CN113213049A

CN113213049A - Warehouse-in and warehouse-out device and method and finished product cigarette logistics system

Info

Publication number: CN113213049A
Application number: CN202110666529.7A
Authority: CN
Inventors: 康金华; 蔡雪明; 林华星; 温志嘉; 杨文杰; 连旭; 陈清; 陈云鹏
Original assignee: Xiamen Tobacco Industry Co Ltd
Current assignee: Xiamen Tobacco Industry Co Ltd
Priority date: 2021-06-16
Filing date: 2021-06-16
Publication date: 2021-08-06

Abstract

The present disclosure relates to an in-out device and a method thereof, and a finished cigarette logistics system, wherein the in-out device comprises: multiunit warehouse entry conveyer sets up side by side along first direction, includes: the first delivery conveyor is provided with a film wrapping machine, and the second delivery conveyor is used for conveying the bulk tobacco boxes; the first conveying platform and the second conveying platform extend along a first direction and are arranged at intervals, the first side of the first conveying platform is in butt joint with the shelf conveyor, the second side of the first conveying platform is in butt joint with the first ends of the multiple groups of in-out warehouse conveyors, and the first side of the second conveying platform is in butt joint with the second ends of the multiple groups of in-out warehouse conveyors; transfer vehicles are arranged on the first conveying platform and the second conveying platform; the transfer platform is butted with the second side of the second conveying platform and is used for receiving the smoke boxes and the trays transferred by the transfer trolley and realizing the separation of the trays; and the first side is in butt joint with the transfer platform, the second side is in butt joint with the truck, and the transfer platform is provided with a tail end conveyor for conveying the bulk smoke boxes and a forklift for transferring the whole smoke boxes.

Description

Warehouse-in and warehouse-out device and method and finished product cigarette logistics system

Technical Field

The disclosure relates to the technical field of tobacco automation logistics, in particular to a warehouse entry and exit device and method and a finished cigarette logistics system.

Background

In the existing automatic logistics system of cigarette factory, because the butt-joint platform of finished product cigarette loading has certain height with ground, after the finished product warehouse goods shelves are delivered from the warehouse, the film wrapping is removed or the finished product cigarette boxes are directly loaded and delivered from the warehouse through the forklift forks, empty trays need to be manually stacked and then are warehoused by the forklift forks, and after the products which are too late to be labeled are delivered from the warehouse, the forklift workers manually label and then warehouse in or film wrapping and loading or bulk loading and delivering.

With the increase of the yield and the diversification of the product types, the ex-warehouse mode and the type of the finished product smoke boxes are frequent. The forklift worker often can not normally judge whether the pallet smoke box is to be wrapped with a film to be delivered out of the warehouse or a spare part is delivered out of the warehouse or a label is pasted and then delivered out of the warehouse, the delivery mode is unclear, the working strength of the forklift worker is high, misoperation is easily caused, and great potential safety hazards and potential quality wrong brand hazards exist.

Disclosure of Invention

The invention provides an in-out warehouse device and method and a finished cigarette logistics system, which can improve the accuracy and efficiency of in-out warehouse on the premise of meeting a normal in-out warehouse mode.

According to a first aspect of the present disclosure, there is provided an in-out device for realizing in-out between a finished product warehouse and a truck, the finished product warehouse including a plurality of shelves and a plurality of groups of shelf conveyors, the in-out device including:

multiunit warehouse entry conveyer sets up side by side along first direction, includes: the device comprises a first delivery conveyor and a second delivery conveyor, wherein the first delivery conveyor is provided with a film wrapping machine and is used for conveying an integral cigarette box formed by wrapping a plurality of cigarette boxes, and the second delivery conveyor is used for conveying bulk cigarette boxes;

the first conveying platform and the second conveying platform extend along a first direction and are arranged at intervals, the first side of the first conveying platform along a second direction is used for being in butt joint with first ends, far away from the shelves, of the multiple groups of shelf conveyors, the second direction is perpendicular to the first direction in a horizontal plane, the second side of the first conveying platform is in butt joint with the first ends of the multiple groups of warehouse-in and warehouse-out conveyors, and the first side of the second conveying platform along the second direction is in butt joint with the second ends of the multiple groups of warehouse-in and warehouse-out conveyors; the first conveying platform and the second conveying platform are respectively provided with a transfer trolley which is used for moving along at least a first direction so as to transfer the smoke boxes and/or the trays to a required position;

the transfer platform is butted with a second side of the second conveying platform along a second direction and is used for receiving the smoke boxes and the trays transferred by the transfer trolley and realizing the separation of the smoke boxes and the trays; and

the butt joint platform, along the first side of second direction and the butt joint of circulation platform, the second side is used for with the freight train butt joint, the circulation platform is equipped with terminal conveyer and fork truck, and terminal conveyer is used for realizing that the bulk tobacco box carries between the platform of circulation and freight train, and fork truck is used for realizing that whole smoke box circulates between the platform of circulation and freight train.

In some embodiments, at least two transfer vehicles are disposed on each of the first and second transfer stations for selectively performing transfer tasks according to the schedule of the warehouse control system.

In some embodiments, the streaming station comprises each first streaming station group comprising:

the first station can convey along a first direction and a second direction and is used for receiving and separating the smoke boxes and the trays provided by the transfer trolley;

the second station can convey along the first direction and is used for receiving the tray conveyed by the first station; and

the third station can be conveyed along the first direction and the second direction and is used for receiving the tray provided by the second station and conveying the tray to the transfer trolley;

the first station, the second station and the third station are arranged side by side along a first direction, and the second station is arranged between the first station and the third station.

