CN217837231U

CN217837231U - Material distribution device

Info

Publication number: CN217837231U
Application number: CN202222206265.XU
Authority: CN
Inventors: 康金华; 游宇春; 许博
Original assignee: Xiamen Tobacco Industry Co Ltd
Current assignee: Xiamen Tobacco Industry Co Ltd
Priority date: 2022-08-22
Filing date: 2022-08-22
Publication date: 2022-11-18
Anticipated expiration: 2032-08-22

Abstract

The utility model relates to a material joins in marriage a set device, including first conveyor (10), manipulator (20) and second conveyor (30), first conveyor (10) are configured to carry the material to predetermineeing the platform, and manipulator (20) set up on predetermineeing the platform, and manipulator (20) are configured to shift the material that is located on predetermineeing the platform to the tray on, and second conveyor (30) are configured to carry the tray after receiving the material to repository (40) in. The utility model discloses utilize first conveyor, manipulator and second conveyor to replace the manual work, can effectively reduce the amount of labour, improve simultaneously and join in marriage a set efficiency.

Description

Material distribution device

Technical Field

The utility model relates to a material is joined in marriage a set technical field, especially relates to a material is joined in marriage a set device.

Background

At present, when the auxiliary material warehouse is used for matching and warehousing, trays are sequentially opened manually according to the brand and the machine type of auxiliary materials for cigarettes needing matching on the same day, then the auxiliary materials are moved to the trays one by one manually according to the quantity and the type of the auxiliary materials needed by the brand, and after distribution, the auxiliary materials are forked to a conveyor by a fork truck and finally warehoused. Because the requirement of auxiliary materials for cigarettes is large, if all auxiliary materials are manually distributed, the workload is large, the labor intensity is high, and the tray distribution efficiency is low.

Along with the improvement of yield and the diversification of product types, the auxiliary material that needs joins in marriage a set quantity is improving gradually, consequently needs to improve and joins in marriage a set efficiency urgently, reduces the work load of artifical distribution auxiliary material.

It is noted that the information disclosed in this background section of the invention is only for enhancement of understanding of the general background of the invention, and should not be taken as an acknowledgement or any form of suggestion that this information constitutes prior art already known to a person skilled in the art.

SUMMERY OF THE UTILITY MODEL

An embodiment of the utility model provides a material is joined in marriage a set device can effectively improve and join in marriage a set efficiency.

According to the utility model discloses an aspect provides a material joins in marriage a set device, include:

a first conveying device configured to convey the material to a predetermined station;

the manipulator is arranged on the preset platform and is configured to transfer the materials on the preset platform to the tray; and

and the second conveying device is configured to convey the tray after receiving the materials into the storage.

In some embodiments, the material batching device further comprises a forklift disposed upstream of the first conveyor, the forklift configured to convey the material onto the first conveyor.

In some embodiments, the material distribution device includes a plurality of first conveying devices and a plurality of manipulators, the plurality of first conveying devices are respectively configured to convey different materials to different predetermined stations, and the plurality of manipulators are respectively disposed on different predetermined stations.

In some embodiments, the material batching device further comprises a third conveying device configured to convey the tray to a preset position.

In some embodiments, the material distribution device further comprises a code reader configured to read information carried by the tray, the third conveying device is in signal connection with the code reader, and the third conveying device conveys the tray to a preset position according to the information read by the code reader.

In some embodiments, the material distribution device further comprises a first detection device configured to detect the amount of material received by the tray, and a second conveyor device in signal connection with the first detection device, the second conveyor device being configured to convey the tray into the storage after the first detection device detects that the amount of material reaches a first preset amount.

In some embodiments, the material distribution apparatus further comprises a routing device configured to detect congestion of at least two of the transport routes and determine an alternative transport route, the second transport device being in signal communication with the routing device, the second transport device being configured to transport the pallets into the storage according to the alternative transport route determined by the routing device.

In some embodiments, the material distribution device further includes a second detection device, the second detection device is used for detecting the amount of the materials on the preset platform, the second detection device is in signal connection with the first conveying device, the first conveying device is configured to convey the materials to the preset platform when the second detection device detects that the amount of the materials on the preset platform is less than a second preset amount, and stop conveying the materials to the preset platform when the second detection device detects that the amount of the materials on the preset platform is not less than a third preset amount, wherein the second preset amount is less than the third preset amount.

In some embodiments, the material distribution device further comprises a fourth conveying device, the fourth conveying device is arranged in parallel with the first conveying device, and the fourth conveying device is configured to convey the material tray containing the material.

