CN220118762U - Electromagnetic actuator and flameout protection device - Google Patents

Abstract

The utility model provides an electromagnetic actuator and a flameout protection device, wherein the electromagnetic actuator is provided with a movable iron core; a fixed iron core disposed opposite to the movable iron core; a biasing spring for biasing the movable iron core in a direction away from the fixed iron core; a cylindrical housing for movably supporting the movable core; and a fixing bracket for fixing and accommodating the fixed iron core. A first coil and a second coil are wound around each of a first arm portion and a second arm portion of a fixed iron core, and a first pin terminal connected to one end of the first coil and a second pin terminal connected to one end of the second coil are fixed to a fixed bracket via a guide member. The guide member has a first through hole and a second through hole, which have tapered portions. Since the valve body integrally moved with the movable core opens and closes the gas passage, a gas leakage prevention mechanism is required, for which the gas tightness is obtained by one sealing member closely fitted to the holding member.

Description

Electromagnetic actuator and flameout protection device

Technical Field

The present utility model relates to an electromagnetic actuator driven by electromagnetic force. The utility model particularly relates to an electromagnetic actuator for a flameout protection device of a gas stove.

Background

Conventionally, a gas range flameout protection device using an electromagnetic actuator is known. For example, in the flameout protection device described in patent document 1, the electromagnetic actuator is connected to the gas range via a thermocouple unit. The valve core of the electromagnetic actuator is arranged in a gas channel of the gas stove, and the valve core moves in the gas channel so as to generate a valve opening state and a valve closing state.

Fig. 10 shows an electromagnetic actuator 301 described in patent document 1. Fig. 10 (a) is a cross-sectional view through the axis S, fig. 10 (b) is a cross-sectional view on a plane intersecting the cross-sectional plane of fig. 10 (a) at 90 degrees, and fig. 10 (c) is a partially enlarged view of the electromagnetic actuator 301.

The electromagnetic actuator 301 has a movable core 330 and a fixed core 360, and the spool 350 is mounted on the movable core 330 via an intermediate member.

The fixed core 360 has two kinds of coils (a first coil 370 and a second coil 375). By the gas ignition operation, the movable iron core 330 and the fixed iron core 360 are brought into a close state in which the first coil 370 is energized to generate electromagnetic force, and a valve-opened state is formed to circulate gas. At the time of stable combustion, the second coil 375 is energized to generate electromagnetic force and maintain the valve-opened state so that gas circulates. When the second coil 375 is energized to a current sufficient for the movable core to attract, the energization of the first coil 370 is stopped.

The first pin terminal 380 electrically connected to one end 371 of the first coil is connected to a first female terminal of the thermocouple unit, and the second pin terminal 382 electrically connected to one end 373 of the second coil is connected to a second female terminal of the thermocouple unit. The first pin terminal 380 and the second pin terminal 382 are inserted into the holding member 378, and the cylindrical portion 385 of the first pin terminal and the cylindrical portion 387 of the second pin terminal are arranged in parallel inside the electromagnetic actuator 301 so as to protrude from the holding member 378.

Therefore, in assembling the electromagnetic actuator 301, the one end 371 of the first coil is inserted inside the cylindrical portion 385 of the first pin terminal 380 so that the one end 371 of the first coil is electrically connected to the first pin terminal. Similarly, a terminal as the second coil end 373 is inserted inside the cylindrical portion 387 of the second pin terminal 382 so that the second coil end 373 is electrically connected to the second pin terminal. Referring to fig. 10 (c), one end 371 of the first coil is passed through the inside of the cylindrical portion 385 of the first pin terminal through the passage 322. Similarly, one end 373 of the second coil is passed through the inside of the cylindrical portion 387 of the second pin terminal through the passage 323. In fig. 10 (c), each coil is painted black for clear understanding.

The electromagnetic actuator 301 is formed by a spindle shape having a diameter of about 1cm and an axial length of about several cm, and is a very small component having a diameter of a cylindrical portion inside a pin terminal provided inside and an O-ring of several mm. Passages (322, 323) located above the pin-shaped terminal cylindrical portions (385, 387) having a diameter of several mm are not good enough for the function of guiding one end (371, 373) of each coil to the cylindrical portions (385, 387). Therefore, the operation of inserting the first coil end 371 and the second coil end 373 into the first pin terminal cylindrical portion 385 and the second pin terminal cylindrical portion 387, respectively, is not easy, and there is a problem in terms of assemblability.

In addition, since the valve element 350 is provided in the gas passage, the electromagnetic actuator 301 is required to have external air tightness so as to prevent leakage of the gas. The electromagnetic actuator 301 must take measures to ensure air tightness between the socket portion of the fixing bracket 320 and the holding member 378, between the fixing bracket 320 and the first pin terminal, and between the fixing bracket 320 and the second pin terminal.

