CN202460908U - High-speed spraying system for steel bucket - Google Patents
High-speed spraying system for steel bucket Download PDFInfo
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- CN202460908U CN202460908U CN2012200107293U CN201220010729U CN202460908U CN 202460908 U CN202460908 U CN 202460908U CN 2012200107293 U CN2012200107293 U CN 2012200107293U CN 201220010729 U CN201220010729 U CN 201220010729U CN 202460908 U CN202460908 U CN 202460908U
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Abstract
The utility model relates a high-speed spraying system for a steel bucket. The high-speed spraying system for the steel bucket is characterized in that a fourth bucket blocking mechanism and a fourth steel bucket in-place sensor, a third bucket blocking mechanism and a third steel bucket in-place sensor, a second bucket blocking mechanism and a second steel bucket in-place sensor, and a first bucket blocking mechanism and a first steel bucket in-place sensor are sequentially arranged on an incoming line chain conveyor at intervals along the advancing direction; a steel bucket rotation device consists of a rotation machine rack, three steel bucket rotation swing arm supports horizontally arranged on the rotation machine rack at intervals and a rotation power motor for driving the steel bucket rotation swing arm supports to rotate; and a steel bucket linear conveying wagon consists of a base, a translation lifting mechanism arranged on the base, a translation lifting cross beam arranged on the translation lifting mechanism and six steel bucket carriers horizontally arranged on the translation lifting cross beam at intervals. The system provides a scheme that three steel buckets are sprayed once instead of an original scheme that a single steel bucket is sprayed, thus not only greatly improving the spraying efficiency, but also ensuring the spraying quality, and improving the running stability.
Description
Technical field
The utility model relates to a kind of steel drum or bucket frame paint finishing.
Background technology
Traditional steel drum or bucket frame spray equipment all are to spray singly to steel drum or bucket frame, and steel drum of every like this spraying or bucket frame all need time of delivery and process flow time, so spray efficiency is lower.In order to improve the spray efficiency of steel drum or bucket frame, existing method is to accelerate the speed of service of traditional steel-drum spray-painting device, but existing steel-drum spray-painting device can only reach the level of per minute spraying (three looks) 8 steel drums or bucket frame at the soonest; Specifically, spray a steel drum exactly and need 7.5 second time, wherein time of delivery needs 1.5 seconds; The process flow time (for example conveyer starts, stops, and whirler starts, stops, and changes color and stops spray) needs 2 seconds; Spray time has only 4 seconds, if reduce time of delivery in these several times, then carries unstable; Occur falling bucket easily, if reduce the process flow time, then equipment can not normally move; If the minimizing spray time, the then very difficult quality that guarantees application.
In sum; The spraying output of traditional steel drum or bucket frame spray equipment has arrived the limit; And along with fast development of national economy; The demand of steel drum day by day increases, and the level of per minute spraying (three looks) 8 steel drums or bucket frame has satisfied not user's needs, so need now further to have improved the steel-drum spray-painting device.
The utility model content
The purpose of the utility model provides a kind of steel drum high-velocity spray system, solve traditional steel drum or the low technical problem of bucket frame spray equipment spray efficiency.
For realizing above-mentioned purpose; The utility model adopts following technical scheme: a kind of steel drum high-velocity spray system; Comprise steel-drum spray-painting chamber, steel drum whirligig, steel drum transport and steel-drum spray-painting device; Said steel drum transport comprises the inlet wire chain transfer that is arranged on steel-drum spray-painting chamber import department; Be arranged on the outlet chain transfer in exit, steel-drum spray-painting chamber; And the steel drum on the inlet wire chain transfer is placed into the steel drum whirligig, simultaneously the steel drum on the steel drum whirligig is placed into the steel drum straight line conveying car on the outlet chain transfer; It is characterized in that: said inlet wire chain transfer upper edge direct of travel be arranged at intervals with successively the 4th retaining bucket mechanism and the 4th steel drum to level sensor, the 3rd retaining bucket mechanism and the 3rd steel drum to level sensor, the second retaining bucket mechanism and second steel drum keep off barrel mechanism and first steel drum to level sensor to level sensor and first; The said first retaining bucket mechanism is a pair of fixed dam of both sides that is fixedly connected on the frame of inlet wire chain transfer; The a pair of baffle plate that said second a retaining bucket mechanism, the 3rd retaining bucket mechanism and the 4th retaining bucket mechanism include the both sides of the frame that is fixedly connected on the inlet wire chain transfer promotes cylinder and is fixedly connected on baffle plate to promote the pneumatic baffle on the cylinder take-off lever of cylinder; Said first steel drum all is connected with the PLC controller signals to level sensor with the 4th steel drum to level sensor to level sensor, the 3rd steel drum to level sensor, second steel drum, the baffle plate in the said second retaining bucket mechanism promote baffle plate in cylinder, the 3rd retaining bucket mechanism promote baffle plate in cylinder and the 4th retaining bucket mechanism promote cylinder all with PLC controller control connection.
