CN213166914U - Vibration friction welding machine - Google Patents
Vibration friction welding machine Download PDFInfo
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- CN213166914U CN213166914U CN202021589727.5U CN202021589727U CN213166914U CN 213166914 U CN213166914 U CN 213166914U CN 202021589727 U CN202021589727 U CN 202021589727U CN 213166914 U CN213166914 U CN 213166914U
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Abstract
The utility model discloses a vibration friction welding machine relates to a welding machine field, which comprises a frame, be provided with the first tool that is used for placing first work piece in the frame, the top that lies in first tool in the frame is provided with the second tool that is used for placing the second work piece, first tool and second tool position correspond, the below of first tool is provided with the elevating system that is used for driving first tool and reciprocates, the top that lies in the second tool in the frame is provided with the heating mechanism that is used for heating for the second tool and is used for making the second tool produce the vibration thereby makes the vibration mechanism that first work piece and second work piece fuse together, one side that lies in the second tool in the frame is provided with the cooling body who is used for cooling the product after fusing, still includes the control mechanism who is used for controlling the vibration friction welding machine, the utility model discloses simple structure, Low cost, no waste wadding and impurities and high welding efficiency.
Description
Technical Field
The utility model relates to a welding machine field, in particular to vibration friction welding machine.
Background
The vibration friction welding machine for welding the current plastic parts has the defects that when high-strength plastics are welded, the welding is difficult, the welding seam strength is not uniform, more waste floc and impurities are generated, therefore, the design of changing welding ribs needs to be adopted, a more powerful vibration friction welding machine is adopted, the energy consumption is increased, the welding pressure during welding is increased, the welding time is increased, the problem that the products have the waste floc and the impurities after the plastic parts are welded is solved, the requirement of cleaning welding is met, a method for increasing the cleaning procedure is needed in production, the production time of the products is increased inevitably, and the production cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem provide a simple structure, with low costs, do not have useless wadding and impurity, weld efficient vibration friction weld machine.
The utility model provides a technical scheme that its technical problem adopted is: a vibration friction welding machine comprises a machine frame, wherein a first jig used for placing a first workpiece is arranged on the machine frame, a second jig used for placing a second workpiece is arranged above the first jig on the machine frame, the first jig and the second jig correspond in position, a lifting mechanism used for driving the first jig to move up and down is arranged below the first jig, a heating mechanism used for heating the second jig and a vibration mechanism used for enabling the second jig to vibrate so as to enable the first workpiece and the second workpiece to be integrated are arranged above the second jig on the machine frame, a cooling mechanism used for cooling the integrated product is arranged on one side of the second jig on the machine frame, the control mechanism used for controlling the vibration friction welding machine is further included, and the lifting mechanism, the heating mechanism, the vibration mechanism and the cooling mechanism are respectively connected with the control mechanism, the first jig is used for placing a first workpiece, the second jig is used for placing a second workpiece, the lifting mechanism is used for driving the first jig to move up and down, the heating mechanism is used for heating the second jig to shorten the welding time, the vibrating mechanism is used for enabling the second jig to vibrate to enable the first workpiece and the second workpiece to be integrated, the cooling mechanism is used for cooling the fused product to shorten the cooling time of the fused product, the work efficiency is improved, and the control mechanism is used for controlling the vibration friction welding machine.
Further, the method comprises the following steps: the lifting mechanism comprises a hydraulic cylinder for driving the first jig to move up and down, the lower end face of the first jig is fixedly connected with a driving shaft of the hydraulic cylinder, the hydraulic cylinder is electrically connected with the control mechanism, a guide hole for the first jig to pass through and guide the first jig is formed in the outer side of the first jig on the rack, the hydraulic cylinder is used for driving the first jig to move up and down so as to drive the first workpiece to move up and down, and the guide hole is used for the first jig to pass through and guide the first jig.
Further, the method comprises the following steps: the heating mechanism comprises a heater which is electrically connected with the control mechanism, and the heater is used for heating the product, so that the time of friction heating of the vibration mechanism due to heating is shortened.
Further, the method comprises the following steps: the vibration mechanism includes a vibration friction generator for generating vibration.
Further, the method comprises the following steps: the cooling mechanism comprises an air blowing pipe used for blowing air to the fused product, the air blowing pipe is connected with an air source, the air blowing pipe is electrically connected with the control mechanism, and the air blowing pipe is used for blowing air to the fused product.
