Utility model content
The purpose of this utility model is the defect for above-mentioned prior art, a kind of straight line plastic bottle filling capper is provided, make its complete machine structure concision and compact, easy to maintenance, easy to operate, production efficiency is high to packing highly versatile, meets national pharmaceutical industry new edition GMP about plastic bottle eyedrops sterile production technological requirement.
The technical scheme that realizes the employing of the utility model object is as follows:
The straight line plastic bottle filling capper that the utility model provides, the bench board that comprises a straight-though arrangement, described bench board be provided with straight line synchronous-belt transmission device, respectively with the bottle feeding device of straight line synchronous-belt transmission device front and back end docking and bottle discharging device, the filling apparatus setting gradually from front to back along described straight line synchronous-belt transmission device, adding device, tamponade device, capping device, cap rotating device and respectively with the registration device of described filling apparatus, adding device, tamponade device, capping device, the corresponding setting of cap rotating device; Also comprise the bottle stopper feedway, the bottle cap conveying device that dock with described adding device, capping device respectively.
Described straight line synchronous-belt transmission device comprises by the Timing Belt driving wheel mechanism of driven by servomotor, Timing Belt follower mechanism and is located at the hinged load-transfer device forming of active conveying bottle positioning insert that is provided with bayonet socket by several in Timing Belt driving wheel mechanism, Timing Belt follower mechanism, also comprises and the straight line location barrier and the straight line bottle supporting track that along load-transfer device, arrange.
Described bottle feeding device, bottle discharging device comprise respectively access to bottle, discharging passageway; The bottle inlet thumb wheel that described access to bottle is provided with bottle inlet transition wheel and joins with bottle inlet transition wheel and dock with the front end of described straight line synchronous-belt transmission device; The bottle outlet thumb wheel that described discharging passageway is provided with bottle outlet transition wheel and joins with bottle outlet transition wheel and dock with the rear end of described straight line synchronous-belt transmission device.
Described filling apparatus comprises filling jacking system, the Linear multi-head punch block that is provided with a plurality of syringe needles being connected with filling jacking system.
Described bottle stopper feedway and bottle cap conveying device, the feeding distribution mechanism that include feed mechanism, docks with feed mechanism; Described feed mechanism comprises spiral electromagnetic oscillation feeding part and the linear electromagnetic concussion feeding part of establishing chute feeder being connected with spiral electromagnetic oscillation feeding part; Described feeding distribution mechanism comprises the transition block of docking with described chute feeder, be actively installed on the skimming baffle of transition block one side and the driving cylinder being connected with skimming baffle, described transition block is provided with the passage corresponding with described chute feeder, and described skimming baffle moves reciprocatingly with respect to described transition block.
Described adding device and capping device, include flip-arm that upset drive element connects with upset drive element be located on flip-arm with described feeding distribution mechanism on gripper corresponding to skimming baffle.
Described tamponade device comprises tamponade drive element and is connected to a plurality of pressure heads on tamponade drive element.
Described cap rotating device comprises spiral cover jacking system, is located at the slewing arrangement on spiral cover jacking system, a plurality of Cao rotating heads that are connected with slewing arrangement.
Described each positioning device structure is identical, includes and establishes the bull locating piece of a plurality of V-types or U-shaped bayonet socket and the Locating driver parts that are connected with bull locating piece.
The beneficial effects of the utility model are:
The utility model integral body and each functional station all adopt straight line to arrange reduction equipment width of working surface of table to greatest extent; meeting that new edition GMP is aseptic subpackaged completely must be under laminar flow gas shield, the requirement operating by the aseptic operation gloves on aseptic insulation blocking cover.Each functional station all adopts straight line to arrange and individual drive structure, can be convenient for changing functional structure module according to the requirement of Different Package material, meets the packing filling and sealing needs of different size and shape.This machine compactness simple for structure, convenient operating maintenance, can significantly enhance productivity.
Below in conjunction with accompanying drawing, further illustrate the technical solution of the utility model.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is birds-eye view of the present utility model.
Fig. 3 is front view of the present utility model.
Fig. 4 is back view of the present utility model.
Fig. 5 is that AA in Fig. 3 is to cutaway view.
Fig. 6 is that BB in Fig. 3 is to cutaway view.