Said steel drum whirligig comprises that whirler frame, lateral separation are arranged in three steel drum rotation arm swing supports on the whirler frame and drive rotary power motor, said rotary power motor and the PLC controller control connection that steel drum rotation arm swing support rotates.
Said steel drum straight line conveying car comprises base, is arranged on the translation elevating mechanism on the base, translation hoisting cross beam and the lateral separation that is arranged on the translation elevating mechanism is arranged in six steel drum carriages on the translation hoisting cross beam; After being provided with, said translation hoisting cross beam direction of retreat extreme position puts in place near switch; Before being provided with, translation hoisting cross beam direction of advance extreme position puts in place near switch; Translation hoisting cross beam falling-threshold position is provided with to descend and puts in place near switch; Translation hoisting cross beam rising extreme position is provided with to rise and puts in place near switch; Put in place near switch after said, precedingly put in place, descend that putting in place puts in place near switch and rising all is connected said translation elevating mechanism and PLC controller control connection with the PLC controller signals near switch near switch.
Said steel drum rotation arm swing support comprises that four are fallen L shaped swing arm; Each swing arm includes the vertical shaft and the steel drum support swiveling wheel that is connected the vertical shaft upper end through chain-drive mechanism that are rotatably connected on the whirler frame; The lower end of said vertical shaft is connected with rotating shaft through bevel gear mechanism, rotating shaft again be fixedly connected on the whirler frame on the output of rotary power motor be connected.
Be fixedly connected with the bearing block with fastening function on the said whirler frame, said vertical shaft is rotatably connected on the bearing block with fastening function through bearing.
Said rotating shaft can be linked together through shaft coupling by three power transmission shafts and form.
Said translation elevating mechanism comprises the horizontal slide rail of waggon, translation lifting support, horizontal propulsion cylinder and lift cylinder; Wherein the horizontal slide rail of waggon is arranged on the base; The translation lifting support is placed on the horizontal slide rail of waggon through traversing slide block; Laterally propulsion cylinder is connected between base and the translation lifting support, and lift cylinder is connected on the translation lifting support and between the translation hoisting cross beam, horizontal propulsion cylinder and lift cylinder also all with PLC controller control connection.
One end of said horizontal propulsion cylinder is connected with base, and laterally the other end of propulsion cylinder is connected with translation lifting support connector, and translation lifting support connector is connected with the translation lifting support again.
The cylinder take-off lever of said lift cylinder is fixedly connected with the crossbeam connector through bearing pin, and the crossbeam connector is fixedly connected with the translation hoisting cross beam again.
Said translation lifting support is provided with lifting sliding rail, and said crossbeam connector is provided with the lifting slider that matches with lifting sliding rail.
Said steel-drum spray-painting device for being coated with outward with the steel-drum spray-painting machine or/and in be coated with the steel-drum spray-painting machine of using.
The capacity of said steel drum can be 150 liters～250 liters.
Compared with prior art the utlity model has following characteristics and beneficial effect: the utility model provides the scheme that makes once to spray three steel drums or bucket frame by the scheme of single spraying steel drum of past or bucket frame into, just carry three, three of sprayings at every turn together and see three steel drums off or the bucket frame.After being rolled off the production line by make-up machine, described steel drum or bucket frame carry by the inlet wire chain transfer; Every triplets laterally are transplanted on the steel drum whirligig by steel drum straight line conveying car; Simultaneously steel drum straight line conveying car three steel drums also will accomplishing spraying are delivered on the outer outlet chain transfer of spray booth, will be placed on steel drum on the steel drum whirligig through the steel-drum spray-painting device then and be coated with or be coated with outward in carrying out, like this; Per three a steel drums consumption spray time, a time of delivery and process flow time; Both improve spray efficiency greatly, guaranteed coating quality again, also improved stable type.
Compare with traditional steel-drum spray-painting device, in order to guarantee coating quality, traditional steel-drum spray-painting device per minute is the most a plurality of to spray 8 steel drums, and the utility model can realize very easily that per minute sprays the task of 12 steel drums, so spray efficiency is high.Spraying 12 steel drums with per minute is example; Being assigned to three steel-drum spray-painting times is exactly 15 seconds, and in carrying out the steel-drum spray-painting process, the time of delivery of 3 steel drums is 1.5 * 3=4.5 second; The process flow time needs 2 seconds (the process flow time of three steel drums of spraying and the spraying process flow time of a steel drum is the same) altogether; So removed time of delivery 4.5 seconds and 2 seconds process flow time in 15 seconds, then spray time just has 8.5 seconds, more than single spray time doubles; That is to say; The utility model is (per minute sprays 12 steel drums) under the situation that has improved spray efficiency, and the quality of spraying also is improved (spray time has 8.5 seconds), and the stable type of whole device also can be guaranteed (time of delivery 4.5 seconds and 2 seconds process flow time) simultaneously.
Make the field at steel drum; The steel drum processing equipment has reached the speed that the per minute manufacturing processes 12 steel drums; And the utility model can accomplish that also per minute sprays the speed of 12 steel drums, so the utility model can be used with the steel drum processing equipment that the per minute manufacturing processes 12 steel drums.
