The utility model content
The utility model provides a kind of electric energy meter hopper to detect delivery system; Verify with the information of automatic completion electric energy meter hopper and electric energy meter and the accordance of task; Accomplish the verification of correctness of electric energy meter placing direction; Realize the not automatic guidance of buffer memory, transfer, screening and the benefit table of trunkful hopper of electric energy meter, realize the automatic guidance of the transfer of the discontented buttress of electric energy meter, buffer memory, screening, piling.
To achieve these goals; The utility model provides a kind of electric energy meter hopper to detect delivery system; Be used for the electric energy meter of electric energy meter thesaurus output is carried, this system comprises: Management Controller, industrial computer, Programmable Logic Controller PLC, drum conveying line, tear dish machine, bar code recognition device, RFID means of identification, pattern recognition device, hopper means of identification, hopper transfer machine, hopper elevator, hopper buttress means of identification, hopper buttress transfer machine and folded dish machine open; Described industrial computer, Programmable Logic Controller PLC, hopper means of identification and hopper buttress means of identification are connected with described Management Controller respectively; Described bar code recognition device, RFID means of identification and pattern recognition device are connected with described industrial computer respectively, described drum conveying line, tear dish machine, hopper transfer machine, hopper elevator, hopper buttress transfer machine and folded dish machine open and are connected with described PLC respectively; Described control and management device is used for carrying out information interaction with described industrial computer, Programmable Logic Controller PLC, hopper means of identification and hopper buttress means of identification; Described industrial computer is used for driving said bar code recognition device, RFID means of identification and pattern recognition device according to the control signal that said control and management device issues; Detection mission bit stream through described recognition result and said control and management device are issued is compared, and the data correctness of said hopper and electric energy meter and the property in the right direction of piling up of said electric energy meter are verified; The described dish machine of tearing open is used for the hopper from the electric energy meter thesaurus is carried out the de-stacking operation; Described bar code recognition device is used for carrying out bar code recognition through electric energy meter hopper and the electric energy meter of tearing open after the de-stacking of dish machine, and generates the bar code recognition result; Described RFID means of identification is used for carrying out label information identification through electric energy meter hopper and the electric energy meter of tearing open after the de-stacking of dish machine, and generates the tag recognition result; Described pattern recognition device is used for carrying out image recognition through electric energy meter hopper and the electric energy meter of tearing open after the de-stacking of dish machine, and generates image recognition result; Described PLC is used for driving said drum conveying line, hopper transfer machine, hopper elevator, hopper buttress transfer machine and folded dish machine according to the control signal that said control and management device issues; Described hopper means of identification is used to discern the not bar code information of trunkful hopper, and described bar code information is uploaded to described control and management device; Described hopper buttress means of identification is used to discern the bar code information of discontented buttress hopper buttress, and described bar code information is uploaded to described Management Controller; Described drum conveying line comprises master rotor travel line and buffer area drum conveying line, and the control signal that described master rotor travel line and buffer area drum conveying line are used for issuing according to said control and management device is carried hopper or hopper buttress; Described hopper transfer machine comprises the first hopper transfer machine of being located at the master rotor travel line and is located at the second hopper transfer machine on the buffer area drum conveying line that the described first hopper transfer machine and the second hopper transfer machine are used for described not trunkful hopper is moved into and shift out not trunkful buffer area; Described hopper elevator comprises the first hopper elevator and the second hopper elevator; The described first hopper elevator is used for the not trunkful hopper on the upper strata drum conveying line of buffer area drum conveying line is dropped to lower floor's drum conveying line of buffer area drum conveying line, and the described second hopper elevator is used for the benefit epi-position that the not trunkful hopper on lower floor's drum conveying line of buffer area drum conveying line is lifted on the upper strata drum conveying line of buffer area drum conveying line is mended table; Described hopper buttress transfer machine comprises the 3rd hopper transfer machine of being located at the master rotor travel line and is located at the 4th hopper transfer machine on the buffer area drum conveying line that described the 3rd hopper transfer machine and the 4th hopper transfer machine are used for described discontented buttress hopper buttress is moved into and shift out the buffer area drum conveying line; Described folded dish machine is used for described discontented buttress hopper buttress is carried out the piling operation with treating the piling hopper.
Further; Described master rotor travel line and buffer area drum conveying line include: Programmable Logic Controller PLC, motor, cylinder and retaining stop device, and described Programmable Logic Controller is used to control said motor, cylinder and retaining and stops device and realize that the conveying of electric energy meter hopper and retaining stop operation.
Further, described pattern recognition device comprises: light source, camera lens and digital camera.
Further, described bar code recognition device comprises: bar code scanner and mounting bracket.
Further, described RFID means of identification comprises rfid interrogator and antenna, and described rfid interrogator is discerned the label information of said electric energy meter hopper and electric energy meter through antenna.
Further, described hopper transfer machine comprises: motor, cylinder, asperities belt, guide shaft and retaining stop device; Described retaining stops device and is used for retaining and stops described not trunkful hopper; The said not trunkful hopper that described guide shaft and cylinder cooperate the jacking retaining to stop; The described not trunkful of the said asperities belt of described motor-driven transfer hopper.
