CN102513251B - High-speed steel drum spraying system - Google Patents
High-speed steel drum spraying system Download PDFInfo
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- CN102513251B CN102513251B CN 201210007290 CN201210007290A CN102513251B CN 102513251 B CN102513251 B CN 102513251B CN 201210007290 CN201210007290 CN 201210007290 CN 201210007290 A CN201210007290 A CN 201210007290A CN 102513251 B CN102513251 B CN 102513251B
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Abstract
The invention discloses a high-speed steel drum spraying system. An incoming line chain conveyor of the high-speed steel drum spraying system is sequentially provided with a fourth drum blocking mechanism, a fourth steel drum in-place sensor, a third drum blocking mechanism, a third steel drum in-place sensor, a second drum blocking mechanism, a second steel drum in-place sensor, a first drum blocking mechanism and a first steel drum in-place sensor at intervals along an advancing direction; a steel drum rotating device comprises a rotating machine rack, three steel drum rotating swing arm supports transversely arranged on the rotating machine rack at intervals and a rotating power motor for driving the steel drum rotating swing arm supports to rotate; a linear steel drum conveying vehicle comprises a base, a translating and lifting mechanism arranged on the base, a translating and lifting beam arranged on the translating and lifting mechanism and six steel drum brackets transversely arranged on the translating and lifting beam at intervals. By using the system, the original scheme that steel drums are sprayed one by one is changed into a scheme that three steel drums are sprayed at one time, the spraying efficiency is greatly increased, the spraying quality is improved, and the stability in operation is also improved.
Description
Technical field
The present invention relates to a kind of steel drum (bucket frame) paint finishing.
Background technology
Traditional steel drum (bucket frame) spray equipment all is to spray singly at steel drum (bucket frame), and steel drum of every like this spraying (bucket frame) all needs time of delivery and process flow time, so spray efficiency is lower.In order to improve the spray efficiency of steel drum (bucket frame), existing method is to accelerate the speed of service of traditional steel-drum spray-painting device, but existing steel-drum spray-painting device can only reach the level of per minute spraying (three looks) 8 steel drums (bucket frame) at the soonest, specifically, spray a steel drum exactly and need 7.5 second time, wherein time of delivery needs 1.5 seconds, the process flow time, (for example conveyer started, stop, whirler starts, stop, change the color stop-spraying) need 2 seconds, spray time has only 4 seconds, if reduce time of delivery in these several times, then carry unstable, occur falling bucket easily, if reduce the process flow time, then equipment can not normally move, if the minimizing spray time, the then very difficult quality that guarantees application.
In sum, the spraying output of traditional steel drum (bucket frame) spray equipment has arrived the limit, and along with fast development of national economy, the demand of steel drum day by day increases, the level of per minute spraying (three looks) 8 steel drums (bucket frame) has not satisfied user's needs, so required further improvement the steel-drum spray-painting device now.
Summary of the invention
The purpose of this invention is to provide a kind of steel drum high-velocity spray system, solve traditional steel drum (bucket frame) technical problem that the spray equipment spray efficiency is low.
For achieving the above object, the present invention adopts following technical scheme: a kind of steel drum high-velocity spray system, comprise the steel-drum spray-painting chamber, the steel drum whirligig, steel drum conveying device and steel-drum spray-painting device, described steel drum conveying device comprises the inlet wire chain transfer that is arranged on steel-drum spray-painting chamber import department, be arranged on the outlet chain transfer in exit, steel-drum spray-painting chamber, and the steel drum on the inlet wire chain transfer is placed into the steel drum whirligig, simultaneously the steel drum on the steel drum whirligig is placed into the steel drum straight line waggon on the outlet chain transfer, it is characterized in that: described inlet wire chain transfer upper edge direct of travel is arranged at intervals with the 4th retaining bucket mechanism and the 4th steel drum successively to level sensor, the 3rd retaining bucket mechanism and the 3rd steel drum are to level sensor, the second retaining bucket mechanism and second steel drum are to level sensor, and first retaining bucket mechanism and first steel drum to level sensor, the described first retaining bucket mechanism is a pair of fixed dam of both sides that is fixedly connected on the frame of inlet wire chain transfer, the described second retaining bucket mechanism, the a pair of baffle plate that the 3rd retaining bucket mechanism and the 4th retaining bucket mechanism include the both sides of the frame that is fixedly connected on the inlet wire chain transfer promotes cylinder and is fixedly connected on baffle plate to promote pneumatic baffle on the cylinder take-off lever of cylinder, described first steel drum is to level sensor, second steel drum is to level sensor, the 3rd steel drum all is connected with the PLC controller signals to level sensor with the 4th steel drum to level sensor, and the baffle plate in the described second retaining bucket mechanism promotes cylinder, baffle plate in the 3rd retaining bucket mechanism promote baffle plate in cylinder and the 4th retaining bucket mechanism promote cylinder all with PLC controller control connection.
Described steel drum whirligig comprises that whirler frame, lateral separation are arranged in three steel drum rotation arm swing supports on the whirler frame and drive rotary power motor, described rotary power motor and the PLC controller control connection that steel drum rotation arm swing support rotates.