Description of drawings
Below in conjunction with accompanying drawing the utility model is done further detailed explanation.
Fig. 1 is the main TV structure sketch map of the utility model.
Fig. 2 is the sketch map of A-A section among Fig. 1.
Fig. 3 is the sketch map of B-B section among Fig. 1.
Fig. 4 is that the master of steel drum transport looks sketch map.
Fig. 5 is the schematic top plan view of Fig. 4.
Fig. 6 is the sketch map of C-C section among Fig. 4.
Fig. 7 is the main TV structure sketch map of inlet wire chain transfer.
Fig. 8 is the schematic top plan view of Fig. 7.
Fig. 9 is the enlarged diagram at I place among Fig. 7.
Figure 10 is the enlarged diagram at II place among Fig. 7.
Figure 11 is that the master of steel drum whirligig looks sketch map.
Figure 12 is the schematic top plan view of Figure 11.
Figure 13 is down the structural representation of L shaped support arm.
Figure 14 is the sketch map of D-D section among Figure 13.
Figure 15 is the main TV structure sketch map of steel drum straight line conveying car.
Figure 16 is the schematic top plan view of Figure 15.
Figure 17 is the enlarged diagram at IV place among Figure 15.
Figure 18 is the enlarged diagram at V place among Figure 15.
Figure 19 is the enlarged diagram at VI place among Figure 15.
Figure 20 is that the master of steel-drum spray-painting chamber looks sketch map.
Figure 21 is that sketch map is looked on the right side of Figure 20.
Figure 22 is coated with the sketch map with the steel-drum spray-painting machine in being.
Reference numeral: 1-steel-drum spray-painting chamber; 2-inlet wire chain transfer; 3-outlet chain transfer; 4-steel drum whirligig; 5-is coated with the steel-drum spray-painting machine of using outward; Be coated with the steel-drum spray-painting machine of using in the 6-; 7-steel drum straight line conveying car; The 8-first retaining bucket mechanism; The 9-second retaining bucket mechanism; 10-the 3rd retaining bucket mechanism; 11-the 4th retaining bucket mechanism; 12-first steel drum is to level sensor; 13-second steel drum is to level sensor; 14-the 3rd steel drum is to level sensor; 15-the 4th steel drum is to level sensor; The 16-baffle plate promotes cylinder; The 17-pneumatic baffle; 18-whirler frame; 19-steel drum rotation arm swing support; 19.1-vertical shaft; 19.2-chain-drive mechanism; 19.3-steel drum supports swiveling wheel; 19.4-space gear mechanism; 19.5-trip bolt; 19.6-bearing block with fastening function; 19.7-bearing; 20-rotary power motor; The 21-rotating shaft; The 22-base; 23-translation hoisting cross beam; 24-steel drum carriage; The horizontal slide rail of 25-waggon; The traversing slide block of 26-; 27-translation lifting support; The horizontal propulsion cylinder of 28-; The 29-lift cylinder; The 30-bearing pin; 31-crossbeam connector; The 32-lifting slider; The 33-lifting sliding rail; 34-translation lifting support connector; Put in place behind the 35-near switch; Put in place before the 36-near switch; 37-descends and puts in place near switch; 38-rises and puts in place near switch; The 39-steel drum; Be coated with in the 40-with the steel-drum spray-painting machine near switch; The 41-take-off lever; The 42-PLC controller; The 43-cover cap.
The specific embodiment
Embodiment is referring to shown in Fig. 1-6; This steel drum high-velocity spray system; Comprise steel-drum spray-painting chamber 1, steel drum whirligig 4, steel drum transport and steel-drum spray-painting device; Said steel drum transport comprises the inlet wire chain transfer 2 that is arranged on steel-drum spray-painting chamber 1 import department; Be arranged on the outlet chain transfer 3 in 1 exit, steel-drum spray-painting chamber, and the steel drum on the inlet wire chain transfer 2 is placed into steel drum whirligig 4, simultaneously the steel drum on the steel drum whirligig 4 is placed into the steel drum straight line conveying car 7 on the outlet chain transfer 3.Said steel-drum spray-painting device for being coated with outward with steel-drum spray-painting machine 5 or/and in be coated with steel-drum spray-painting machine 6.The utility model is particularly useful for the spraying that capacity is 150 liters～250 liters steel drum or bucket frame.