Fig. 7 is that CC in Fig. 3 is to cutaway view.
Fig. 8 is that DD in Fig. 3 is to cutaway view.
Fig. 9 is that EE in Fig. 3 is to cutaway view.
Figure 10 is the birds-eye view of the utility model cathetus synchronous-belt transmission device.
Figure 11 is into and out of the structural representation of bottle transition wheel in the utility model.
Figure 12 is into and out of the structural representation of bottle thumb wheel in the utility model.
Figure 13 is the structural representation of filling apparatus in the utility model.
Figure 14 is the structural representation of bottle stopper in the utility model, bottle cap conveying device.
Figure 15 is I place enlarged drawing in Figure 14.
Figure 16 is the structural representation of feeding distribution mechanism in bottle stopper, bottle cap conveying device.
Figure 17 be in the utility model, jump a queue, the structural representation of capping device.
Figure 18 is the structural representation of tamponade device in the utility model.
Figure 19 is the structural representation of cap rotating device in the utility model.
Figure 20 is the structural representation of registration device in the utility model.
The specific embodiment
See Fig. 1---Figure 20, the straight line plastic bottle filling capper that the utility model provides, the bench board 13 that comprises a straight-though arrangement, described bench board 13 be provided with straight line synchronous-belt transmission device, respectively with the bottle feeding device of straight line synchronous-belt transmission device front and back end docking and bottle discharging device, the filling apparatus setting gradually from front to back along described straight line synchronous-belt transmission device, adding device, tamponade device, capping device, cap rotating device and respectively with the registration device of described filling apparatus, adding device, tamponade device, capping device, the corresponding setting of cap rotating device; Also comprise the bottle stopper feedway, the bottle cap conveying device that dock with described adding device, capping device respectively;
Described bench board 13 is arranged in a frame 14, and there is a device structure installing space 16 bench board 13 belows, in frame 14 bottoms, feet 43 is set, and regulates height and the level of frame 14 and bench board 13 by feet 43;
Described straight line synchronous-belt transmission device (referring to Figure 10) comprises Timing Belt driving wheel mechanism 33, the Timing Belt follower mechanism 15 being driven by servomotor 52 and is located at and by several, is provided with the hinged load-transfer device forming 17 of active conveying bottle positioning insert 73 of bayonet socket 72 in Timing Belt driving wheel mechanism 33, Timing Belt follower mechanism 15, also comprise the straight line location barrier 20 and the straight line bottle supporting track 19 that along load-transfer device 17, arrange, matched with the load-transfer device 17 straight line conveying positioning function of Packaging Bottle of straight line location barrier 20 and straight line bottle supporting track 19;
Described bottle feeding device comprises access to bottle, the bottle inlet transition wheel 9 consisting of left and right barrier 11 and bottle supporting track 12 and the bottle inlet thumb wheel 10 joining with bottle inlet transition wheel 9, bottle inlet thumb wheel 10 and access to bottle are docked with straight line location barrier 20, straight line bottle supporting track 19 and the load-transfer device 17 of straight line synchronous-belt transmission device, and bottle inlet transition wheel 9 is connected (referring to Figure 11,12) with the motor 44 that is located at bench board 13 belows respectively with bottle inlet thumb wheel 10 with servomotor 45;
Described bottle discharging device comprises discharging passageway, the bottle outlet transition wheel 35 consisting of bottle outlet left and right barrier 36 and bottle supporting track 37 and the bottle outlet thumb wheel 34 joining with bottle outlet transition wheel 35, bottle outlet thumb wheel 34 and discharging passageway dock with straight line location barrier 20, straight line bottle supporting track 19 and the load-transfer device 17 of straight line synchronous-belt transmission device, and bottle outlet transition wheel 35 is connected (referring to Figure 11,12) with the motor 51 that is located at bench board 13 belows respectively with bottle outlet thumb wheel 34 with servomotor 50;
Described filling apparatus comprises filling jacking system, the bull punch block 6 that is provided with a plurality of syringe needles 8 being connected with filling jacking system, filling jacking system adopts screw rod lifting device (or adopting the conventional mechanical jacking systems such as rack-and-gear jacking system), comprise servomotor 46, the ball wire rod mechanism 7 being connected with servomotor 46, bull punch block 6 is connected (referring to Fig. 5,13) with ball wire rod mechanism 7;