Further, the method comprises the following steps: the control mechanism comprises a control panel and a controller, a power key and a switch piece for starting the vibration friction welding machine to weld are arranged on the control panel, the controller is used for controlling the vibration friction welding machine, the power key is used for controlling the vibration friction welding machine to be powered on and powered off, and the switch piece is used for starting the vibration friction welding machine to weld.
Further, the method comprises the following steps: the welding machine is characterized in that a protective door for protection is arranged on the rack, a cylinder for driving the protective door to move up and down is arranged below the protective door, the lower end face of the protective door is fixedly connected with a driving shaft of the cylinder, the cylinder is electrically connected with a control mechanism, the protective door is closed when the welding work is started, the protective door is opened when the welding is completed, the protective door is used for protecting personal safety, and the cylinder is used for driving the protective door to move up and down so as to open or close the protective door.
The utility model has the advantages that: the utility model discloses simple structure, with low costs, do not have useless wadding and impurity, welding efficiency height, elevating system is used for driving first tool and reciprocates, thereby heating mechanism is used for shortening the welded time for the second tool heating, thereby vibration mechanism is used for making the second tool produce the vibration and makes first work piece and second work piece combine together, thereby cooling body is used for cooling off the cooling time that shortens the product after fusing, provides work efficiency.
Drawings
FIG. 1 is a schematic structural view of a vibration friction welder;
labeled as: 1. a first jig; 2. a second jig; 3. a lifting mechanism; 4. a vibration mechanism; 5. a cooling mechanism; 6. a protective door; 7. and a cylinder.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
The vibration friction welding machine comprises a frame, wherein a first jig 1 used for placing a first workpiece is arranged on the frame, a second jig 2 used for placing a second workpiece is arranged above the first jig 1 on the frame, the first jig 1 corresponds to the second jig 2 in position, a lifting mechanism 3 used for driving the first jig 1 to move up and down is arranged below the first jig 1, a heating mechanism used for heating the second jig 2 and a vibration mechanism 4 used for enabling the second jig 2 to vibrate so as to enable the first workpiece and the second workpiece to be integrated are arranged above the second jig 2 on the frame, a cooling mechanism 5 used for cooling the integrated product is arranged on one side of the second jig 2 on the frame, and the vibration friction welding machine further comprises a control mechanism used for controlling the vibration friction welding machine, the lifting mechanism 3, Heating mechanism, vibration mechanism 4 and cooling body 5 are connected with control mechanism respectively, first tool 1 is used for placing first work piece, second tool 2 is used for placing the second work piece, elevating system 3 is used for driving first tool 1 and reciprocates, thereby heating mechanism is used for shortening the welded time for the heating of second tool 2, thereby vibration mechanism 4 is used for making second tool 2 produce the vibration and makes first work piece and second work piece fuse as an organic whole, thereby cooling body 5 is used for cooling off the cooling time who fuses the product after the fusion, has improved work efficiency, control mechanism is used for controlling the vibration friction welding machine.
On the basis, elevating system 3 is including being used for driving the pneumatic cylinder that first tool 1 reciprocated, the lower terminal surface of first tool 1 and the drive shaft fixed connection of pneumatic cylinder, pneumatic cylinder and control mechanism electrical connection, the outside that lies in first tool 1 in the frame is provided with and is used for supplying first tool 1 to pass through and gives the guiding hole of first tool 1 direction, thereby the pneumatic cylinder is used for driving first tool 1 and reciprocates and drive first work piece and reciprocate, the guiding hole is used for supplying first tool 1 to pass through and give first tool 1 direction.
On the basis of the above, the heating mechanism includes a heater electrically connected to the control mechanism, and the heater is used for heating the product, so that the time required for friction heating of the vibration mechanism 4 due to heating is shortened.
On the basis of the above, the vibration mechanism 4 includes a vibration friction generator for generating vibration.
On the basis, the cooling mechanism 5 comprises an air blowing pipe used for blowing air to the fused product, the air blowing pipe is connected with an air source, the air blowing pipe is electrically connected with the control mechanism, and the air blowing pipe is used for blowing air to the fused product.
On the basis, the control mechanism comprises a control panel and a controller, wherein a power key and a switch piece for starting the vibration friction welding machine to weld are arranged on the control panel, the controller is used for controlling the vibration friction welding machine, the power key is used for controlling the vibration friction welding machine to be powered on and powered off, the switch piece is used for starting the vibration friction welding machine to weld, the controller can be PCOXOOOABO or JC01-COD-202, and JC01-COD-202 is selected in the embodiment.