In some embodiments, the transfer station includes a plurality of first transfer stations spaced apart along the first direction, and one first transfer station group is provided for each of the first and second outfeed conveyors.

In some embodiments, the circulation station is also used to effect the recycling and palletizing of empty trays after the cartons are out of the warehouse.

In some embodiments, the streaming station comprises a second streaming station group comprising:

a fourth station, which can be transported in the first direction and in the second direction, for receiving empty pallets returned by the transfer trolley;

the fifth station can convey along the first direction and is used for receiving the tray conveyed by the fourth station and stacking the tray; and

the sixth station can convey along the first direction and the second direction and is used for receiving the pallet stacked at the fifth station so as to be butted with the transfer trolley;

the fourth station, the fifth station and the sixth station are arranged side by side along the first direction, and the fifth station is arranged between the fourth station and the sixth station.

In some embodiments, the multi-bank in-out conveyor further comprises: the first warehousing conveyor is provided with a labeling platform, and the labeling platform is used for labeling the cigarette boxes in the process conveyed by the first warehousing conveyor to be warehoused or warehoused after labeling.

In some embodiments, the multi-bank in-out conveyor further comprises: and the second warehouse-in conveyor is used for conveying the cigarette boxes and/or the empty trays after the cigarette boxes are taken out of the warehouse to the first conveying platform so as to return to the finished product warehouse.

In some embodiments, the multi-bank in-out conveyor further comprises:

the first warehouse moving conveyor is used for moving the cigarette boxes conveyed to the first conveying platform in the finished product warehouse out to other areas; and/or

And the second warehouse moving conveyor is used for conveying the smoke boxes in other areas to the first conveying platform so as to move into the finished product warehouse.

According to a second aspect of the present disclosure, there is provided a finished tobacco logistics system comprising:

the finished product warehouse comprises a plurality of goods shelves and a plurality of groups of goods shelf conveyors, wherein the plurality of groups of goods shelf conveyors are used for conveying the cigarette boxes and the trays in the goods shelves outwards; and

the storage and retrieval apparatus according to the above embodiment.

According to a third aspect of the present disclosure, there is provided an access method of an access device according to the above embodiment, including:

when the cigarette boxes need to be delivered out of the warehouse, the cigarette boxes and the trays in the goods shelf are output to a first conveying platform through a goods shelf conveyor;

the smoke boxes and the trays are transferred to the in-out warehouse conveyor through a transfer trolley on the first conveying platform and are conveyed to the second conveying platform through the in-out warehouse conveyor; when the integral cigarette boxes are delivered out of the warehouse, a first delivery conveyor is selected, and a plurality of cigarette boxes are wrapped by a film wrapping machine to form the integral cigarette boxes; when the bulk cigarette boxes are delivered out of the warehouse, a second delivery conveyor is selected;

the smoke boxes and the trays are transferred to the transfer platform through a transfer trolley on the second conveying platform, the smoke boxes and the trays are separated at the transfer platform, and the smoke boxes are transferred to the butt-joint platform;

the tobacco boxes of the docking station are transferred to the truck, the bulk tobacco boxes are conveyed through the tail end conveyor, and the whole tobacco boxes are transferred through the forklift.

In some embodiments, the multi-bank in-out conveyor further comprises: a second in-warehouse conveyor for conveying the cartons and/or the empty trays after the cartons are taken out of the warehouse to the first conveying station, wherein the in-warehouse and out-warehouse method further comprises the following steps:

after the smoke boxes are separated from the trays at the circulation station, the empty trays are recycled and stacked through the circulation station;

and returning the stacked trays to the finished product warehouse through the second conveying platform, the second warehouse-in conveyor and the first conveying platform in sequence.

The warehouse entry and exit device of the embodiment of the disclosure can at least realize the warehouse exit function of the whole smoke box and the spare part smoke box, can select a proper warehouse entry and exit operation mode according to actual needs, meets production requirements, and can realize automatic warehouse entry and exit so as to improve warehouse entry and exit efficiency and response speed and improve the accuracy of warehouse entry and exit operation brands.

Drawings

In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present disclosure, and for those skilled in the art, other drawings can be obtained according to the drawings without inventive exercise.

Figure 1 is a schematic structural view of some embodiments of a finished tobacco logistics system of the present disclosure.

Figure 2 is a schematic diagram of some embodiments of a finished product warehouse in a finished cigarette logistics system of the present disclosure.

Figure 3 is a schematic structural view of some embodiments of an in-out device in a finished cigarette logistics system of the present disclosure.

Detailed Description

The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the drawings in the embodiments of the present disclosure, and it is obvious that the described embodiments are only a part of the embodiments of the present disclosure, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the disclosure, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without any inventive step, are intended to be within the scope of the present disclosure.

Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.

In the description of the present disclosure, it is to be understood that the orientation or positional relationship indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the orientation or positional relationship shown in the drawings, and are presented only for the convenience of describing and simplifying the disclosure, and in the absence of a contrary indication, these directional terms are not intended to indicate and imply that the device or element being referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the disclosure; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.

In the description of the present disclosure, it should be understood that the terms "first", "second", etc. are used to define the components, and are used only for convenience of distinguishing the corresponding components, and if not otherwise stated, the terms have no special meaning, and thus, should not be construed as limiting the scope of the present disclosure.

