein: the detection assembly (2) comprises a detection table (21), a first side detection module (22), a second side detection module (23), an upper surface detection module (24) and a lower surface detection module (25) which are arranged on the detection table (21), wherein the first side detection module (22), the second side detection module (23), the upper surface detection module (24) and the lower surface detection module (25) are all installed on the detection table (21) through a mounting frame (26).
4. The ceramic part automatic detection apparatus according to claim 3, wherein: the mounting frame (26) comprises a vertical column (261), a transverse column (262) and a locking piece (263), and the transverse column (262) is fixed on the vertical column (261) through the locking piece (263).
5. The ceramic part automatic detection apparatus according to claim 4, wherein: the detecting table (21) is provided with a first rotating mechanism (211) and a second rotating mechanism (212), a first moving mechanism (213) is arranged at the bottom of the first rotating mechanism (211), a second moving mechanism (214) is arranged on one side of the second rotating mechanism (212), and a turnover mechanism (218) is arranged on the second moving mechanism (214).
6. The ceramic part automatic detection apparatus according to claim 5, wherein: the other side of the second rotating mechanism (212) is provided with a first placing table (215) and a second placing table (216), and a conveying mechanism (217) is arranged between the first placing table (215) and the second placing table (216).
7. The ceramic part automatic detection apparatus according to claim 6, wherein: the first side detection module (22), the second side detection module (23), the upper surface detection module (24) and the lower surface detection module (25) are all connected with the display (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322479236.5U CN220760092U (en) | 2023-09-13 | 2023-09-13 | Ceramic part automatic detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322479236.5U CN220760092U (en) | 2023-09-13 | 2023-09-13 | Ceramic part automatic detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220760092U true CN220760092U (en) | 2024-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322479236.5U Active CN220760092U (en) | 2023-09-13 | 2023-09-13 | Ceramic part automatic detection equipment |
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| Country | Link |
|---|---|
| CN (1) | CN220760092U (en) |
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2023
- 2023-09-13 CN CN202322479236.5U patent/CN220760092U/en active Active
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