Referring to Fig. 7-10; Said inlet wire chain transfer 2 upper edge direct of travels be arranged at intervals with successively the 4th retaining bucket mechanism 11 and the 4th steel drum to level sensor 15, the 3rd retaining bucket mechanism 10 and the 3rd steel drum to level sensor 14, the second retaining barrel mechanism 9 and second steel drum keep off barrel mechanism 8 and first steel drum to level sensor 12 to level sensor 13 and first; The said first retaining bucket mechanism 8 is a pair of fixed dam of the both sides of the frame that is fixedly connected on inlet wire chain transfer 2; The a pair of baffle plate that the said second retaining bucket mechanism 9, the 3rd retaining bucket mechanism 10 and the 4th retaining bucket mechanism 11 include the both sides of the frame that is fixedly connected on inlet wire chain transfer 2 promotes cylinder 16 and is fixedly connected on baffle plate to promote the pneumatic baffle 17 on the cylinder take-off lever of cylinder 16; Said first steel drum all is connected with the PLC controller signals to level sensor 15 with the 4th steel drum to level sensor 14 to level sensor 1, the 3rd steel drum to level sensor 12, second steel drum, the baffle plate in the said second retaining bucket mechanism 9 promote baffle plate in cylinder, the 3rd retaining bucket mechanism 10 promote baffle plate in cylinder and the 4th retaining bucket mechanism 11 promote cylinder all with PLC controller control connection;
Referring to Figure 11-14; Said steel drum whirligig 4 comprises that whirler frame 18, lateral separation are arranged in three steel drum rotation arm swing supports 19 on the whirler frame 18 and drive the rotary power motor 20 that steel drum rotation arm swing support 19 rotates, said rotary power motor 20 and PLC controller control connection; Said steel drum rotation arm swing support 19 comprises that four are fallen L shaped support arm; Each support arm includes the vertical shaft 19.1 and the steel drum support swiveling wheel 19.3 that is connected vertical shaft 19.1 upper ends through chain-drive mechanism 19.2 that are rotatably connected on the whirler frame 18; The lower end of said vertical shaft 19.1 is connected with rotating shaft 21 through space gear mechanism 19.4, rotating shaft 21 again be fixedly connected on whirler frame 18 on the output of rotary power motor 20 be connected.
Referring to Figure 13, Figure 14, in order to adapt to the steel drum of different-diameter, can be through the purpose that angle reaches the steel drum (diameter 500mm～571mm steel drum) that cooperates different size of arranging of adjustment support arm.Be fixedly connected with the bearing block 19.6 with fastening function on the said whirler frame 18, said vertical shaft 19.1 is rotatably connected on the bearing block 19.6 with fastening function through bearing 19.7, and trip bolt 19.5 has been threaded on the said bearing block 19.6.Method of adjustment is following: behind the diameter of the steel drum of confirming to spray; Use inner hexagon spanner unclamping with fastening vertical shaft 19.1 with the trip bolt 19.5 on the bearing block 19.6 of fastening function (four swing arms); Press the opening angle of steel drum size adjusting support arm; After making support arm adjust to proper angle, tighten trip bolt 19.5, promptly adjust finish (three stations are adjusted respectively).
Referring to Figure 15-19; Said steel drum straight line conveying car 7 comprises base 22, is arranged on the translation elevating mechanism on the base 22, translation hoisting cross beam 23 and the lateral separation that is arranged on the translation elevating mechanism is arranged in six steel drum carriages 24 on the translation hoisting cross beam 23; After being provided with, said translation hoisting cross beam 23 direction of retreat extreme positions put in place near switch 35; Before being provided with, translation hoisting cross beam 23 direction of advance extreme positions put in place near switch 36; Translation hoisting cross beam 23 falling-threshold positions are provided with to descend and put in place near switch 37; Translation hoisting cross beam 23 rising extreme positions are provided with to rise and put in place near switch 38, put in place after said near switch 35, precedingly put in place near switch 36, descend that putting in place puts in place near switch 37 and rising all is connected said translation elevating mechanism and PLC controller control connection with the PLC controller signals near switch 38.
Said translation elevating mechanism has a pair of; Each translation elevating mechanism includes the horizontal slide rail of waggon 25, translation lifting support 27, laterally propulsion cylinder 28 and lift cylinder 29; Wherein the horizontal slide rail 25 of waggon is arranged on the base 22; Translation lifting support 27 is placed on the horizontal slide rail 25 of waggon through traversing slide block 26; Laterally propulsion cylinder 28 is connected between base 22 and the translation lifting support 27, and lift cylinder 29 is connected on the translation lifting support 27 and between the translation hoisting cross beam 23, laterally propulsion cylinder 28 with lift cylinder 29 and also all with PLC controller control connection.
One end of said horizontal propulsion cylinder 28 is connected with base 22, and laterally the other end of propulsion cylinder 28 is connected with translation lifting support connector 34, and translation lifting support connector 34 is connected with translation lifting support 27 again.
The cylinder take-off lever of said lift cylinder 29 is fixedly connected with crossbeam connector 31 through bearing pin 30, and crossbeam connector 31 is fixedly connected with translation hoisting cross beam 23 again.
Said translation lifting support 27 is provided with lifting sliding rail 33, and said crossbeam connector 31 is provided with the lifting slider 32 that matches with lifting sliding rail 33.The purpose that lifting sliding rail 33 and lifting slider 32 are set is to guarantee that translation hoisting cross beam 23 goes up and down stable and roll and pitch not, thereby guarantees to carry accurately.