In some embodiments, the material batching device further comprises a tray dismantling machine configured to dismantle the stacked pallets.

Based on the technical scheme, the embodiment of the utility model provides an in carry the material to predetermineeing the platform through first conveyor to utilize to set up the material that the manipulator on predetermineeing the platform will need to join in marriage the dish and shift to the tray, then will receive the tray after the material and carry to save in the storage storehouse through second conveyor for reserve. The embodiment of the utility model provides an utilize first conveyor, manipulator and second conveyor to replace the manual work, can effectively reduce the amount of labour, improve simultaneously and join in marriage a set efficiency.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:

fig. 1 is a schematic structural diagram of an embodiment of the material distribution device of the present invention.

FIG. 2 is an enlarged view of the portion indicated by reference character A in FIG. 1;

FIG. 3 is an enlarged view of the portion indicated by reference character B in FIG. 1;

fig. 4 is an enlarged view of a portion indicated by reference character C in fig. 2;

fig. 5 is an enlarged view of a portion indicated by reference numeral D in fig. 4;

FIG. 6 is an enlarged view of the portion indicated by reference character E in FIG. 4;

in the figure:

10. a first conveying device; 20. a manipulator; 30. a second conveying device; 40. a repository; 50. a forklift; 60. a third conveying device; 70. a disc disassembling machine; 80. a fourth conveying device; 90. And a code reader.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only some of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "lateral", "longitudinal", "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the scope of the invention.

As shown in fig. 1, in some embodiments of the material distribution device provided in the present invention, the material distribution device includes a first conveying device 10, a manipulator 20 and a second conveying device 30, the first conveying device 10 is configured to convey the material to a preset station, the manipulator 20 is disposed on the preset station, the manipulator 20 is configured to transfer the material on the preset station to the tray, and the second conveying device 30 is configured to convey the tray after receiving the material into the storage warehouse 40.

In the above embodiment, the first conveying device 10 conveys the material to the predetermined station, the manipulator 20 disposed on the predetermined station transfers the material to be distributed to the tray, and the tray after receiving the material is conveyed to the storage warehouse by the second conveying device 30 for storage and standby. The embodiment uses the first conveying device 10, the manipulator 20 and the second conveying device 30 to replace the manual work, so that the manual labor amount can be effectively reduced, and the disc matching efficiency is improved.

The embodiment of the utility model provides an in, carry the material to predetermine the platform, shift the material to the tray and carry the tray to the operation of repository all to have realized the automation from predetermineeing the platform, join in marriage a set efficiency and improve greatly.

In some embodiments, the material batching device further comprises a forklift 50, the forklift 50 being arranged upstream of the first conveyor 10, the forklift 50 being configured to convey the material onto the first conveyor 10.

By providing a forklift 50, material can be transported onto the first conveyor 10. For example, the forklift 50 may be used in a process of transferring material from a material handling vehicle to the first conveyor 10, where the forklift 50 is used to accomplish the advantage of high flexibility, although manual intervention is required, and workers may flexibly effect the transfer of material depending on the location of the handling vehicle.

In some embodiments, the material tray distribution device includes a plurality of first conveying devices 10 and a plurality of manipulators 20, the plurality of first conveying devices 10 are respectively configured to convey different materials to different predetermined stations, and the plurality of manipulators 20 are respectively disposed on different predetermined stations.

By providing a plurality of first conveyors 10 and a plurality of manipulators 20, the conveyance and transfer of a plurality of materials can be achieved. The plurality of first conveying devices 10 and the plurality of manipulators 20 can be used by matching with a plurality of preset stations, each preset station corresponds to one material, and the plurality of preset stations correspond to a plurality of materials, so that the aim of distributing the plurality of materials on the same tray according to preset proportion is fulfilled.

The specific number of the first conveying device 10, the robot 20 and the predetermined stations may be determined according to actual requirements, and may be two, three or more.

In some embodiments, the material batching device further comprises a third conveyor 60, the third conveyor 60 being configured to convey the trays to a preset position.

By providing the third conveyor 60, the automatic movement of the tray can be realized. For example, the third conveying device 60 may convey the tray from the output end of the tray detaching machine 70 to the position corresponding to one of the preset stations, or convey the tray from the position corresponding to one of the preset stations to the position corresponding to another preset station, so as to realize the circulation of the tray between the positions corresponding to different preset stations, and thus, the corresponding material can be taken from the corresponding preset station according to the requirement of tray distribution.