Then, the holding member 378 is fixed by the fixing bracket 320, and the portion where the fixing bracket is in contact with each pin terminal is airtight by using an O-ring. That is, when the electromagnetic actuator 301 is assembled, the O-ring 390 is fitted between the outer side of the cylindrical portion 385 of the first pin terminal and the fixing bracket 320, and the O-ring 392 is fitted between the outer side of the cylindrical portion 387 of the second pin terminal and the fixing bracket 320, and the two O-rings are used to obtain air tightness, respectively.

Fig. 11 shows an electromagnetic actuator 400 described in patent document 2. The electromagnetic actuator 400 is an electromagnetic actuator for a gas cooker flameout protection device, in which an insulating spacer 410 plays a role of ensuring airtightness. The insulating spacer 410 is provided at the end of the support member 401 to ensure air tightness between the support member 401 and the insulating spacer 410, air tightness between the insulating spacer 410 and the conductive sleeve 402, or air tightness between the insulating spacer 410 and the conductive sleeve 404.

However, when the electromagnetic actuator 400 is assembled, the insulating spacer 410 is provided at the end of the support member 401, since the distance the conductive sleeve 402 and the conductive sleeve 404 slide on the insulating spacer 410 is long, the holes of the insulating spacer 410 may be easily broken or may be caught by impurities, thereby causing a risk of leakage of fuel gas. Further, since the insulating spacer 410 is provided at the end, that is, the structure in which the rotational direction of the support member 401 and the bushing 403 is difficult to fix, the bushing 403 may rotate with respect to the support member 401 when the conductive sleeve 402 and the conductive sleeve 404 are mounted to a mating joint (not shown), and there is a risk of breaking the electrical connection. Furthermore, the rotation may deform the insulating spacer 410, creating a gap between the insulating spacer 410 and the conductive sleeve 402, or between the insulating spacer 410 and the conductive sleeve 404, causing a risk of leakage of gas.

Referring to fig. 11, in the electromagnetic actuator 400 described in patent document 2, in order to guide each end (405, 406) of each coil to the entrance of the conductive sleeve (402, 404), a guide taper (413, 414) is provided above the entrance of the conductive sleeve. However, the guide tapers (413, 414) of the electromagnetic actuator 400 are formed integrally with the bushing 403 as part of the bushing 403. Therefore, the insulating spacer 410 has to be provided at the end of the support member 401. Thus, various problems as described above cannot be avoided.

[ Prior Art literature ]

[ patent literature ]

Japanese patent laid-open publication 2020-148222

[ patent document 2 ] CN205618786U

Disclosure of Invention

[ problem to be solved ]

Among means for obtaining air tightness of electromagnetic actuators used in flame-out protection devices for gas cookers, means for obtaining good workability and assemblability have been aimed at.

[ solution to problem ]

(1) The problem is solved by an electromagnetic actuator having: a movable iron core; a fixed iron core disposed opposite to the movable iron core and including a first arm portion and a second arm portion having end surfaces facing the movable iron core, respectively, and a connection bottom portion connecting the first arm portion and the second arm portion; a biasing spring for biasing the movable iron core in a direction away from the fixed iron core; a cylindrical housing for movably supporting the movable core; the fixed bracket is used for fixing and accommodating the fixed iron core and is jointed with the cylindrical shell; and a first pin terminal and a second pin terminal fixed to the fixed bracket by a holding member, a first coil having one end connected to the first pin terminal is wound around one or both of a first arm portion and a second arm portion of the fixed core, a second coil having one end connected to the second pin terminal is wound around one or both of the first arm portion and the second arm portion of the fixed core, the connection bottom portion of the fixed core includes a hole or a notch into which one end of the first coil and one end of the second coil are inserted, the first pin terminal and the second pin terminal are disposed opposite to the connection bottom portion, one end of the first coil is connected to the first pin terminal, one end of the second coil is connected to the second pin terminal, a guide member for guiding one end of the first coil to the first pin terminal and one end of the second coil to the second pin terminal is provided, and the holding member has a gap for holding the first pin terminal, the sealing member, and the sealing member are held in contact with each other.

(2) The electromagnetic actuator according to (1) is characterized in that the first coil is wound around the first arm portion, and the second coil is wound around the first arm portion and the second arm portion.

(3) The problem is solved by the electromagnetic actuator according to (1), characterized in that the guide member has a first through hole for guiding one end of the first coil to the first pin terminal; and a second through hole for guiding one end of the second coil to the second pin-shaped terminal, the first through hole having: a through hole inlet through which one end of the first coil comes out of the hole or notch and enters the through hole; and a through hole outlet from which one end of the first coil comes out and enters the first pin-shaped terminal, the first through hole having a tapered shape with a diameter gradually decreasing from the through hole inlet toward the through hole outlet.

