CN102976025B - Electric energy measuring equipment based on RFID goes out loading device and control system thereof - Google Patents
Electric energy measuring equipment based on RFID goes out loading device and control system thereof Download PDFInfo
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- CN102976025B CN102976025B CN201210480279.9A CN201210480279A CN102976025B CN 102976025 B CN102976025 B CN 102976025B CN 201210480279 A CN201210480279 A CN 201210480279A CN 102976025 B CN102976025 B CN 102976025B
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Abstract
The invention discloses a kind of electric energy measuring equipment based on RFID and go out loading device and control system thereof, its device comprises conveyor line, transmits actuating unit, electric energy measuring equipment pallet, RFID, RFID reader, operating mechanism, calibrating/detecting device, communication data line, data processing unit, control system main frame and human-computer interaction interface; Control system comprises operation layer and control system host layer.RFID of the present invention is arranged on electric energy measuring equipment tray bottom, reader and electronic tag carry out wireless telecommunications, control system accepts the reading information that reader is uploaded, under to send instructions control operation mechanism, detection and calibrating installation, and the detection of storage of electrical energy metering outfit and calibrating information, thus complete out warehouse-in flow process.The present invention can complete out warehouse-in flow process automatically, efficiently, and obtains detection, the calibrating information of electric energy measuring equipment, thus effectively overcomes the shortcoming that Traditional Man goes out to put in storage low, the easy appearance careless omission of mode production efficiency.
Description
Technical field
The present invention relates to a kind of electric energy measuring equipment based on RFID and go out loading device and control system thereof, belong to radio frequency identification (RFID) field.
Background technology
Electric energy measuring equipment in-out-storehouse management is as a part for power marketing service system, and the importance in whole service procedure is apparent, how to carry out the big hot topic problem that therefore scientific management becomes Modern Marketing work.Existing most of electric energy measuring equipment in-out-storehouse management Method compare is simple, and main dependence is manually carried out carrying, detect and examining and determine, record and add up, and finally completes out warehouse-in flow process.This mode makes the working strength of staff large, and efficiency is not high yet.Add electric energy measuring equipment specification, kind, model are numerous, number is huge, manually goes out in warehouse-in process and very easily goes wrong.Therefore traditional approach is difficult to ensure that electric energy measuring equipment in time, accurately, reasonably can be applied to production and marketing service work.
The application of RFID technique then can improve the efficiency of operation warehouse-in flow process greatly.RFID technique is a kind of contactless automatic identification technology, reads and writes related data by radiofrequency signal identification specific objective, and identifiable design high-speed moving object also can identify multiple electronic tag simultaneously, swift and convenient to operate, without the need to manual intervention.Principle of work RFID technique being applied to out Input System is: RFID is equipped with in electric energy measuring equipment tray bottom, electronic tag on reader and pallet carries out wireless telecommunications, control system accepts the reading information that reader is uploaded, under to send instructions control operation mechanism, detection and calibrating installation, and the detection of storage of electrical energy metering outfit and calibrating information, thus complete out warehouse-in flow process.
In existing art solutions, the Chinese invention patent CN201010143753.X announced on September 10th, 2010 discloses a kind of electric power warehouse based on RFID technique and automatically goes out to put in storage means of identification and method thereof, adopts the mode of the antenna time-sharing work of multiple directions to identify ultrahigh frequency RFID electronic tag; Reader carries out scanning recognition to the electronic tag of assets of coming in and going out successively by four antennas, by the electronic labeling information read in real time by RJ45 or RS-232 delivers to computer for controlling, by the last output information data of controlling machine.This technical scheme improves the work efficiency of electric power warehouse asset management, reduce the intensity of work, but device and control system are only for recognition of devices, function is comparatively simple, do not relate to the devices such as operating mechanism, detection and calibrating, control system can not issue control command.
Summary of the invention
The object of the present invention is to provide a kind of intellectuality, the electric energy measuring equipment based on RFID of pipeline system goes out loading device and control system thereof, automatically warehouse-in flow process can be completed out, efficiently, and obtain detection, the calibrating information of electric energy measuring equipment, thus effectively overcome that Traditional Man goes out to put in storage that mode production efficiency is low, human cost is high, the easy shortcoming occurring careless omission.
