CN211733041U - Full-automatic battery sorting equipment - Google Patents
Full-automatic battery sorting equipment Download PDFInfo
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- CN211733041U CN211733041U CN201922314654.2U CN201922314654U CN211733041U CN 211733041 U CN211733041 U CN 211733041U CN 201922314654 U CN201922314654 U CN 201922314654U CN 211733041 U CN211733041 U CN 211733041U
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Abstract
The utility model discloses a full-automatic battery letter sorting equipment for solve the current mode that adopts staff letter sorting battery, lead to the technical problem that battery letter sorting efficiency descends. The utility model comprises a feeding chute, an X-axis conveyer belt, a code spraying module, a visual code scanning module, a Y-axis conveyer belt, a detection module and a sorting module; the battery to be sorted is arranged on the feeding chute, the feeding chute is arranged at the feeding end of the X-axis conveying belt, and a material pushing module is arranged on one side of the feeding chute, which is far away from the X-axis conveying belt; the code spraying module and the visual code scanning module are sequentially arranged on one side of the X-axis conveying belt along the conveying direction of the X-axis conveying belt; the discharge end of the X-axis conveying belt is connected with the feed end of the Y-axis conveying belt, and the discharge end of the X-axis conveying belt is provided with a material transferring module used for transferring the batteries on the X-axis conveying belt to the Y-axis conveying belt; the detection module is arranged on the Y-axis conveying belt, the sorting module is connected with the discharge end of the Y-axis conveying belt, and the sorting module is in communication connection with the detection module.
Description
Technical Field
The utility model relates to a battery letter sorting technical field especially relates to a full-automatic battery letter sorting equipment.
Background
The existing battery sorting mode generally comprises the following processes: the staff detects the battery voltage isoparametric that the battery sent the assembly line, detects qualified back, places the battery in the qualified dish, if the battery is unqualified then places it in unqualified, foretell mode not only reduces the letter sorting efficiency of battery seriously to make mistakes easily in artificial testing process, and then influence the battery qualification rate.
Therefore, in order to solve the above technical problems, it is an important subject of research by those skilled in the art to find a full-automatic battery sorting apparatus.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model discloses full-automatic battery letter sorting equipment for solve the current mode that adopts staff letter sorting battery, lead to the technical problem that battery letter sorting efficiency descends.
The embodiment of the utility model provides full-automatic battery sorting equipment, which comprises a feeding chute, an X-axis conveyer belt, a code spraying module, a visual code scanning module, a Y-axis conveyer belt, a detection module and a sorting module;
the battery to be sorted is arranged on the feeding chute, the feeding chute is arranged at the feeding end of the X-axis conveying belt, and a pushing module used for pushing the battery into the X-axis conveying belt is arranged on one side, away from the X-axis conveying belt, of the feeding chute;
the code spraying module and the visual code scanning module are sequentially arranged on one side of the X-axis conveying belt along the conveying direction of the X-axis conveying belt;
the discharge end of the X-axis conveying belt is connected with the feed end of the Y-axis conveying belt, and the discharge end of the X-axis conveying belt is provided with a material transferring module used for transferring the batteries on the X-axis conveying belt to the Y-axis conveying belt;
the detection module is arranged on the Y-axis conveying belt, the sorting module is connected with the discharge end of the Y-axis conveying belt, and the sorting module is in communication connection with the detection module.
Optionally, a visual positioning module is further arranged between the X-axis conveying belt and the feeding chute;
the visual positioning module comprises a camera arranged above the X-axis conveying belt and a positioning device arranged on the feeding end of the X-axis conveying belt, and the positioning device is in communication connection with the camera;
the positioning device comprises a first motor, a first roller and a second roller, the first roller and the second roller are arranged side by side, a positioning groove for positioning a battery is formed between the first roller and the second roller, and a notch of the positioning groove is matched with the feeding end of the X-axis conveying belt;
the output shaft of the first motor is connected with a transmission belt, the first roller and the second roller are both connected with the transmission belt, and the first motor can drive the first roller and the second roller to synchronously rotate.