(4) The problem is solved by an electromagnetic actuator according to (1), characterized in that the guiding member is formed from a separate piece in the electromagnetic actuator from the other members.

(5) The problem is solved by the electromagnetic actuator according to any one of (1) to (4), characterized by comprising a spool that moves integrally with the movable core and that opens and closes a fluid passage, the fixed bracket including a male joint provided around the first pin-like terminal and the second pin-like terminal.

(6) The problem is solved by a flameout protection device for cutting off the gas supply when the gas stove is flameout, which comprises (5) the electromagnetic actuator; the thermocouple unit comprises a first female terminal sleeved with a first pin-shaped terminal of the electromagnetic actuator; a second female terminal sleeved with a second pin-shaped terminal of the electromagnetic actuator; a first cable extending from the first female terminal so as to be connected to a dry cell; a thermocouple; a second cable connecting the second female terminal with the thermocouple; and a third cable extending from the thermocouple so as to be connected to the fixed bracket at the same potential.

With respect to (1), the movable core has the first arm portion and the second arm portion, but a configuration may be adopted in which both the first coil and the second coil are provided in one of the arm portions. In addition, one of the coils may be provided across both the first arm portion and the second arm portion.

In the case of (1), a sealing member is provided at a position where the holding member is in contact with the guide member, for shielding gaps between the fixing bracket, the holding member, the first pin terminal, and the second pin terminal, so that gas leakage of the electromagnetic actuator when the electromagnetic actuator is used in a gas range flame-out protection device can be effectively prevented.

Regarding (3), as with the first through-hole, the second through-hole may also have a through-hole inlet and a through-hole outlet, as well as a taper.

In the case of (4), since the guide member is formed of a separate member independent of the other members in the electromagnetic actuator, a sealing member for shielding the gap between the fixing bracket, the holding member, the first pin terminal, and the second pin terminal can be provided at a position where the sealing member is in contact with the guide member.

With regard to (4), since the guide member is formed of a separate piece from other members in the electromagnetic actuator, adjustment required in response to the change in the outer shape of the guide member becomes easy. The outer shape of the guide member can be changed in accordance with the positions of the outlets of the two coil terminals from the fixed core.

Electromagnetic actuators are not limited to use with flameout protection devices. Other electric devices may be applied as long as the linear movement of the movable iron core is used as the driving force.

[ Effect of the utility model ]

In the work of mounting the electromagnetic actuator, the component is required to be moved along the axis S and mounted, and therefore, the component can be assembled on an automatic assembly line. Thereby improving productivity and reducing manufacturing cost.

Drawings

Fig. 1 is an external perspective view of an electromagnetic actuator according to the present utility model.

Fig. 2 is a cross-sectional view on a plane passing through the axis S and the line A1-A2 of fig. 1.

Fig. 3 is a cross-sectional view taken normal to and through the plane of the axis S of fig. 1 and the line A1-A2.

Fig. 4 is an exploded perspective view showing part of the component parts of the electromagnetic actuator of the present utility model.

Fig. 5 is an exploded perspective view showing part of the component parts of the electromagnetic actuator of the present utility model.

Fig. 6 is a cross-sectional view through the plane of the axis S of the guide member of the present utility model.

Fig. 7 (a) is a cross-sectional view of the guide member of the present utility model on a plane passing through the axis S, and fig. 7 (b) is an external perspective view of the same guide member.

Fig. 8 is an external perspective view of the sealing member of the present utility model.

Fig. 9 is a system diagram of a gas range to which the flameout protection device having the electromagnetic actuator of the present utility model is applied.

Fig. 10 is a prior art electromagnetic actuator.

Fig. 11 is a prior art electromagnetic actuator. The reference numerals are explained as follows:

1 electromagnetic actuator

10 cylindrical shell (Shell)

20 fixed support (Shell)

30. Movable iron core

40. Force spring

50. Valve core

60. Fixed iron core

61. A first arm part

62. A second arm part

63. Connection bottom

64. First notch portion

65. Second notch portion

70. Wire frame

81. One-end terminal member

82. Terminal member on other end side

90. First coil

100. Second coil

110. Guide member

120. First pin terminal

130. Second pin terminal

140. Holding member

150. Sealing member

160. Flange member

170. Flameout protection device

180. Gas-fired cyclone plug body

181. Gas channel

190. Thermocouple unit

194. First cable

195. Second cable

196. Third cable

197. Thermocouple

198. Joint

199. Dry cell

200. Control substrate

210. Guide member

301. Electromagnetic actuator

378. Holding member

380. First pin terminal

382. Second pin terminal

385. Cylindrical portion

387. Cylindrical portion

390 O-ring

392 O-ring

Detailed Description

Hereinafter, preferred embodiments of the present utility model will be described in detail with reference to examples.