As shown in fig. 1 to 3, the present disclosure provides an in-out device for realizing in-out between a finished product warehouse 1 and a truck 7, wherein the finished product warehouse 1 includes a plurality of shelves 11 and a plurality of sets of shelf conveyors 12, and the plurality of sets of shelf conveyors 12 are used for conveying smoke boxes and trays in the plurality of shelves 11 outwards. The shelves 11 may be multi-layer shelves, the product warehouse 1 may further include a stacker 13 disposed between the lanes of the adjacent shelves 11 for taking and placing the smoke boxes and/or trays, the stacker 13 has a lifting unit, and the fork mechanism thereof may realize the conveyance of the smoke boxes and/or trays from between the shelves 11 and the shelf conveyor 12.

In some embodiments, the access device comprises:

multiunit warehouse entry conveyer sets up side by side along first direction x, includes: first delivery conveyor 31 and second delivery conveyor 33 are equipped with film wrapping machine 32 on the first delivery conveyor 31 for carry and wrap up the whole smoke box that forms with a plurality of smoke boxes, and second delivery conveyor 33 is used for carrying the bulk tobacco box. Wherein, the film wrapping machine 32 is to the film for the smoke box through the rotation mode and the position of reciprocating membrane for the film is durable with the smoke box parcel, for example, can carry out automatic whole parcel to 24 smoke boxes.

The first and

second transfer stations

2, 4 extend along a first direction x and are spaced apart along a second direction y perpendicular to the first direction x in a horizontal plane. A first side of the first conveyor station 2 in the second direction y is adapted to interface with a first end of the sets of rack conveyors 12 remote from the racks 11, and a second side of the first conveyor station 2 interfaces with a respective first end of the sets of in-out conveyors. A first side of the second conveyor station 4 along the second direction y is butted against respective second ends of the plurality of sets of in-out conveyors. A trolley 21 is provided on each of the first and

second conveyor stations

2, 4 for movement at least in a first direction x to transfer the cartons and/or trays to a desired position.

For example, the first and

second transfer stations

2, 4 for transferring cartons and/or trays may employ elongated stations.

For example, the transfer Vehicle 21 may be a Single Track Vehicle (hereinafter, referred to as "Single Track Vehicle", STV for short) capable of traveling along a predetermined Track; or the transfer Vehicle 21 is an automatic Guided Vehicle (collectively referred to as an "Automated Guided Vehicle", AGV for short), and can travel along a preset navigation path.

And the circulation platform 5 is butted with a second side of the second conveying platform 4 along the second direction y, and is used for receiving the cigarette boxes and the trays transferred by the transfer trolley 21 and realizing the separation of the cigarette boxes and the trays.

The docking station 6 is in butt joint with the transfer station 5 along a first side of the second direction y, a second side of the docking station is used for being in butt joint with the truck 7, the transfer station 5 is provided with a tail end conveyor 61 and a forklift 62, the tail end conveyor 61 is used for conveying the bulk smoke boxes between the transfer station 5 and the truck 7, and the forklift 62 is used for conveying the whole smoke boxes between the transfer station 5 and the truck 7. For example, the docking station 6 may also be referred to as a dock.

The embodiment can at least realize the warehouse-out function of the whole smoke box and the spare part smoke box, not only can select a proper warehouse-in and warehouse-out operation mode according to actual needs to meet production requirements, but also can realize automatic warehouse-in and warehouse-out so as to improve warehouse-in and warehouse-out efficiency and response speed and improve the accuracy of warehouse-in and warehouse-out operation marks.

In some embodiments, as shown in fig. 1, at least two transfer carts 21 are disposed on each of the first and

second transfer platforms

2, 4 for selectively performing transfer tasks according to the schedule of the warehouse control system. The transport vehicle 21 performing the transfer task may be selected according to whether the working times conflict or the moving path is the shortest.

According to the embodiment, at least two transfer vehicles 21 are arranged at each conveying platform, so that the requirement of busy operation tasks can be met, flexible scheduling can be realized, and smooth warehouse entry and exit tasks can be guaranteed when the transfer vehicles 21 have faults.

In some embodiments, as shown in fig. 1 and 3, the streaming station 5 includes a first streaming station group, which includes: a first station 51, a second station 52 and a third station 53. Wherein the first station 51 is transportable in a first direction x and a second direction y for receiving and separating the smoke boxes and trays provided by the trolley 21; the second station 52 is transportable along the first direction x for receiving the trays transported by the first station 51; the third station 53 is transportable in a first direction x and a second direction y for receiving the pallet provided by the second station 52 and transporting the pallet to the trolley 21. Wherein the first station 51, the second station 52 and the third station 53 are arranged side by side along the first direction x, and the second station 52 is arranged between the first station 51 and the third station 53.

This embodiment can realize the separation of smoke box and tray after smoke box and tray arrive circulation platform 5 at the in-process of leaving warehouse to make the smoke box go out warehouse, the tray is retrieved, and these two process complementary interference can improve the efficiency of leaving warehouse.

As shown in fig. 1, the circulation station 5 includes a plurality of first circulation stations arranged side by side along the first direction x, and one first circulation station is arranged for each of the first delivery conveyors 31 and the second delivery conveyors 33.

In the embodiment, the ex-warehouse conveyors and the first streaming station groups are arranged in a one-to-one correspondence manner, each ex-warehouse conveyor can use the first streaming station group corresponding to the position of the ex-warehouse conveyor and can also use the first streaming station groups at other positions, waiting is not needed when a task is busy, and ex-warehouse efficiency can be improved.

In some embodiments, the circulation station 5 is also used for the recycling palletization of empty trays after the cigarette cases are taken out of the warehouse. This embodiment can be after smoke box and tray separate at circulation platform 5, retrieve the pile up neatly with empty tray, finally return and reuse in finished product storehouse 1, can improve the continuity of whole warehouse entry and exit flow, raise the efficiency. For example, a stacker may be provided on the transfer station 5, for example, empty trays may be automatically stacked into 8 stacks.