The present invention realizes by the following technical solutions:
Electric energy measuring equipment based on RFID goes out loading device, comprises conveyor line, transmits actuating unit, electric energy measuring equipment pallet, RFID, RFID reader, operating mechanism, calibrating/detecting device, communication data line, data processing unit and human-computer interaction interface;
Described conveyor line is belt-type, chain-plate type, speed chain type or drum-type form, transmits actuating unit and matches with the form of conveyor line;
Described RFID is arranged on the bottom of electric energy measuring equipment pallet, is inside provided with IC chip, IC chip records the unique sequence numbers corresponding with electric energy measuring equipment pallet and storage of subscriber data information;
Described RFID reader, operating mechanism and calibrating/detecting device are arranged on the both sides or one-sided of conveyor line, and location interval is corresponding with the work tempo of whole detection/calibrating conveyor line;
Described operating mechanism is robot, mechanical arm or Lifting Equipment form, for changing the position of electric energy measuring equipment in working process, to coordinate the work of calibrating/detecting device;
Position transduser is equipped with described operating mechanism, for detecting the position of electric energy measuring equipment pallet and uploading position signal;
The described structure of calibrating/detecting device is corresponding with the type of electric energy measuring equipment and calibrating/test item;
Described data processing unit is PLC, CPLD, FPGA, DSP or MCU, for completing underlying device or the communication between device and main control system;
Described human-computer interaction interface comprises input equipment and display equipment, for the data result in input of control commands, output operation engineering.
Aforementionedly also comprise control system main frame.
The width of aforesaid conveyor line matches with electric energy measuring equipment pallet, and the length and width of electric energy measuring equipment pallet are corresponding with the quantity of placed electric energy measuring equipment and size.
Storage of subscriber data information in aforesaid RFID is divided into read-only block of information and reading writing information district.
Aforesaid position transduser is infrared pickoff or pressure sensor.
Aforesaid communication data line is wireless, and the device be connected with communication data line or equipment add wireless transmitter.
Aforesaid data processing unit is hub or switch.
Electric energy measuring equipment based on RFID goes out the control system of loading device, comprises operation layer and control system host layer;
Described operation layer is positioned at the bottom of whole control system, in order to receive top level control signal to control device and the equipment of bottom, and uploads the feedback data of device and equipment to upper strata; Described control signal comprises the identity information of reading electronic labels, the startup of transfer motion power mechanism and stopping and speed, the wait of operating mechanism and the action of action and detection/calibrating installation and reads result; Described feedback data comprises the test result of the identity information of electronic tag, position signal that operating mechanism is uploaded and detection/calibrating installation;
Described control system host layer is positioned at the upper strata of whole control system, in order to receive the control command from human-computer interaction interface, and come device or the equipment of control operation layer by set program according to this control command, transmit feedback data to human-computer interaction interface simultaneously; Described control command comprises the direct control signal of operation layer and manufacturing program and task; Described feedback data comprises from operation layer and data after treatment and on-the-spot operating condition monitor data.
The physical hardware of aforesaid operation layer comprises the data processing chip of data processing unit, RFID, RFID reader, transmission actuating unit, operating mechanism and detection/calibrating installation; The physical hardware of described control system host layer comprises input equipment in control system main frame and human-computer interaction interface and display equipment; Described operation layer can comprise at least one subsystem; At least one operation layer subsystem of described control system host-controllable system.
Detection/calibrating the information of aforesaid electric energy measuring equipment is stored in control system main frame or in data processing unit; When described RFID is read-write type, RFID reader is rfid interrogator.
The physical hardware of aforesaid operation layer comprises RFID, RFID reader, transmission actuating unit, operating mechanism and detection/calibrating installation; The physical hardware of described control system host layer comprises input equipment in the data processing chip of data processing unit and human-computer interaction interface and display equipment.
In the reading writing information district that the detection/calibrating information of aforesaid electric energy measuring equipment is stored in RFID or data processing unit, when being stored in RFID, RFID reader is rfid interrogator.
Compared with prior art, beneficial effect of the present invention is:
(1) RFID is applied to electric energy measuring equipment to go out in the technical scheme of warehouse-in, overcomes tradition and go out in warehouse-in mode the shortcoming relying on a large amount of manpower operation to waste time and energy, substantially increase work efficiency, reduce human cost;
(2) device of the present invention is integrated with operating mechanism and detection/calibrating installation, avoids the loss of time of causing with different device system joint, makes electric energy measuring equipment complete job task more rapidly going out in warehouse-in process;
(3) control system is divided into two-layer, simplifies control flow, and control system each several part designs according to multiple-unit simultaneously, is convenient to device hardware or the expansion of system software on respective level, brings very large convenience to the installation in engineering later stage, debugging.