In some embodiments, the material distribution device further comprises a code reader 90, the code reader 90 is configured to read information carried by the tray, the third conveying device 60 is in signal connection with the code reader 90, and the third conveying device 60 conveys the tray to a preset position according to the information read by the code reader 90.

By providing the code reader 90, information carried by the tray can be read, so that the third conveying device 60 can convey the tray to a preset position according to the information read by the code reader 90.

For example, the code reader 90 may read destination information of the tray or information about the type and amount of the material to be received by the tray, and after the information is transmitted to the third conveyor 60, the third conveyor 60 may convey the tray to a predetermined destination according to the information, so that the tray receives the predetermined type and amount of the material.

The information carried by the tray may be stored in a bar code or two-dimensional code provided on the tray.

In some embodiments, the material batching device further comprises first detection means configured to detect the quantity of material received by the tray, the second conveying means 30 being in signal connection with the first detection means, the second conveying means 30 being configured to convey the tray into the store 40 after the first detection means detect that the quantity of material has reached a first preset quantity.

Through setting up first detection device, can detect whether the quantity of the material that the tray received reaches first predetermined quantity, whether material quantity satisfies the demand promptly, avoids getting the material quantity and surpassing or be less than first predetermined quantity.

For different types of materials, the specific size of the first preset quantity can be the same or different, and the first preset quantity can be specifically set according to actual requirements.

In some embodiments, the material batching device further comprises a routing device configured to detect congestion in at least two of the conveying paths and to determine an alternative conveying path, the second conveying device 30 being in signal communication with the routing device, the second conveying device 30 being configured to convey pallets into the storage bin 40 according to the alternative conveying path determined by the routing device.

By arranging the route selection device, the selectable conveying route can be selected from at least two conveying routes, for example, the route with less crowding can be selected, namely, the route with less waiting time is selected, so that the effect that each conveying route can be conveyed basically and uniformly is achieved, the problem of crowding or long waiting time is avoided, the conveying time is saved, and the conveying efficiency is improved.

In some embodiments, the material distribution device further includes a second detection device, the second detection device is used for detecting the amount of the material on the predetermined platform, the second detection device is in signal connection with the first conveying device 10, the first conveying device 10 is configured to convey the material to the predetermined platform when the second detection device detects that the amount of the material on the predetermined platform is less than a second predetermined amount, and stop conveying the material to the predetermined platform when the second detection device detects that the amount of the material on the predetermined platform is not less than a third predetermined amount, wherein the second predetermined amount is less than the third predetermined amount.

Through setting up the second detection device, can reach the purpose of real time monitoring material quantity on the predetermined platform, when the material is less than second predetermined quantity, accessible first conveyor 10 in time supplyes the material, and after the material reaches third predetermined quantity, then can stop to predetermineeing the platform and continue to carry the material.

Wherein, the specific sizes of the second predetermined amount and the third predetermined amount may be the same or different for different kinds of materials on different predetermined stations.

In some embodiments, the material batching device further comprises a fourth conveyor 80, the fourth conveyor 80 being arranged in parallel with the first conveyor 10, the fourth conveyor 80 being configured to convey a tray containing the material.

By providing the fourth conveyor 80, the remaining empty trays can be conveyed away after the material has been transferred, so that new trays containing material can be introduced.

The fourth conveyor 80 can be arranged parallel to the first conveyor 10 in order to save space.

In some embodiments, the material batching device further comprises a tray detaching machine 70, the tray detaching machine 70 being configured to detach the stacked trays.

The stacked trays can be disassembled one by the tray disassembling machine 70 so that the third conveyor 60 can receive and convey the individual trays.

The tray remover 70 may be disposed upstream of the third conveyor 60 to sequentially convey the detached trays one by one onto the third conveyor 60.

The utility model provides a material is joined in marriage a set flow of joining in marriage of set device includes:

conveying the material to a preset station by using a first conveying device 10;

transferring the materials positioned on the preset station to a tray by using a manipulator 20; and

the second conveyor 30 conveys the material-receiving pallet into the storage 40.

In some embodiments, before the first conveyor 10 is used to convey the material to the predetermined station, the material distribution process of the material distribution device further includes:

the material is transported to the first conveyor 10 by means of a forklift 50.

In some embodiments, the number of the first transfer device 10 and the robot 20 is plural,

the operation of using the first conveyor 10 to convey the material to the predetermined station includes: using a plurality of first conveying devices 10 to convey different materials to different preset stations respectively;

the operation of transferring the material located on the predetermined station to the tray using the robot 20 includes: a plurality of robots 20 are used to transfer different materials to the trays, respectively.

