CN202952042U - Intelligent electron automatic assembling machine - Google Patents
Intelligent electron automatic assembling machine Download PDFInfo
- Publication number
- CN202952042U CN202952042U CN 201220440019 CN201220440019U CN202952042U CN 202952042 U CN202952042 U CN 202952042U CN 201220440019 CN201220440019 CN 201220440019 CN 201220440019 U CN201220440019 U CN 201220440019U CN 202952042 U CN202952042 U CN 202952042U
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- automatic assembling
- mechanical arm
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Abstract
The utility model provides an intelligent electron automatic assembling machine and relates to a common electron component automatic assembling. The intelligent electron automatic assembling machine is characterized in that a plurality of automatic assembling separating body typed structures are respectively arranged on a base plate. Each automatic assembling separating body typed structure is connected with a straight line guiding rail by a vibration plate. A straight line vibration body is arranged below the straight line guiding rail. An allocating position accepting platform is arranged on the straight line guiding rail end. A mechanical arm structure is arranged on the side of the allocating position accepting platform. A detecting device is fixed below a supporting rod of the mechanical arm structure. A revolving plate is arranged in the center of the base plate. Fixtures are respectively arranged on the position of the revolving plate corresponding to each automatic assembling separating body typed structure. The automatic assembling of a plurality of components is achieved. The single and repeated mechanical operation of staff is replaced. Working efficiency is greatly improved, labor cost is reduced and quality of a product is stabilized.
Description
Technical field
The utility model relates to general electronic component automatic assembling.
Background technology
The at present assembling of electronic product parts is to a great extent by manually completing, or just realized the automatic assembling of single parts.Exist efficiency very low, cost of labor is high problem again, and product quality also can't be guaranteed because of the difference of operation employee's qualification.
Summary of the invention
The utility model provides a kind of automatic assembling of realizing a plurality of parts, has replaced the smart electronics automatic assembling of the mechanical work of the single repetition of employee.
The utility model is achieved by the following technical solution: a kind of smart electronics automatic assembling, its technical characteristics is to be respectively equipped with several automatic Composition split-type structurals on base plate, each automatic Composition split-type structural connects line slideway by vibrating disk, the line slideway below is provided with the straight-line oscillation body, the line slideway end is established assigned address and is subject to platform, assigned address is subject to the platform side to be provided with the mechanical arm structure, mechanical arm structural support rod below is fixed with checkout gear, the base plate center is provided with rotating disk, on rotating disk, the position of corresponding each automatic Composition split-type structural is respectively equipped with fixture,
Described assigned address is subject to platform the place ahead to be provided with baffle plate, and left side is provided with inductor;
Described rotating disk connects main shaft, and the main shaft end is equipped with synchronous pulley, and it is connected with the synchronous pulley on servomotor and decelerator by belt pulley; Upper and lower two bearings are housed on main shaft, and each product clamper below is provided with positioner, and described positioner is that angle modification fixture connection sliding block and cylinder form;
Described mechanical arm structure is two cylinders and two slide blocks vertical Z axis and X-axis that has formed mechanical arm mutually, the position of X-axis cylinder is provided with limiting plate, assemble set screw on limiting plate, limiting plate is fixed on the manipulator fixed head, the manipulator fixed head pivots, and both are screwed, and axle is fixed on flanged (FLGD) axle fixed station, mechanical arm picks and places structure and divides absorption or capture, and draws part and consists of sorption head and fixed head; Gripping portion is to form by capturing cylinder and capturing fixture;
Described checkout gear is that brace table is provided with sliding dowel block, is fixed on slide block on sliding dowel block and connects test rod and be subject to platform, and test rod is subject to platform to connect test rod, and test rod is subject to platform to be provided with inductor.
Each parts of the utility model first vibrate by corresponding vibrating disk and realize the identification of assembling direction, permutation in guide rails, then are transported to assigned address, and mechanical arm starts operation, completes the assembling to parts.Assembled parts are fixed on the workbench of traffic cycle, by the rotation of traffic cycle, carry out successively the assembling of next parts again, thereby realize that traffic cycle rotates the assembling that once completes multiple working procedure.It has realized the automatic assembling of a plurality of parts, has replaced the mechanical work of the single repetition of employee, has improved greatly operating efficiency, has reduced cost of labor, has stablized the quality of product.
The accompanying drawing explanation:
Fig. 1 is structural representation of the present utility model;
The A place enlarged drawing that Fig. 2 is Fig. 1;
The schematic diagram that Fig. 3, Fig. 4 are the utility model transmission mechanism;
The B-B that Fig. 5 is Fig. 3 is to cutaway view;
The structural representation that Fig. 6, Fig. 7 are mechanical arm;
The structural representation that Fig. 8 is checkout gear;
The structural representation that Fig. 9 is feeding device for vibrating disc.