Described steel drum straight line waggon comprises base, be arranged on the translation elevating mechanism on the base, be arranged on translation hoisting cross beam on the translation elevating mechanism and lateral separation and be arranged in six steel drum carriages on the translation hoisting cross beam, after being provided with, described translation hoisting cross beam direction of retreat extreme position puts in place near switch, before being provided with, translation hoisting cross beam direction of advance extreme position puts in place near switch, translation hoisting cross beam falling-threshold position is provided with to descend and puts in place near switch, translation hoisting cross beam rising extreme position is provided with to rise and puts in place near switch, put in place after described near switch, before put in place near switch, descending puts in place puts in place near switch and rising and all to be connected described translation elevating mechanism and PLC controller control connection near switch with the PLC controller signals.
Described steel drum rotation arm swing support comprises that four are fallen L shaped swing arm, each swing arm includes the vertical shaft and the steel drum support swiveling wheel that is connected the vertical shaft upper end by chain-drive mechanism that are rotatably connected on the whirler frame, the lower end of described vertical shaft is connected with rotating shaft by bevel gear mechanism, rotating shaft again be fixedly connected on the whirler frame on the output of rotary power motor be connected.
Be fixedly connected with the bearing block with fastening function on the described whirler frame, described vertical shaft is rotatably connected on the bearing block with fastening function by bearing.
Described rotating shaft can be linked together by shaft coupling by three power transmission shafts and form.
Described translation elevating mechanism comprises the horizontal slide rail of waggon, translation lifting support, horizontal propulsion cylinder and lift cylinder, wherein the horizontal slide rail of waggon is arranged on the base, the translation lifting support is placed on the horizontal slide rail of waggon by traversing slide block, laterally propulsion cylinder is connected between base and the translation lifting support, lift cylinder is connected on the translation lifting support and between the translation hoisting cross beam, laterally propulsion cylinder and lift cylinder also all with PLC controller control connection.
One end of described horizontal propulsion cylinder is connected with base, and laterally the other end of propulsion cylinder is connected with translation lifting support connector, and translation lifting support connector is connected with the translation lifting support again.
Described lift cylinder the cylinder take-off lever fixedly connected with the crossbeam connector by bearing pin, the crossbeam connector is fixedlyed connected with the translation hoisting cross beam again.
Described translation lifting support is provided with lifting sliding rail, and described crossbeam connector is provided with the lifting slider that matches with lifting sliding rail.
Described steel-drum spray-painting device for being coated with outward with the steel-drum spray-painting machine or/and in be coated with the steel-drum spray-painting machine of using.
The capacity of described steel drum can be 150 liters～250 liters.
Compared with prior art the present invention has following characteristics and beneficial effect: the present invention proposes the scheme that is made once to spray into three steel drums (bucket frame) by the scheme of single spraying steel drum of past (bucket frame), just carry three, three of sprayings at every turn together and send three steel drums (bucket frame).After being rolled off the production line by make-up machine, carries described steel drum (bucket frame) by the inlet wire chain transfer, every triplets laterally are transplanted on the steel drum whirligig by steel drum straight line waggon, while steel drum straight line waggon also will be finished three steel drums of spraying and deliver on the outer outlet chain transfer of spray booth, to be placed on steel drum on the steel drum whirligig by the steel-drum spray-painting device then is coated with or is coated with outward in carrying out, like this, per three steel drums spray time of consumption, a time of delivery and a process flow time, both improved spray efficiency greatly, guarantee coating quality again, also improved stable type.
Compare with traditional steel-drum spray-painting device, in order to guarantee coating quality, traditional steel-drum spray-painting device per minute is the most a plurality of to spray 8 steel drums, and the present invention can realize the task of 12 steel drums of per minute spraying very easily, so the spray efficiency height.With 12 steel drums of per minute spraying is example, being assigned to three steel-drum spray-painting times is exactly 15 seconds, in carrying out the steel-drum spray-painting process, the time of delivery of 3 steel drums is 1.5 * 3=4.5 second, the process flow time needs 2 seconds (the process flow time of three steel drums of spraying and the spraying process flow time of a steel drum is the same) altogether, so removed time of delivery 4.5 seconds and 2 seconds process flow time in 15 seconds, then spray time just has 8.5 seconds, more than single spray time doubles, that is to say, the present invention is (12 steel drums of per minute spraying) under the situation that has improved spray efficiency, the quality of spraying also is improved (spray time has 8.5 seconds), and the stable type of whole device also can be guaranteed (time of delivery 4.5 seconds and 2 seconds process flow time) simultaneously.
Make the field at steel drum, the steel drum processing equipment has reached the speed that the per minute manufacturing processes 12 steel drums, and the present invention also can accomplish the speed of 12 steel drums of per minute spraying, so the present invention can be used with the steel drum processing equipment that the per minute manufacturing processes 12 steel drums.
Description of drawings
The present invention will be further described in detail below in conjunction with accompanying drawing.