In some embodiments, as shown in fig. 1 and 3, the streaming station 5 comprises a second streaming station group comprising: a fourth station 54, a fifth station 55 and a sixth station 56. The fourth station 54 is transportable in the first direction x and in the second direction y, for receiving empty pallets returned by the trolley 21; the fifth station 55 is transportable along the first direction x and is configured to receive the trays transported by the fourth station 54 and to stack the trays; the sixth station 56 is transportable in the first direction x and the second direction y for receiving the palletized trays of the fifth station 55 for docking with the trolley 21. Wherein the fourth station 54, the fifth station 55 and the sixth station 56 are arranged side by side along the first direction x, and the fifth station 55 is arranged between the fourth station 54 and the sixth station 56.

This embodiment enables empty pallets to be transferred by the transfer trolley 21 on the second transfer station 4 to the fourth station 54 after the pallets have been transferred to the transfer trolley 21 at the third station 53, and a number of empty pallets to be palletized by the fifth station 54, and the palletized pallets to be diverted by the sixth station 56 to the transfer trolley 21 for returning the empty pallets to the finished goods warehouse 1 for reuse.

In some embodiments, as shown in fig. 1 and 3, the plurality of sets of in-out conveyors further comprises: the first warehousing conveyor 34 is provided with a labeling station 341, and the labeling station 341 is used for labeling the product cigarette boxes conveyed by the first warehousing conveyor 34 so as to warehouse in or out after labeling.

According to the embodiment, when the cigarette boxes in the process need to be labeled, the stacker 13 takes the cigarette boxes and the trays from the shelves 11 to the shelf conveyor 12, the cigarette boxes and the trays are conveyed to the second conveying platform 4 through the shelf conveyor 12, the transfer trolley 21 on the first conveying platform 2 and the second delivery conveyor 33 in sequence, the transfer trolley 21 on the second conveying platform 4 transfers the cigarette boxes and the trays to the first warehousing conveyor 34, and after the cigarette boxes in the process are conveyed to the labeling platform 341, the cigarette boxes in the process are labeled manually. The labeled cartons may be returned to the product store 1 sequentially through the first conveyor station 2 or may be removed from the store as described in the previous embodiments.

When the cartons and trays are conveyed on the first warehousing conveyor 34 without labeling, they can be directly warehoused without stopping operation when passing through the labeling station 341.

In some embodiments, as shown in fig. 1 and 3, the multiple sets of in-out-of-entry conveyors further comprise: a second warehousing conveyor 35 for conveying the cartons and/or empty trays after the cartons are taken out of the warehouse to the first conveying station 2 for returning to the finished product warehouse 1.

The second warehousing conveyor 35 in this embodiment does not have the labeling station 341, and can directly warehouse the cigarette boxes provided from the outside (e.g., the truck 7).

In some embodiments, as shown in fig. 1 and 3, the plurality of sets of in-out conveyors further comprises:

a first transfer conveyor 36 for transferring the cartons in the finished product warehouse 1 conveyed to the first conveying station 2 to other areas; and/or

A second transfer conveyor 37 for conveying the other zones of cartons to the first conveying station 2 for transfer into the finished warehouse 1.

This embodiment enables the bins in the product warehouse 1 to be moved to another warehouse area when the inventory level in the product warehouse 1 exceeds a preset upper limit, for example, 90% or more, and to be moved to the warehouse by the truck when the bins reach the end of the first transfer conveyor 36. Alternatively, the product store 1 may also receive cartons that have migrated from other store areas. Therefore, the cigarette boxes can be transferred among different finished product warehouses 1, so that the inventory of the finished product warehouses 1 is balanced, and the operation tasks among the different finished product warehouses 1 are balanced.

In conclusion, the warehouse entry and exit device disclosed by the invention has the functions of warehouse entry, warehouse exit, labeling of cigarette boxes in products, warehouse moving, tray recovery and the like, can select a proper warehouse entry and exit operation mode according to actual needs to meet production requirements, and can realize automatic warehouse entry and exit so as to improve the warehouse entry and exit efficiency and response speed and improve the accuracy of the warehouse entry and exit running marks.

Second, as shown in fig. 1, the present disclosure also provides a finished tobacco logistics system, in some embodiments, comprising: the finished product warehouse 1 comprises a plurality of shelves 11 and a plurality of groups of shelf conveyors 12, wherein the groups of shelf conveyors 12 are used for conveying cigarette boxes and trays in the shelves 11 outwards; and the warehouse entry and exit device of the above embodiment.

Further, the product cigarette logistics system further comprises a truck 7 for carrying and transporting the cigarette boxes out of the warehouse or providing the cigarette boxes to the product warehouse 1.

The method of operation of the finished tobacco stream system of the present disclosure is described below in conjunction with figures 1 through 3, by way of a specific example. The direction of the arrows in the figure indicates the direction of transport of the bins and trays, and for the in-out conveyor, only the station labels at the two ends are given for clarity of the figure, for example only D1 and D8, and the middle D2-D7 are omitted.

For example, as shown in fig. 1, two first delivery conveyors 31 may be provided, two second delivery conveyors 33 may be provided, two first delivery conveyors 34 may be provided, and one second delivery conveyor 35, one first transfer conveyor 36, and one second transfer conveyor 37 may be provided. Two first delivery conveyors 31 may be disposed adjacently, each second delivery conveyor 33 is disposed adjacently to one first delivery conveyor 34, and a first transfer conveyor 36 and a second transfer conveyor 37 are disposed at positions close to the outer side.