Further, described hopper elevator comprises: motor, asperities belt, chain and jaw; The described not trunkful of the said asperities belt of described motor-driven reception/output electric energy meter; The described not trunkful of the said chain lifting/lowering of described motor-driven electric energy meter; The described not trunkful electric energy meter in described jaw location.
Further, described folded dish machine comprises: support; The jacking assembly is fixed on the side of said support, comprises that motor reaches and machine shaft bonded assembly screw mandrel; Two clamping devices are used to grip hopper, and wherein a clamping device is set on the screw mandrel of said jacking assembly, and are spirally connected with said screw mandrel, and screw mandrel moves up and down said clamping device clamping hopper in the driving lower edge of motor.Further, described hopper buttress transfer machine comprises: motor, cylinder, asperities belt, guide shaft and retaining stop device; Described retaining stops device and is used for retaining and stops described not trunkful hopper; The said not trunkful hopper that described guide shaft and cylinder cooperate the jacking retaining to stop; The described not trunkful of the said asperities belt of described motor-driven transfer hopper.
Further, described folded dish machine comprises: support; The Turnover Box positioning component is fixed on the said master rotor travel line, be positioned at said support under, be used to locate the described piling hopper of treating; The jacking assembly is fixed on the side of said support, comprises that motor reaches and machine shaft bonded assembly screw mandrel; Two clamping devices are used to grip hopper, and wherein a clamping device is set on the screw mandrel of said jacking assembly, and are spirally connected with said screw mandrel, and screw mandrel moves up and down said clamping device clamping hopper in the driving lower edge of motor.
The beneficial effect of the utility model embodiment is; The utility model can be accomplished the accordance checking of the information and the task of electric energy meter hopper and electric energy meter automatically; Accomplish the verification of correctness of electric energy meter placing direction, the utility model can be used for the identification of electric energy meter hopper, electric energy meter identification, intelligent electric energy meter exterior check etc., need not manual operation; Can increase work efficiency, reliability, reduce labour intensity.
The specific embodiment
For the purpose, technical scheme and the advantage that make the utility model embodiment is clearer, the utility model embodiment is explained further details below in conjunction with accompanying drawing.At this, illustrative examples of the utility model and explanation thereof are used to explain the utility model, but not as the qualification to the utility model.
As shown in Figure 1; Present embodiment provides a kind of electric energy meter hopper to detect delivery system; Be used for the electric energy meter of electric energy meter thesaurus output is carried, this system comprises: Management Controller 101, industrial computer 102, Programmable Logic Controller PLC103, drum conveying line 104, tear dish machine 105, bar code recognition device 106, RFID means of identification 107, pattern recognition device 108, hopper means of identification 109, hopper transfer machine 110, hopper elevator 111, hopper buttress means of identification 112, hopper buttress transfer machine 113 and folded dish machine 114 open.
Described industrial computer 102, Programmable Logic Controller PLC103, hopper means of identification 109 and hopper buttress means of identification 112 are connected with described Management Controller 101 respectively; Described bar code recognition device 106, RFID means of identification 107 and pattern recognition device 108 are connected with described industrial computer 102 respectively, described drum conveying line 104, tear dish machine 105, hopper transfer machine 110, hopper elevator 111, hopper buttress transfer machine 113 and folded dish machine 114 open and are connected with described PLC103 respectively;
Described control and management device 101 is used for carrying out information interaction with described industrial computer 102, Programmable Logic Controller PLC103, hopper means of identification 109 and hopper buttress means of identification 112.
Described industrial computer 102 is used for driving said bar code recognition device 106, RFID means of identification 107 and pattern recognition device 108 according to the control signal that said control and management device 101 issues; Detection mission bit stream through described recognition result and said control and management device 101 are issued is compared, and the data correctness of said hopper and electric energy meter and the property in the right direction of piling up of said electric energy meter are verified.
The described dish machine 105 of tearing open is used for the hopper from the electric energy meter thesaurus is carried out the de-stacking operation.
Described bar code recognition device 106 is used for carrying out bar code recognition through electric energy meter hopper and the electric energy meter of tearing open after the de-stacking of dish machine, and generates the bar code recognition result.
Described RFID means of identification 107 is used for carrying out label information identification through electric energy meter hopper and the electric energy meter of tearing open after the de-stacking of dish machine, and generates the tag recognition result.
Described pattern recognition device 108 is used for carrying out image recognition through electric energy meter hopper and the electric energy meter of tearing open after the de-stacking of dish machine, and generates image recognition result.
Described PLC103 is used for driving said drum conveying line 104, hopper transfer machine 110, hopper elevator 111, hopper buttress transfer machine 113 and folded dish machine 114 according to the control signal that said control and management device issues.
Described hopper means of identification 109 is used to discern the not bar code information of trunkful hopper, and described bar code information is uploaded to described control and management device 101.
Described hopper buttress means of identification 112 is used to discern the bar code information of discontented buttress hopper buttress, and described bar code information is uploaded to described Management Controller 101.