The course of work of the utility model: steel drum is transported to steel-drum spray-painting chamber import department by the inlet wire chain transfer after being rolled off the production line by make-up machine; Every then triplets are delivered on the steel drum whirligig by steel drum straight line conveying car; Then be coated with outward with the steel-drum spray-painting machine and/or in be coated with the steel-drum spray-painting machine carry out that steel drum is coated with outward and/or in be coated with; When delivering to the steel drum on the inlet wire chain transfer on the steel drum whirligig, the steel drum that steel drum straight line conveying car also will spray is delivered on the outlet chain transfer from the steel drum whirligig.
Referring to Figure 20, Figure 21, said steel-drum spray-painting chamber 1 is to carry out the place of spraying paint inside and outside the steel drum.Be provided with exhaust blower (two), water curtain water pump, spray water pump, tank, water curtain, spray head, steam trap and spray booth workplace in the steel-drum spray-painting chamber 1.Said steel drum whirligig 4 and be coated with outward with steel-drum spray-painting machine 5 and be arranged in the spray booth workplace is coated with the top that is positioned at steel drum whirligig 4 with steel-drum spray-painting machine 6 in said.
Said inlet wire chain transfer 2 includes frame, chain transmitting power motor and inlet wire chain, and the purposes of inlet wire chain transfer 2 is that the single single steel drum of sending here that make-up machine rolls off the production line is divided into triplets, waits for then and carrying.
The course of work of inlet wire chain transfer 2: be sent on the chain of inlet wire chain transfer 2 after steel drum is rolled off the production line by make-up machine; Steel drum is behind chain; When chain was transported to the first retaining bucket mechanism 8 with first steel drum, first steel drum was blocked, and this moment, first steel drum can send the signal that first steel drum puts in place to the PLC controller to level sensor 12; The PLC controller can promote cylinder to the baffle plate of the second retaining bucket mechanism 9 and send instruction then; The baffle plate of the second retaining bucket mechanism 9 promotes cylinder under the control of PLC controller, and the pneumatic baffle of the second retaining bucket mechanism 9 is stretched out, and prepares to stop second steel drum; When second steel drum arrives the second retaining bucket mechanism 9; Second steel drum blocked by the second retaining bucket mechanism 9; This moment, second steel drum sent the signal that second steel drum puts in place to level sensor 13, and the PLC controller can promote cylinder to the baffle plate of the 3rd retaining bucket mechanism 10 and send instruction then, and the baffle plate of the 3rd retaining bucket mechanism 10 promotes cylinder under the control of PLC controller; The pneumatic baffle of the 3rd retaining bucket mechanism 10 is stretched out, prepare to stop the 3rd steel drum; When the 3rd steel drum arrives the 3rd retaining bucket mechanism 10; The 3rd steel drum blocked by the 3rd retaining bucket mechanism 10; This moment, the 3rd steel drum sent the 3rd signal that steel drum puts in place to level sensor 14, and the PLC controller can promote cylinder to the baffle plate of the 4th retaining bucket mechanism 11 and send instruction then, and the baffle plate of the 4th retaining bucket mechanism 11 promotes cylinder under the control of PLC controller; The pneumatic baffle of the 4th retaining bucket mechanism 11 is stretched out, prepare to stop the 4th steel drum; When the 4th steel drum arrives; Blocked by the 4th retaining bucket mechanism 11; This moment, the 4th steel drum sent the signal that the 4th steel drum puts in place to level sensor 15, and the chain transmitting power motor that this moment, the PLC controller fed linear chain bar conveyer 2 sends instruction makes it out of service, and three steel drums have assigned at this moment; Triplets are distributed successfully since then, wait for that then steel drum straight line conveying car 7 arrives.
The purposes of said outlet chain transfer 3 is to see steel drum after the spraying or bucket frame off the steel-drum spray-painting chamber.Outlet chain transfer 3 includes outlet chain, chain transmitting power motor and frame.During 3 work of outlet chain transfer, chain transmitting power motor is starting always, so the steel drum after steel drum straight line conveying car 7 will spray is placed on above the outlet chain, steel drum just is transferred out steel drum paint spray booth 1.Chain transmitting power motor in the outlet chain transfer 3 is not controlled by the PLC controller.
The purposes of said steel drum whirligig 4 is rotation steel drum or bucket frame, so that steel drum carries out outer being coated with or the spraying of bucket in-out-snap.Steel drum whirligig 4 comprises that whirler frame, bevel gear mechanism 12 (totally 12 of 4 three stations of a station), 12 on vertical shafts, 12 pairs on sprocket wheel, 12 on chain, steel drum support 12 of swiveling wheels, two on rotating shaft, two in rotary power motor etc.