The specific embodiment:
As shown in Figure 1 and Figure 2, parts are transported on line slideway 2 by vibrating disk 1, and the straight-line oscillation body is equipped with in the guide rail below, for parts provide power forward.There is baffle plate 15 in the place ahead that advances to assigned address 14 when parts, and inductor is equipped with in left side, and when inductor has been sensed parts, mechanical arm 3 starts action, by product gripping from guide rail (or draw), be placed in the fixture on rotating disk 5.Servomotor 7 is connected with the main shaft that is contained in the rotating disk below by belt pulley with decelerator, has formed the actuating unit of turntable rotation.Complete when an accessory assembling, servomotor just starts action, drives specified angle of turntable rotation, arrives next assembling station.When the anglec of rotation has deviation and during not at the best group holding position, the positioner of rotating disk below can be revised.Guarantee that workbench is at best assembling position.Commonly used is the angle dispenser for workbench provides the device of rotary power in the market.The drawback that the anglec of rotation adjustment that our design has avoided the use angle dispenser to cause is dumb, the integral structure wearing and tearing need integral replacing.
After each parts has been assembled, whether checkout gear 4 is assembled and is put in place for detection of parts.When detection display is abnormal, PLC sends instruction, and the parts of next procedure just stop assembling, until this product rotation arrives defective products, discharges station 12, and mechanical arm arrives the defective products lay down location by its gripping.Above-mentioned course of action, can not affect assembling and the detection of other work station products.The product finally assembled, be discharged to non-defective unit discharge portion 10, and the non-defective unit discharge portion has fixed bar 11.Occur that when same station is continuous when bad, PLC can send instruction for three times, equipment stops action, simultaneously by the fault content reaction to touch-screen 6, the prompting technical staff places under repair.Whole smart electronics kludge, adopt split-type structural, finally, by base plate 9, each split linked together.Be convenient to machining and assembly and adjustment.Aluminium section bar 8 forms peripheral supporting construction together with feet 13.
As shown in Fig. 3, Fig. 4, Fig. 5, be the actuating unit explanation of whole equipment, main shaft 512 tops are rotating disks 503, and the main shaft end is equipped with synchronous pulley 513, and it is connected with the synchronous pulley on servomotor and decelerator 501 by belt pulley 514.Upper and lower two bearings 511 are housed on main shaft.Positioner 506 is equipped with in each product clamper 504 below, and angle modification fixture 508 position to each worktable rotary under the drive of cylinder 505 and slide block 507 positions detection.Also have main shaft support platform 502, synchronous pulley 515, servomotor fixed head 516 in figure.
As shown in Figure 6, Figure 7, be the mechanical arm structure.Two cylinders 205 and two slide blocks 207 have formed Z axis and the X-axis of mechanical arm.Assemble set screw on limiting plate 208, can be adjusted the position of X-axis cylinder.Manipulator fixed head 206 can be around axle 202 rotations, and both are screwed.Axle is fixed on 201 structures according to parts and profile on flanged (FLGD) axle fixed station, and mechanical arm picks and places structure and divides two kinds, and a kind of is to draw, and making a kind of is to capture.Drawing part is comprised of sorption 203 and fixed head 204.The sorption head is realized picking and placeing parts by the break-make of vacuum generator.Gripping portion forms by capturing cylinder 210 and capturing fixture 209, and it,, by capturing the action of cylinder, realizes picking and placeing the function of parts.
As shown in Figure 8, be checkout gear, it detects principle and is, when cylinder 402 presses down, the state that the Height Adjustment that detects thin slice 404 is non-defective unit at product, inductor 403 now is for just in time sensing.The height that detects thin slice can reflect the assembling product state, too high or too low all the detection as defective products.Detect thin slice and be contained on test rod 406, on test rod fixed head 405, set screw is arranged, prevent that test rod from rotating.Whole test section is contained on base plate 401.The mechanical arm of same station and checkout gear are fixed on same axle, have effectively utilized space.
As shown in Figure 9, be feeding device for vibrating disc, vibrating disk 101 is realized direction identification and the permutation of parts, utilizes the power forward of generation of vibration of the straight-line oscillation body 103 of guide rail 102 belows to be carried.
The electric part of novel intelligent electronics automatic assembling, control module is the PLC that the Omron model is CJ2M series, adopts the mode of ladder diagram to be programmed.The model that touch-screen is used is the prompt THA62-MT-UT of letter.Its intellectuality is mainly reflected in and can realizes by the visual control of touch-screen the function of the following aspects: follow the tracks of each fixture assembling position on workbench; Show test section testing result and Detection of content; During equipment operation failure, show the fault content; The control that the servomotor initial point resets; Can realize the independent control to each Split type structure; Equipment operating data is carried out to acquisition management.Following function, can be arranged according to actual needs, and the assembling quantity that single operation need to complete is set; Non-defective unit number and defective products logarithmic data are arranged.