Described drum conveying line 104 comprises master rotor travel line and buffer area drum conveying line, and the control signal that described master rotor travel line and buffer area drum conveying line are used for issuing according to said control and management device 101 is carried hopper or hopper buttress.
Described hopper transfer machine 110 comprises the first hopper transfer machine of being located at the master rotor travel line and is located at the second hopper transfer machine on the buffer area drum conveying line that the described first hopper transfer machine and the second hopper transfer machine are used for described not trunkful hopper is moved into and shift out not trunkful buffer area.
Described hopper elevator 111 comprises the first hopper elevator and the second hopper elevator; The described first hopper elevator is used for the not trunkful hopper on the upper strata drum conveying line of buffer area drum conveying line is dropped to lower floor's drum conveying line of buffer area drum conveying line, and the described second hopper elevator is used for the benefit epi-position that the not trunkful hopper on lower floor's drum conveying line of buffer area drum conveying line is lifted on the upper strata drum conveying line of buffer area drum conveying line is mended table.
Described hopper buttress transfer machine 113 comprises the 3rd hopper transfer machine of being located at the master rotor travel line and is located at the 4th hopper transfer machine on the buffer area drum conveying line that described the 3rd hopper transfer machine and the 4th hopper transfer machine are used for described discontented buttress hopper buttress is moved into and shift out the buffer area drum conveying line.
Described folded dish machine 114 is used for described discontented buttress hopper buttress is carried out the piling operation with treating the piling hopper.
For the utility model is more readily understood; Can the electric energy meter hopper be detected delivery system and be divided into electric energy meter hopper information surveyed area, electric energy meter hopper not trunkful vanning zone and the discontented buttress of electric energy meter hopper piling zone; From to the electric energy meter hopper of electric energy meter thesaurus output successively through electric energy meter hopper information surveyed area, electric energy meter hopper not trunkful vanning zone and the discontented buttress of electric energy meter hopper piling zone; Get back to the electric energy meter thesaurus at last, introduce each zone below respectively.
Electric energy meter hopper information surveyed area:
Comprise in the electric energy meter hopper information surveyed area that the electric energy meter hopper detects the drum conveying line 104 of delivery system, tears dish machine 105, bar code recognition device 106, RFID means of identification 107 and pattern recognition device 108 etc. open.
As shown in Figure 2, drum conveying line 104 can be carried described electric energy meter hopper according to the control signal that control and management device 101 issues, and the drum conveying line 104 of electric energy meter hopper information surveyed area includes only the master rotor travel line.Drum conveying line 104 comprises that Programmable Logic Controller (PLC) 103, motor 201, cylinder 202 and retaining stop device 203, and Programmable Logic Controller 201 is used to control motor 201, cylinder 202 and keeps off the conveying and the retaining that stop device 203 realization electric energy meter hoppers and stop operation.
Described drum conveying line 104 as shown in Figure 2 (master rotor travel line and buffer area drum conveying line) comprising: motor 201, cylinder 202 and retaining stop device 203, and described Programmable Logic Controller PLC103 is used to control said motor 201, cylinder 202 and retaining and stops device 203 and realize that the conveying of electric energy meter hoppers and retaining stop operation.
After electric energy meter is from electric energy meter thesaurus output road drum conveying line 104; (number of electric energy meter hopper is generally 5 casees in every buttress electric energy meter hopper to drive the every buttress electric energy meter hopper of cylinder 202 conveyings by PLC control motor 201; The present invention is not as limit) arrive the dish machine 105 of tearing open; Tear dish machine 105 open with the de-stacking of every buttress electric energy meter hopper, electric energy meter hopper after the 202 continuation conveying de-stackings of PLC control motor 201 drive cylinders and the electric energy meter in the hopper.When the electric energy meter hopper is transported to bar code recognition device 106 and RFID means of identification 107 positions; Stop device 203 retainings by PLC control retaining and stop the electric energy meter hopper; And submit locating information to Management Controller 101 by PLC; By Management Controller 101 locating information is handed down to said industrial computer 102 main website softwares 115, main website software 115 trip bar font code means of identification 106 and 107 pairs of electric energy meter hoppers of RFID means of identification and electric energy meter carry out bar code recognition and RFID identification.
The structure of tearing dish machine 105 open is as shown in Figure 3, tears dish machine 105 open and mainly is made up of support 301, jacking assembly (not shown) and two clamping devices 302.The jacking assembly is fixed on the side of said support, comprises motor and and machine shaft bonded assembly screw mandrel.Two clamping devices 302 are used to grip hopper; Wherein a clamping device is set on the screw mandrel of said jacking assembly; And be spirally connected with said screw mandrel; Screw mandrel moves up and down clamping device 302 clamping hoppers in the driving lower edge of motor, and the structure of jacking assembly will be introduced in the discontented buttress of the electric energy meter hopper piling zone of back in detail.Tear dish machine 105 open across on drum conveying line 104.When dish machine 105 is torn in every buttress electric energy meter hopper arrival open; Clamping device 302 at first grasps the electric energy meter hopper top of the bottom and is close to the electric energy meter hopper of the electric energy meter hopper of the bottom; The electric energy meter hopper of the clearance bottom; And the like, with electric energy meter hopper de-stackings all in every buttress electric energy meter hopper.
