CN209821321U - Automatic product testing device - Google Patents
Automatic product testing device Download PDFInfo
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- CN209821321U CN209821321U CN201822252471.8U CN201822252471U CN209821321U CN 209821321 U CN209821321 U CN 209821321U CN 201822252471 U CN201822252471 U CN 201822252471U CN 209821321 U CN209821321 U CN 209821321U
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- 238000012360 testing method Methods 0.000 title claims abstract description 65
- 230000000712 assembly Effects 0.000 claims abstract description 24
- 238000000429 assembly Methods 0.000 claims abstract description 24
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 210000000078 claw Anatomy 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims 1
- 230000007246 mechanism Effects 0.000 description 6
- 230000032258 transport Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011027 product recovery Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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Abstract
The utility model provides an automatic product testing device, which comprises a carrying module, a feeding bin and a discharging bin which are arranged at two opposite sides of the carrying module, and two groups of testing boxes which are arranged at the other two opposite sides of the carrying module; the loading and carrying assembly respectively grabs two products in the loading bin into the two positioning and overturning assemblies, and the positioning and overturning assemblies clamp and overturn the corresponding products by a preset angle; one of the carrying clamping jaws grabs the product at the material taking position, and the other carrying clamping jaw grabs the product which is tested in the test box at the corresponding side; one conveying clamping jaw is used for placing the grabbed products in a test box, and the other conveying clamping jaw is used for conveying the products qualified in the test to a conveying assembly; and the conveying assemblage conveys the qualified products to the blanking position, and the blanking conveying assemblage grabs the products at the blanking position into the blanking bin. Utilize above-mentioned utility model can realize the automatic test of two products simultaneously, use safe and reliable, it is efficient.
Description
Technical Field
The utility model relates to a product test technical field, more specifically relates to an automatic testing arrangement of product.
Background
With the rapid development of electronic technology, the requirements on the field of electronic processing are higher and higher, products can be tested by adopting traditional testing equipment, only one product can be tested at a time, unqualified products to be tested need manual collection, the degree of automation of product feeding and classification after testing is low, and the testing efficiency and quality of the products are seriously influenced.
Therefore, a testing device capable of realizing full automation of product testing and classification with high efficiency is needed.
SUMMERY OF THE UTILITY MODEL
In view of the above problems, the present invention is to provide an automatic testing device for products to solve the problems of slow testing speed, low efficiency, etc. of the existing testing device.
The utility model provides an automatic testing arrangement of product, include: the device comprises a carrying module, a feeding bin and a discharging bin which are arranged on two opposite sides of the carrying module, and two groups of test boxes which are arranged on the other two opposite sides of the carrying module; the conveying module comprises a stand, a feeding conveying assembly, two conveying assemblies, two conveying manipulators, two positioning overturning assemblies and a discharging conveying assembly, wherein the feeding conveying assembly, the two conveying manipulators, the two positioning overturning assemblies and the discharging conveying assembly are arranged on the stand; the loading and carrying assembly respectively grabs two products in the loading bin into the two positioning and overturning assemblies, the positioning and overturning assemblies clamp and overturn the corresponding products by a preset angle, and the overturned products are transported to a material taking position of a corresponding side carrying manipulator; one carrying clamping jaw of the group of carrying mechanical hands grabs the product at the material taking position, and the other carrying clamping jaw grabs the product which is tested in the test box at the corresponding side; then, one of the carrying clamping jaws places the grabbed product in a test box, and the other carrying clamping jaw conveys the qualified product to a conveying assembly; and the conveying assemblage conveys the qualified products to the blanking position, and the blanking conveying assemblage grabs the products at the blanking position into the blanking bin.
By utilizing the automatic product testing device according to the utility model, two sets of carrying manipulators and two sets of positioning and overturning assemblies are matched with two testing boxes, so that two products or materials can be tested simultaneously, the carrying, taking and placing and testing of the products are dual-action, the testing speed is high, and the testing efficiency is high; in addition, the products with different test results can be classified and transported, and the automation degree of product testing is improved.
To the accomplishment of the foregoing and related ends, one or more aspects of the invention comprise the features hereinafter fully described. The following description and the annexed drawings set forth in detail certain illustrative aspects of the invention. These aspects are indicative, however, of but a few of the various ways in which the principles of the invention may be employed. Moreover, the present invention is intended to include all such aspects and their equivalents.