In some embodiments, the material matching process of the material matching device further includes:

the tray is conveyed to a preset position by the third conveyor 60.

In some embodiments, the operation of conveying the tray to the preset position using the third conveyor 60 includes:

information carried by the tray is read, and the third conveying device 60 conveys the tray to a preset position according to the read information.

In some embodiments, the operation of transferring the pallets received with the second conveyor 30 into the storage 40 includes:

after detecting that the quantity of the material received by the tray reaches the first preset quantity, the second conveying device 30 is used to convey the tray after receiving the material into the storage 40.

detecting congestion of at least two conveying routes and determining an alternative conveying route;

the second conveyor 30 conveys the trays into the store 40 according to the determined alternative conveying route.

In some embodiments, the operation of using the first conveyor 10 to convey the material to the predetermined station includes:

detecting the quantity of materials on a preset platform;

when the number of the materials on the preset platform is detected to be less than a second preset number, the first conveying device 10 is used for conveying the materials to the preset platform;

and when the number of the materials on the preset platform is not less than the third preset number, stopping conveying the materials to the preset platform.

after the material is transferred to the tray by the robot 20, the tray containing the material is received and transported by the fourth conveyor 80.

the stacked trays are disassembled using a tray disassembling machine 70.

The working process of an embodiment of the material distribution device of the present invention is described below with reference to fig. 1 to 6:

as shown in fig. 1, the material batching device includes a plurality of first conveying devices 10, a manipulator 20 configured with the first conveying devices 10, two second conveying devices 30, a storage warehouse 40, a forklift 50, two third conveying devices 60, a tray detaching machine 70, a fourth conveying device 80 configured with the first conveying devices 10, and a code reader 90.

Fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6 are enlarged views of a partial structure of the material distribution plate device, respectively.

In the embodiment, the brand and the machine model which need to be matched are issued in the WMS, the type of the auxiliary materials for cigarettes which need to be stacked by the manipulator is selected, and the manipulator can also replace the clamp as required to realize the matching of the type of the other auxiliary materials for cigarettes. The auxiliary materials for cigarettes provided by suppliers are only needed to be manually forked to a corresponding conveying platform and the piled tray is forked away. The manipulator automatically places the corresponding tobacco auxiliary materials on the tray in a stacking mode, after the quantity of the tobacco auxiliary materials stacked at the position reaches a rated value, the tray is automatically conveyed to the next station needing tray matching, the manipulator of the next station waits for stacking the tobacco auxiliary materials, and the optimal conveyor line for warehousing is automatically selected according to the idle condition of the two conveying lines for conveying and warehousing until stacking is completed.

Specifically, the method comprises the following steps:

firstly, selecting and sending instructions to the WCS in the WMS according to the brand and the type of the machine station of the auxiliary materials for the cigarettes needing to be matched, and decomposing corresponding PLC signals to the manipulator and the conveyor by the WCS. And manually forking and placing the auxiliary materials for the cigarettes to a corresponding conveyor platform according to the brands of the auxiliary materials for the cigarettes in the distribution plate and the auxiliary materials required by the type of the machine.

After the auxiliary materials are conveyed in place, the manipulator stacks the auxiliary materials to the corresponding tray, after the auxiliary materials are stacked to the approved auxiliary material quantity, the PLC conveys the tray to a next station needing to be matched with the tray, and the manipulator at the next station stacks the auxiliary materials on the tray to sequentially stack the auxiliary materials.

And after the auxiliary materials required to be matched with one pallet are all matched, applying for warehousing, obtaining a corresponding task number after applying for warehousing, and distributing an optimal conveyor conveying line, an STV (space time variant) and a stacker task and a corresponding overhead warehouse goods space.

And the corresponding equipment executes the warehousing task, places the tray on the corresponding goods position, and writes the goods position information into the database after completing the task so as to call the corresponding auxiliary materials for ex-warehouse by volume packets.

The embodiment of the utility model provides a can be the batch pan warehouse entry of carrying out two kinds of auxiliary materials simultaneously, can expand as required certainly, reach the batch pan task of carrying out the auxiliary material for the multiunit cigarette simultaneously.

The working process of one embodiment of the material distribution plate device is described in detail as follows:

in this embodiment, the material that needs the dish of joining in marriage is cigarette auxiliary material, including capsule trademark paper, aluminium foil paper, interior slip sheet, little glass act as go-between, little glass, strip box trademark paper, strip glass and strip glass act as go-between.