On the basis, be provided with the guard gate 6 that is used for the protection in the frame, the below of guard gate 6 is provided with and is used for driving the cylinder 7 that guard gate 6 reciprocated, the lower terminal surface of guard gate 6 and the drive shaft fixed connection of cylinder 7, cylinder 7 and control mechanism electrical connection, guard gate 6 is closed when beginning welding work, opens when the welding is accomplished, guard gate 6 is used for protecting personal safety, thereby cylinder 7 is used for driving guard gate 6 and reciprocates and open or close guard gate 6.
On the basis, firstly, the power key is turned on, the first workpiece and the second workpiece are respectively placed on the first jig 1 and the second jig 2, then the switch is opened, the cylinder 7 drives the protective door 6 to move upwards so that the protective door 6 is closed, meanwhile, the lifting mechanism 3 drives the first fixture 1 to drive the first workpiece to move upwards and move to the position of the second workpiece, the heating mechanism heats, the vibration mechanism 4 vibrates to enable the first workpiece and the second workpiece to rub and soften mutually, then the lifting mechanism 3 drives the first jig 1 to drive the first workpiece to move upwards, so that the first workpiece and the second workpiece are compacted and integrated, then the cooling mechanism 5 cools the fused product, then the cylinder 7 drives the protective door 6 to open, the cooled product is taken out manually, and the operation is repeated.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (7)
1. The utility model provides a vibration friction welding machine, includes the frame, its characterized in that: the machine frame is provided with a first jig (1) for placing a first workpiece, a second jig (2) for placing a second workpiece is arranged above the first jig (1) on the machine frame, the first jig (1) and the second jig (2) are in corresponding positions, a lifting mechanism (3) for driving the first jig (1) to move up and down is arranged below the first jig (1), a heating mechanism for heating the second jig (2) and a vibrating mechanism (4) for enabling the second jig (2) to vibrate so as to enable the first workpiece and the second workpiece to be integrated are arranged above the second jig (2) on the machine frame, one side of the second jig (2) on the machine frame is provided with a cooling mechanism (5) for cooling the fused product, and the machine frame further comprises a control mechanism for controlling a vibration friction welding machine, the lifting mechanism (3), the heating mechanism, the vibrating mechanism (4) and the cooling mechanism (5) are respectively connected with the control mechanism.
2. A vibration friction welder according to claim 1, characterized in that: the lifting mechanism (3) comprises a hydraulic cylinder for driving the first jig (1) to move up and down, the lower end face of the first jig (1) is fixedly connected with a driving shaft of the hydraulic cylinder, the hydraulic cylinder is electrically connected with the control mechanism, and a guide hole for allowing the first jig (1) to pass through and guiding the first jig (1) is formed in the outer side of the first jig (1) on the rack.
3. A vibration friction welder according to claim 1, characterized in that: the heating mechanism comprises a heater which is electrically connected with the control mechanism.
4. A vibration friction welder according to claim 1, characterized in that: the vibration mechanism (4) comprises a vibration friction generator which is electrically connected with the control mechanism.
5. A vibration friction welder according to claim 1, characterized in that: the cooling mechanism (5) comprises an air blowing pipe used for blowing air to the fused product, the air blowing pipe is connected with an air source, and the air blowing pipe is electrically connected with the control mechanism.
6. A vibration friction welder according to claim 1, characterized in that: the control mechanism comprises a control panel and a controller, wherein a power key and a switch piece for starting the vibration friction welding machine to weld are arranged on the control panel.
7. A vibration friction welder according to claim 1, characterized in that: the protective door is characterized in that a protective door (6) used for protection is arranged on the rack, an air cylinder (7) used for driving the protective door (6) to move up and down is arranged below the protective door (6), the lower end face of the protective door (6) is fixedly connected with a driving shaft of the air cylinder (7), and the air cylinder (7) is electrically connected with a control mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021589727.5U CN213166914U (en) | 2020-08-04 | 2020-08-04 | Vibration friction welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021589727.5U CN213166914U (en) | 2020-08-04 | 2020-08-04 | Vibration friction welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213166914U true CN213166914U (en) | 2021-05-11 |
Family
ID=75798082
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021589727.5U Active CN213166914U (en) | 2020-08-04 | 2020-08-04 | Vibration friction welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213166914U (en) |
-
2020
- 2020-08-04 CN CN202021589727.5U patent/CN213166914U/en active Active
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