Fig. 1 is a main TV structure schematic diagram of the present invention.
Fig. 2 is the schematic diagram of A-A section among Fig. 1.
Fig. 2 is the schematic diagram of B-B section among Fig. 1.
Fig. 4 is that the master of steel drum conveying device looks schematic diagram.
Fig. 5 is the schematic top plan view of Fig. 4.
Fig. 6 is the schematic diagram of C-C section among Fig. 4.
Fig. 7 is the main TV structure schematic diagram of inlet wire chain transfer.
Fig. 8 is the schematic top plan view of Fig. 7.
Fig. 9 is the enlarged diagram at I place among Fig. 7.
Figure 10 is the enlarged diagram at II place among Fig. 7.
Figure 11 is that the master of steel drum whirligig looks schematic diagram.
Figure 12 is the schematic top plan view of Figure 11.
Figure 13 is down the structural representation of L shaped support arm.
Figure 14 is the schematic diagram of D-D section among Figure 13.
Figure 15 is the main TV structure schematic diagram of steel drum straight line waggon.
Figure 16 is the schematic top plan view of Figure 14.
Figure 17 is the enlarged diagram at III place among Figure 14.
Figure 18 is the enlarged diagram at IV place among Figure 14.
Figure 19 is the enlarged diagram at V place among Figure 14.
Figure 20 is that the master of steel-drum spray-painting chamber looks schematic diagram.
Figure 21 is that schematic diagram is looked on the right side of Figure 19.
Figure 22 is coated with the schematic diagram of using the steel-drum spray-painting machine in being.
Reference numeral: 1-steel-drum spray-painting chamber, 2-inlet wire chain transfer, 3-outlet chain transfer, 4-steel drum whirligig, 5-is coated with the steel-drum spray-painting machine of using outward, be coated with the steel-drum spray-painting machine of using in the 6-, 7-steel drum straight line waggon, the 8-first retaining bucket mechanism, the 9-second retaining bucket mechanism, 10-the 3rd retaining bucket mechanism, 11-the 4th retaining bucket mechanism, 12-first steel drum is to level sensor, 13-second steel drum is to level sensor, 14-the 3rd steel drum is to level sensor, 15-the 4th steel drum is to level sensor, the 16-baffle plate promotes cylinder, the 17-pneumatic baffle, 18-whirler frame, 19-steel drum rotation arm swing support, 19.1-vertical shaft, 19.2-chain-drive mechanism, 19.3-steel drum supports swiveling wheel, 19.4-bevel gear mechanism, 19.5-trip bolt, 19.6-bearing block with fastening function, 19.7-bearing, 20-rotary power motor, the 21-rotating shaft, the 22-base, 23-translation hoisting cross beam, 24-steel drum carriage, the horizontal slide rail of 25-waggon, the traversing slide block of 26-, 27-translation lifting support, the horizontal propulsion cylinder of 28-, the 29-lift cylinder, the 30-bearing pin, 31-crossbeam connector, the 32-lifting slider, the 33-lifting sliding rail, 34-translation lifting support connector, put in place behind the 35-near switch, put in place before the 36-near switch, 37-descends and puts in place near switch, 38-rises and puts in place near switch, the 39-steel drum, be coated with in the 40-with the steel-drum spray-painting machine near switch, the 41-take-off lever, the 42-PLC controller, the 43-cover cap.
The specific embodiment
Embodiment is referring to shown in Fig. 1-6, this steel drum high-velocity spray system, comprise steel-drum spray-painting chamber 1, steel drum whirligig 4, steel drum conveying device and steel-drum spray-painting device, described steel drum conveying device comprises the inlet wire chain transfer 2 that is arranged on steel-drum spray-painting chamber 1 import department, be arranged on the outlet chain transfer 3 in 1 exit, steel-drum spray-painting chamber, and the steel drum on the inlet wire chain transfer 2 is placed into steel drum whirligig 4, the steel drum on the steel drum whirligig 4 is placed into steel drum straight line waggon 7 on the outlet chain transfer 3 simultaneously.Described steel-drum spray-painting device for being coated with outward with steel-drum spray-painting machine 5 or/and in be coated with steel-drum spray-painting machine 6.The present invention is particularly useful for the spraying that capacity is 150 liters～250 liters a steel drum (bucket frame).