Drawings
Other objects and results of the invention will be more apparent and readily appreciated by reference to the following description taken in conjunction with the accompanying drawings, and as the invention is more fully understood. In the drawings:
fig. 1 is a top view of an automatic product testing device according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a carrying module according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a feeding bin according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a blanking bin according to an embodiment of the present invention;
fig. 5 is a schematic view of a loading and carrying assembly structure according to an embodiment of the present invention;
fig. 6 is a schematic view of a positioning, turning and assembling structure according to an embodiment of the present invention;
fig. 7 is a schematic structural view of a conveying assembly according to an embodiment of the present invention;
fig. 8 is a schematic structural view of a rack and a handling robot according to an embodiment of the present invention;
fig. 9 is a schematic structural view of a handling jaw according to an embodiment of the present invention;
fig. 10 is a schematic diagram of an NG product assembly structure according to an embodiment of the present invention.
Wherein the reference numerals include: the automatic loading and unloading device comprises a loading bin 1, a product placing area 11, a material taking position 12, an empty tray 13, a blanking bin 2, a product placing area 21, a material placing position 22, an empty tray 23, a conveying module 3, a conveying manipulator 311, a conveying manipulator 312, a conveying clamping jaw 301, a conveying clamping jaw 302, a loading conveying assembly 32, a first conveying electric cylinder 321, a first sliding air cylinder 322, a loading clamping jaw 323, a blanking conveying assembly 33, a positioning overturning assembly 34, a fine positioning assembly 341, a rotating air cylinder 342, a clamping jaw 343, a product positioning seat 344, a conveying air cylinder 345, a conveying assembly 35, a profiling tool seat 351, a rodless air cylinder 352, a stand 36, a test box 4, an NG product assembly 5, a motor 51 and a flat belt 52.
The same reference numbers in all figures indicate similar or corresponding features or functions.
Detailed Description
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be evident, however, that such embodiment(s) may be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate describing one or more embodiments.
For the detailed description of the product automatic testing device of the present invention, the following detailed description will be made on specific embodiments of the present invention with reference to the accompanying drawings.
Fig. 1 shows a top view structure of an automatic product testing apparatus according to an embodiment of the present invention; fig. 2 shows a carrying module structure according to an embodiment of the present invention.
As shown in fig. 1 and fig. 2, the automatic product testing device according to the embodiment of the present invention includes a carrying module 3, a feeding bin 1 and a discharging bin 2 disposed on two opposite sides (left and right sides) of the carrying module 3, and two sets of test boxes 4 disposed on two other opposite sides (upper and lower sides) of the carrying module 3; the carrying module 3 further includes a stand 36, a loading carrying assembly 32, two conveying assemblies 35, two carrying manipulators (including a carrying manipulator 311 and a carrying manipulator 312), two positioning turnover assemblies 34 and a unloading carrying assembly 33, which are disposed on the stand 36, and each carrying manipulator (the carrying manipulator 311 or the carrying manipulator 312, the same below) includes two carrying jaws (a carrying jaw 301 and a carrying jaw 302, the same below).
In the following description, since two sets of positioning and overturning assembly, carrying manipulator, carrying clamping jaw, transportation module, etc. are provided, when the positioning and overturning assembly, carrying manipulator, carrying clamping jaw, transportation module, etc. are involved, one of them is taken as an example, and it does not refer to specifically which one of the two sets of structures is.
Specifically, the loading and carrying assembly 32 respectively grabs two products to be tested in the loading bin 1 into the two positioning and overturning assemblies 34, the positioning and overturning assemblies 34 clamp and overturn the corresponding products by a preset angle, and the overturned products are transported to the material taking positions of the corresponding side carrying manipulators; one carrying clamping jaw of the group of carrying mechanical hands grabs the product at the material taking position, and the other carrying clamping jaw grabs the product which is tested in the test box at the corresponding side; then, one of the carrying jaws places the gripped product in a test box, and the other carrying jaw conveys the qualified product to the conveying assembly 35; the conveying assemblage 35 conveys the qualified products to the blanking position, and the products at the blanking position are grabbed into the blanking bin 2 through the blanking conveying assemblage 33, so that the automatic testing of the products is completed.
The specific structure and operation of the other components in the carrying module will be described in detail with reference to the accompanying drawings. Wherein, fig. 3 and fig. 4 show respectively that material loading feed bin structure and unloading feed bin structure according to the utility model discloses the embodiment show.