Optionally, the material transferring module comprises a second motor and a rotating wheel arranged at the discharge end of the X-axis conveying belt;
an output shaft of the second motor is connected with the rotating wheel, and the second motor can drive the rotating wheel to rotate; the outer wall of the rotating wheel is provided with a plurality of push plates at equal intervals, and a containing groove for a battery to enter is formed between every two push plates.
Optionally, the Y-axis conveying device is sequentially provided with a first baffle and a second baffle along the conveying direction, the first baffle is connected with a first cylinder, and the second baffle is connected with a second cylinder.
Optionally, the detection module is located between the first baffle and the second baffle; the detection module comprises at least one first detection probe positioned on the first side of the Y-axis conveying belt and at least one second detection probe positioned on the second side of the Y-axis conveying belt;
the connecting end of the first detection probe is connected with a third air cylinder, and the third air cylinder can drive the first detection probe to move forwards so that the detection end of the first detection probe is in contact with the anode of the battery positioned between the first baffle and the second baffle;
the connecting end of the second detection probe is connected with a fourth cylinder, and the fourth cylinder can drive the second detection probe to move forwards, so that the detection end of the second detection probe is in contact with the negative electrode of the battery between the first baffle and the second baffle.
Optionally, the sorting module comprises a sorting robot, an X-axis moving module, a Z-axis moving module and a distribution tray;
the sorting robot is fixedly installed on the Z-axis moving module, the Z-axis moving module is installed on the X-axis moving module, and the material distribution disc is located below the X-axis moving module.
Optionally, the distribution tray comprises an OK tray and an NG tray.
Optionally, the X-axis moving module is a belt-driven moving module.
Optionally, a lifting device is mounted at the bottom of the Y-axis conveyor belt;
the lifting device is used for lifting the Y-axis conveying belt to the same horizontal height as the X-axis conveying belt.
Optionally, the material pushing module comprises a ram and a fifth cylinder, and the fifth cylinder can drive the ram to move forward, so that the ram pushes the battery onto the X-axis conveyor belt.
According to the technical solution provided by the utility model, the embodiment of the utility model has the following advantage:
the embodiment of the utility model provides full-automatic battery sorting equipment, which comprises a feeding chute, an X-axis conveyer belt, a code spraying module, a visual code scanning module, a Y-axis conveyer belt, a detection module and a sorting module; the battery to be sorted is arranged on the feeding chute, the feeding chute is arranged at the feeding end of the X-axis conveying belt, and a pushing module used for pushing the battery into the X-axis conveying belt is arranged on one side, away from the X-axis conveying belt, of the feeding chute; the code spraying module and the visual code scanning module are sequentially arranged on one side of the X-axis conveying belt along the conveying direction of the X-axis conveying belt; the discharge end of the X-axis conveying belt is connected with the feed end of the Y-axis conveying belt, and the discharge end of the X-axis conveying belt is provided with a material transferring module used for transferring the batteries on the X-axis conveying belt to the Y-axis conveying belt; the detection module is arranged on the Y-axis conveying belt, the sorting module is connected with the discharge end of the Y-axis conveying belt, and the sorting module is in communication connection with the detection module. In this embodiment, utilize the detection module that sets up on Y axle conveyer belt, detect the battery to send the testing result to letter sorting module, letter sorting module sorts the battery according to the testing result, distinguish qualified battery and unqualified battery, through foretell design, the defect of present staff letter sorting can be replaced to this equipment, the efficiency of battery letter sorting has been promoted greatly, and the testing process full automatization goes on, effectively reduces the probability of makeing mistakes, avoid causing the influence to the qualification rate of product.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without inventive exercise.