Described bottle stopper feedway, bottle cap conveying device (referring to Figure 14,15) are located at a side of bench board 13, the feeding distribution mechanism that bottle stopper feedway, bottle cap conveying device include feed mechanism, dock with feed mechanism, wherein the feed mechanism of bottle stopper feedway comprises spiral electromagnetic oscillation feeding part 1 and the linear electromagnetic concussion feeding part 2 of establishing chute feeder 201 being connected with spiral electromagnetic oscillation feeding part 1, its feeding distribution mechanism (referring to Figure 16) comprises the transition block 3 of docking with chute feeder 201, be actively installed on the skimming baffle 4 and the driving cylinder 5 being connected with skimming baffle 4 of transition block 3 one sides, transition block 3 is provided with the passage corresponding with chute feeder 201 301, skimming baffle 4 is provided with the breach 401 corresponding with transition block 3 upper channels, skimming baffle 4 moves reciprocatingly with respect to transition block 3, transition block 3 and driving cylinder 5 are all arranged on bench board 13 by bracing frame 67, bottle cap conveying device feed mechanism comprise spiral electromagnetic oscillation feeding part 42 and the linear electromagnetic concussion feeding part 41 of establishing chute feeder 4101 being connected with spiral electromagnetic oscillation feeding part 42, its feeding distribution mechanism (referring to Figure 16) comprises the transition block 40 of docking with chute feeder 4101, be actively installed on the skimming baffle 39 and the driving cylinder 38 being connected with skimming baffle 39 of transition block 40 1 sides, transition block 40 is provided with the passage corresponding with chute feeder 4,101 4001, skimming baffle 39 is provided with the breach 3901 corresponding with transition block 40 upper channels 4001, skimming baffle 39 moves reciprocatingly with respect to transition block 40, transition block 40 and driving cylinder 38 are all arranged on bench board 13 by bracing frame 68, the spiral electromagnetic oscillation feeding part 1,42 of bottle stopper feedway, bottle cap conveying device is located at respectively on vibration mount pad 74,75, and linear electromagnetic concussion feeding part 2,41 shakes bracing frame 76,77 by linear electromagnetic respectively and is located on vibration mount pad 74,75,
Described adding device (referring to Figure 17) comprise flip-arm 63 that upset drive element connects with upset drive element be located on flip-arm 63 with described feeding distribution mechanism on gripper 24 corresponding to skimming baffle 4, its upset drive element adopts rotary cylinder (or servomotor) 22, and rotary cylinder (or servomotor) 22 is arranged on bench board 13 by bracing frame 65;
Described capping device (referring to Figure 17) comprise flip-arm 64 that upset drive element connects with upset drive element be located on flip-arm 64 with described feeding distribution mechanism on gripper 30 corresponding to skimming baffle 39, its upset drive element adopts rotary cylinder (or servomotor) 29, and rotary cylinder (or servomotor) 29 is arranged on bench board 13 by bracing frame 66;
Described tamponade device (referring to Figure 18) comprise adopt cylinder 25 tamponade drive element and be connected to a plurality of pressure heads 27 on cylinder 25, cylinder 25 is arranged on bench board 13 by bracing frame 71;
Described cap rotating device (referring to Figure 19) comprises spiral cover jacking system, is located at the slewing arrangement on spiral cover jacking system, a plurality of Cao rotating heads 60 that are connected with slewing arrangement, spiral cover jacking system adopts screw rod lifting device (or adopting the conventional mechanical jacking systems such as rack-and-gear jacking system), comprise servomotor 49, the ball wire rod mechanism 59 being connected with servomotor 49, the top of ball screw framework 59 is connected with gear case strut 62, gear case strut 62 is by coordinating with the plain bearing that is located at 61 li of guiding trestles on bench board 13 the positioning and guiding function that realizes screw lifting device, on gear case strut 62, be fixed with gear case 47, slewing arrangement comprises the servomotor 48 that is located at gear case 47 tops, Cao rotating head 60 is located at gear case 47 bottoms,
Registration device (referring to Figure 20) structure of described filling apparatus, adding device, tamponade device, capping device, the corresponding setting of cap rotating device is identical, include the bull locating piece 53(54,55,56,57,58 that establishes a plurality of V-types or U-shaped bayonet socket 69) and with bull locating piece 53(54,55,56,57,58) the Locating driver parts cylinder 18(21,23,26,28,31 that is connected), cylinder 18(21,23,26,28,31) by support 70, be arranged on bench board 13;
At filling station with jump a queue and be provided with cylinder 21 and bull locating piece 54 between station as the registration device of reserved station.