[ example 1 ]

[ composition of electromagnetic actuator ]

The electromagnetic actuator 1 according to the present utility model will be described with reference to fig. 1 and 8.

Referring to fig. 1 and 2, the electromagnetic actuator 1 includes a tubular case 10 and a fixed bracket 20 as a housing, a movable core 30, a biasing spring 40, a valve core 50, a fixed core 60, a bobbin 70, a first coil 90, a second coil 100, a guide member 110, a first pin terminal 120, a second pin terminal 130, a holding member 140, a sealing member 150, and a flange member 160.

The cylindrical housing 10 is made of a resin material. Referring to fig. 1 to 3, and particularly to fig. 3, a cylindrical housing 10 is formed in a multi-stage cylindrical shape centered on an axis S, and has a guide passage 12, a spring bearing portion 15, and a coupling claw portion 17. The guide passage 12 is formed as a cylindrical hole centered on the axis S, and guides the shaft body 31 of the movable iron core 30 in a reciprocatingly movable manner along the axis S. The spring receiving portion 15 receives the urging spring 40. The coupling claw 17 is engaged with the cylindrical housing engaging groove 23 of the fixing bracket 20, and the cylindrical housing 10 is engaged with the fixing bracket 20 to form an integrated housing.

The fixing bracket 20 is made of a conductive material such as brass. Referring to fig. 3, the fixing bracket 20 is formed in a multi-stage cylindrical shape centering on the axis S, and has a fixing groove portion 21, an outer peripheral inclined surface portion 22, a cylindrical housing catching groove 23, an edge disk portion 27, and a thermocouple unit catching groove 29. The fixing groove portion 21 is a groove provided in the inner periphery of the fixing bracket 20 for receiving and supporting the connection bottom 63 of the fixing core 60. The outer peripheral inclined surface portion 22 is a surface formed in a conical surface shape on the outer periphery of the fixing bracket 20, and is electrically connected to the other side of the first coil 90 (the other side terminal member 82 of the bobbin) and the other side 103 of the second coil 100. When the electromagnetic actuator 1 is mounted to the thermocouple unit 190 (fig. 9), the flange 27 is fitted to the gas cock body 180 (fig. 9). The thermocouple unit locking groove 29 is a groove provided on the outer circumference of the fixing bracket 20, and the female connector 191 (fig. 9) of the thermocouple unit is connected in a socket-joint manner.

Referring to fig. 2 and 3, the movable iron core 30 is made of a magnetic material having high magnetic permeability, and is formed in a substantially disk shape. The shaft body 31 is made of a metal material such as brass, and is formed in a cylindrical shape. One end side of the shaft body 31 is coupled to the movable iron core 30 by caulking processing, and the other end side of the shaft body 31 is engaged with the valve body 50 by socket joint. The movable iron core 30 is supported by the guide passage 12 of the cylindrical housing 10 so as to be reciprocally movable along the axis S direction by the shaft body 31.

Referring to fig. 3, one end of the biasing spring 40 abuts against the spring seat portion 15 of the cylindrical housing 10, and the other end abuts against the spring seat portion 51 of the valve element 50. The biasing spring 40 is a compression coil spring for biasing the movable iron core 30 in a direction away from the fixed iron core 60 in the axis S direction.

Referring to fig. 1 to 3, the valve body 50 is made of a rubber material or the like, and is formed into a substantially disk shape. The valve body 50 is coupled to the other end side of the shaft body 31 by socket joint with a spring retainer member 51 provided inside.

Referring to fig. 2, 4 and 5, the fixed iron core 60 is made of a magnetic material having high magnetic permeability, has a cylindrical outer contour centered on the axis S, and has a first arm portion 61, a second arm portion 62 and a connection bottom portion 63 to form a U-shape. The fixed core 60 has a first notch 64 and a second notch 65 in the connection bottom 63. The first arm portion 61 and the second arm portion 62 are formed so as to be in a plane passing through the axis S. The first arm portion 61 has an end surface 61a provided opposite to the movable iron core 30 at the tip end. The second arm 62 extends parallel to the axis S, and has an end surface 62a provided opposite to the movable iron core 30 at the tip. The connection base 63 connects the first arm 61 and the second arm 62 to form a magnetic circuit. The connecting bottom 63 is sleeved with the fixing support 20 and fixed by chiseling.

Referring to fig. 2, the bobbin 70 around which the first coil 90 is wound is supported at the first arm portion 61, and the second coil 100 is supported at the first arm portion 61 and the second arm portion 62. The first coil 90 is made of a conductive material such as copper, and is a thin wire with a small wire diameter for energizing the current of the dry battery 199 (fig. 9). Since the first coil 90 is a thin wire, the resistance increases, so that the current consumption can be reduced and the life of the dry battery 199 can be prolonged. The second coil 100 is made of a conductive material such as copper, and is a thick wire having a larger wire diameter than the first coil 90, and is used to energize a current generated by the thermal electromotive force of the thermocouple 197 (fig. 9). Since the second coil 100 is a thick wire, the resistance is reduced, so that the excitation can be obtained even if the electromotive force of the thermocouple 197 is small, to provide the function as an electromagnet.