Firstly, selecting in the WMS according to the brand of the auxiliary materials for the cigarettes needing to be matched and the type of a machine. For example, the most complete and representative auxiliary tobacco materials on one tray are selected to be matched with the auxiliary tobacco materials on the medium-speed machine GDX 2.

Selecting to match in an A-line area according to WMS, firstly manually placing the whole version of the same type of auxiliary tobacco materials (such as the whole version of the auxiliary tobacco materials is small box label paper) on a 1101 conveyor (the conveyor in the embodiment is the first conveying device 10) from a warehouse or a truck, and conveying the auxiliary tobacco materials to a 1102 auxiliary tobacco material stacking platform by the conveyor; manually forking and conveying the whole aluminum foil paper plate to a platform 1106 to be stacked; manually forking and conveying the whole small glass plate to a station to be stacked 1110; manually forking and conveying the whole strip glass to a station to be palletized 1114; manually forking and conveying the label paper of the whole plate strip box to a 1118 station to be stacked; manually forking and conveying the whole board of lining paper to a station 1122 to be stacked; manually forking and conveying the whole small glass pull wire to a 1126 station to be stacked; and manually forking and conveying the whole batten box stay wire to a 1130 platform to be stacked.

Generally, the manipulator defaults to the verification of the quantity of the auxiliary materials for the whole plate of cigarettes, and if the auxiliary materials for the cigarettes are tailings, the quantity and the positions of the auxiliary materials for the cigarettes need to be confirmed.

After the preparation of the auxiliary materials for the whole board of cigarettes is finished, stacking and disc distribution are started, the disc disassembling machine 70 is used for disassembling the empty trays one by one for conveying, when the empty trays are conveyed to the station 1004, the code reader 90 reads the bar codes on the trays and conveys the empty trays to the station 1005 after giving a temporary task number 1, the manipulator 20 is used for stacking the small boxes of label paper at the position of the station 1102 to the trays on the station 1005, and when the small boxes of label paper on the station 1105 are stacked to the verified, the trays on the station 1105 are conveyed to the station 1007; another mechanical arm 20 is used for stacking the aluminum foil paper from the position of 1106 station to the tray on 1007 station, and when the aluminum foil paper verified is stacked on the tray on 1007 station, the tray on 1007 station is conveyed to 1009 station; another robot 20 stacks the small glass from the 1110 station position to the tray on the 1009 station position, and when the tray on the 1009 station is stacked to the verified small glass, the tray on the 1009 station is transferred to the 1011 station; another mechanical arm 20 stacks the strip glasses at the position of 1114 station to the tray on 1011 station, and when the tray on 1011 station is stacked to the approved strip glasses, the tray on 1011 station is conveyed to 1013 station; another robot 20 stacks the carton label paper from 1118 station to the pallet at 1013 station, and when the pallet at 1013 station is stacked to the certified carton label paper, the pallet at 1013 station is transferred to 1015 station; another manipulator 20 stacks the lining paper from 1122 station position to 1015 station tray, when the tray on 1015 station is stacked to the verified lining paper, the tray on 1015 station is transferred to 1017 station; another mechanical arm 20 stacks the small glass drawing line from the 1126 platform position to the tray on the 1017 platform, and when the tray on the 1017 platform is stacked to the approved small glass drawing line, the tray on the 1017 is conveyed to the 1019 platform; another robot 20 pulls the carton from the 1130 station position to a pallet on the 1019 station.

When the pallets on the 1019 platform are stacked to the approved carton pulling lines, the PLC transmits the pallets to 1028 for warehousing (namely, enters the storage 40) due to the fact that the preset types and the preset number of the auxiliary materials for cigarettes are achieved, at the moment, the PLC requests the WCS for warehousing, the WCS requests the WMS for allocating goods positions and generating a task number for warehousing, and a warehousing path is selected according to the idle conditions of the 1050 platform and the 1350 platform. If 1050 the conveyor has more tasks and longer waiting time, and 1350 is in idle state, then the conveyor from 1350 is selected for delivery into storage. If the number of the two tasks is small, the warehouse entry can be set from the 1050 side.

If the auxiliary materials for cigarettes at the platform to be palletized (such as small boxes of trademark paper on 1102) are used up, the empty tray can be conveyed to the platform 1104 through 1103, the auxiliary materials for cigarettes are manually forked away, then the auxiliary materials for cigarettes are continuously conveyed to 1102 through a 1101 conveyor, and new auxiliary materials for cigarettes are manually continuously placed to 1101.