Fig. 1 is a schematic structural view of a full-automatic battery sorting apparatus provided in an embodiment of the present invention;
fig. 2 is a schematic structural view of a material pushing module of the full-automatic battery sorting device provided in the embodiment of the present invention;
fig. 3 is a schematic structural view of a vision positioning module of the full-automatic battery sorting equipment provided in the embodiment of the present invention;
fig. 4 is a schematic structural view of a material transferring module of the full-automatic battery sorting device provided in the embodiment of the present invention;
fig. 5 is a schematic structural view of a Y-axis conveyor belt of the full-automatic battery sorting apparatus provided in an embodiment of the present invention;
fig. 6 is a schematic structural view of a sorting module of the full-automatic battery sorting equipment according to the embodiment of the present invention;
illustration of the drawings: a feeding chute 1; a material pushing module 2; an X-axis conveyor belt 3; a code spraying module 4; a visual code scanning module 5; a material transferring module 6; a Y-axis conveyor belt 7; a sorting module 8; a detection module 9; a vision positioning module 10; a battery 11; a first baffle plate 12; a first cylinder 13; a second baffle plate 14; a second cylinder 15;
a fifth cylinder 201; a ram 202;
a second motor 601; a receiving groove 602; a push plate 603; a rotating wheel 604;
a sorting robot 801; a Z-axis moving module 802; an X-axis moving module 803; a material distribution disc 804;
a first detection probe 901; a third cylinder 902; a second detection probe 903; a fourth cylinder 904;
a camera 1001; a first roller 1002; a second roller 1003; a first motor 1004; a drive belt 1005;
Detailed Description
The embodiment of the utility model discloses full-automatic battery letter sorting equipment for solve the current mode that adopts staff letter sorting battery, lead to the technical problem that battery letter sorting efficiency descends.
In order that those skilled in the art will better understand the disclosure, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 6, an embodiment of the present invention provides a full-automatic battery sorting apparatus, including:
the automatic code scanning device comprises a feeding chute 1, an X-axis conveying belt 3, a code spraying module 4, a visual code scanning module 5, a Y-axis conveying belt 7, a detection module 9 and a sorting module 8;
the battery 11 to be sorted is arranged on the feeding chute 1, the feeding chute 1 is arranged at the feeding end of the X-axis conveyer belt 3, and one side of the feeding chute 1, which is far away from the X-axis conveyer belt 3, is provided with a material pushing module 2 for pushing the battery 11 into the X-axis conveyer belt 3;
the code spraying module 4 and the visual code scanning module 5 are sequentially arranged on one side of the X-axis conveying belt 3 along the conveying direction of the X-axis conveying belt 3;
the discharge end of the X-axis conveyer belt 3 is connected with the feed end of the Y-axis conveyer belt 7, and the discharge end of the X-axis conveyer belt 3 is provided with a material transferring module 6 for transferring the batteries 11 on the X-axis conveyer belt 3 to the Y-axis conveyer belt 7;
the detection module 9 is arranged on the Y-axis conveyer belt 7, the sorting module 8 is connected with the discharge end of the Y-axis conveyer belt 7, and the sorting module 8 is in communication connection with the detection module.
In this embodiment, utilize the detection module 9 that sets up on Y axle conveyer belt 7, detect battery 11, and send the testing result to letter sorting module 8, letter sorting module 8 sorts battery 11 according to the testing result, distinguish qualified battery 11 and unqualified battery 11, through foretell design, the defect of present staff letter sorting can be replaced to this equipment, the efficiency of battery 11 letter sorting has been promoted greatly, and the testing process full automatization goes on, effectively reduce the probability of makeing mistakes, avoid causing the influence to the qualification rate of product.
Further, a visual positioning module 10 is arranged between the X-axis conveying belt 3 and the feeding chute 1;
the visual positioning module 10 comprises a camera 1001 arranged above the X-axis conveyor belt 3 and a positioning device arranged on the feeding end of the X-axis conveyor belt 3, and the positioning device is in communication connection with the camera 1001;
the positioning device comprises a first motor 1004, a first roller 1002 and a second roller 1003, the first roller 1002 and the second roller 1003 are arranged side by side, a positioning groove for positioning the battery 11 is formed between the first roller 1002 and the second roller 1003, and a notch of the positioning groove is matched with the feeding end of the X-axis conveying belt 3;
a transmission belt 1005 is connected to an output shaft of the first motor 1004, the first roller 1002 and the second roller 1003 are both connected to the transmission belt 1005, and the first motor 1004 can drive the first roller 1002 and the second roller 1003 to rotate synchronously.