Bar code recognition device 106 stops electric energy meter hopper and electric energy meter that device 203 retainings stop according to the control information of main website software 115 to retaining and carries out bar code recognition, and generates recognition result.Like Fig. 4 and shown in Figure 5; Bar code recognition device 106 comprises installing type bar code scanner 401 (comprising hopper barcode recognizer and electric energy meter barcode recognizer) and mounting bracket 501; As shown in Figure 5; Bar code scanner 401 comprises: hopper barcode recognizer 502 and electric energy meter barcode recognizer 503 are respectively applied for identification hopper bar code and electric energy meter bar code.
Bar code scanner 401 recognizes the bar code information of electric energy meter and electric energy meter hopper through the main website software 115 of serial ports active upload to industrial computer 102, and industrial computer 102 resets through serial ports control strip bar code scanners 401 more then.
As shown in Figure 5, RFID means of identification 107 also can be installed on the above-mentioned mounting bracket, and RFID means of identification 107 comprises: hopper RFID recognizer 504 and electric energy meter RFID recognizer 505 are respectively applied for identification hopper RFID and electric energy meter RFID.
As shown in Figure 6, RFID means of identification 107 comprises rfid interrogator 601 and antenna 602, and rfid interrogator 601 passes through the RFID of antenna 602 said electric energy meter hoppers of identification and electric energy meter, and gives industrial computer 102 main website softwares 115 through serial ports with the recognition result active upload.
Bar code information and RFID in the detection mission bit stream that main website software 115 issues bar code recognition result and RFID recognition result and Management Controller 101 compare; The data correctness of checking electric energy meter hopper and electric energy meter verifies promptly whether electric energy meter hopper and electric energy meter are electric energy meter hopper to be checked and electric energy meter.
When the electric energy meter hopper is transported to pattern recognition device 108 positions; Stop device 203 retainings by PLC control retaining and stop the electric energy meter hopper; And submit locating information to Management Controller 101 by PLC; By Management Controller 101 locating information is handed down to said industrial computer 102 main website softwares 115, main website software 115 starts light sources and beats bright intelligent electric energy meter surface, starts the said digital camera completion image sampling of taking pictures.
Pattern recognition device 108 stops electric energy meter hopper and electric energy meter that device 203 retainings stop according to the control information of main website software 115 to retaining and carries out image recognition, and generates recognition result.As shown in Figure 7, said pattern recognition device 108 comprises: light source 701, digital camera 702 and camera lens 703.Pattern recognition device 108 receives the instruction of industrial computer 102, starts 701 dozens of bright electric energy meters of light source, starts digital camera 702 automatically regulating camera lenses 703 and obtains intelligent electric energy meter, hopper image, and upload to said industrial computer 102.
After retaining stops; PLC is uploaded to Management Controller 101 with electric energy meter and the ready information of electric energy meter hopper; Management Controller 101 sends electric energy meter to be verified and the ready information of electric energy meter hopper to industrial computer 102; The main website software 115 of industrial computer 102 receives electric energy meter to be verified and the ready information of electric energy meter hopper; And intelligent electric energy meter and hopper are carried out camera shooting and sampling through serial ports control figure camera, and start light source 601 and illuminate electric energy meter, start digital camera 602 automatically regulating camera lenses 603 and obtain electric energy meter, electric energy meter hopper image; And give industrial computer 102 with image uploading; The image processing software 116 of industrial computer 102 is compared the corresponding picture of sampled picture and pre-stored standard drawing valut, and the image authentication information of obtaining electric energy meter and electric energy meter hopper is submitted the main website software 115 of industrial computer 102 to, graphicinformation in the detection mission bit stream that main website software 115 issues according to Management Controller 101 and image authentication information (comparison result) judge electric energy meter whether pile up direction correct.
The structure drawing of device of pattern recognition device 108 is as shown in Figure 8, pattern recognition device 108 mounting brackets 801, and digital camera and camera lens 802, camera fixing plate 803, light source adapter plate 804, support install and fix connecting panel 805 and pin cup 806 etc.
The electric energy meter hopper is trunkful vanning zone not:
The electric energy meter of process electric energy meter hopper information surveyed area will be transported to the electric energy meter calibration zone and examine and determine, and be transported to the electric energy meter hopper by the electric energy meter calibration zone after electric energy meter detects and accomplishes and not case in trunkful vanning zone.
The electric energy meter hopper does not comprise in the trunkful vanning zone: the electric energy meter hopper detects drum conveying line 104, hopper means of identification 109, hopper transfer machine 110 and the hopper elevator 111 etc. of delivery system.
Hopper means of identification 109 and PLC103 are connected with Management Controller 101 respectively, and drum conveying line 104, hopper transfer machine 110 and hopper elevator 111 are connected with PLC103 respectively.