If auxiliary materials for cigarettes are required to be matched with the GDX6 match disc of the high-speed machine, the GDX6 match disc of the high-speed machine is divided into three match disc types: the type one is as follows: only aluminum-foil paper; type two: small box label paper and lining paper; type three: the small glass is acted as go-between, small glass, strip box trademark paper, strip glass and strip glass act as go-between.

When the disc matching type is one:

when the warehouse manager sends an instruction for matching the type and the brand, the empty tray directly arrives at the 1007 station for matching after the code is read 1004 from the tray disassembling machine 1003. The manipulator stacks the aluminum foil paper from the 1106 station position to the tray on the 1007 station, and when the tray on the 1007 station stacks the certified aluminum foil paper, the tray on the 1007 station is conveyed to the 1028 station to be put in storage; at the moment, the PLC requests the WCS to put in storage, the WCS requests the WMS to allocate goods space, generates a task number to put in storage, and selects a path for putting in storage according to the idle conditions of the 1050 and 1350 platforms, if the 1050 conveyor has more tasks, longer waiting time and 1350 is in an idle state, the 1350 conveyor is selected to convey from the 1350 conveyor to put in storage. And if the two tasks are fewer, the tasks are put in storage from the side of 1050.

When the disc matching type is two:

when the warehouse manager sends the order of matching the type and the brand, the empty tray will pass 1004 the code reading from the tray detaching machine 1003, and then the empty tray will go to 1005 station to wait for matching. The manipulator stacks the small box trademark paper from the 1102 station position to the tray on the 1005 station, and when the verified aluminum foil paper is stacked on the tray on the 1005 station, the tray on the 1005 station is conveyed to the 1015 station to wait for matching. The manipulator stacks lining paper from the 1122 station position to a tray on the 1015 station, and when the tray on the 1015 station stacks the verified aluminum foil paper, the tray on the 1015 is conveyed to the 1028 station to be requested to be put in storage; at the moment, the PLC requests the WCS to put in storage, the WCS requests the WMS to allocate goods space, generates a task number to put in storage, and selects a path for putting in storage according to the idle conditions of the 1050 and 1350 platforms, if the 1050 conveyor has more tasks, longer waiting time and 1350 is in an idle state, the 1350 conveyor is selected to convey from the 1350 conveyor to put in storage. If both tasks are relatively few, the tasks are put into the warehouse from the 1050 side.

When the disc matching type is three:

since the type is only a part of the step 100, when the pallet is matched, the corresponding aluminum foil paper, the small box label paper and the paper lining mechanical arm do not need to be used, namely the mechanical arms 1#, 2#, 6# do not need to be used, and when the warehouse keeper sends a command for matching the type and the brand, the empty pallet is directly sent to the 1009 station platform for waiting for the pallet matching after the code is read from the pallet detaching machine 1003 through 1004. When the tray on station 1009 is palletized to the certified glass, the tray on station 1009 will be transported to station 1011; the manipulator stacks the strip glasses at the position of the 1114 station to the tray on the 1011 station, and when the specified strip glasses are stacked on the tray on the 1011 station, the tray on the 1011 station is conveyed to the 1013 station; the manipulator stacks the tape cassette label paper from the 1118 station to the pallet on the 1013 station, and when the verified tape cassette label paper is stacked on the pallet on the 1013 station, the pallet on the 1013 station is conveyed to the 1017 station; the manipulator stacks the small glass drawing line from the position of the 1126 platform to a tray on the 1017 platform, and when the tray on the 1017 platform is stacked to the certified small glass drawing line, the tray on the 1017 is conveyed to the 1019 platform; the manipulator pulls and stacks the strip box at the 1130 platform position to the tray on the 1019 platform, when the tray on the 1019 platform is stacked to the approved strip box pull line, the PLC conveys the tray to 1028 for warehousing due to the fact that the preset type and the preset number of the auxiliary materials for cigarettes are achieved, the PLC requests to the WCS for warehousing at the moment, the WCS requests to the WMS for allocating goods positions and generating a task number for warehousing, a warehousing path is selected according to the idle conditions of the 1050 platform and the 1350 platform, if the 1050 conveyor has more tasks, the waiting time is long, and the 1350 is in the idle state, the 1350 conveyor is selected for conveying from 1350 for warehousing. And if the two tasks are fewer, the tasks are put in storage from the side of 1050.