It should be noted that the operation principle of the visual positioning module 10 in this embodiment is as follows:
the pushing module 2 pushes the battery 11 on the feeding chute 1 into a positioning groove formed by the first roller 1002 and the second roller 1003, the camera 1001 takes a picture of the battery 11 at the position, the numerical control system analyzes the picture of the battery 11 after receiving the picture, and controls the start of the first motor 1004 in the positioning device according to an analysis result, so that the first roller 1002 and the second roller 1003 rotate synchronously, and the position of the battery 11 is corrected.
Further, the material transferring module 6 comprises a second motor 601 and a rotating wheel 604 arranged at the discharge end of the X-axis conveyor belt 3;
an output shaft of the second motor 601 is connected with the rotating wheel 604, and the second motor 601 can drive the rotating wheel 604 to rotate; a plurality of push plates 603 are arranged on the outer wall of the rotating wheel 604 at equal intervals, and a containing groove 602 for the battery 11 to enter is formed between every two push plates 603.
What should say is that, when the battery 11 enters the discharge end of the X-axis conveyer belt 3 under the driving of the X-axis conveyer belt 3, at this time, the battery 11 enters the accommodating groove 602 formed between the two push plates 603, the second motor 601 is started to drive the rotating wheel 604 to rotate, and the baffle adjacent to the battery 11 pushes the battery 11 into the Y-axis conveyer belt 7.
Further, a first baffle 12 and a second baffle 14 for blocking the battery 11 to move forward are sequentially arranged along the conveying direction of the Y-axis conveying, a first cylinder 13 is connected to the first baffle 12, and a second cylinder 15 is connected to the second baffle 14.
The first barrier 12 and the second barrier 14 may be lowered to block the cells 11 of the Y-axis conveyor belt 7, so that the cells 11 in front of the first barrier 12 or the second barrier 14 cannot move forward.
Further, the detection module 9 is located between the first baffle 12 and the second baffle 14; the detection module 9 comprises at least one first detection probe 901 positioned on a first side of the Y-axis conveyor belt 7 and at least one second detection probe 903 positioned on a second side of the Y-axis conveyor belt 7;
the connecting end of the first detection probe 901 is connected with a third cylinder 902, and the third cylinder 902 can drive the first detection probe 901 to move forward, so that the detection end of the first detection probe 901 is in contact with the positive electrode of the battery 11 located between the first baffle 12 and the second baffle 14;
the connecting end of the second detection probe 903 is connected to a fourth cylinder 904, and the fourth cylinder 904 can drive the second detection probe 903 to move forward, so that the detection end of the second detection probe 903 is in contact with the negative electrode of the battery 11 located between the first baffle 12 and the second baffle 14.
It should be noted that, when the battery 11 is tested, the first shutter 12 and the second shutter 14 are simultaneously lowered, and only the battery 11 located between the first shutter 12 and the second shutter 14 is allowed to be tested.
Further, the sorting module 8 comprises a sorting robot 801, an X-axis moving module 803, a Z-axis moving module 802 and a distribution tray 804;
the sorting robot 801 is fixedly installed on the Z-axis moving module 802, the Z-axis moving module 802 is installed on the X-axis moving module 803, and the distributing tray 804 is located below the X-axis moving module 803.
It should be noted that the Z-axis moving module 802 drives the sorting robot 801 to descend to grab the detected battery 11 on the Y-axis conveyor belt 7, after the sorting robot 801 grabs, the Z-axis moving module 802 drives the sorting robot 801 to ascend, the X-axis moving module 803 is started to drive the sorting robot 801 to move along the X-axis direction, so that the sorting robot 801 moves to the upper side of the distribution tray 804, and at this time, the sorting robot 801 can place the battery 11 in the distribution tray 804.
Further, the distribution tray 804 includes an OK tray and an NG tray.
Further, the X-axis moving module 803 is a belt-driven moving module.
Further, a lifting device is installed at the bottom of the Y-axis conveying belt 7;
the lifting device is used for lifting the Y-axis conveyer belt 7 to the same horizontal height with the X-axis conveyer belt 3.