Correspondingly, the number of the first transfer stations on the transfer platform 5 is four, and the second transfer station is arranged between the middle two first transfer stations, so that empty trays in the first transfer stations can be conveniently recycled. Four platform areas are arranged on the docking platform 6 along the first direction x, wherein two platform areas are respectively provided with an end conveyor 61, and the other two platform areas are provided with a forklift 62. Also, four platform areas may be interfaced with four trucks 7.

As shown in fig. 2, a plurality of racks 11 are arranged side by side in the first direction x in the finished product warehouse 1, a stacker 13 is provided in a passage between the racks 11, and a plurality of rack conveyors 12 include: a first output conveyor 121 for outputting cartons and trays from the warehouse 11, for example, the first output conveyor 121 is provided on 1#, 4#, and 6# racks 11; a first input conveyor 122 for inputting cartons and trays to the racks 11, for example, 2#, 3#, 5# and 7# racks 11 are provided with the first input conveyor 122; and a common conveyor 123 extending in the first direction x for communicating each first output conveyor 121 with the plurality of first input conveyors 122 to enable free circulation of the cartons and trays.

Further, the plurality of shelf conveyors 12 may further include a second output conveyor 124 and a second input conveyor 125 corresponding to the same shelf 11, the second output conveyor 124 and the second input conveyor 125 being respectively located on both sides of the common conveyor 123 in the second direction y, for example, a # 8 shelf. Further, the plurality of rack conveyors 12 may also include a third input conveyor 126 coupled to the first output conveyor 121 for receiving cartons and trays provided from an area other than the racks 11.

Based on the finished cigarette logistics system with the structure, several common production modes are given below.

And S1, according to the issued order and the in-out mode information, the in-out mode information is an integral cigarette box delivery mode, namely the integral cigarette box is loaded through a paper sliding tray, the warehouse management system (WMS for short in the follow-up process) carries out the repeated delivery mode, and after the warehouse control system (WCS for short in the follow-up process) receives the WMS task, the WCS generates a stacker task, a conveyor task and a transfer vehicle task.

Taking the # 1 stacker 13 as an example, the # 1 stacker 13 takes finished product cartons and trays from a pallet 11 to 2105 of a pallet conveyor 12, conveys the cartons and trays from the 2105 to 2099 along a straight line, conveys the cartons and trays to a K1 (or H1) conveyor port of a first ex-warehouse conveyor 31 by a # 1 transfer trolley 21 on a first conveying station 2, wraps a plurality of cartons by a # 2 (or # 1) wrapping machine 32 when conveying to a # 2 (or # 1) wrapping machine 32, forms integral cartons, and conveys the integral cartons to K8 (or H8) for ex-warehouse.

Then, the 4# (or 3#) transfer vehicle 21 on the second conveying platform 4 transfers the whole cigarette box to the first station 51 marked as S3 (or R3), the special paper slip forklift slides the wrapped paper and forks the cigarette box to the truck 7 corresponding to the 4# (or 3#) platform area of the docking platform 6, the tray at the moment is conveyed to the third station 53 marked as S1 (or R1) by the second station 52 marked as S2 (or R2), the pallets are transferred by the transfer trolley # 4 21 on the second conveyor station 4 to a fourth station 54, designated Q3, the fourth station 54 transfers the pallets to a fifth station 55, designated Q2, for palletization, and the palletized pallets are transported by the fifth station 55 to the sixth station 56, designated Q1, and are then returned to the finished goods warehouse 1 in turn by the transfer trolley 21 on the second transport platform 4, the second warehousing conveyor 35 and the transfer trolley on the first transport platform 2. Therefore, the ex-warehouse task is completed, the corresponding task of the WCS is completed, and the task of the WMS is completed.

And step S2, according to the issued order and the in-out mode information, the in-out mode information is that the bulk tobacco boxes are taken out of the warehouse, namely, the bulk tobacco boxes are loaded, the WMS is taken out of the warehouse for a plurality of times, and after the WCS receives the WMS task, the WCS generates a stacker task, a conveyor task and a transfer vehicle task.

Taking the # 2 stacker 13 as an example, the # 2 stacker 13 takes finished cigarette boxes and trays from the racks 11 to 2084 of the rack conveyor 12, the conveyor conveys the cigarette boxes and trays from 2084 to 2088, the # 1 transfer trolley 21 of the first conveying station 2 conveys the cigarette boxes and trays to an F1 (or E1) conveyor port of the second delivery conveyor 33, and the cigarette boxes and trays are conveyed to F8 (or E8) for delivery.

Then, the cigarette boxes and trays are transported to a first station 51 marked as P3 (or N3) by a # 4 transfer trolley 21 on the second transport platform 4, and manually moved to an end 2# (or # 1) conveyor 61, which may be, for example, a drag chain conveyor, on the docking platform 6, and the cigarette boxes are transported to a truck 7 corresponding to the 2# (or # 1) platform area on the docking platform 6 by the end conveyor 61, after the cigarette boxes on the trays are moved, the trays are transported to a second station 52 marked as P2 (or P2) by the first station 51, and then transported from the second station to a third station 53 marked as P1 (or N1) by a button confirmation, the trays are transported to a fourth station 54 marked as Q3 by the # 4 transfer trolley 21 on the second transport trolley 4, the trays are transported to a fifth station 55 marked as Q2 by the fourth station 54, and the trays are transported to a sixth station 1 marked as Q3 by the fifth station 55, and then returns to the finished product warehouse 1 through the transfer trolley 21 on the second conveying platform 4, the second warehousing conveyor 35 and the transfer trolley on the first conveying platform 2 in sequence. Therefore, the ex-warehouse task is completed, the corresponding task of the WCS is completed, and the task of the WMS is completed.