Referring to fig. 4 and 5, the bobbin 70 is made of a resin material and has one end side terminal member 81 and the other end side terminal member 82. The one end side terminal member 81 and the other end side terminal member 82 are each made of a conductive material such as copper. One end side of the first coil 90 is electrically connected to the one end side terminal member 81 of the bobbin, and the other end side is electrically connected to the other end side terminal member 82 of the bobbin 70. The one-end-side terminal member 81 extends linearly in a direction parallel to the axis S, passes through the first notch 64 of the fixed core 60, the first through hole 115 of the guide member 110, and the first seal hole 151 of the seal member 150, is inserted into the cylindrical portion 121 forming the cylindrical first pin terminal, and is guided into the first pin terminal 120. The tip region of the one-end terminal member 81 is soldered to the tip region of the first pin terminal and is electrically connected thereto.

Referring to fig. 4 and 5, the second coil 100 has one end side extension 102 and the other end side extension 103. The second coil 100 is preformed using a machine such as an automatic molding machine. The one-end-side extension 102 extends linearly in a direction parallel to the axis S, passes through the second notch 65 of the fixed core 60, the second through hole 116 of the guide member 110, and the second seal hole 152 of the seal member 150, is inserted into the cylindrical portion 131 of the second pin terminal forming the cylindrical shape, and is guided into the cylindrical portion 131 of the second pin terminal forming the cylindrical shape. The tip region of the one-end-side extension 102 is soldered to the tip region of the second pin terminal 130 and is electrically connected thereto.

Referring to fig. 2 to 4, the other end side terminal member 82 of the bobbin 70 electrically connected to the other end side of the first coil 90 extends obliquely and linearly with respect to the axis S, is welded to the outer peripheral inclined surface portion 22 of the fixing bracket 20, and is electrically connected to the fixing bracket 20. The tip end portion of the other end side extension 103 of the second coil 100 is welded to the outer peripheral inclined surface portion 22 of the fixing bracket 20, and is electrically connected to the fixing bracket 20.

Referring to fig. 2 to 6, and in particular fig. 6, the guide member 110 will be described. The guide member 110 is formed in a cylindrical shape and has a first through hole 115 and a second through hole 116. Each through-hole has an inlet (first through-hole inlet 111, second through-hole inlet 112), a tapered portion (first tapered portion 113, second tapered portion 114), and an outlet (first through-hole outlet 117, second through-hole outlet 118), respectively. The wall surface from each through hole inlet to the through hole is formed in a tapered shape, and the diameter gradually decreases from the through hole inlet to the through hole. In addition, the first through hole outlet is formed so that its inner diameter is just sleeved outside the cylindrical portion 121 of the first pin terminal 120, and the second through hole outlet is formed so that its inner diameter is just sleeved outside the cylindrical portion 131 of the second pin terminal 130.

Referring to fig. 3 to 5, the first pin terminal 120 and the second pin terminal 130 are made of a conductive metal material, and are shaped into a cylindrical shape extending in a direction parallel to the axis S. The holding member 140 is made of an electrically insulating resin material, and is formed into a substantially cylindrical shape by injection molding for embedding the intermediate regions of the first pin terminal 120 and the second pin terminal 130. The holding member 140 is coupled to the fixing bracket 20 and is chiseled.

The intermediate regions of the first pin terminal 120 and the second pin terminal 130 are each supported by the holding member 140, and one ends thereof protrude outward from the fixing bracket 20 to extend in a direction parallel to the S axis, respectively, and the other ends protrude from the holding member 140 inside the electromagnetic actuator to extend (the cylindrical portion 121 and the cylindrical portion 131), respectively. The tip of the cylindrical portion 121 of the first pin terminal 120 reaches the first through hole entrance 111 through the first sealing hole 151 of the sealing member 150 and the first through hole 115 of the guide member 110, and is disposed opposite to the first notch portion 64 of the fixed core 60. The tip of the cylindrical portion 131 of the second pin terminal 130 reaches the second through-hole entrance 112 through the second seal hole 152 of the seal member 150 and the second through-hole 116 of the guide member 110, and is disposed opposite to the first notch portion 65 of the fixed core 60.