Management Controller 101 carries out information interaction with hopper means of identification 109 and PLC103; Management Controller 101 can receive the hopper bar code information that hopper means of identification 109 is uploaded, and can issue control information to hopper means of identification 109, drum conveying line 104, hopper transfer machine 110 and hopper elevator 111.Management Controller 101 comprises an interface, and the user can keep watch on and index drum travel line 104, hopper transfer machine 110 and hopper elevator 111 through the interface.
Hopper means of identification 109 can be discerned the not bar code information of trunkful hopper, and the bar code information of identification is uploaded to Management Controller 101.As shown in Figure 9, hopper means of identification 109 comprises: bar code scanner 901 and mounting bracket 902.
Control signal head roll travel line 104, hopper transfer machine 110 and hopper elevator 111 that PLC103 can issue according to the control and management device; After PLC103 accomplishes the control of drum conveying line 104, hopper transfer machine 110 and hopper elevator 111, also to upload the hopper locating information to Management Controller 101.
As shown in Figure 9, drum conveying line 104 comprises master rotor travel line 903 and buffer area drum conveying line 904, and the control signal that master rotor travel line 903 and buffer area drum conveying line 904 issue according to Management Controller 101 is respectively carried or retaining stops not trunkful hopper.
Like Fig. 2 and shown in Figure 9, drum conveying line 104 (master rotor travel line 903 or buffer area drum conveying line 904) comprising: motor 201 (not shown among Fig. 9), cylinder 905 and retaining stop device 203 (not shown among Fig. 9).The instruction of PLC103 receiving management controller 101, control motor 201, cylinder 905, retaining stop the action of device 203, cooperate said Management Controller 101 to accomplish not buffer memory, the screening of trunkful hopper of electric energy meter.As shown in Figure 9, hopper 906 can transmit under the rolling of cylinder 905.
As shown in Figure 9; Hopper transfer machine 110 comprises to be located at the first hopper transfer machine 207 on the master rotor travel line 903 and to be located at the second hopper transfer machine 908 on the buffer area drum conveying line 904, and the described first hopper transfer machine 907 and the second hopper transfer machine 908 are used for described not trunkful hopper is moved into and shift out not trunkful buffer area (buffer area drum conveying line 904 has constituted buffer area).
Like Fig. 9, shown in Figure 10, hopper transfer machine 110 (the first hopper transfer machine 907 or the second hopper transfer machine 908) comprising: motor 1001, cylinder 1002, asperities belt 909, guide shaft 1003 and retaining stop device 910, retaining stop device 910 '.
Retaining stops device 910, retaining stops device 910 ' be used for retaining and stops not trunkful hopper; After trunkful hopper retaining does not stop; The not trunkful hopper that guide shaft 1003 and cylinder 1002 cooperate the jacking retaining to stop; The trunkful hopper does not no longer contact with cylinder 905 after jacking, and contacts with asperities belt 909, motor 1001 drive asperities belts 909 just can transfer trunkful hopper not.
As shown in Figure 9; Hopper elevator 111 comprises the first hopper elevator 911 and the second hopper elevator 912; The first hopper elevator 911 is used for lower floor's drum conveying line 914, the second hopper elevators 912 that the not trunkful hopper on the upper strata drum conveying line 913 of buffer area drum conveying line 904 drops to buffer area drum conveying line 904 are used for the benefit epi-position that the not trunkful hopper on lower floor's drum conveying line 914 of buffer area drum conveying line 904 is lifted on the upper strata drum conveying line 913 of buffer area drum conveying line 904 is mended table.
Like Fig. 9 and shown in Figure 11, hopper elevator 111 (the first hopper elevator 911 or the second hopper elevator 912) comprising: motor 1101, asperities belt 915, chain 1102 and jaw 916.Motor 1001 drives asperities belt 915 reception/output hoppers, and after driving asperities belt 915 received hopper, jaw 916 was pushed hopper to, grasps hopper through hold assembly 917, and motor 1101 drives the described hopper of said chain 1102 lifting/lowerings.When driving asperities belt 915 desires output hopper, jaw 916 pushes away hopper, to discharge hopper.
Below in conjunction with Fig. 2, Fig. 9 to Figure 11 specify electric energy meter hopper of the present invention not the trunkful packaging system how to realize electric energy meter not buffer memory, screening and the benefit table of trunkful.
The electric energy meter hopper that electric energy meter to be detected is housed gets on the elevator 920 of master rotor travel line 918 from the electric energy meter storage; Grab calibrating district through the electric energy meter on manipulator 919 elevators 920, the empty van that elevator 920 will not taken electric energy meter away is transported to one deck drum conveying line (scheming not shown) of master rotor travel line 918 belows and stores.