Referring to Fig. 7-10, described inlet wire chain transfer 2 upper edge direct of travels are arranged at intervals with the 4th retaining bucket mechanism 11 and the 4th steel drum successively to level sensor 15, the 3rd retaining bucket mechanism 10 and the 3rd steel drum are to level sensor 14, the second retaining bucket mechanism 9 and second steel drum are to level sensor 13, and first retaining bucket mechanism 8 and first steel drum to level sensor 12, the described first retaining bucket mechanism 8 is a pair of fixed dam of the both sides of the frame that is fixedly connected on inlet wire chain transfer 2, the described second retaining bucket mechanism 9, the a pair of baffle plate that the 3rd retaining bucket mechanism 10 and the 4th retaining bucket mechanism 11 include the both sides of the frame that is fixedly connected on inlet wire chain transfer 2 promotes cylinder 16 and is fixedly connected on baffle plate to promote pneumatic baffle 17 on the cylinder take-off lever of cylinder 16, described first steel drum is to level sensor 12, second steel drum is to level sensor 1, the 3rd steel drum all is connected with the PLC controller signals to level sensor 15 with the 4th steel drum to level sensor 14, and the baffle plate in the described second retaining bucket mechanism 9 promotes cylinder, baffle plate in the 3rd retaining bucket mechanism 10 promote baffle plate in cylinder and the 4th retaining bucket mechanism 11 promote cylinder all with PLC controller control connection;
Referring to Figure 11-14, described steel drum whirligig 4 comprises that whirler frame 18, lateral separation are arranged in three steel drum rotation arm swing supports 19 on the whirler frame 18 and drive the rotary power motor 20 that steel drum rotation arm swing support 19 rotates, described rotary power motor 20 and PLC controller control connection; Described steel drum rotation arm swing support 19 comprises that four are fallen L shaped support arm, each support arm includes the vertical shaft 19.1 and the steel drum support swiveling wheel 19.3 that is connected vertical shaft 19.1 upper ends by chain-drive mechanism 19.2 that are rotatably connected on the whirler frame 18, the lower end of described vertical shaft 19.1 is connected with rotating shaft 21 by bevel gear mechanism 19.4, rotating shaft 21 again be fixedly connected on whirler frame 18 on the output of rotary power motor 20 be connected.
Referring to Figure 13, Figure 14, in order to adapt to the steel drum of different-diameter, can be by adjusting the purpose that angle reaches the steel drum (diameter 500mm～571mm steel drum) that cooperates different size of arranging of support arm.Be fixedly connected with the bearing block 19.6 with fastening function on the described whirler frame 18, described vertical shaft 19.1 is rotatably connected on the bearing block 19.6 with fastening function by bearing 19.7, and trip bolt 19.5 has been threaded on the described bearing block 19.6.Method of adjustment is as follows: behind the diameter of the steel drum of determining to spray, use inner hexagon spanner with fastening vertical shaft 19.1 with four swing arms of the trip bolt 19.5(on the bearing block 19.6 of fastening function) unclamp, press the opening angle of steel drum size adjusting support arm, after making support arm adjust to proper angle, tighten trip bolt 19.5, promptly adjust finish (three stations are adjusted respectively).
Referring to Figure 15-19, described steel drum straight line waggon 7 comprises base 22, be arranged on the translation elevating mechanism on the base 22, be arranged on translation hoisting cross beam 23 on the translation elevating mechanism and lateral separation and be arranged in six steel drum carriages 24 on the translation hoisting cross beam 23, after being provided with, described translation hoisting cross beam 23 direction of retreat extreme positions put in place near switch 35, before being provided with, translation hoisting cross beam 23 direction of advance extreme positions put in place near switch 36, translation hoisting cross beam 23 falling-threshold positions are provided with to descend and put in place near switch 37, translation hoisting cross beam 23 rising extreme positions are provided with to rise and put in place near switch 38, put in place after described near switch 35, before put in place near switch 36, descending puts in place puts in place near switch 37 and rising and all to be connected described translation elevating mechanism and PLC controller control connection near switch 38 with the PLC controller signals.
Described translation elevating mechanism has a pair of, each translation elevating mechanism includes the horizontal slide rail 25 of waggon, translation lifting support 27, horizontal propulsion cylinder 28 and lift cylinder 29, wherein the horizontal slide rail 25 of waggon is arranged on the base 22, translation lifting support 27 is placed on the horizontal slide rail 25 of waggon by traversing slide block 26, laterally propulsion cylinder 28 is connected between base 22 and the translation lifting support 27, lift cylinder 29 is connected on the translation lifting support 27 and between the translation hoisting cross beam 23, laterally propulsion cylinder 28 and lift cylinder 29 also all with PLC controller control connection.
One end of described horizontal propulsion cylinder 28 is connected with base 22, and laterally the other end of propulsion cylinder 28 is connected with translation lifting support connector 34, and translation lifting support connector 34 is connected with translation lifting support 27 again.
Described lift cylinder 29 the cylinder take-off lever fixedly connected with crossbeam connector 31 by bearing pin 30, crossbeam connector 31 is fixedlyed connected with translation hoisting cross beam 23 again.
Described translation lifting support 27 is provided with lifting sliding rail 33, and described crossbeam connector 31 is provided with the lifting slider 32 that matches with lifting sliding rail 33.The purpose that lifting sliding rail 33 and lifting slider 32 are set is to guarantee the stable and roll and pitch not of translation hoisting cross beam 23 liftings, thereby guarantees to carry accurately.