Claims (2)
1. a smart electronics automatic assembling, it is characterized in that on base plate being respectively equipped with several automatic Composition split-type structurals, each automatic Composition split-type structural connects line slideway by vibrating disk, the line slideway below is provided with the straight-line oscillation body, the line slideway end is established assigned address and is subject to platform, assigned address is subject to the platform side to be provided with the mechanical arm structure, mechanical arm structural support rod below is fixed with checkout gear, the base plate center is provided with rotating disk, and on rotating disk, the position of corresponding each automatic Composition split-type structural is respectively equipped with fixture.
2. a kind of smart electronics automatic assembling as claimed in claim 1, is characterized in that described assigned address is subject to platform the place ahead to be provided with baffle plate, and left side is provided with inductor.
3, a kind of smart electronics automatic assembling as claimed in claim 1, is characterized in that described rotating disk connects main shaft, and the main shaft end is equipped with synchronous pulley, and it is connected with the synchronous pulley on servomotor and decelerator by belt pulley; Upper and lower two bearings are housed on main shaft, and each product clamper below is provided with positioner, and described positioner is that angle modification fixture connection sliding block and cylinder form.
4, a kind of smart electronics automatic assembling as claimed in claim 1, it is characterized in that described mechanical arm structure is two cylinders and two slide blocks vertical Z axis and X-axis that has formed mechanical arm mutually, the position of X-axis cylinder is provided with limiting plate, assemble set screw on limiting plate, limiting plate is fixed on the manipulator fixed head, the manipulator fixed head pivots, both are screwed, axle is fixed on flanged (FLGD) axle fixed station, mechanical arm picks and places structure and divides absorption or capture, and draws part and consists of sorption head and fixed head; Gripping portion is to form by capturing cylinder and capturing fixture.
5, a kind of smart electronics automatic assembling as claimed in claim 1, it is characterized in that described checkout gear is that brace table is provided with sliding dowel block, be fixed on slide block on sliding dowel block and connect test rod and be subject to platform, test rod is subject to platform to connect test rod, and test rod is subject to platform to be provided with inductor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220440019 CN202952042U (en) | 2012-08-31 | 2012-08-31 | Intelligent electron automatic assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220440019 CN202952042U (en) | 2012-08-31 | 2012-08-31 | Intelligent electron automatic assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202952042U true CN202952042U (en) | 2013-05-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220440019 Expired - Fee Related CN202952042U (en) | 2012-08-31 | 2012-08-31 | Intelligent electron automatic assembling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202952042U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102794644A (en) * | 2012-08-31 | 2012-11-28 | 杭州日月电器股份有限公司 | Intelligent electronic automatic assembling machine |
| CN104959831A (en) * | 2015-07-28 | 2015-10-07 | 潘阿海 | Intravenous needle assembly machine |
| CN105058049A (en) * | 2015-07-28 | 2015-11-18 | 潘阿海 | Automatic upper-end-wire-connection type infusion device assembly machine |
| CN105058048A (en) * | 2015-07-28 | 2015-11-18 | 潘阿海 | Large plastic needle assembly machine |
| CN106312782A (en) * | 2016-11-21 | 2017-01-11 | 天津时代创业科技有限公司 | Polishing platform control system and control method |
| CN108296765A (en) * | 2018-02-25 | 2018-07-20 | 戴毅 | The process of the Electronic product precision assembly equipment of Kernel-based methods monitoring |
| CN114310067A (en) * | 2021-12-31 | 2022-04-12 | 北京瑞汀斯达机械配件有限公司 | Automatic thermal-disengaging welding machine striking plate vibration disc |
-
2012
- 2012-08-31 CN CN 201220440019 patent/CN202952042U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102794644A (en) * | 2012-08-31 | 2012-11-28 | 杭州日月电器股份有限公司 | Intelligent electronic automatic assembling machine |
| CN104959831A (en) * | 2015-07-28 | 2015-10-07 | 潘阿海 | Intravenous needle assembly machine |
| CN105058049A (en) * | 2015-07-28 | 2015-11-18 | 潘阿海 | Automatic upper-end-wire-connection type infusion device assembly machine |
| CN105058048A (en) * | 2015-07-28 | 2015-11-18 | 潘阿海 | Large plastic needle assembly machine |
| CN106312782A (en) * | 2016-11-21 | 2017-01-11 | 天津时代创业科技有限公司 | Polishing platform control system and control method |
| CN108296765A (en) * | 2018-02-25 | 2018-07-20 | 戴毅 | The process of the Electronic product precision assembly equipment of Kernel-based methods monitoring |
| CN114310067A (en) * | 2021-12-31 | 2022-04-12 | 北京瑞汀斯达机械配件有限公司 | Automatic thermal-disengaging welding machine striking plate vibration disc |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Hangzhou Ke Ming Electronics Co., Ltd. Assignor: Hangzhou Riyue electrical Limited by Share Ltd|Hangzhou Branch Electronics Co. Ltd. Contract record no.: 2015330000005 Denomination of utility model: Intelligent electronic automatic assembling machine Granted publication date: 20130529 License type: Exclusive License Record date: 20150114 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130529 Termination date: 20170831 |