The below of master rotor travel line 903 has one deck drum conveying line (scheming not shown) to communicate with one deck drum conveying line of above-mentioned master rotor travel line 918 belows, is used for the empty van of storage is raised to master rotor travel line 903 through the elevator on the master rotor travel line 903 921.After completion electric energy meter in calibrating district detects, manipulator 919 will be waited to case from the calibrating district and be put into after electric energy meter grasps the empty charging box of the vanning position (elevator 921 is the position of casing) on the master rotor travel line 903.Same batch electric energy meter is used in the empty charging box to pack into; Management Controller 101 can obtain vanning information; If fill same batch electric energy meter in the vanning position in the empty charging box; Management Controller 101 obtains trunkful information, and the retaining that issues on the instruction control master rotor travel line 903 stops device 910, keeps off and stop the conveying of device 910 ' clearance hopper toward electric energy meter storage direction.
If do not fill same batch electric energy meter in the vanning position in the empty charging box; Management Controller 101 obtains not trunkful information; Issue retaining on the instruction control master rotor travel line 903 and stop let pass not trunkful hopper, retaining of device 910 and stop device 910 ' stop not trunkful hopper, making not, the trunkful hopper is parked in the first hopper transfer machine, 907 cooresponding positions.After Management Controller 101 is controlled trunkful hopper retaining and is not stopped through PLC103; The not trunkful hopper that guide shaft 1003 and cylinder 1002 cooperate the jacking retaining to stop; The trunkful hopper does not no longer contact with cylinder 905 after jacking; And contact with asperities belt 909; Motor 1001 driving asperities belts 909 not trunkful hopper transfer arrive auxiliary cylinder travel line 922; Auxiliary cylinder travel line 922 not trunkful hopper is transported to the position of the upper strata drum conveying line 913 cooresponding second hopper transfer machines 908 of buffer area drum conveying line 904, through buffer area drum conveying line 904 not the trunkful hopper be transported to elevator 911, through elevator 911 not the trunkful hopper drop to buffer memory on lower floor's drum conveying line 914.
Management Controller 101 bases not trunkful information judge whether buffer area has the electric energy meter that is equipped with and waits to case to be the not trunkful hopper with batch electric energy meter; If have then send instructions to 914 pairs of PLC103 control lower floor drum conveying lines not the trunkful hopper carry; Carry out bar code recognition through bar code scanner 901; Generate bar code information and give Management Controller 101 through the serial ports active upload, Management Controller 101 according to bar code information check hopper whether be with the electric energy meter of waiting to case for batch electric energy meter (promptly whether being needs benefit table hopper).Identify the not trunkful hopper that holds with batch electric energy meter; To hold said not trunkful hopper with batch electric energy meter through hopper elevator 912 not the trunkful hopper be lifted to and mend epi-position (be hopper elevator 912 be raised to be in same horizontal position) with lower floor drum conveying line 914; The not conveying of trunkful hopper, bar code information identification, screening, location have been accomplished; Realize mending the table location, realize mending table control by Management Controller 101.The trunkful hopper is not if mend full table for electric energy meter, and 101 of Management Controllers send instructions and to PLC103 control hopper transfer machine 908 the trunkful hopper moved on to master rotor travel line 903, and transfer goes out buffer area.The trunkful hopper is not if mend full table for electric energy meter, and the trunkful hopper will not be transported to lower floor's drum conveying line 914 through upper strata drum conveying line 913 and upper strata drum conveying line 913, continue buffer memory, treat the benefit table.
The discontented buttress of electric energy meter hopper piling zone:
From the electric energy meter hopper not the electric energy meter hopper that transfers out of trunkful vanning zone get into the discontented buttress of electric energy meter hopper piling zone, the discontented buttress of this electric energy meter hopper piling zone comprises: hopper buttress means of identification 112, hopper buttress transfer machine 113 and folded dish machine 114.
Hopper buttress means of identification 112 and PLC103 are connected with Management Controller 101 respectively, and drum conveying line 104, hopper buttress transfer machine 113 and folded dish machine 114 are connected with Programmable Logic Controller PLC103 respectively.
Management Controller 101 is used for carrying out information interaction with hopper buttress means of identification 112 and PLC103; Management Controller 101 can receive the hopper bar code information that hopper buttress means of identification 112 is uploaded, and can pile up neatly means of identification 112, drum conveying line 104, hopper buttress transfer machine 110 and folded dish machine 111 to hopper and issue control information.Management Controller 101 comprises an interface, and the user can keep watch on and index drum travel line 104, hopper buttress transfer machine 113 and folded dish machine 114 through the interface.
Hopper buttress means of identification 112 is used to discern the bar code information of discontented buttress hopper buttress, and bar code information is uploaded to Management Controller 101, and is shown in figure 12, and hopper buttress means of identification 112 comprises: bar code scanner 1201 and mounting bracket 1202.
The control signal head roll travel line 104 that PLC103 issues according to Management Controller 101, hopper buttress transfer machine 113 and folded dish machine 114.PLC103 also will upload the hopper locating information to Management Controller 101 after accomplishing the control of drum conveying line 104, hopper buttress transfer machine 113 and folded dish machine 114.
Shown in figure 12; Drum conveying line 104 comprises that main Race Line 1203 and the buffer area carried carry Race Line 1204, and the main control signal of carrying Race Line 1203 and buffer area to carry Race Line 1204 to be respectively applied for to issue according to Management Controller 101 carries or retaining stops discontented buttress hopper buttress.