The course of work of steel drum whirligig 4: after rotary power motor 20 starts; 21 rotations of rotary power motor 20 driven rotary axles; Rotating shaft 21 not only drives vertical shaft 19.1 through bevel gear mechanism (but also being T type reductor) and rotates that (output shaft in the bevel gear mechanism passes through shaft coupling and links to each other with vertical shaft; Promptly drive the vertical shaft rotation), vertical shaft drives steel drum through chain-drive mechanism 19.2 again and supports swiveling wheel 19.3 rotations, and steel drum supports swiveling wheel 19.3 rotations; Make the also just rotation of steel drum on it, so also just can be described as rotary power motor 20 and drive the steel drum rotation.During work; Each rotary power motor 20 drives six steel drums and supports swiveling wheel 19.3 rotations, and two rotary power motors 20 just drive 12 steel drums and support the swiveling wheel rotation, as can be seen from the figure; Per 4 steel drums support swiveling wheel and drive a steel drum rotation; 12 steel drums support swiveling wheels and just drive three steel drums rotations so, and the steel drum whirligig 4 of Here it is three stations can spray three polychrome steel drums simultaneously.The rotary speed of steel drum is regulated by frequency converter.
The purposes of steel drum straight line conveying car 7 is every ternary steel drum on the inlet wire chain transfer 2 to be transported to the paint spray booth spray paint, and the steel drum that will spray lacquer is simultaneously seen the paint spray booth off.Steel drum straight line conveying car 7 includes base 22, translation hoisting cross beam, translation elevating mechanism, steel drum carriage 24 and cover cap 43 (before, during and after three, cover on the translation elevating mechanism, prevent that coating cloud from polluting).
The course of work of steel drum straight line conveying car 7: inlet wire chain transfer 2 assigns three steel drums in order; Send signal that three steel drums assign to the PLC controller by the 4th steel drum to level sensor 15; The PLC controller instructs lift cylinder 29 that translation hoisting cross beam 23 is risen again; The translation hoisting cross beam rises the back and lifts six steel drums (on the inlet wire chain transfer on three, steel drum whirligig three) through six steel drum carriages 24 on it; When the translation hoisting cross beam rises to the top; Rising puts in place sends longeron near switch 38 and rises the signal that puts in place, and the PLC controller sends instruction for horizontal propulsion cylinder 28, and the translation hoisting cross beam is advanced to paint spray booth's direction., the translation hoisting cross beam puts in place before advancing near switch 36 places; Before put in place and send the translation hoisting cross beam signal of reaching home to the PLC controller near switch 36; The PLC controller sent to instruct and forced lift cylinder 29 to descend this moment; When the translation hoisting cross beam drops to place, below, descending puts in place sends to the PLC controller near switch 37 and to arrive signals in situ down, and the PLC controller sends the spraying signal that removes barrel the end spray gun; Each spray gun is sprayed paint to steel drum; Be coated with if any interior, be coated with in the PLC controller is also given and be coated with instruction in sending with steel-drum spray-painting machine 6 (be coated with in crying again and use reciprocating engine), be coated with spray gun in making and up and down reciprocatingly move and be coated with in steel drum or a bucket frame carried out (spray paint time what confirm) by the PLC controller.After original position falls back in the translation hoisting cross beam; Descending puts in place sends arrival signals in situ down near switch 37; The PLC controller can send instruction for horizontal propulsion cylinder 28 according to this signal, makes horizontal propulsion cylinder 28 that translation hoisting cross beam 23 is withdrawed from the paint spray booth and turns back to original position.After returning; By after put in place to send and return the signal that puts in place near switch 35; And translation hoisting cross beam 23 is parked in inlet wire carrier chain below waits for that next triplets steel drum arrives; Spray gun spraying instruction at the bottom of this moment, the PLC controller also can send barrel, spray gun is given a bucket end spray paint (spray time is by the control of PLC controller) at the bottom of making barrel.Accomplish to this spraying circulation.
What of steel drum carriage on the steel drum straight line conveying car 7 are relevant with steel-drum spray-painting quantity.Steel drum straight line conveying car 7 is designed to six stations (six steel drum carriages 24), and the steel-drum spray-painting ability is >=12/minute, according to production quantity decision steel drum straight line conveying car 7.
The rotation and the spraying of steel drum or bucket frame: when steel drum or a bucket frame when delivering to steel drum whirligig 4 tops by steel drum straight line conveying car 7; Before put in place and send the signal that puts in place near switch 36 and give the PLC controller; The PLC controller is received the instruction of sending decline translation hoisting cross beam 23 immediately after the command signal; Make translation hoisting cross beam 23 drop to the foot original position, in this process, steel drum or bucket frame will be placed on the steel drum whirligig 4; The PLC controller sends instruction and gives the rotary power motor 20 in the steel drum whirligig 4 then; Make it start the steel drum rotation, behind the steel drum spin stabilization (0.5 second), the PLC controller sends the spraying instruction; The spray gun that is coated with outward with steel-drum spray-painting machine 5 begins to spray paint to steel drum bung ladle body, and the bucket instruction of spraying paint at the end need treat just can send after translation hoisting cross beam 23 turns back to original position (because the steel drum carriage 24 on the translation hoisting cross beam 23 can spray at the influence bucket ends).Spraying finishes, and the PLC controller sends for each spray gun that is coated with steel-drum spray-painting machine 5 outward to stop to spray paint instruction.The spray time of each spray gun can provide by the PLC controller with the spraying position.