When a high-speed machine is required to be matched with a rolling machine material: for example, when the ingredient is bobbin paper, when the warehouse manager sends an instruction for allocating the type and the brand, the empty tray will be read 1004 from the tray detaching machine 1003 and then directly go 1021 to wait for allocating. The manipulator stacks the tray paper from the 1134 platform position to the tray on the 1021 platform, and when the tray on the 1021 platform stacks the approved tray paper, the tray on the 1021 platform is conveyed to the 1028 platform to be requested to be put in storage; at the moment, the PLC requests the WCS to put in storage, the WCS requests the WMS to allocate goods space, a task number is generated to put in storage, a storage path is selected according to the idle conditions of the 1050 and 1350 platforms, and if the conveyor 1050 has more tasks, longer waiting time and the 1350 is in an idle state, the conveyor 1350 is selected to convey from the conveyor 1350 to put in storage. And if the number of the two tasks is less, the two tasks are put into a warehouse from the side of 1050.

When a high-speed machine is required to be matched with a rolling machine material: for example, when the ingredient is tipping paper, when the warehouse keeper sends an instruction for allocating the type and the brand, the empty tray will be read from the tray detaching machine 1003 via 1004 and then directly go to 1023 stations to wait for allocating. The manipulator stacks the tipping paper from the position of the 1138 platform to a tray on the 1023 platform, and when the verified tipping paper is stacked on the tray on the 1023 platform, the tray on the 1023 platform is conveyed to the 1028 platform to be requested to be put in storage; at the moment, the PLC requests the WCS to put in storage, the WCS requests the WMS to allocate goods space, generates a task number to put in storage, and selects a path for putting in storage according to the idle conditions of the 1050 and 1350 platforms, if the 1050 conveyor has more tasks, longer waiting time and 1350 is in an idle state, the 1350 conveyor is selected to convey from the 1350 conveyor to put in storage. And if the two tasks are fewer, the tasks are put in storage from the side of 1050.

When the material of the rolling machine table is required to be matched with a medium speed machine: for example, when the ingredient is bobbin paper + tipping paper, when the warehouse manager sends an instruction for allocating the type and the brand, the empty tray will go from the tray detaching machine 1003 to the platform 1021 after reading the code at 1004 and wait for allocating the tray. The manipulator stacks the tray paper from the 1134 platform position to the tray at the 1021 platform, and when the tray at the 1021 platform stacks the approved tray paper, the tray at the 1021 platform is conveyed to the 1023 platform to wait for tray matching. The manipulator stacks the tipping paper from the position of the 1138 platform to the tray on the 1023 platform, and when the verified tipping paper is stacked on the tray on the 1023 platform, the tray on the 1023 platform is conveyed to the 1028 platform to be requested to be put in storage; at the moment, the PLC requests the WCS to put in storage, the WCS requests the WMS to allocate goods space, a task number is generated to put in storage, a storage path is selected according to the idle conditions of the 1050 and 1350 platforms, and if the conveyor 1050 has more tasks, longer waiting time and the 1350 is in an idle state, the conveyor 1350 is selected to convey from the conveyor 1350 to put in storage. If both tasks are relatively few, the tasks are put into the warehouse from the 1050 side.

When the cigarette box is needed to be matched, when the warehouse keeper sends an instruction for matching the type and the brand, the empty tray is directly sent to 1025 station for waiting for matching after the code is read 1004 from the tray disassembling machine 1003. The manipulator stacks the cigarette boxes from the position of the 1142 station to a tray on the 1025 station, and when the tray on the 1025 station stacks the approved cigarette boxes, the tray on the 1025 station is conveyed to the 1028 station to be requested to be put in storage; at the moment, the PLC requests the WCS to put in storage, the WCS requests the WMS to allocate goods space, generates a task number to put in storage, and selects a path for putting in storage according to the idle conditions of the 1050 and 1350 platforms, if the 1050 conveyor has more tasks, longer waiting time and 1350 is in an idle state, the 1350 conveyor is selected to convey from the 1350 conveyor to put in storage. If both tasks are relatively few, the tasks are put into the warehouse from the 1050 side.