And step S3, when the finished product warehouse personnel need to label the finished product cigarette boxes, issuing a warehouse task under the WMS, and after receiving the WMS task, generating a stacker task, a conveyor task and a transfer trolley task by the WCS.

Taking the # 3 stacker 13 as an example, the # 3 stacker 13 takes finished tobacco boxes and trays from the racks onto 2073 of the rack conveyor 12, the rack conveyor 12 conveys the tobacco boxes and trays from 2073 to 2077, the # 1 transfer trolley 21 on the first conveying station 2 conveys the tobacco boxes and trays to the port of the F1 (or E1) conveyor of the second delivery conveyor 33, and the second delivery conveyor 33 conveys the tobacco boxes and trays to the port of the F8 (or E8) for delivery.

Then, the 4# transfer car 21 on the second conveying station 4 transfers the cigarette boxes and trays to the conveyor port D8 (or G8) of the first warehousing conveyor 34, and conveys the cigarette boxes and trays to the labeling station 341 marked with D4 (or G4), the labeling personnel perform labeling on the labeling station 341, after the labeling is completed, the labeling personnel confirms through the button, the cigarette boxes and trays are conveyed to the conveyor port D1 (or G1) by the first warehousing conveyor 34, the cigarette boxes and trays are conveyed to 2066 of the shelf conveyor 12 by the 1# (or 2#) transfer car 21 on the first conveying station 2, the cigarette boxes and trays are conveyed to 2072 (or 2083/2094/2095) from 2066, and then the cigarette boxes and trays are taken onto the shelf 11 by the 4# stacker 13, and the WCS warehousing task is completed.

Step S4, taking the first station 51 marked N3 as an example, the empty pallet after being delivered from the warehouse and the bulk goods are determined to have taken the cigarette box by the button, the conveyor of the first station 51 conveys the empty pallet to the third station 53 marked N1 through the second station 52 marked N2, the pallet is transferred to the fourth station 54 marked Q3 by scheduling the transfer vehicle 21 on the second conveyor station 4, and the empty pallet is conveyed to the fifth station 55 marked Q2 for stacking, if the empty pallet of Q2 is stacked to the predetermined number, the PLC triggers a warehousing request signal to the WCS, the WCS generates a stacker task, a conveyor task and a stacker task, the pallet group is conveyed to Q1 by the Q2 after being conveyed to the Q3524, the pallet group is conveyed to G8 of the first warehousing conveyor 34 by the transfer vehicle 21 on the second conveyor station 4, conveyed to the G1 by the G8, the first rack 2 or the # conveyor 2066 on the rack 2066, and the WCS is conveyed from 2066 to 2072 (2083/2094/2095 is also available), and then taken onto a shelf 11 by a 4# stacker 13, so that the WCS warehousing task is completed.

When a pallet is needed at a certain platform and an empty pallet is pressed, the code disassembling and assembling machine automatically disassembles an empty pallet and conveys the empty pallet to a corresponding position through the transfer trolley 21 and the conveyor.

And step S5, when the stock in the finished product warehouse 1 is full (more than 90%), the finished product warehouse needs to be moved, the staff in the finished product warehouse issues warehouse moving and warehouse exiting in the WMS, and after the WCS receives the WMS task, the WCS generates a stacker task, a conveyor task and a transfer trolley task.

Taking the # 1 stacker 13 as an example, the # 1 stacker 13 takes finished cigarette cases and trays from the pallet 11 to 2105 of the pallet conveyor 12, conveys the cigarette cases and trays from 2105 to 2099, conveys the cigarette cases and trays to an A1 conveyor port of the first warehouse-moving conveyor 36 by the # 1 transfer trolley 21 on the first conveying platform 2, conveys the cigarette cases and trays to an A3, completes the warehouse-out task after a forklift worker inserts the cigarette cases and trays, completes the corresponding task of the WCS, and completes the WMS task.

If it is desired to move in, the smoke box is placed at the B8 conveyor port of the second transfer conveyor 37 and is conveyed to B1 and then moved into the finished product magazine 1 by the transfer trolley 21 of the first conveyor station 2.

Finally, the present disclosure also provides a warehouse entry and exit method based on the finished cigarette logistics system of the above embodiments, in some embodiments, the warehouse entry method includes:

110, outputting the cigarette boxes and trays in the shelf 11 to a first conveying platform 2 through a shelf conveyor 12 when the cigarette boxes need to be delivered out of the warehouse;

120, transferring the smoke boxes and the trays to an in-out warehouse conveyor through a transfer trolley 21 on the first conveying platform 2, and conveying the smoke boxes and the trays to the second conveying platform 4 through the in-out warehouse conveyor; when the integral cigarette boxes are delivered from the warehouse, a first delivery conveyor 31 is selected, and a plurality of cigarette boxes are wrapped by a film wrapping machine 32 to form the integral cigarette boxes; when the bulk cigarette boxes are delivered, the second delivery conveyor 33 is selected;

step 130, transferring the smoke boxes and the trays to a transfer station 5 through a transfer trolley 21 on the second conveying station 4, separating the smoke boxes from the trays at the transfer station 5, and transferring the smoke boxes to a docking station 6;

step 140, the smoke boxes of the docking station 6 are transferred to the truck 7, wherein the bulk smoke boxes are transported by the end conveyor 61 and the whole smoke boxes are transferred by the forklift 62.