Accompanying drawing explanation
The present invention is described in detail below in conjunction with the drawings and specific embodiments;
Fig. 1 is the structural representation that the electric energy measuring equipment that the present invention is based on RFID goes out to put in storage centralized device;
Fig. 2 is the Control system architecture schematic diagram of Fig. 1;
Fig. 3 is the structural representation that the electric energy measuring equipment that the present invention is based on RFID goes out to put in storage distributed devices;
Fig. 4 is the Control system architecture schematic diagram of Fig. 3;
Fig. 5 is the region of data storage mapping table of RFID IC chip of the present invention.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention will be further elaborated.
Embodiment one, it is centralized configuration that electric energy measuring equipment based on RFID of the present invention goes out loading device, as shown in Figure 1, comprise conveyor line 1, transmit actuating unit 2, electric energy measuring equipment pallet 3, RFID 4, RFID reader 5, operating mechanism 6, calibrating/detecting device 7, communication data line 8, data processing unit 9, control system main frame 10 and human-computer interaction interface 11.
Conveyor line 1 can be the forms such as belt-type, chain-plate type, speed chain type or drum-type, belt-type conveyor line is adopted in the present embodiment, the width of conveyor line 1 depends on the width of electric energy measuring equipment pallet 3, the length and width of electric energy measuring equipment pallet 3 are then determined, according to the formal character of conveyor line 1 transfer motion power mechanism 2 with matching by the quantity of placed electric energy measuring equipment and size.
As shown in Figure 5, the bottom of electric energy measuring equipment pallet 3 is provided with RFID 4, is provided with IC chip in it, and IC chip records the unique sequence numbers corresponding with electric energy measuring equipment pallet 3, for distinguishing with other RFID; IC chip is also provided with user profile data storage area, be divided into read-only block of information and reading writing information district, the size in read-only block of information and reading writing information district is distributed and mapping content can set according to actual conditions, and the mapping content of such as read-only block of information can comprise other User Defineds read message such as numbering of the classification of electric energy measuring equipment on pallet and quantity, each electric energy measuring equipment; The mapping content in reading writing information district can comprise other User Defined reading writing informations such as detection/verification result.When the size in reading writing information district is zero, represent that RFID is read-only, now read-only block of information mapping content is electric power meter numbering, other User Defineds read message etc.; When the size in reading writing information district is non-vanishing, represent that RFID is read-write type, now reading writing information district mapping content can comprise detection/calibrating information, other User Defined reading writing informations etc.
With reference to Fig. 1, reader 5, operating mechanism 6 and calibrating/detecting device 7 are installed in the both sides or one-sided of conveyor line 1, and the size of its location interval depends on the work tempo of whole detection/calibrating conveyor line.
Operating mechanism 6 can be the forms such as robot, mechanical arm, Lifting Equipment, adopts mechanical arm form, for changing the position of electric energy measuring equipment in working process, to coordinate the work of calibrating/detecting device 7 in the present embodiment.The structure of calibrating/detecting device 7 depends on type and the calibrating/test item of electric energy measuring equipment, the type of electric energy measuring equipment comprises single-phase electric energy meter, three-phase electric energy meter, low-voltage current mutual inductor, concentrator, collector etc., and calibrating/test item comprises voltage with stand test, exterior check, error testing, Function detection etc.Operating mechanism 6 is also equipped with position transduser, can be the form such as infrared pickoff, pressure sensor, for detecting the position of electric energy measuring equipment pallet 3 and uploading position signal.
Communication data line 8 can also replace with wireless, and the device be connected with communication data line 8 or equipment add wireless transmitter, and its radio frequency operation frequency range needs the working frequency range avoiding RFID and reader.
Data processing unit 9 can be the forms such as PLC, CPLD, FPGA, DSP, MCU, and for completing underlying device or the communication between device and main control system, its function comprises protocol conversion, decoding and coding, data relay etc.; If underlying device or device use identical communication protocol, then data processing unit 9 can be hub or switch.
Human-computer interaction interface 11 is for the data result in input of control commands, output operation engineering, and composition comprises input equipment, display equipment etc.