As shown in fig. 1 to 4, the feeding bin 1 of the automatic product testing device according to the embodiment of the present invention includes a product placing area 11 for placing a tray of a product to be tested, a material taking position 12 for a feeding and carrying assembly 32 to take materials, and an empty tray recycling position; the blanking bin 2 comprises an empty tray 23, a discharging position 22 for discharging the blanking conveying assembly 33 and a product placing area 21 for placing the qualified product trays.
The material loading device comprises a loading bin 1, a chain conveying mechanism, a jacking mechanism, a distributing mechanism, a material taking position 12 and a conveying device, wherein a plurality of material trays containing products to be tested are manually placed in a product placing area 11 of the loading bin 1, one material tray is conveyed to the material taking position 12 for a loading and carrying assembly 32 to take materials through the chain conveying mechanism, the jacking mechanism and the distributing mechanism, and when the material tray of the material taking position 12 is emptied, the empty material tray 13 is conveyed to the empty material tray recycling position through the corresponding conveying device for a tester to take the materials.
Correspondingly, products qualified in the test are sequentially placed at the discharge position 22 for discharging the discharge conveying assembly 33 through the discharge conveying assembly 33, when the material tray at the discharge position 22 is full, the material tray is conveyed to the product placing area 21 where the material tray of the tested products is placed through the corresponding conveying device, and meanwhile, the empty material tray 23 is placed at the discharge position 22. The reference quantity of the material discs can be preset, when the quantity of the empty material discs 13 in the feeding bin 1 and the quantity of the material discs containing qualified products to be tested in the discharging bin 2 exceed a preset value, the manual operation is reminded to feed the material discs of the products to be tested, and the products after the test are taken away.
Fig. 5 shows a material loading and conveying assemblage structure according to an embodiment of the present invention.
As shown in fig. 1 to 5, the feeding and carrying assembly 32 according to the embodiment of the present invention includes a first support frame fixed on a stand 36, a first carrying electric cylinder 321 disposed on the first support frame, and two feeding claws 323 disposed on the first carrying electric cylinder 321; a first sliding cylinder 322 is disposed on one of the two feeding grippers 323, and the first sliding cylinder 322 is used to adjust the distance between the two feeding grippers 323.
The minimum distance between the two feeding clamping claws 323 is equal to the distance between two products to be tested in the feeding bin 1, and the maximum distance between the two feeding clamping claws 323 is equal to the distance between the two positioning and overturning assemblies 34. In the process of clamping the product to be tested and placing the two clamped products to be tested on the two positioning and overturning assemblies 34, the distance between the two feeding clamping claws 323 can be adjusted at any time by the first sliding cylinder 322.
Fig. 6 shows a positioning and overturning assembly structure according to an embodiment of the present invention.
As shown together with fig. 1 to 6, the positioning and turning assembly 34 according to the embodiment of the present invention is provided with two sets, and the two sets of positioning and turning assemblies 34 have the same structure, and will be described below by taking one set as an example.
Specifically, each positioning and overturning assembly 34 comprises a conveying cylinder 345, a fine positioning assembly 341 and a rotary clamping assembly, which are arranged on the conveying cylinder 345; a product positioning seat 344 is arranged on the fine positioning assembly 341, and a product grabbed by the feeding clamping claw 323 is placed in the product positioning seat 344; the rotary clamp assembly includes a rotary cylinder 342 and two clamp jaws 343.
The fine positioning assembly 341 drives the product positioning seat 344 and the product to move upward to the clamping position of the two clamping claws 343, the two clamping claws 343 clamp the product, and the rotary cylinder 342 drives the product clamped by the clamping claws 343 to rotate and turn over; the flipped product is then returned to the product positioning seat 344 and the transport cylinder 345 transports the product positioning seat 344 and the flipped product to the pick-up position of the transport robot.
Therefore, the rotation angle of the rotary cylinder 342 can be adjusted according to different test requirements of the product to be tested, namely, the turning angle of the product ranges from 0 degree to 180 degrees.
Fig. 7 shows a transport assembly structure according to an embodiment of the present invention. Fig. 8 and 9 show a rack and a handling robot structure and a handling jaw structure, respectively, according to an embodiment of the invention.