Principle of work:
During the work of the utility model straight line plastic bottle filling capper, Packaging Bottle enters straight line synchronous-belt transmission device from bottle feeding device, complete successively filling, jump a queue, tamponade, add a cover, each procedure on the station such as spiral cover, then left whole filling and sealings through bottle discharging device.
At bottle feeding device, motor 44 and servomotor 45 drive respectively bottle inlet transition wheel 9 and bottle inlet thumb wheel 10 that Packaging Bottle is sent into described straight line synchronous-belt transmission device.
Packaging Bottle enters after straight line synchronous-belt transmission device, servomotor 52 drives load-transfer device 17 motions by Timing Belt driving wheel mechanism 33 and Timing Belt follower mechanism 15, and the active conveying bottle positioning insert 73 on load-transfer device 17 utilizes the bayonet socket 72 on it that Packaging Bottle is advanced along straight line location barrier 20 and straight line bottle supporting track 19.
At filling station, first 18 promotion bull locating piece 53 horizontal motions of the cylinder in registration device position Packaging Bottle; Servomotor 46 in filling apparatus drives bull punch block 6 up-and-down movements by ball wire rod mechanism 7, and the syringe needle 8 on bull punch block 6 pours into liquid in Packaging Bottle, completes filling operation.
At the station of jumping a queue, first 23 promotion bull locating piece 55 horizontal motions of the cylinder in registration device position filling Packaging Bottle; Bottle stopper is entered linear electromagnetic concussion feeding part 2 after arranging by spiral electromagnetic oscillation feeding part 1, along each chute feeder 201, enter feeding distribution mechanism, skimming baffle 4 in feeding distribution mechanism is crank motion under the effect that drives cylinder 5, only allow a bottle stopper in chute feeder 201 to pass through at every turn, the gripper 24 of bottle stopper by skimming baffle 4 in adding device clamps automatically, rotary cylinder (or servomotor) 22 drives flip-arm 63 to turn over turnback, bottle stopper is filled in and is positioned at the Packaging Bottle bottleneck of jumping a queue on station, complete the operation of jumping a queue.
At tamponade station, first 26 promotion bull locating piece 56 horizontal motions of the cylinder in registration device position the Packaging Bottle of having jumped a queue, and cylinder 25 drive ram 27 are carried out up-and-down movement, and the bottle stopper in Packaging Bottle is compressed, and complete tamponade operation.
Adding a cover station, first 28 promotion bull locating piece 57 horizontal motions of the cylinder in registration device position the Packaging Bottle of tamponade; Bottle cap is entered linear electromagnetic concussion feeding part 41 after arranging by spiral electromagnetic oscillation feeding part 42, along each chute feeder 4101, enter feeding distribution mechanism, skimming baffle 39 in feeding distribution mechanism is crank motion under the effect that drives cylinder 38, only allow a bottle cap in chute feeder 4101 to pass through at every turn, the gripper 30 of bottle cap by skimming baffle 39 in capping device clamps automatically, rotary cylinder (or servomotor) 29 drives flip-arm 64 to turn over turnback, bottle cap is covered to the Packaging Bottle bottleneck of adding a cover on station being positioned at, complete and add a cover operation.
On spiral cover station, first 31 promotion bull locating piece 58 horizontal motions of the cylinder in registration device position the Packaging Bottle of having added a cover, servomotor in cap rotating device 49 drives ball wire rod mechanism 59 to carry out up-and-down movement again, thereby driven gear case 47 carries out up-and-down movement, the servomotor 48 that is located at gear case 47 tops drives again Cao rotating head 60 rotations, Cao rotating head 60, by the bottle cap screwing in Packaging Bottle, completes spiral cover operation.
At bottle discharging device, motor 51 and servomotor 50 drive respectively bottle outlet transition wheel 35 and bottle outlet thumb wheel 34 that the Packaging Bottle of building lid is sent out from straight line synchronous-belt transmission device.