Steel drum or the needs that have of bucket frame carry out that inside sprays paint, thus in the purposes that is coated with steel-drum spray-painting machine 6 be that a pairs of openings steel drum or a barrel frame carry out interior japanning.A steel drum or a bucket frame rotates (adopt the bucket frame can not rotate when being coated with in the flying saucer) on steel drum whirligig 4, be coated with in adopting afterwards to be coated with in carrying out with steel-drum spray-painting machine 6 (be coated with in crying again and use reciprocating engine) drive spray gun.
In be coated with the course of work with steel-drum spray-painting machine 6: after a steel drum or a bucket frame were delivered on the steel drum whirligig 4 by steel drum straight line conveying car 7, the PLC controller sent the steel drum rotate instruction, and was coated with in giving with steel-drum spray-painting machine 6 and sends reciprocal instruction and the instruction of spraying paint.In be coated with and drive spray guns with the take-off lever of steel-drum spray-painting machine 6 41 and move back and forth up and down to steel drum or the even paint film of bucket frame inner-wall spraying one deck.Spraying finishes; In the take-off lever 41 that is coated with steel-drum spray-painting machine 6 return; When turning back to when upper end, be coated with in the take-off lever 41 limes superiors positions can send near switch 40 and return the signal that puts in place to PLC controller (referring to Figure 22) with the steel-drum spray-painting machine, be coated with steel-drum spray-painting machine 6 cutoff commands in the PLC controller sends then; Being coated with in forcing quits work with steel-drum spray-painting machine 6 waits for next time the spraying instruction arrives, and is coated with in Here it is.In be coated with the spray time of steel-drum spray-painting machine 6 and control by the PLC controller.
Claims (9)
1. steel drum high-velocity spray system; Comprise steel-drum spray-painting chamber (1), steel drum whirligig (4), steel drum transport and steel-drum spray-painting device; Said steel drum transport comprises the inlet wire chain transfer (2) that is arranged on steel-drum spray-painting chamber (1) import department; Be arranged on the outlet chain transfer (3) in exit, steel-drum spray-painting chamber (1); And the steel drum on the inlet wire chain transfer (2) is placed into steel drum whirligig (4), simultaneously the steel drum on the steel drum whirligig (4) is placed into the steel drum straight line conveying car (7) on the outlet chain transfer (3), it is characterized in that:
Said inlet wire chain transfer (2) upper edge direct of travel is arranged at intervals with the 4th retaining bucket mechanism (11) and the 4th steel drum successively and keeps off barrel mechanism (9) and second steel drum to level sensor (15), the 3rd retaining bucket mechanism (10) and the 3rd steel drum to level sensor (14), second and keep off barrel mechanism (8) and first steel drum to level sensor (12) to level sensor (13) and first; The said first retaining bucket mechanism (8) is a pair of fixed dam of the both sides of the frame that is fixedly connected on inlet wire chain transfer (2); The a pair of baffle plate that said second a retaining bucket mechanism (9), the 3rd retaining bucket mechanism (10) and the 4th retaining bucket mechanism (11) include the both sides of the frame that is fixedly connected on inlet wire chain transfer (2) promotes cylinder (16) and is fixedly connected on the pneumatic baffle (17) on the cylinder take-off lever of baffle plate promotion cylinder (16); Said first steel drum all is connected with the PLC controller signals to level sensor (15) with the 4th steel drum to level sensor (14) to level sensor (1), the 3rd steel drum to level sensor (12), second steel drum, the baffle plate in the said second retaining bucket mechanism (9) promote baffle plate in cylinder, the 3rd retaining bucket mechanism (10) promote baffle plate in cylinder and the 4th retaining bucket mechanism (11) promote cylinder all with PLC controller (42) control connection;
Said steel drum whirligig (4) comprises that whirler frame (18), lateral separation are arranged in three steel drum rotation arm swing supports (19) on the whirler frame (18) and drive the rotary power motor (20) that steel drum rotation arm swing support (19) rotates, said rotary power motor (20) and PLC controller (42) control connection;
Said steel drum straight line conveying car (7) comprises base (22), is arranged on the translation elevating mechanism on the base (22), translation hoisting cross beam (23) and the lateral separation that is arranged on the translation elevating mechanism is arranged in six the steel drum carriages (24) on the translation hoisting cross beam (23); After being provided with, said translation hoisting cross beam (23) direction of retreat extreme position puts in place near switch (35); Before being provided with, translation hoisting cross beam (23) direction of advance extreme position puts in place near switch (36); Translation hoisting cross beam (23) falling-threshold position is provided with to descend and puts in place near switch (37); Translation hoisting cross beam (23) rising extreme position is provided with to rise and puts in place near switch (38); Put in place near switch (35) after said, precedingly put in place, descend that putting in place puts in place near switch (37) and rising all is connected said translation elevating mechanism and PLC controller (42) control connection with the PLC controller signals near switch (38) near switch (36).