Wherein, steps 110 to 140 are performed sequentially. The warehouse entry and exit method can at least realize the warehouse exit function of the whole cigarette box and the spare part cigarette box, not only can select a proper warehouse entry and exit operation mode according to actual needs to meet production requirements, but also can realize automatic warehouse entry and exit so as to improve the warehouse entry and exit efficiency and response speed and improve the accuracy of warehouse entry and exit operation marks.

In some embodiments, the multi-bank in-out conveyor further comprises: a second warehouse entry conveyor 35 for conveying the cartons and/or the empty trays after the cartons are taken out of the warehouse to the first conveying station 2, wherein the warehouse entry and exit method further comprises the following steps:

150, after the smoke boxes are separated from the trays at the circulation station 5, recovering and stacking the empty trays through the circulation station 5;

and 160, returning the stacked trays to the finished product warehouse 1 through the second conveying platform 4, the second warehousing conveyor 35 and the first conveying platform 2 in sequence.

Steps 150 and 160 are performed after step 130, but the order of execution of step 140 is not limited. Steps 110-160 are not shown. This embodiment can realize the separation of smoke box and tray after smoke box and tray arrive circulation platform 5 at the in-process of leaving warehouse to make the smoke box go out warehouse, the tray is retrieved, and these two process complementary interference can improve the efficiency of leaving warehouse.

the tobacco boxes to be warehoused in the truck 7 are conveyed to the finished product warehouse 1 sequentially through the butt joint platform 6, the circulation platform 5, the second conveying platform 4, the second warehousing conveyor 35 and the first conveying platform 2.

According to the embodiment, the cigarette boxes provided by the outside (such as the truck 7) can be directly put in storage on the basis of the function of delivery, automatic storage can be realized, and the storage efficiency is improved.

In some embodiments, the multi-bank in-out conveyor further comprises: the first warehousing conveyor 34 having the labeling station 341 thereon, the warehousing method further comprising:

when the work-in-process smokeboxes need to be labeled, the work-in-process smokeboxes are conveyed by the first warehousing conveyor 34;

when the cigarette box under production is conveyed to the labeling station 341, labeling is performed on the cigarette box;

and warehousing or delivering the labeled smoke box.

In some embodiments, the multi-bank in-out conveyor further comprises: the first transfer conveyor 36 and the second transfer conveyor 37, and the method for entering and exiting the warehouse further comprises the following steps:

when the cigarette boxes in the finished product warehouse 1 need to be moved out, the cigarette boxes are sequentially moved out to other areas through the first conveying platform 2 and the first warehouse moving conveyor 36; and/or

When it is necessary to replenish the magazines in the product magazine 1, the magazines in other areas are moved in sequence by the second magazine conveyor 37 and the first conveyor station 2 into the product magazine 1.

In some embodiments, the finished goods warehouse 1 further comprises a stacker 13, and the warehouse entry and exit method further comprises:

receiving an order issued by a warehousing management system and warehousing-in and warehousing-out mode information through a warehousing control system, wherein the warehousing-in and warehousing-out mode information comprises warehousing-in and warehousing-out of bulk cigarette boxes and warehousing-out of integral cigarette boxes;

and a storage control system generates a stacker task, a shelf conveyor task, an in-out warehouse conveyor task and a transfer vehicle task according to the order and the in-out warehouse mode information.

According to the embodiment, the tasks required to be executed in all links can be distributed in advance according to the lower orders and the warehouse entry and exit mode tasks, the accuracy of executing the warehouse entry and exit tasks can be guaranteed, and the efficiency is improved.

The storage control system described in this disclosure may be a general purpose Processor, a Programmable Logic Controller (PLC), a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other Programmable Logic device, a discrete Gate or transistor Logic device, a discrete hardware component, or any suitable combination thereof for performing the functions described in this disclosure.

The above description is only exemplary of the present disclosure and is not intended to limit the present disclosure, and any modification, equivalent replacement, or improvement made within the spirit and principle of the present disclosure should be included in the scope of the present disclosure.

Claims

1. An in-out warehouse device, characterized in that, used for realizing the in-out warehouse between finished goods storehouse (1) and freight train (7), finished goods storehouse (1) includes a plurality of goods shelves (11) and multiunit goods shelf conveyer (12), the in-out warehouse device includes:

multiunit warehouse entry conveyer sets up side by side along first direction (x), includes: the cigarette box warehouse-out machine comprises a first warehouse-out conveyor (31) and a second warehouse-out conveyor (33), wherein a film wrapping machine (32) is arranged on the first warehouse-out conveyor (31) and used for conveying an integral cigarette box formed by wrapping a plurality of cigarette boxes, and the second warehouse-out conveyor (33) is used for conveying bulk cigarette boxes;

a first conveying platform (2) and a second conveying platform (4), which extend along a first direction (x) and are arranged at intervals, wherein a first side of the first conveying platform (2) along a second direction (y) is used for being butted with a first end, away from the shelves (11), of the plurality of groups of shelf conveyors (12), the second direction (y) is perpendicular to the first direction (x) in a horizontal plane, a second side of the first conveying platform (2) is butted with a first end of each of the plurality of groups of in-out warehouse conveyors, and a first side of the second conveying platform (4) along the second direction (y) is butted with a second end of each of the plurality of groups of in-out warehouse conveyors; -a transfer trolley (21) is provided on each of said first conveyor station (2) and said second conveyor station (4) for movement at least in a first direction (x) to transfer the cartons and/or trays to a desired position;

the circulation platform (5) is butted with a second side of the second conveying platform (4) along the second direction (y) and is used for receiving the cigarette boxes and the trays transferred by the transfer trolley (21) and realizing the separation of the cigarette boxes and the trays; and

the transfer station comprises a docking station (6), a first side in the second direction (y) is in butt joint with the transfer station (5), a second side is used for being in butt joint with the truck (7), the transfer station (5) is provided with a tail end conveyor (61) and a forklift (62), the tail end conveyor (61) is used for conveying bulk tobacco boxes between the transfer station (5) and the truck (7), and the forklift (62) is used for conveying the whole tobacco boxes between the transfer station (5) and the truck (7).