The course of work of the present invention: steel drum is transported to steel-drum spray-painting chamber import department by the inlet wire chain transfer after being rolled off the production line by make-up machine, every then triplets are delivered on the steel drum whirligig by steel drum straight line waggon, then be coated with outward with the steel-drum spray-painting machine and/or in be coated with the steel-drum spray-painting machine carry out that steel drum is coated with outward and/or in be coated with, when delivering to the steel drum on the inlet wire chain transfer on the steel drum whirligig, the steel drum that steel drum straight line waggon also will spray is delivered on the outlet chain transfer from the steel drum whirligig.
Referring to Figure 20, Figure 21, described steel-drum spray-painting chamber 1 is to carry out the place of spraying paint inside and outside the steel drum.Be provided with exhaust blower (two), water curtain water pump, spray water pump, tank, water curtain, spray head, steam trap and spray booth workplace in the steel-drum spray-painting chamber 1.Described steel drum whirligig 4 and be coated with outward with steel-drum spray-painting machine 5 and be arranged in the spray booth workplace is coated with the top that is positioned at steel drum whirligig 4 with steel-drum spray-painting machine 6 in described.
Described inlet wire chain transfer 2 includes frame, chain transmitting power motor and inlet wire chain, and the purposes of inlet wire chain transfer 2 is that the single single steel drum of sending here that make-up machine rolls off the production line is divided into triplets, waits for then and carrying.
The course of work of inlet wire chain transfer 2: be sent on the chain of inlet wire chain transfer 2 after steel drum is rolled off the production line by make-up machine, steel drum is behind chain, when chain is transported to the first retaining bucket mechanism 8 with first steel drum, first steel drum is blocked, this moment, first steel drum can send the signal that first steel drum puts in place to the PLC controller to level sensor 12, the PLC controller can promote cylinder to the baffle plate of the second retaining bucket mechanism 9 and send instruction then, the baffle plate of the second retaining bucket mechanism 9 promotes cylinder under the control of PLC controller, the pneumatic baffle of the second retaining bucket mechanism 9 is stretched out, prepare to stop second steel drum; When second steel drum arrives the second retaining bucket mechanism 9, second steel drum blocked by the second retaining bucket mechanism 9, this moment, second steel drum sent the signal that second steel drum puts in place to level sensor 13, the PLC controller can promote cylinder to the baffle plate of the 3rd retaining bucket mechanism 10 and send instruction then, the baffle plate of the 3rd retaining bucket mechanism 10 promotes cylinder under the control of PLC controller, the pneumatic baffle of the 3rd retaining bucket mechanism 10 is stretched out, prepare to stop the 3rd steel drum; When the 3rd steel drum arrives the 3rd retaining bucket mechanism 10, the 3rd steel drum blocked by the 3rd retaining bucket mechanism 10, this moment, the 3rd steel drum sent the 3rd signal that steel drum puts in place to level sensor 14, the PLC controller can promote cylinder to the baffle plate of the 4th retaining bucket mechanism 11 and send instruction then, the baffle plate of the 4th retaining bucket mechanism 11 promotes cylinder under the control of PLC controller, the pneumatic baffle of the 4th retaining bucket mechanism 11 is stretched out, prepare to stop the 4th steel drum; When the 4th steel drum arrives, blocked by the 4th retaining bucket mechanism 11, this moment, the 4th steel drum sent the signal that the 4th steel drum puts in place to level sensor 15, the chain transmitting power motor that this moment, the PLC controller fed linear chain bar conveyer 2 sends instruction makes it out of service, this moment, three steel drums assigned, triplets are allocated successfully since then, wait for that then steel drum straight line waggon 7 arrives.
The purposes of described outlet chain transfer 3 is that the steel drum after the spraying (bucket frame) is sent the steel-drum spray-painting chamber.Outlet chain transfer 3 includes outlet chain, chain transmitting power motor and frame.During 3 work of outlet chain transfer, chain transmitting power motor is starting always, so the steel drum after steel drum straight line waggon 7 will spray is placed on above the outlet chain, steel drum just is transferred out steel drum paint spray booth 1.Chain transmitting power motor in the outlet chain transfer 3 is not controlled by the PLC controller.
The purposes of described steel drum whirligig 4 is rotation steel drum (bucket frames), so that steel drum carries out outer being coated with or the spraying of bucket in-out-snap.Steel drum whirligig 4 comprises that whirler frame, bevel gear mechanism 12 (totally 12 of 4 three stations of a station), 12 on vertical shafts, 12 pairs on sprocket wheel, 12 on chain, steel drum support 12 of swiveling wheels, two on rotating shaft, two in rotary power motor etc.
The course of work of steel drum whirligig 4: after rotary power motor 20 starts, 21 rotations of rotary power motor 20 driven rotary axles, rotating shaft 21 not only drives vertical shaft 19.1 rotations by bevel gear mechanism (but also being T type reductor), and (output shaft in the bevel gear mechanism links to each other with vertical shaft by shaft coupling, promptly drive the vertical shaft rotation), vertical shaft drives steel drum by chain-drive mechanism 19.2 again and supports swiveling wheel 19.3 rotations, steel drum supports swiveling wheel 19.3 rotations, make the also just rotation of steel drum on it, so also just can be described as rotary power motor 20 and drive the steel drum rotation.During work, each rotary power motor 20 drives six steel drums and supports swiveling wheel 19.3 rotations, two rotary power motors 20 just drive 12 steel drums and support the swiveling wheel rotation, as can be seen from the figure, per 4 steel drums support swiveling wheel and drive a steel drum rotation, 12 steel drums support swiveling wheels and just drive three steel drums rotations so, and the steel drum whirligig 4 of Here it is three stations can spray three polychrome steel drums simultaneously.The rotary speed of steel drum is regulated by frequency converter.