As shown in fig. 1 to 9, the conveying assembly 35 of the embodiment of the present invention includes a rodless cylinder 352 and a profiling fixture seat 351 disposed on the rodless cylinder 352; the transport clamping jaw snatchs the qualified product of test to profile modeling frock seat 351 in, and rodless cylinder 352 drives profile modeling frock seat 351 and product motion to the unloading position that supplies unloading transport assemblage 33 to get the material.
The structure of the blanking conveying assembly 33 is similar to that of the loading conveying assembly 32, and the blanking conveying assembly 33 comprises a second support frame fixed on the stand, a second conveying electric cylinder arranged on the second support frame, and two blanking clamping jaws arranged on the second conveying electric cylinder; and a second sliding cylinder is arranged on one clamping jaw of the two blanking clamping jaws and used for adjusting the distance between the two blanking clamping jaws.
Wherein, the minimum distance between two unloading clamping jaws equals the distance between two finished products that have tested in unloading feed bin 2, and the maximum distance between two unloading clamping jaws equals the distance between two profile modeling frock seats 351. The product after the test is finished is clamped and two products after the clamping are respectively placed in the two profiling tool seats 351, and the distance between the two blanking clamping jaws is adjusted at any time through the second sliding cylinder.
The utility model discloses an in the embodiment, product automatic testing arrangement still includes NG article transmission assemblage. Fig. 10 shows an NG product assembly structure according to an embodiment of the present invention.
As shown in fig. 10, the NG product assembly 5 of the embodiment of the present invention includes a flat belt 52 and a motor 51 for driving the flat belt 52 to roll; when the product tested by the test box is an NG product, the carrying manipulator directly places the NG product on the flat belt 52 and outputs the NG product to the NG product recovery area.
The utility model discloses product automatic testing arrangement's test procedure includes following step:
the method comprises the following steps: two products in the material loading feed bin are respectively grabbed to two positioning and overturning assemblies by the material loading conveying assemblies, the positioning and overturning assemblies clamp and overturn the products, and the overturned products are transported to the material taking position of the corresponding side conveying manipulator.
Step two: one of the conveying clamping jaws of the group of conveying mechanical hands grabs the product at the material taking position, and meanwhile, the other conveying clamping jaw grabs the product which is tested in the test box at the corresponding side.
Step three: one conveying clamping jaw is used for placing a product to be tested in the testing box on the corresponding side, and the two conveying clamping jaws are used for conveying the qualified product to the conveying assembly.
Step four: and the conveying assembly conveys the qualified products to a blanking position.
Step five: and the blanking carrying assembly grabs the products at the blanking position into a blanking bin.
The automatic product testing device according to the present invention is described above by way of example with reference to the accompanying drawings. However, it should be understood by those skilled in the art that various modifications can be made to the automatic testing device for products provided by the present invention without departing from the scope of the present invention. Therefore, the scope of the present invention should be determined by the content of the appended claims.
Claims (9)
1. An automatic product testing device, comprising: the device comprises a carrying module, a feeding bin and a discharging bin which are arranged on two opposite sides of the carrying module, and two groups of test boxes which are arranged on the other two opposite sides of the carrying module; wherein,
the conveying module comprises a stand, a feeding conveying assembly, two conveying assemblies, two conveying manipulators, two positioning overturning assemblies and a discharging conveying assembly, wherein the feeding conveying assembly, the two conveying manipulators, the two positioning overturning assemblies and the discharging conveying assembly are arranged on the stand;
the loading and carrying assembly respectively grabs two products in the loading bin into two positioning and overturning assemblies, the positioning and overturning assemblies clamp and overturn the corresponding products by a preset angle, and the overturned products are transported to a material taking position of a corresponding side carrying manipulator;
one carrying clamping jaw of the group of carrying mechanical hands grabs the product at the material taking position, and the other carrying clamping jaw grabs the product which is tested in the test box at the corresponding side;
then, one of the carrying clamping jaws places the grabbed product in the test box, and the other carrying clamping jaw conveys the qualified product to the conveying assembly;
the conveying assemblage conveys the qualified products to a blanking position, and the blanking conveying assemblage grabs the products at the blanking position into the blanking bin.
2. The automatic product testing device of claim 1,
the feeding bin comprises a product placing area where a material tray to be tested is placed, a material taking position where the material is taken by the feeding and carrying assembly, and an empty material tray recovery position;
the blanking bin comprises an empty tray, a discharging position for discharging the blanking material in the blanking carrying assembly and a product placing area for placing a test qualified product tray.