Referring to fig. 7, a guide member 210 having a different outer shape from the guide member 110 shown in fig. 6 will be described. The first coil 90 and the second coil 100 wound around the fixed core 60 function as guide coil ends when the end portions of the respective coils enter the first pin terminal 120 and the second pin terminal 130. The guide member 110 is a guide member suitable for a case where the coil end portion extends downward from the notch (64, 65) provided in the connecting bottom portion 63 of the fixed iron core 60. That is, in the guide member 110, the inlets (the first through-hole inlet 111, the second through-hole inlet 112) are provided at positions corresponding to the notches (64, 65) provided at the joint bottom 63 two-way ends of the fixed core 60. And the guide member 210 is a guide member suitable for a case where the end of the first coil 90 and the end of the second coil 100 extend downward from one hole provided near the center of the connection bottom of the fixed iron core 60. That is, in the guide member 210, the inlets (the first through-hole inlet 211, the second through-hole inlet 212) extend to the central near opening. The guide member 210 is formed in a cylindrical shape and has a first through hole 215 and a second through hole 216. Each through-hole has an inlet (first through-hole inlet 211, second through-hole inlet 212), a tapered portion (first tapered portion 213, second tapered portion 214), and an outlet (first through-hole outlet 217, second through-hole outlet 218), respectively. The wall surface from each through hole inlet to the through hole is formed in a tapered shape, and the diameter gradually decreases from the through hole inlet to the through hole. In addition, the first through hole outlet is formed so that its inner diameter is just sleeved outside the cylindrical portion 121 of the first pin terminal 120, and the second through hole outlet is formed so that its inner diameter is just sleeved outside the cylindrical portion 131 of the second pin terminal 130.

Referring to fig. 8 and 9, the sealing member 150 will be described. The fuel gas is filled by opening the fuel gas passage 181 on the valve element 50 side, and then passes through the gaps of the first pin terminal 120 and the second pin terminal 130, and the fixing bracket 20 and the holding member 140. The sealing member 150 serves to prevent the leakage of the fuel gas. Accordingly, the sealing member 150 is made of a rubber material and is formed in a disk shape having a diameter that can be closely coupled to a portion of the inner wall of the fixing bracket 20 that is in contact with the sealing member 150. The sealing member 150 has a first sealing hole 151 through which the cylindrical portion 121 of the first pin terminal 120 passes, and a second sealing hole 152 through which the cylindrical portion 131 of the second pin terminal 130 passes. The first sealing hole 151 is formed with a diameter closely fitted to the outside of the cylindrical portion 121 of the first pin terminal 120, and the second sealing hole 152 is formed with a diameter closely fitted to the outside of the cylindrical portion 131 of the second pin terminal 130.

Referring to fig. 4, the flange member 160 is made of a conductive metal material. The flange member 160 has a circular hole 162, 163, respectively, on the flange portion extending toward both directions for passing the fastening screw. Oval holes, long holes, and the like may be used instead of the round holes.

[ mounting of electromagnetic actuator ]

The electromagnetic actuator 1 is mounted in the following order.

(1) The movable iron core 30, the biasing spring 40, the valve body 50, and the spring retainer member 51 are attached to the cylindrical housing 10.

(2) The first pin terminal 120 and the second pin terminal 130 are formed in the holding member 140 by insert injection molding.

(3) The sealing member 150 is fitted over the cylindrical portions (121, 131) of the pin terminals protruding from the holding member 140. Specifically, the first seal hole 151 of the seal member is fitted over the cylindrical portion 121 of the first pin terminal, and the second seal hole 152 of the seal member is fitted over the cylindrical portion 131 of the second pin terminal 130.

(4) The guide member 110 is placed on the sealing member 150. Specifically, the guide member 110 is placed in such a manner that the first through hole outlet 117 of the guide member 110 is fitted over the tip outside of the cylindrical portion 121 of the first pin terminal 120, and the second through hole outlet 118 of the guide member 110 is fitted over the tip outside of the cylindrical portion 131 of the second pin terminal 130.

(5) The fixed iron core 60 is sleeved into the fixed bracket 20 and is subjected to a caulking process.

(6) The first coil 90, the bobbin 70, and the second coil 100 are mounted to the fixed core 60. Specifically, the one end terminal member 81 of the bobbin is fitted into the gap between the fixing bracket 20 and the first notch 64 of the fixed core 60. And one end side extension 102 of the second coil is fitted into a gap between the fixed bracket 20 and the second notch 65 of the fixed core 60. The outer Zhou Xie face 22 of the fixing bracket 20 is electrically connected to the other end side terminal member 82 of the bobbin 70, and the outer Zhou Xie face 22 of the fixing bracket 20 is electrically connected to the other end side 103 of the second coil 100.

(7) The assembled holding member 140 and sealing member 150, guide member 110 are positioned in the fixing bracket 20. Specifically, the one end side terminal member 81 of the bobbin is brought close in such a manner that it faces the first through hole entrance 111 of the guide member, and the one end side extension 102 of the second coil faces the second through hole entrance 112 of the guide member.