2. The device according to claim 1, wherein at least two said transfer vehicles (21) are provided on each of said first (2) and second (4) transfer stations for selectively performing transfer tasks according to the schedule of the warehouse control system.

3. The device according to claim 1, wherein said circulation station (5) comprises a first circulation station group comprising:

-a first station (51) transportable in said first direction (x) and in said second direction (y) for receiving and separating the smokeboxes and trays provided by said trolley (21);

a second station (52), transportable along said first direction (x), for receiving the trays transported by said first station (51); and

-a third station (53), transportable in said first direction (x) and in said second direction (y), for receiving the trays provided by said second station (52) and transporting them to said trolley (21);

wherein the first station (51), the second station (52) and the third station (53) are arranged side by side along the first direction (x), and the second station (52) is arranged between the first station (51) and the third station (53).

4. The device according to claim 3, wherein said transfer station (5) comprises a plurality of first transfer station groups arranged at intervals along said first direction (x), one for each of said first delivery conveyor (31) and said second delivery conveyor (33).

5. The device according to claim 1, characterized in that the circulation station (5) is also used for recycling and palletizing empty pallets after the cigarette cases are taken out of the warehouse.

6. The device according to claim 5, wherein said transfer station (5) comprises a second transfer station group comprising:

-a fourth station (54) transportable in said first direction (x) and in said second direction (y) for receiving empty pallets returned by said trolley (21);

a fifth station (55) which can be conveyed along the first direction (x) and is used for receiving the trays conveyed by the fourth station (54) and stacking the trays; and

a sixth station (56) transportable in said first direction (x) and in said second direction (y) for receiving the palletized trays of said fifth station (55) for docking with said trolley (21);

wherein the fourth station (54), the fifth station (55) and the sixth station (56) are arranged side by side along the first direction (x), and the fifth station (55) is arranged between the fourth station (54) and the sixth station (56).

7. The in-out garage apparatus of claim 1, wherein said plurality of sets of in-out conveyors further comprises: the first warehousing conveyor (34) is provided with a labeling platform (341), and the labeling platform (341) is used for labeling the product cigarette boxes conveyed by the first warehousing conveyor (34) so as to warehouse in or out after labeling.

8. The in-out garage apparatus of claim 1, wherein said plurality of sets of in-out conveyors further comprises: a second warehousing conveyor (35) for conveying the cartons and/or empty trays after the cartons are taken out of the warehouse to the first conveying station (2) to return to the finished product warehouse (1).

9. The in-out garage apparatus of claim 1, wherein said plurality of sets of in-out conveyors further comprises:

a first transfer conveyor (36) for transferring the cartons in the finished warehouse (1) conveyed to the first conveying station (2) to other areas; and/or

A second transfer conveyor (37) for conveying the cartons in the other zones to the first conveying station (2) for transfer into the finished product magazine (1).

10. A finished cigarette logistics system, comprising:

a finished product warehouse (1) comprising a plurality of shelves (11) and a plurality of sets of shelf conveyors (12), the sets of shelf conveyors (12) being used for conveying cigarette boxes and trays in the plurality of shelves (11) outwards; and

the device for warehousing of any one of claims 1 to 9.

11. A warehouse entry and exit method based on the finished cigarette logistics system of claim 10, comprising:

when the cigarette boxes need to be delivered out of the warehouse, the cigarette boxes and the trays in the shelf (11) are delivered to the first conveying platform (2) through the shelf conveyor (12);

the cigarette boxes and the trays are transferred to the in-out warehouse conveyor through a transfer trolley (21) on the first conveying platform (2), and are conveyed to the second conveying platform (4) through the in-out warehouse conveyor; when the integral cigarette boxes are delivered out of the warehouse, the first delivery conveyor (31) is selected, and a plurality of cigarette boxes are wrapped by the film wrapping machine (32) to form the integral cigarette boxes; -selecting the second delivery conveyor (33) upon delivery of the bulk bin;

transferring the smoke boxes and the trays to the transfer station (5) through a transfer trolley (21) on the second conveying station (4), separating the smoke boxes from the trays at the transfer station (5), and transferring the smoke boxes to the butt-joint station (6);

-transferring the smoke boxes of the docking station (6) to the truck (7), wherein the bulk smoke boxes are transported by the end conveyor (61) and the integrated smoke boxes are transferred by the forklift (62).

12. The method of claim 11, wherein said plurality of sets of in-out conveyors further comprises: a second warehousing conveyor (35) for conveying the cartons and/or trays empty after their ex-warehouse exit to said first conveying station (2), said ex-warehouse method further comprising:

after the cigarette boxes are separated from the trays by the circulation platform (5), the empty trays are recovered and stacked by the circulation platform (5);

and returning the stacked trays to the finished product warehouse (1) through the second conveying platform (4), the second warehousing conveyor (35) and the first conveying platform (2) in sequence.