The purposes of steel drum straight line waggon 7 is every ternary steel drum on the inlet wire chain transfer 2 to be transported to the paint spray booth spray paint, and the steel drum that will spray lacquer is simultaneously sent the paint spray booth.Steel drum straight line waggon 7 includes before, during and after base 22, translation hoisting cross beam, translation elevating mechanism, steel drum carriage 24 and the cover cap 43(three, covers on the translation elevating mechanism, prevents that coating cloud from polluting).
The course of work of steel drum straight line waggon 7: inlet wire chain transfer 2 assigns three steel drums in order, send signal that three steel drums assign to the PLC controller by the 4th steel drum to level sensor 15, the PLC controller instructs lift cylinder 29 that translation hoisting cross beam 23 is risen again, the translation hoisting cross beam rises the back and lifts (on the inlet wire chain transfer three of six steel drums by six steel drum carriages 24 on it, on the steel drum whirligig three), when the translation hoisting cross beam rises to the top, rising puts in place sends longeron near switch 38 and rises the signal that puts in place, the PLC controller sends instruction for horizontal propulsion cylinder 28, and the translation hoisting cross beam is advanced to paint spray booth's direction.Before advancing to, the translation hoisting cross beam puts in place near switch 36 places, before put in place and send the translation hoisting cross beam signal of reaching home to the PLC controller near switch 36, the PLC controller sent to instruct and forced lift cylinder 29 to descend this moment, when the translation hoisting cross beam drops to place, below, descending puts in place sends arrival signals in situ down near switch 37 to the PLC controller, the PLC controller sends the spraying signal except that bucket end spray gun, each spray gun is sprayed paint to steel drum, be coated with if any interior, be coated with in the PLC controller is also given to be coated with in crying again with steel-drum spray-painting machine 6(and use reciprocating engine) be coated with instruction in sending, be coated with spray gun in making and up and down reciprocatingly move and be coated with in steel drum (bucket frame) carried out (spray paint time what determine) by the PLC controller.After original position falls back in the translation hoisting cross beam, descending puts in place sends arrival signals in situ down near switch 37, the PLC controller can send instruction for horizontal propulsion cylinder 28 according to this signal, makes horizontal propulsion cylinder 28 that translation hoisting cross beam 23 is withdrawed from the paint spray booth and turns back to original position.After returning, by after put in place to send and return the signal that puts in place near switch 35, and translation hoisting cross beam 23 is parked in inlet wire carrier chain below waits for that next triplets steel drum arrives, spray gun spraying instruction at the bottom of this moment, the PLC controller also can send barrel, spray gun is given a bucket end spray paint (spray time is by the control of PLC controller) at the bottom of making barrel.Finish to this spraying circulation.
What of steel drum carriage on the steel drum straight line waggon 7 are relevant with steel-drum spray-painting quantity.Steel drum straight line waggon 7 is designed to six stations (six steel drum carriages 24), and the steel-drum spray-painting ability is 〉=12/minute, according to production quantity decision steel drum straight line waggon 7.
The rotation and the spraying of steel drum (bucket frame): when steel drum (bucket frame) when delivering to steel drum whirligig 4 tops by steel drum straight line waggon 7, before put in place and send the signal that puts in place near switch 36 and give the PLC controller, the PLC controller is received the instruction of sending decline translation hoisting cross beam 23 immediately after the command signal, make translation hoisting cross beam 23 drop to the foot original position, in this process, steel drum (bucket frame) will be placed on the steel drum whirligig 4, the PLC controller sends instruction to the rotary power motor 20 in the steel drum whirligig 4 then, make its startup that steel drum is rotated, behind the steel drum spin stabilization (0.5 second), the PLC controller sends the spraying instruction, the spray gun that is coated with outward with steel-drum spray-painting machine 5 begins to spray paint to steel drum bung ladle body, sprays paint to instruct and need treat just can send after translation hoisting cross beam 23 turns back to original position (because the steel drum carriage 24 on the translation hoisting cross beam 23 can spray at the influence bucket end) in the bucket end.Spraying finishes, and the PLC controller sends for each spray gun that is coated with steel-drum spray-painting machine 5 outward to stop to spray paint instruction.The spray time of each spray gun and spraying position can provide by the PLC controller.
The needs that steel drum (bucket frame) has carry out that inside sprays paint, thus in the purposes that is coated with steel-drum spray-painting machine 6 be that an opening steel drum or a barrel frame are carried out interior japanning.Steel drum (bucket frame) rotation on steel drum whirligig 4 (adopt the bucket frame can not rotate when being coated with in the flying saucer) is coated with in adopting afterwards to be coated with in crying again with steel-drum spray-painting machine 6(and uses reciprocating engine) the drive spray gun is coated with in carrying out.