Further, the material pushing module 2 includes a ram 202 and a fifth cylinder 201, and the fifth cylinder 201 can drive the ram 202 to move forward, so that the ram 202 pushes the battery 11 onto the X-axis conveyor belt 3.
The operating principle of the full-automatic battery 11 sorting equipment in this embodiment is as follows:
the battery 11 is transferred to the feeding chute 1 from other stations, because the feeding chute 1 has a certain inclination angle, the battery 11 will naturally move to the bottom end of the feeding chute 1, the fifth cylinder 201 in the material pushing module 2 is started to push the ram 202 to move forward, and the battery 11 at the lowest end of the feeding chute 1 is pushed into the visual positioning module 10 by direct lowering, the visual positioning module 10 takes photo of the position of the battery 11 and detects the position of the battery 11, and after correcting the position of the battery 11, the battery 11 moves forward on the X-axis conveyor belt 3, and then passes through the code-spraying and-spraying combined visual code-scanning module 5, after the code-spraying module 4 sprays the code on the battery 11, the visual code-scanning module 5 scans the two-dimensional code information on the battery 11 and records the two-dimensional code information into a computer, the battery 11 enters the discharge end of the X-axis conveyor belt 3 through the two modules, and is driven by the material transferring module 6, shifted to Y axle and remove the module, battery 11 moves the module along the Y axle and continues to advance to enter into between first baffle 12 and the second baffle 14, detect module 9 and detect battery 11, detect qualified battery 11 and shift to the OK dish in the branch charging tray 804 by letter sorting module 8, unqualified product is then shifted to the NG dish in the branch charging tray 804 by letter sorting module 8.
It is right above the utility model provides a full-automatic battery letter sorting equipment has carried out detailed introduction, to the general technical personnel in this field, the foundation the utility model discloses the thought of embodiment all has the change part on concrete implementation and application scope, to sum up, this specification content should not be understood as right the utility model discloses a restriction.
Claims (10)
1. The full-automatic battery sorting equipment is characterized by comprising a feeding chute, an X-axis conveying belt, a code spraying module, a visual code scanning module, a Y-axis conveying belt, a detection module and a sorting module;
the battery to be sorted is arranged on the feeding chute, the feeding chute is arranged at the feeding end of the X-axis conveying belt, and a pushing module used for pushing the battery into the X-axis conveying belt is arranged on one side, away from the X-axis conveying belt, of the feeding chute;
the code spraying module and the visual code scanning module are sequentially arranged on one side of the X-axis conveying belt along the conveying direction of the X-axis conveying belt;
the discharge end of the X-axis conveying belt is connected with the feed end of the Y-axis conveying belt, and the discharge end of the X-axis conveying belt is provided with a material transferring module used for transferring the batteries on the X-axis conveying belt to the Y-axis conveying belt;
the detection module is arranged on the Y-axis conveying belt, the sorting module is connected with the discharge end of the Y-axis conveying belt, and the sorting module is in communication connection with the detection module.
2. The full-automatic battery sorting equipment according to claim 1, wherein a vision positioning module is further arranged between the X-axis conveyor belt and the feeding chute;
the visual positioning module comprises a camera arranged above the X-axis conveying belt and a positioning device arranged on the feeding end of the X-axis conveying belt, and the positioning device is in communication connection with the camera;
the positioning device comprises a first motor, a first roller and a second roller, the first roller and the second roller are arranged side by side, a positioning groove for positioning a battery is formed between the first roller and the second roller, and a notch of the positioning groove is matched with the feeding end of the X-axis conveying belt;
the output shaft of the first motor is connected with a transmission belt, the first roller and the second roller are both connected with the transmission belt, and the first motor can drive the first roller and the second roller to synchronously rotate.
3. The full-automatic battery sorting equipment according to claim 1, wherein the material transferring module comprises a second motor and a rotating wheel arranged at the discharge end of the X-axis conveying belt;
an output shaft of the second motor is connected with the rotating wheel, and the second motor can drive the rotating wheel to rotate; the outer wall of the rotating wheel is provided with a plurality of push plates at equal intervals, and a containing groove for a battery to enter is formed between every two push plates.