(8) The one-end-side terminal member 81 of the bobbin is inserted into the cylindrical portion 121 of the first pin-shaped terminal 120 through the first through-hole entrance 111 of the guide member, the one-end-side extension 102 of the second coil is inserted into the cylindrical portion 131 of the second pin-shaped terminal 130 through the second through-hole entrance 112 of the guide member, the assembled holding member 140, sealing member 150, and guide member 110 are attached to the fixing bracket 20, and the fixing bracket 20 and holding member 140 are subjected to caulking.

(9) The one end terminal member 81 of the bobbin is electrically connected to the distal end portion of the first pin terminal 120 and the one end extension portion 102 of the second coil is electrically connected to the distal end portion of the second pin terminal 130.

(10) The coupling claw 17 of the cylindrical housing 10 is engaged with the cylindrical housing engaging groove 23 of the fixing bracket 20 in a snap-fit manner, so that the cylindrical housing 10 and the fixing bracket 20 are attached together.

(11) The flange member 160 is fitted over the fixing bracket 20. Although described based on the guide member 110, the guide member 210 may be mounted by the same mounting method.

[ composition of flameout protection device for gas cooker ]

The electromagnetic actuator 1 of the present utility model is applicable to, for example, a flameout protection device 170 for a gas range. The flameout protection device 170 of the gas range will be described with reference to fig. 9.

Referring to fig. 9, the flameout protection device 170 of the gas range includes an electromagnetic actuator 1 and a thermocouple unit 190 detachably coupled to the electromagnetic actuator 1. The flange 27 of the electromagnetic actuator 1 is fitted into the gas cock body 180 of the gas range, and the electromagnetic actuator 1 is screwed to the gas cock body 180 through the circular hole 162 of the flange member 160. The electromagnetic actuator 1 is provided such that the valve element 50 opens and closes the gas passage 181. Fig. 9 (a) shows an overall image of the gas cock body 180 in which the electromagnetic actuator 1 and the thermocouple unit 190 are mounted on a gas range. Fig. 9 (b) shows a state immediately before the thermocouple unit 190 is fitted over the electromagnetic actuator 1.

The thermocouple unit 190 includes a female connector 191 connected to the electromagnetic actuator 1, a first cable 194 extending from a first female terminal 194a in the female connector 191, a second cable 195 extending from a second female terminal 195a, a thermocouple 197 connected to the second cable 195, and a third cable 196 extending from the thermocouple 197.

The electromagnetic actuator 1 is coupled to the thermocouple unit 190. Specifically, the thermocouple unit locking groove 29 of the fixing bracket 20 is engaged with the electromagnetic actuator locking protrusion 192 of the female connector 191 of the thermocouple unit 190, and the electromagnetic actuator 1 is connected to the thermocouple unit 190. At this time, the first pin terminal 120 of the electromagnetic actuator 1 is connected to the first female terminal 194a of the female joint 191, and the second pin terminal 130 is connected to the second female terminal 195a of the female joint 191.

The first cable 194 has a connector 198 at its tip, and is electrically connected to the dry cell 199 through the control board 200. The second cable 195 is connected to the second female terminal 195a and the thermocouple 197. The thermocouple 197 has a heat sensing portion 197a at the tip, and the heat sensing portion 197a is exposed to the flame of the burner of the gas range. The third cable 196 extends from the thermocouple 197, and has a connection terminal at its tip, and the connection terminal is screwed to the gas plug body 180 together with the flange member 160 of the electromagnetic actuator 1.

The gas plug body 180 functions as a portion connected to the reference potential (V1). The dry cell 199 is connected to the gas plug body 180 through the control substrate 200. The connection terminal of the third cable 196 is connected to the fixed bracket 20 of the electromagnetic actuator 1 by the gas plug body 180 at the same potential. The voltage of the reference potential (V1) may be different depending on the composition of the device, such as positive voltage, negative voltage, GND, and the like.

By the ignition operation of the user, the valve element 50 is opened, and the gas passage 181 is opened. When the gas range is ignited, the electromagnetic actuator 1 is driven for a predetermined time, and the valve opening state of the valve element 50 is maintained to maintain the opening of the gas passage 181. The thermal sensing portion at the tip of the thermocouple 197 is heated by the flame of the burner of the gas range to generate a thermal electromotive force, and the electromagnetic actuator 1 maintains the valve element 50 in the valve-open state by the thermal electromotive force to maintain the opening of the gas passage 181 during stable combustion.

That is, the electromagnetic actuator 1 functions as a solenoid valve that maintains the valve-open state of the valve element 50 by the electric power of the dry cell 199 during ignition of the gas range, and maintains the valve-open state of the valve element 50 by the thermal electromotive force of the thermocouple unit 190 during stable combustion after ignition.