In be coated with the course of work with steel-drum spray-painting machine 6: after steel drum (bucket frame) was delivered on the steel drum whirligig 4 by steel drum straight line waggon 7, the PLC controller sent the steel drum rotate instruction, and was coated with in giving with steel-drum spray-painting machine 6 and sends reciprocal instruction and the instruction of spraying paint.In be coated with take-off lever 41 with steel-drum spray-painting machine 6 and drive spray guns and move back and forth up and down to steel drum (bucket frame) the even paint film of inner-wall spraying one deck.Spraying finishes, in the take-off lever 41 that is coated with steel-drum spray-painting machine 6 return, when turning back to the upper end, be coated with in the take-off lever 41 limes superiors positions can send near switch 40 and return the signal that puts in place to PLC controller (referring to Figure 22) with the steel-drum spray-painting machine, be coated with in the PLC controller sends then with steel-drum spray-painting machine 6 cutoff commands, being coated with in forcing quits work with steel-drum spray-painting machine 6 waits for next time the spraying instruction arrives, and is coated with in Here it is.In be coated with the spray time of steel-drum spray-painting machine 6 and control by the PLC controller.
Claims (7)
1. steel drum high-velocity spray system, comprise steel-drum spray-painting chamber (1), steel drum whirligig (4), steel drum conveying device and steel-drum spray-painting device, described steel drum conveying device comprises the inlet wire chain transfer (2) that is arranged on steel-drum spray-painting chamber (1) import department, be arranged on the outlet chain transfer (3) in exit, steel-drum spray-painting chamber (1), and the steel drum on the inlet wire chain transfer (2) is placed into steel drum whirligig (4), simultaneously the steel drum on the steel drum whirligig (4) is placed into the steel drum straight line waggon (7) on the outlet chain transfer (3), it is characterized in that:
Described inlet wire chain transfer (2) upper edge direct of travel is arranged at intervals with the 4th retaining bucket mechanism (11) and the 4th steel drum successively to level sensor (15), the 3rd retaining bucket mechanism (10) and the 3rd steel drum are to level sensor (14), the second retaining bucket mechanism (9) and second steel drum are to level sensor (13), and first retaining bucket mechanism (8) and first steel drum to level sensor (12), the described first retaining bucket mechanism (8) is a pair of fixed dam of the both sides of the frame that is fixedly connected on inlet wire chain transfer (2), the described second retaining bucket mechanism (9), the a pair of baffle plate that the 3rd retaining bucket mechanism (10) and the 4th retaining bucket mechanism (11) include the both sides of the frame that is fixedly connected on inlet wire chain transfer (2) promotes cylinder (16) and is fixedly connected on pneumatic baffle (17) on the cylinder take-off lever of baffle plate promotion cylinder (16), described first steel drum is to level sensor (12), second steel drum is to level sensor (13), the 3rd steel drum all is connected with the PLC controller signals to level sensor (15) with the 4th steel drum to level sensor (14), and the baffle plate in the described second retaining bucket mechanism (9) promotes cylinder, baffle plate in the 3rd retaining bucket mechanism (10) promote baffle plate in cylinder and the 4th retaining bucket mechanism (11) promote cylinder all with PLC controller (42) control connection;
Described steel drum whirligig (4) comprises that whirler frame (18), lateral separation are arranged in three steel drum rotation arm swing supports (19) on the whirler frame (18) and drive the rotary power motor (20) that steel drum rotation arm swing support (19) rotates, described rotary power motor (20) and PLC controller (42) control connection;
Described steel drum straight line waggon (7) comprises base (22), be arranged on the translation elevating mechanism on the base (22), be arranged on translation hoisting cross beam (23) on the translation elevating mechanism and lateral separation and be arranged in six steel drum carriages (24) on the translation hoisting cross beam (23), after being provided with, described translation hoisting cross beam (23) direction of retreat extreme position puts in place near switch (35), before being provided with, translation hoisting cross beam (23) direction of advance extreme position puts in place near switch (36), translation hoisting cross beam (23) falling-threshold position is provided with to descend and puts in place near switch (37), translation hoisting cross beam (23) rising extreme position is provided with to rise and puts in place near switch (38), put in place after described near switch (35), before put in place near switch (36), descending puts in place puts in place near switch (37) and rising and all to be connected described translation elevating mechanism and PLC controller (42) control connection near switch (38) with the PLC controller signals;
Described steel drum rotation arm swing support (19) comprises that four are fallen L shaped support arm, each support arm includes the vertical shaft (19.1) and the steel drum support swiveling wheel (19.3) that is connected vertical shaft (19.1) upper end by chain-drive mechanism (19.2) that are rotatably connected on the whirler frame (18), the lower end of described vertical shaft (19.1) by bevel gear mechanism (19.4) and rotating shaft (21 are connected, rotating shaft (21) again be fixedly connected on whirler frame (18) on the output of rotary power motor (20) be connected;
Described translation elevating mechanism comprises the horizontal slide rail of waggon (25), translation lifting support (27), horizontal propulsion cylinder (28) and lift cylinder (29), wherein the horizontal slide rail of waggon (25) is arranged on the base (22), translation lifting support (27) is placed on the horizontal slide rail of waggon (25) by traversing slide block (26), laterally propulsion cylinder (28) is connected between base (22) and the translation lifting support (27), lift cylinder (29) be connected translation lifting support (27) go up with translation hoisting cross beam (23) between, laterally propulsion cylinder (28) and lift cylinder (29) and also all with PLC controller control connection.