4. The full-automatic battery sorting equipment according to claim 1, wherein a first baffle and a second baffle for blocking the batteries from continuing to advance are sequentially arranged along the conveying direction of the Y-axis conveying, a first air cylinder is connected to the first baffle, and a second air cylinder is connected to the second baffle.
5. The fully automatic battery sorting apparatus of claim 4, wherein the detection module is located between the first baffle and the second baffle; the detection module comprises at least one first detection probe positioned on the first side of the Y-axis conveying belt and at least one second detection probe positioned on the second side of the Y-axis conveying belt;
the connecting end of the first detection probe is connected with a third air cylinder, and the third air cylinder can drive the first detection probe to move forwards so that the detection end of the first detection probe is in contact with the anode of the battery positioned between the first baffle and the second baffle;
the connecting end of the second detection probe is connected with a fourth cylinder, and the fourth cylinder can drive the second detection probe to move forwards, so that the detection end of the second detection probe is in contact with the negative electrode of the battery between the first baffle and the second baffle.
6. The full-automatic battery sorting equipment according to claim 1, wherein the sorting module comprises a sorting robot, an X-axis moving module, a Z-axis moving module and a distributing tray;
the sorting robot is fixedly installed on the Z-axis moving module, the Z-axis moving module is installed on the X-axis moving module, and the material distribution disc is located below the X-axis moving module.
7. The fully automatic battery sorting apparatus of claim 6, wherein the distribution trays include OK trays and NG trays.
8. The fully automatic battery sorting apparatus of claim 6, wherein the X-axis movement module is a belt-driven movement module.
9. The fully automatic battery sorting apparatus according to claim 1, wherein a lifting device is mounted to a bottom of the Y-axis conveyor belt;
the lifting device is used for lifting the Y-axis conveying belt to the same horizontal height as the X-axis conveying belt.
10. The full-automatic battery sorting equipment according to claim 1, wherein the material pushing module comprises a ram and a fifth cylinder, and the fifth cylinder can drive the ram to move forward, so that the ram can push the battery onto the X-axis conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922314654.2U CN211733041U (en) | 2019-12-20 | 2019-12-20 | Full-automatic battery sorting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922314654.2U CN211733041U (en) | 2019-12-20 | 2019-12-20 | Full-automatic battery sorting equipment |
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| Publication Number | Publication Date |
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| CN211733041U true CN211733041U (en) | 2020-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922314654.2U Active CN211733041U (en) | 2019-12-20 | 2019-12-20 | Full-automatic battery sorting equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111957580A (en) * | 2020-07-14 | 2020-11-20 | 昆山金誉鑫自动化设备有限公司 | Battery sorting machine |
| CN115156080A (en) * | 2022-08-09 | 2022-10-11 | 无锡市博澳智能装备有限公司 | Battery defective product removing machine |
| CN116353219A (en) * | 2023-04-21 | 2023-06-30 | 宁波高新区海芙科技有限公司 | Code spraying machine |
-
2019
- 2019-12-20 CN CN201922314654.2U patent/CN211733041U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111957580A (en) * | 2020-07-14 | 2020-11-20 | 昆山金誉鑫自动化设备有限公司 | Battery sorting machine |
| CN115156080A (en) * | 2022-08-09 | 2022-10-11 | 无锡市博澳智能装备有限公司 | Battery defective product removing machine |
| CN116353219A (en) * | 2023-04-21 | 2023-06-30 | 宁波高新区海芙科技有限公司 | Code spraying machine |
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Address after: 523000 No. 48, Hongjin Road, Hongmei Town, Dongguan City, Guangdong Province Patentee after: DONGGUAN GAOBEIRUI AUTOMATION TECHNOLOGY CO.,LTD. Address before: 523000 Room 101, building 5, 21 Dongke Road, Dongcheng Street, Dongguan City, Guangdong Province Patentee before: DONGGUAN GAOBEIRUI AUTOMATION TECHNOLOGY CO.,LTD. |
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