In conjunction with Figure 12 and shown in Figure 2, carry Race Line to comprise: motor 201 (not shown among Figure 12), cylinder 202 and retaining stop device 203 (not shown among Figure 12).The instruction of PLC103 receiving management controller 101, control motor 201, cylinder 202, retaining stop the action of device 203, cooperate said Management Controller 101 to accomplish buffer memory, the screening of discontented buttress hopper buttress.
Hopper buttress transfer machine 113 comprises being located at mainly to be carried first hopper buttress transfer machine 1207 of Race Line 1203 and is located at buffer area and carries second hopper buttress transfer machine 1208 on the Race Line, and described first hopper buttress transfer machine 1207 and the second hopper buttress transfer machine 1208 are respectively applied for and discontented buttress hopper buttress is moved into and shift out buffer area carry Race Line.
Like Figure 12 and shown in Figure 13, hopper buttress transfer machine 110 (first hopper buttress transfer machine 207 or the second hopper buttress transfer machine 208) comprising: motor 1301, cylinder 1302, asperities belt 1209, guide shaft 1303 and retaining stop device 1210, retaining stop device 1210 '.
Retaining stops device 1210, retaining stops device 1210 ' be used for retaining and stops discontented buttress hopper buttress; After discontented buttress hopper buttress retaining stops; The discontented buttress hopper buttress that guide shaft 1303 and cylinder 1302 cooperate the jacking retaining to stop; Discontented buttress hopper buttress no longer contacts with cylinder after jacking, and contacts with asperities belt 1209, and motor 1301 drives asperities belt 1209 just can the discontented buttress of transfer hopper buttress.
Folded dish machine 114 is used for described discontented buttress hopper buttress is carried out the piling operation with treating the piling hopper.Folded dish machine 114 comprises: support, Turnover Box positioning component, jacking assembly and two clamping devices.
Figure 14 is the front schematic view of folded dish machine 114, and shown in figure 14, two clamping devices 1401 lay respectively at the both sides of support 1402, are enclosed within through sleeve 1403 on the vertical axes of support 1402, and can move up and down along vertical axes.
Figure 15 is the right side view of Figure 14, mainly illustrates the main motion assembly that the present invention is used for the lifting clamping device among Figure 15.The main motion assembly mainly comprises: the screw mandrel part; Motor part and Sensor section, the screw mandrel part mainly comprises: screw component 1501, screw mandrel supporting seat 1502, screw mandrel are installed base plate 1503, screw mandrel fixed base plate 1504, back-up ring 1505, screw mandrel fixation kit 1506, bearing 1507 and bearing with nut 1508.The motor part mainly comprises: motor 1509 and main motion motor cabinet 1510.Sensor section comprises: mounting frame for sensor 1511 and sensor 1512.The screw mandrel part partly is connected through coupler 1513 with motor.
Screw mandrel is installed base plate 1503 and is fixed on the crosswise fixed plate 1514 on the support 1402 through nut, and main motion motor cabinet 1510 is fixed on another crosswise fixed plate 1515 on the support 1402 through nut.The clamping device 1401 on right side is set on the screw component 1502 through connection structure 1404 among Figure 14; On the screw component 1501 screw thread is arranged; Screw mandrel rotates under the driving of motor 1509, can realize hopper buttress piling and de-stacking so that clamping device 1401 clamping hoppers buttress moves up and down.
The Turnover Box positioning component is fixed on the said main Race Line of carrying, be positioned at said support under, be used for fixing the described piling hopper of treating.Turnover Box positioning component scheme drawing is shown in figure 16, and the Turnover Box positioning component mainly comprises: positioning component base plate 1601, positioning seat 1602, connecting rod pivot pin 1603, connecting rod 1604, roller pin 1605, oscillating bearing 1606, connecting rod rotating shaft 1607 roller pin bases 1608 and track 1609.When hopper is delivered to folded dish machine 114 belows and carries out piling, can hopper be located through positioning seat 1602.
Specify buffer memory, screening and the benefit the table how discontented buttress of electric energy meter hopper of the present invention palletizing system realizes discontented buttress hopper buttress below in conjunction with Fig. 1, Fig. 2, Figure 12 to Figure 16.
The electric energy meter hopper that electric energy meter to be detected is housed gets into main raceway travel line 1205 from the electric energy meter thesaurus, delivers to the calibrating of electric energy meter calibration district through main raceway travel line 1205.After calibrating is accomplished, return through the main Race Line 1203 of carrying.Carry out piling (folded dish) through folded dish machine 1211; If the electric energy meter hopper is through the full buttress in folded dish back; Management Controller 101 obtains trunkful information, issues retaining on the instruction control master raceway travel line 1203 and stops device 1210, retaining and stop device 1210 ' clearances and completely pile up neatly the hopper buttress and carry past electric energy meter thesaurus.