2. steel drum high-velocity spray according to claim 1 system; It is characterized in that: said steel drum rotation arm swing support (19) comprises that four are fallen L shaped support arm; Each support arm includes the vertical shaft (19.1) and the steel drum support swiveling wheel (19.3) that is connected vertical shaft (19.1) upper end through chain-drive mechanism (19.2) that are rotatably connected on the whirler frame (18); The lower end of said vertical shaft (19.1) through bevel gear mechanism (19.4) and rotating shaft (21 are connected, rotating shaft (21) again be fixedly connected on whirler frame (18) on the output of rotary power motor (20) be connected.
3. steel drum high-velocity spray according to claim 2 system; It is characterized in that: be fixedly connected with the bearing block (19.6) with fastening function on the said whirler frame (18), said vertical shaft (19.1) is rotatably connected on the bearing block (19.6) with fastening function through bearing (19.7).
4. steel drum high-velocity spray according to claim 1 system; It is characterized in that: said translation elevating mechanism comprises the horizontal slide rail of waggon (25), translation lifting support (27), horizontal propulsion cylinder (28) and lift cylinder (29); Wherein the horizontal slide rail of waggon (25) is arranged on the base (22); Translation lifting support (27) is placed on the horizontal slide rail of waggon (25) through traversing slide block (26); Laterally propulsion cylinder (28) is connected between base (22) and the translation lifting support (27); Lift cylinder (29) be connected translation lifting support (27) go up with translation hoisting cross beam (23) between, laterally propulsion cylinder (28) and lift cylinder (29) and also all with PLC controller control connection.
5. steel drum high-velocity spray according to claim 4 system; It is characterized in that: an end of said horizontal propulsion cylinder (28) is connected through pin with base (22); Laterally the other end of propulsion cylinder (28) is connected with translation lifting support connector (34), and translation lifting support connector (34) is connected with translation lifting support (27) again.
6. steel drum high-velocity spray according to claim 4 system; It is characterized in that: the cylinder take-off lever of said lift cylinder (29) is fixedly connected with crossbeam connector (31) through bearing pin (30), and crossbeam connector (31) is fixedly connected with translation hoisting cross beam (23) again.
7. steel drum high-velocity spray according to claim 6 system, it is characterized in that: said translation lifting support (27) is provided with lifting sliding rail (33), and said crossbeam connector (31) is provided with the lifting slider (32) that matches with lifting sliding rail (33).
8. steel drum high-velocity spray according to claim 1 system is characterized in that: said steel-drum spray-painting device for being coated with outward with steel-drum spray-painting machine (5) or/and in be coated with steel-drum spray-painting machine (6).
9. steel drum high-velocity spray according to claim 1 system, it is characterized in that: the capacity of said steel drum is 150 liters～250 liters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200107293U CN202460908U (en) | 2012-01-11 | 2012-01-11 | High-speed spraying system for steel bucket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200107293U CN202460908U (en) | 2012-01-11 | 2012-01-11 | High-speed spraying system for steel bucket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202460908U true CN202460908U (en) | 2012-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200107293U Expired - Fee Related CN202460908U (en) | 2012-01-11 | 2012-01-11 | High-speed spraying system for steel bucket |
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| Country | Link |
|---|---|
| CN (1) | CN202460908U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102513251A (en) * | 2012-01-11 | 2012-06-27 | 祝从余 | High-speed steel drum spraying system |
| CN104722430A (en) * | 2015-03-20 | 2015-06-24 | 常熟市林芝电热器件有限公司 | Automatic PTC heating tube glue spraying machine |
| CN109395920A (en) * | 2018-12-04 | 2019-03-01 | 上海置维信息科技有限公司 | A kind of hull automatic spraying system |
| CN112756221A (en) * | 2021-01-14 | 2021-05-07 | 黑龙江大学 | Automatic coating device for casing thread sealing grease and automatic control method |
| CN114226120A (en) * | 2021-12-28 | 2022-03-25 | 浙江三旭智能制造有限公司 | Full-automatic multi-station online spraying line |
-
2012
- 2012-01-11 CN CN2012200107293U patent/CN202460908U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102513251A (en) * | 2012-01-11 | 2012-06-27 | 祝从余 | High-speed steel drum spraying system |
| CN102513251B (en) * | 2012-01-11 | 2013-07-31 | 祝从余 | High-speed steel drum spraying system |
| CN104722430A (en) * | 2015-03-20 | 2015-06-24 | 常熟市林芝电热器件有限公司 | Automatic PTC heating tube glue spraying machine |
| CN109395920A (en) * | 2018-12-04 | 2019-03-01 | 上海置维信息科技有限公司 | A kind of hull automatic spraying system |
| CN112756221A (en) * | 2021-01-14 | 2021-05-07 | 黑龙江大学 | Automatic coating device for casing thread sealing grease and automatic control method |
| CN114226120A (en) * | 2021-12-28 | 2022-03-25 | 浙江三旭智能制造有限公司 | Full-automatic multi-station online spraying line |
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| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20140111 |