When the warehouse manager sends the order of the type and the brand when needing to allocate the acetate fiber, the empty tray will be read from the tray detaching machine 1003 via 1004 and then directly go to 1027 station to wait for allocation. Because the acetate fiber is large, one tray can be placed on one acetate fiber, and after the acetate fiber is forked to the tray on the 1027 platform by a manual forklift, the tray on the 1027 is conveyed to the 1028 platform to be requested to be put in storage; at the moment, the PLC requests the WCS to put in storage, the WCS requests the WMS to allocate goods space, generates a task number to put in storage, and selects a path for putting in storage according to the idle conditions of the 1050 and 1350 platforms, if the 1050 conveyor has more tasks, longer waiting time and 1350 is in an idle state, the 1350 conveyor is selected to convey from the 1350 conveyor to put in storage. If both tasks are relatively few, the tasks are put into the warehouse from the 1050 side.

Through right the utility model discloses the explanation of a plurality of embodiments of many hoist systems can be seen the utility model discloses many hoist systems embodiment has following one or more advantage at least:

the utility model provides a material is joined in marriage a set device embodiment, in order to realize more automation, replace current manual work and join in marriage a set, can realize that the cigarette auxiliary material is automatic to carry out automatic allotment warehouse entry according to the quantity of cigarette brand and board model auxiliary material for the cigarette according to actual need to join in marriage a set information automatic storage to the database so that the material is called in the rolling bag workshop. Through the tray matching mode, the labor intensity of manual tray matching and the number of tray matching people can be greatly reduced, errors of tray matching quantity and types can be avoided, tray matching and warehousing efficiency can be improved, and the automation degree is greatly improved. The embodiment of the utility model can also realize automatic tray-removing conveying through the tray-removing machine; the mechanical arm automatically stacks according to the model and the number of the machines issued by the distribution plate; and the optimal warehousing route is automatically selected according to the tray amount, so that the warehousing time is saved.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, it should be understood by those skilled in the art that: the utility model discloses a do not deviate from under the prerequisite of the principle, still can be right the utility model discloses a specific embodiment modifies or carries out the replacement of equality to some technical features, and these are modified and equal replacement all should be covered the utility model discloses in the middle of the technical scheme scope of the request protection.

Claims

1. A material batching device, characterized in that it comprises:

a first conveyor (10) configured to convey the material to a predetermined station;

a robot (20) disposed on the pre-set station, the robot (20) configured to transfer the materials located on the pre-set station onto a tray; and

a second conveyor (30) configured to convey the trays after receiving the material into a storage (40).

2. The material batching device according to claim 1, further comprising a forklift (50), said forklift (50) being disposed upstream of said first conveyor (10), said forklift (50) being configured to convey said material onto said first conveyor (10).

3. The apparatus according to claim 1, characterized in that it comprises a plurality of first conveying means (10) and a plurality of said manipulators (20), said plurality of first conveying means (10) being respectively configured to convey different materials to different predetermined stations, said plurality of manipulators (20) being respectively arranged on different predetermined stations.

4. The material batching device according to claim 1, further comprising a third conveying device (60), said third conveying device (60) being configured to convey said trays to a preset position.

5. The material batching device according to claim 4, further comprising a code reader (90), wherein said code reader (90) is configured to read information carried by said tray, said third conveying device (60) is in signal connection with said code reader (90), and said third conveying device (60) conveys said tray to a preset position according to the information read by said code reader (90).

6. The item batching device according to claim 1, further comprising a first detection device configured to detect the quantity of said items received by said tray, said second conveying device (30) being in signal connection with said first detection device, said second conveying device (30) being configured to convey said tray into a storage bin (40) after said first detection device detects that said quantity of said items reaches a first preset quantity.

7. The material batching device according to claim 1, further comprising a routing device configured to detect congestion conditions of at least two conveying routes and to determine alternative conveying routes, said second conveying device (30) being in signal connection with said routing device, said second conveying device (30) being configured to convey said pallets into a storage bin (40) according to the alternative conveying routes determined by said routing device.

8. A material batching device according to claim 1, further comprising a second detection device for detecting the quantity of said material on said preset station, said second detection device being in signal connection with said first conveying device (10), said first conveying device (10) being configured to convey material to said preset station when said second detection device detects that the quantity of said material on said preset station is less than a second preset quantity, and to stop conveying material to said preset station when said second detection device detects that the quantity of said material on said preset station is not less than a third preset quantity, wherein said second preset quantity is less than said third preset quantity.

9. The material batching device according to claim 1, further comprising a fourth conveying device (80), said fourth conveying device (80) being arranged side by side with said first conveying device (10), said fourth conveying device (80) being configured to convey a tray containing said material.

10. The material batching device according to claim 1, further comprising a tray remover (70), said tray remover (70) being configured to remove stacks of trays.