If the electric energy meter hopper is through the discontented buttress in folded dish back; Management Controller 101 obtains discontented buttress information; Issue among instruction control Figure 12 retaining on first hopper buttress transfer machine 1207 on the right and stop let pass discontented buttress hopper buttress, retaining of device 1210 and stop the discontented buttress of device 1210 ' preventions hopper buttress, first hopper that makes discontented buttress hopper buttress be parked in the right among Figure 12 is piled up neatly transfer machine 1207 cooresponding positions.After Management Controller 101 stops through the discontented buttress of PLC103 control hopper buttress retaining; The discontented buttress hopper buttress that guide shaft 1303 and cylinder 1302 cooperate the jacking retaining to stop; Discontented buttress hopper buttress no longer contacts with cylinder 1211 after jacking; And contact with asperities belt 1209; Motor 1301 drives asperities belts 1209, and the transfer of trunkful hopper is not to auxiliary raceway travel line 1212, and auxiliary raceway travel line 1212 and Figure 12 the right second hopper buttress transfer machine 1208 will be discontented with position that buttress hopper buttress is transported to second hopper buttress transfer machine 1208 and be transported to buffer area then and carry Race Line 1204 buffer memorys.
The hopper barcode recognizer 1213 of main conveying Race Line 1203 is discerned the bar code information of the individual layer hopper 1214 that returns from the electric energy meter calibration zone, and bar code information is uploaded to Management Controller 101.
Sometimes may discontented buttress hopper buttress be arranged buffer memory on the folded dish machine 1211; If there is not the discontented buttress hopper buttress of buffer memory on the folded dish machine 1211, Management Controller 101 according to bar code information and before whether exist on the discontented buttress information check buffer area raceway travel line 1204 that obtains with individual layer hopper 1214 with batch discontented buttress hopper buttress.If exist on the buffer area raceway travel line with individual layer hopper 1214 with batch discontented buttress hopper buttress, the discontented buttress hopper buttress on the buffer area raceway travel line 1204 is folded dish through position and individual layer hopper 1214 that second hopper buttress transfer machine 1208 (being arranged in that second hopper buttress transfer machine 1208 in Figure 12 left side) the folded dish machine 1211 on the main raceway travel line 203 that is transported to belongs to.If discontented buttress hopper buttress full buttress behind folded dish will completely be piled up neatly the hopper buttress and carry back the electric energy meter storage vault.If discontented buttress hopper buttress discontented buttress behind folded dish; Discontented buttress hopper buttress behind the folded dish is transported on the buffer area raceway travel line 1204 through first hopper buttress transfer machine 1207 (that first hopper buttress transfer machine 1207 on the right among Figure 12); Wait for a batch individual layer hopper and proceed the piling operation, restoring electrical energy table thesaurus up to full buttress back.
Different with the preceding paragraph embodiment; If the discontented buttress hopper buttress of buffer memory is arranged on the folded dish machine 1211, Management Controller 101 need according to bar code information and before whether exist on the folded dish machine 1211 of discontented buttress information check that obtains with individual layer hopper 1214 with batch discontented buttress hopper buttress.If there is discontented buttress hopper buttress on the folded dish machine 1211, but discontented buttress hopper buttress and individual layer hopper 1214 be not with batch, the hopper buttress that needs to fold on the dish machine 1211 is transported to buffer memory on the buffer area raceway travel line 1204.If exist on the folded dish machine 1211 with individual layer hopper 1214 with batch discontented buttress hopper buttress, will be discontented with buttress hopper buttress and fold dish with individual layer hopper 1214.If discontented buttress hopper buttress full buttress behind folded dish will completely be piled up neatly the hopper buttress and carry back the electric energy meter storage vault.If discontented buttress hopper buttress discontented buttress behind folded dish; Discontented buttress hopper buttress behind the folded dish is transported on the buffer area raceway travel line 1204 through first hopper buttress transfer machine 1207 (that first hopper buttress transfer machine 1207 on the right among Figure 12); Wait for a batch individual layer hopper and proceed the piling operation, restoring electrical energy table thesaurus up to full buttress back.
The beneficial effect of the utility model embodiment is; The utility model can be accomplished the accordance checking of the information and the task of electric energy meter hopper and electric energy meter automatically; Accomplish the verification of correctness of electric energy meter placing direction, the utility model can be used for the identification of electric energy meter hopper, electric energy meter identification, intelligent electric energy meter exterior check etc., need not manual operation; Can increase work efficiency, reliability, reduce labour intensity.
The utility model is carried the automatic guidance that can realize the transfer of the discontented buttress of electric energy meter, buffer memory, screening, piling, need not manual operation, has improved work efficiency and reliability, has reduced labour intensity.
The utility model can be realized the not automatic guidance of buffer memory, transfer, screening and the benefit table of trunkful hopper of electric energy meter, need not manual operation, has improved work efficiency and reliability, has reduced labour intensity.
Above-described specific embodiment; Purpose, technical scheme and beneficial effect to the utility model have carried out further explain, it should be understood that the above is merely the specific embodiment of the utility model; And be not used in the protection domain that limits the utility model; All within the spirit and principle of the utility model, any modification of being made, be equal to replacement, improvement etc., all should be included within the protection domain of the utility model.