2. steel drum high-velocity spray according to claim 1 system, it is characterized in that: be fixedly connected with the bearing block (19.6) with fastening function on the described whirler frame (18), described vertical shaft (19.1) is rotatably connected on the bearing block (19.6) with fastening function by bearing (19.7).
3. steel drum high-velocity spray according to claim 1 system, it is characterized in that: an end of described horizontal propulsion cylinder (28) is connected by pin with base (22), laterally the other end of propulsion cylinder (28) is connected with translation lifting support connector (34), and translation lifting support connector (34) is connected with translation lifting support (27) again.
4. steel drum high-velocity spray according to claim 1 system, it is characterized in that: described lift cylinder (29) the cylinder take-off lever fixedly connected with crossbeam connector (31) by bearing pin (30), crossbeam connector (31) is fixedlyed connected with translation hoisting cross beam (23) again.
5. steel drum high-velocity spray according to claim 4 system, it is characterized in that: described translation lifting support (27) is provided with lifting sliding rail (33), and described crossbeam connector (31) is provided with the lifting slider (32) that matches with lifting sliding rail (33).
6. steel drum high-velocity spray according to claim 1 system is characterized in that: described steel-drum spray-painting device for being coated with outward with steel-drum spray-painting machine (5) or/and in be coated with steel-drum spray-painting machine (6).
7. steel drum high-velocity spray according to claim 1 system, it is characterized in that: the capacity of described steel drum is 150 liters～250 liters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210007290 CN102513251B (en) | 2012-01-11 | 2012-01-11 | High-speed steel drum spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210007290 CN102513251B (en) | 2012-01-11 | 2012-01-11 | High-speed steel drum spraying system |
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| Publication Number | Publication Date |
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| CN102513251A CN102513251A (en) | 2012-06-27 |
| CN102513251B true CN102513251B (en) | 2013-07-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201210007290 Expired - Fee Related CN102513251B (en) | 2012-01-11 | 2012-01-11 | High-speed steel drum spraying system |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106829101B (en) * | 2017-03-10 | 2019-02-26 | 上海冀晟自动化成套设备有限公司 | Steel drum tears glue envelope paper system |
| CN107497638B (en) * | 2017-09-18 | 2019-04-30 | 宜昌宏晨包装有限公司 | A kind of gluing positioning device of packing box glue spreader |
| CN112024232A (en) * | 2018-12-06 | 2020-12-04 | 福建迈拓钢竹家居用品有限公司 | Bamboo article intellectual detection system equipment convenient to material snatchs fast |
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| CN2545157Y (en) * | 2002-04-17 | 2003-04-16 | 祝从余 | Pneumatic step-by-step steel barrel or barrel frame conveying device |
| CN2544827Y (en) * | 2002-04-17 | 2003-04-16 | 祝从余 | Intelligent steel cask spray coating device |
| CN2544832Y (en) * | 2002-04-17 | 2003-04-16 | 祝从余 | Frequency-changing cup-type opening barrel or its internel surface coating device |
| CN201189510Y (en) * | 2008-04-07 | 2009-02-04 | 祝丛余 | Laterally movable multi-station steel-drum quick spraying device |
| CN202460908U (en) * | 2012-01-11 | 2012-10-03 | 祝从余 | High-speed spraying system for steel bucket |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55155765A (en) * | 1979-05-24 | 1980-12-04 | Toyo Seikan Kaisha Ltd | Method and device for correcting of side seam part of square type can |
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2012
- 2012-01-11 CN CN 201210007290 patent/CN102513251B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2545157Y (en) * | 2002-04-17 | 2003-04-16 | 祝从余 | Pneumatic step-by-step steel barrel or barrel frame conveying device |
| CN2544827Y (en) * | 2002-04-17 | 2003-04-16 | 祝从余 | Intelligent steel cask spray coating device |
| CN2544832Y (en) * | 2002-04-17 | 2003-04-16 | 祝从余 | Frequency-changing cup-type opening barrel or its internel surface coating device |
| CN201189510Y (en) * | 2008-04-07 | 2009-02-04 | 祝丛余 | Laterally movable multi-station steel-drum quick spraying device |
| CN202460908U (en) * | 2012-01-11 | 2012-10-03 | 祝从余 | High-speed spraying system for steel bucket |
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| CN102513251A (en) | 2012-06-27 |
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