3. The automatic product testing device of claim 1,
the feeding and carrying assembly comprises a first support frame fixed on the stand, a first carrying electric cylinder arranged on the first support frame, and two feeding clamping jaws arranged on the first carrying electric cylinder;
and a first sliding cylinder is arranged on one clamping jaw of the two feeding clamping jaws and used for adjusting the distance between the two feeding clamping jaws.
4. The automatic product testing device of claim 3,
the minimum distance between the two feeding clamping jaws is equal to the distance between two products to be tested in the feeding bin, and the maximum distance between the two feeding clamping jaws is equal to the distance between the two positioning and overturning assemblies.
5. The automatic product testing device of claim 3,
each group of positioning and overturning assembly comprises a carrying cylinder, a fine positioning assembly and a rotary clamping assembly, wherein the fine positioning assembly and the rotary clamping assembly are arranged on the carrying cylinder;
a product positioning seat is arranged on the fine positioning assembly, and a product grabbed by the feeding clamping claw is placed in the product positioning seat;
the rotary clamping assembly comprises a rotary cylinder and two clamping claws.
6. The automatic product testing device of claim 5,
the fine positioning assembly drives the product positioning seat and the product to move upwards to the clamping positions of the two clamping claws, the two clamping claws clamp the product, and the rotary cylinder drives the product clamped by the clamping claws to rotate and turn over; and,
and the overturned product is put back into the product positioning seat, and the carrying cylinder conveys the product positioning seat and the overturned product to the material taking position of the carrying manipulator.
7. The automatic product testing device of claim 1,
the conveying assembly comprises a rodless cylinder and a profiling tool seat arranged on the rodless cylinder;
the conveying clamping jaw grabs qualified products to the inside of the profiling tool seat, and the rodless cylinder drives the profiling tool seat and the products to move to a discharging position where the products are discharged and conveyed to be assembled and taken.
8. The automatic product testing device of claim 1,
the blanking carrying assembly comprises a second support frame fixed on the stand, a second carrying electric cylinder arranged on the second support frame, and two blanking clamping jaws arranged on the second carrying electric cylinder;
and a second sliding cylinder is arranged on one clamping jaw of the two blanking clamping jaws and used for adjusting the distance between the two blanking clamping jaws.
9. The automatic product testing device of claim 1,
the device also comprises an NG article transmission assembly, wherein the NG article transmission assembly comprises a flat belt and a motor for driving the flat belt to roll;
when the product that the test box tested is NG product, the transport manipulator will NG product is placed on the flat belt output.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822252471.8U CN209821321U (en) | 2018-12-29 | 2018-12-29 | Automatic product testing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822252471.8U CN209821321U (en) | 2018-12-29 | 2018-12-29 | Automatic product testing device |
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| Publication Number | Publication Date |
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| CN209821321U true CN209821321U (en) | 2019-12-20 |
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| CN201822252471.8U Active CN209821321U (en) | 2018-12-29 | 2018-12-29 | Automatic product testing device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109581135A (en) * | 2018-12-29 | 2019-04-05 | 歌尔股份有限公司 | Product automatic testing equipment and method |
| CN112474441A (en) * | 2020-12-01 | 2021-03-12 | 群沃电子科技（苏州）有限公司 | Full-automatic chip aging test and PCB shielding test assembly line equipment |
| CN112573191A (en) * | 2020-12-18 | 2021-03-30 | 格力电器（武汉）有限公司 | Automatic condenser box moving device and detection method |
-
2018
- 2018-12-29 CN CN201822252471.8U patent/CN209821321U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109581135A (en) * | 2018-12-29 | 2019-04-05 | 歌尔股份有限公司 | Product automatic testing equipment and method |
| CN109581135B (en) * | 2018-12-29 | 2024-10-18 | 歌尔股份有限公司 | Automatic product testing device and method |
| CN112474441A (en) * | 2020-12-01 | 2021-03-12 | 群沃电子科技（苏州）有限公司 | Full-automatic chip aging test and PCB shielding test assembly line equipment |
| CN112573191A (en) * | 2020-12-18 | 2021-03-30 | 格力电器（武汉）有限公司 | Automatic condenser box moving device and detection method |
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