Specific operation process is: transmit actuating unit 2 and provide power, drive the running of conveyor line 1, thus multiple electric energy measuring equipment pallet 3 is equipped with in transmission and transport, when electric energy measuring equipment is through being equipped with detection or the calibrating link of detection/calibrating installation 7, communication is carried out by reader 5 and RFID 4, read the assets information of electric energy measuring equipment, realize identifying in groups.Then by operating mechanism 6, electric energy measuring equipment is placed into suitable detection or calibrating position, is placed on again on electric energy measuring equipment pallet 3 after completing detection/verification task, and finally puts in storage.Detection/calibrating information by examining and determine/detecting device 7 sends, upload to data processing unit 9 by communication data line 8, after first treatment, pass to control system main frame 10 again, and show on human-computer interaction interface 11.And operating personnel also can assign control command by human-computer interaction interface 11, the work process of device is carried out to interference and the control of certain authority.
With reference to Fig. 2, the control system that electric energy measuring equipment based on RFID goes out to put in storage centralized device comprises operation layer and control system host layer, operation layer is positioned at the bottom of whole control system, and its physical hardware comprises the data processing chip of data processing unit, RFID, RFID reader, transmission actuating unit, operating mechanism and detection/calibrating installation; Control system host layer is positioned at the upper strata of whole control system, and its physical hardware comprises input equipment in control system main frame and human-computer interaction interface and display equipment; Operation layer comprises at least one subsystem, and control system host layer can carry out communication with multiple operation layer subsystem as required.
In operating process, operation layer receives device and the equipment that top level control signal controls bottom, and uploads the feedback data of device and equipment to upper strata.Control signal comprise the identity information of reading electronic labels, the startup of transfer motion power mechanism and stopping and speed, the wait of operating mechanism and action, detection/calibrating installation action with read result etc.Feedback data comprises the test result etc. of the identity information of electronic tag, position signal that operating mechanism is uploaded, detection/calibrating installation; Main control system layer receives the control command from human-computer interaction interface, and comes device or the equipment of control operation layer by set program according to this instruction, transmits feedback data to human-computer interaction interface simultaneously.Control command comprises direct control signal to operation layer, manufacturing program and task (quantity namely detecting/examine and determine with batch, the classification of electric energy measuring equipment and model) etc.; Feedback data comprises from operation layer and data, on-the-spot operating condition monitor data etc. after treatment.Detection/calibrating the information of electric energy measuring equipment is stored in Systematical control main frame or in data processing unit, and when RFID is read-write type, RFID reader correspondingly should change rfid interrogator into.
Embodiment two, as shown in Figure 3 and Figure 4, electric energy measuring equipment based on RFID of the present invention goes out loading device and control system can also be distributed frame, its device comprises conveyor line 1, transmit actuating unit 2, electric energy measuring equipment pallet 3, RFID 4, RFID reader 5, operating mechanism 6, calibrating/detecting device 7, communication data line 8, data processing unit 9 and human-computer interaction interface 11, namely control system main frame is eliminated, human-computer interaction interface 11 is directly connected with data processing unit 9, data processing unit 9 in the present embodiment must have the function that data calculate and process, hub or switch can not be used.The physical hardware of the bottom operation layer of its control system comprises RFID, RFID reader, transmission actuating unit, operating mechanism and detection/calibrating installation; The physical hardware of control system host layer comprises input equipment in the data processing chip of data processing unit and human-computer interaction interface and display equipment.In the reading writing information district that in the present embodiment, the detection/calibrating information of electric energy measuring equipment needs to be stored in RFID or data processing unit, when detection/calibrating information is stored in RFID, RFID reader needs to be replaced by rfid interrogator.The notable feature of this control system is that subsystems can carry out distributed AC servo system to self, and does not need control system main frame to carry out centerized fusion.