The detailed operation of the flame out protection device 170 of the gas range is as follows. When the igniter ignites due to the ignition operation of the gas range, the first coil 90 is energized by the electric power of the dry battery 199 according to the control signal from the control substrate, thereby generating electromagnetic force. That is, the first coil 90 is promptly maintained to burn at the time of ignition, and is used only for a predetermined time period that is a time period taken for the second coil 100 to reach a current sufficient for the movable core to attract. The movable core 30 is attracted to the fixed core 60 by the generated electromagnetic force, so that the valve body 50 maintains the valve-opened state. Only during the ignition operation, the valve element 50 is moved to the valve-open state by the driving force generated by the ignition operation.

When the fuel gas is ignited by flowing to the burner through the fuel gas passage 181, the heat sensing portion 197a is heated by the flame, and the thermocouple 197 generates thermal electromotive force. By this thermal electromotive force, the second coil 100 is energized, thereby generating electromagnetic force to maintain the valve-open state of the valve element 50. The energization of the first coil 90 by the power of the dry battery 199 is cut off after a predetermined time elapses, and the valve opening state of the valve body 50 is maintained only by the exciting action of the energization of the second coil 100 at the time of stable combustion.

When the flame of the gas range is extinguished due to any reason, the heating of the heat sensing portion of the thermocouple unit 190 is stopped and the thermal electromotive force is lost, and the valve element 50 and the movable iron core 30 are pushed back by the biasing spring 40 to close the gas passage 181. This can prevent unburned gas from being discharged.

Claims (6)

1. An electromagnetic actuator, comprising:

a movable iron core;

a fixed iron core disposed opposite to the movable iron core and including a first arm portion and a second arm portion having end surfaces facing the movable iron core, respectively, and a connection bottom portion connecting the first arm portion and the second arm portion;

a biasing spring for biasing the movable iron core in a direction away from the fixed iron core;

a cylindrical housing for movably supporting the movable core;

the fixed bracket is used for fixing and accommodating the fixed iron core and is jointed with the cylindrical shell; and

the first pin terminal and the second pin terminal are fixed to the fixing bracket by a holding member,

a first coil with one end connected to the first pin terminal is wound on one or both of the first arm portion or the second arm portion of the fixed iron core,

a second coil having one end connected to the second pin terminal is wound around one or both of the first arm portion and the second arm portion of the fixed iron core,

the connecting bottom of the fixed iron core comprises a hole or a notch for inserting one end of the first coil and one end of the second coil,

the first pin terminal and the second pin terminal are each disposed opposite to the connection bottom portion,

one end of the first coil is connected to the first pin terminal,

one end of the second coil is connected to the second pin terminal,

has a guide member for guiding one end of the first coil to the first pin terminal and guiding one end of the second coil to the second pin terminal,

and a sealing member provided at a position where the holding member is in contact with the guide member, for shielding a gap between the fixing bracket, the holding member, the first pin terminal, and the second pin terminal.

2. The electromagnetic actuator of claim 1, wherein the actuator comprises a plurality of actuators,

the first coil is wound on the first arm part,

the second coil is wound on the first arm and the second arm.

3. The electromagnetic actuator of claim 1, wherein the actuator comprises a plurality of actuators,

the guide member has:

a first through hole for guiding one end of the first coil to the first pin terminal; and

a second through hole for guiding one end of the second coil to the second pin terminal,

the first through hole has: a through hole inlet through which one end of the first coil comes out of the hole or notch and enters the through hole; and a through hole outlet through which one end of the first coil comes out of the through hole and into the first pin terminal,

the first through-hole has a tapered shape with a diameter gradually decreasing from the through-hole inlet toward the through-hole outlet.

4. The electromagnetic actuator of claim 1, wherein the actuator comprises a plurality of actuators,

the guide member is formed from a separate piece from the other components in the electromagnetic actuator.

5. The electromagnetic actuator according to any one of claim 1 to 4, wherein,

comprises a valve core which moves integrally with the movable iron core and is used for opening and closing a fluid channel,

the fixing bracket comprises a male connector arranged around the first pin-shaped terminal and the second pin-shaped terminal.

6. A flame-out protection device for cutting off a gas supply when a gas range is flame-out, comprising:

the electromagnetic actuator of claim 5; and

a thermocouple unit comprising a female connector connected with the male connector of the electromagnetic actuator,

the thermocouple unit includes:

a first female terminal sleeved with a first pin-shaped terminal of the electromagnetic actuator;

a second female terminal sleeved with a second pin-shaped terminal of the electromagnetic actuator;

a first cable extending from the first female terminal to connect to a dry cell;

a thermocouple;

a second cable connecting the second female terminal with the thermocouple; and

and a third cable extending from the thermocouple so as to be connected to the fixed bracket at the same potential.