More than show and describe groundwork of the present invention; principal character and advantage of the present invention; the technical personnel of the industry should be understood; the present invention is not restricted to the described embodiments; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (7)
1. the electric energy measuring equipment based on RFID goes out loading device, it is characterized in that: comprise conveyor line, transmit actuating unit, electric energy measuring equipment pallet, RFID, RFID reader, operating mechanism, calibrating/detecting device, communication data line, data processing unit and human-computer interaction interface;
Described conveyor line is belt-type, chain-plate type, speed chain type or drum-type form, transmits actuating unit and matches with the form of conveyor line; The width of described conveyor line matches with electric energy measuring equipment pallet, and the length and width of electric energy measuring equipment pallet are corresponding with the quantity of placed electric energy measuring equipment and size;
Described RFID is arranged on the bottom of electric energy measuring equipment pallet, is inside provided with IC chip, IC chip records the unique sequence numbers corresponding with electric energy measuring equipment pallet and storage of subscriber data information; Storage of subscriber data information in described RFID is divided into read-only block of information and reading writing information district; The content of described read-only block of information comprises the classification of electric energy measuring equipment on electric energy measuring equipment pallet and quantity, the numbering of each electric energy measuring equipment and a User Defined read message;
The type of the electric energy measuring equipment placed in described electric energy measuring equipment pallet comprises single-phase electric energy meter, three-phase electric energy meter, low-voltage current mutual inductor, concentrator, collector;
Described RFID reader, operating mechanism and calibrating/detecting device are arranged on the both sides or one-sided of conveyor line, and location interval is corresponding with the work tempo of whole detection/calibrating conveyor line; Described RFID reader carries out communication with the RFID of the bottom being arranged on electric energy measuring equipment pallet, reads the information that IC chip is recorded, and realizes identifying in groups;
Described operating mechanism is robot, mechanical arm or Lifting Equipment form, for changing the position of electric energy measuring equipment in working process, to coordinate the work of calibrating/detecting device;
Position transduser is equipped with described operating mechanism, for detecting the position of electric energy measuring equipment pallet and uploading position signal;
The described structure of calibrating/detecting device is corresponding with the type of electric energy measuring equipment and calibrating/test item;
Described data processing unit is PLC, CPLD, FPGA, DSP or MCU, for completing underlying device or the communication between device and main control system;
Described human-computer interaction interface comprises input equipment and display equipment, for the data result in input of control commands, output operation engineering.
2. the electric energy measuring equipment based on RFID according to claim 1 goes out loading device, it is characterized in that: also comprise control system main frame.
3. the electric energy measuring equipment based on RFID according to claim 1 goes out loading device, it is characterized in that: described position transduser is infrared pickoff or pressure sensor.
4. the electric energy measuring equipment based on RFID according to claim 1 goes out loading device, it is characterized in that: described communication data line is wireless, and the device be connected with communication data line or equipment add wireless transmitter.
5. the electric energy measuring equipment based on RFID according to claim 1 goes out loading device, it is characterized in that: described data processing unit is hub or switch.
6. the electric energy measuring equipment based on RFID according to Claims 1-4 any one goes out the control system of loading device, it is characterized in that: comprise operation layer and control system host layer;
Described operation layer is positioned at the bottom of whole control system, in order to receive top level control signal to control device and the equipment of bottom, and uploads the feedback data of device and equipment to upper strata; Described control signal comprises the identity information of reading electronic labels, the startup of transfer motion power mechanism and stopping and speed, the wait of operating mechanism and the action of action and detection/calibrating installation and reads result; Described feedback data comprises the test result of the identity information of electronic tag, position signal that operating mechanism is uploaded and detection/calibrating installation; The physical hardware of described operation layer comprises RFID, RFID reader, transmission actuating unit, operating mechanism and detection/calibrating installation;
Described control system host layer is positioned at the upper strata of whole control system, in order to receive the control command from human-computer interaction interface, and come device or the equipment of control operation layer by set program according to this control command, transmit upper strata feedback data to human-computer interaction interface simultaneously; Described control command comprises the direct control signal of operation layer and manufacturing program and task; Described upper strata feedback data comprises from operation layer and data after treatment and on-the-spot operating condition monitor data; The physical hardware of described control system host layer comprises input equipment in the data processing chip of data processing unit and human-computer interaction interface and display equipment.
7. the electric energy measuring equipment based on RFID according to claim 6 goes out the control system of loading device, it is characterized in that: in the reading writing information district that the detection/calibrating information of described electric energy measuring equipment is stored in RFID or data processing unit, when being stored in RFID, RFID reader is rfid interrogator.
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CN110112870A (en) * | 2019-06-11 | 2019-08-09 | 上海电机系统节能工程技术研究中心有限公司 | A kind of stator and rotor of view-based access control model identification attach together system |
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