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CN207877669U - A kind of biomass solid particle molding machine - Google Patents

A kind of biomass solid particle molding machine Download PDF

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Publication number
CN207877669U
CN207877669U CN201820119439.XU CN201820119439U CN207877669U CN 207877669 U CN207877669 U CN 207877669U CN 201820119439 U CN201820119439 U CN 201820119439U CN 207877669 U CN207877669 U CN 207877669U
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CN
China
Prior art keywords
mandril
ring moulds
plate
solid particle
babinet
Prior art date
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Withdrawn - After Issue
Application number
CN201820119439.XU
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Chinese (zh)
Inventor
张林海
唐烨芳
张志钢
蔡广宇
田光辉
刘品潇
郑雄文
魏飞
贾丝雨
陈庆庆
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Nanyang Institute of Technology
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Nanyang Institute of Technology
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Priority to CN201820119439.XU priority Critical patent/CN207877669U/en
Application granted granted Critical
Publication of CN207877669U publication Critical patent/CN207877669U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Fats And Perfumes (AREA)

Abstract

The utility model type discloses a kind of biomass solid particle molding machine, including driving mechanism, cam mechanism, post rod mechanism, and the driving mechanism drives cam mechanism rotary work;The post rod mechanism includes mandril bottom plate, mandril, spring, and the mandril bottom plate is in contact with the cam position of cam mechanism, and the mandril is fixed on mandril bottom plate;It is set on the upper flange plate, lower flange there are two disc ring moulds with holes, the ring moulds include cavity plate, mandril guiding ring moulds, and hole and the hole of mandril, mandril guiding ring moulds on the cavity plate correspond concentric cooperation;Further include babinet, Materials hopper is equipped with above the babinet, the upper flange plate both sides are equipped with V-arrangement material striker plate, and solid particle discharge bucket is equipped between two side bottom of the babinet and lower flange.The advantages that utility model works are reliable and stable, wide to material size claimed range, and service life is long, and vibration noise is small, substantially increase production efficiency, and biomass solid particle is high-quality.

Description

A kind of biomass solid particle molding machine
Technical field
The utility model is related to agricultural wastes are processed into solid particle fuel molding machine field, especially a kind of life Material solid granule-forming machine.
Background technology
Biomass fuel is mainly Wheat Straw, cornstalk, corncob, peanut shell, cotton stem, the soybean bar using crops The like waste is raw material, by removal of impurities, crushing, pressurization, molding, becomes club-shaped solid particle fuel.
Currently, existing biomass solid particle molding machine is mainly based on flat-die, ring moulds etc., such as stalk block making machine, straw Stalk granulator, bamboo scraps granule-forming machine, sawdust, rice husk granulator etc., process principle is mainly with pressure roller extruding, screw extrusion And the granule-forming machine of three kinds of modes such as piston press.The molding of piston impact briquetting machine is the reciprocating motion reality by piston Existing, two kinds of forms of Mechanical Driven piston type and hydraulic drive piston formula, but this molding machine operational shock duty ratio can be divided into It is larger, cause stabilization of equipment performance poor, and noise is big;Screw extrusion be by tapered auger conveyor be pressed in pressure on raw material by Cumulative big, pressure when reaching compression aditus laryngis suffered by material is maximum, and bulk density increases material under high pressure, and in binder The lower molding of effect, but screw extrusion low output, serious wear, machine operation stability is poor, noise is larger, equipment volume is big, one Secondary property investment is more, is unfavorable for promoting and applying on a large scale.Most common in the prior art is exactly pressure roller single lead screw ex truding briquetting machine, pressure roller Single lead screw ex truding briquetting machine is to squeeze out material from die hole under pressure roller and the strong extruding of idler wheel, but pressure roller squeezes and is easy to block, add Work process is unstable, adjustment is inconvenient, and press-roller device inner bearing is lubricated with butter, and cooling effect is poor, and bearing is made to use the longevity Order it is short, to cost increase.
Invention content
In order to overcome the disadvantages mentioned above of the prior art, the utility model proposes a kind of biomass solid particle molding machine, Not only uniform force, the operation is stable, production efficiently, be not easy to plug, bearing life is long, operating cost is low, but also disclosure satisfy that not With the needs of size material size, adaptability and matching of the equipment to different material are improved.
In order to achieve the above object, the utility model proposes a kind of biomass solid particle molding machines, including driving machine Structure, cam mechanism, post rod mechanism, the driving mechanism drive cam mechanism rotary work, the driving mechanism include motor and Speed reducer, the cam mechanism are made of axis and cam, and the output end of reducer connecting shaft, the cam mechanism both ends pass through Bearing ensures the stability of equilibrium of its rotation with upper flange plate, lower flange cooperation;The post rod mechanism includes mandril bottom plate, top Bar, spring, the mandril bottom plate are in contact with the cam position of cam mechanism, and the mandril is fixed on mandril bottom plate, described It is set on upper flange plate, lower flange there are two disc ring moulds with holes, the ring moulds include cavity plate, mandril guiding ring moulds, described Mandril guides ring moulds and is equipped with mandril guiding ring moulds diaphragm seal, and the mandril is extend among every round of mandril guiding ring moulds, The spring pocket on mandril and positioned at mandril guiding ring moulds groove in, the cavity plate be screwed in upper flange plate, under Between ring flange, when the cam mechanism rotary collision mandril, the mandril, the hole of mandril guiding ring moulds, the hole on cavity plate at Straight line corresponds concentric cooperation, and the hole that the mandril guides ring moulds along mandril can enter the hole on cavity plate;Also wrap It includes babinet, the cam mechanism and post rod mechanism and is equipped with case lid sealing, the babinet top above box house, the babinet Equipped with Materials hopper, the upper flange plate both sides are equipped with V-arrangement material striker plate, the V-arrangement material striker plate and babinet upper end two Side angle connect, prevent material from mixing with shaped granule, the cam mechanism equipped with material switch-plate can make material all into Enter between cavity plate and mandril guiding ring moulds, solid particle discharge bucket be equipped between one side bottom of the babinet and lower flange, Institute's babinet lower end is fixed on the base by lower flange.
Further, the mandril diameter and the diameter and mandril diameter in the hole of mandril guiding ring moulds and the hole on cavity plate Diameter between all reserve minim gap, clearance fit two-by-two.
Further, cycle lubricating and cooling system is imported above the babinet, the cycle lubricating and cooling system includes profit Lubricating oil, oil feed line and oil return line, lubricating oil oil feed line above babinet lead to post rod mechanism and cam mechanism, Oil return line through lower flange flows back to fuel tank.This cycle lubricating and cooling system is lubricated cam mechanism, post rod mechanism cold But.
Further, the cam mechanism is equipped with 3 remote stops, two twenty percents 120oIt is distributed, transition circle is used between remote stop Arc connects, and so that plunger stabilization is forced out, prevents oscillation and fluctuation, increase its stability,
Further, the remote stop of the cam mechanism is set as 4 or 6 and is uniformly distributed, and can make production efficiency bigger It improves.When cam rotates, rotating rule linear advancement of the mandril in ring moulds with cam is guided, while utilizing spring force So that mandril is retracted, realizes a material forming.
Further, the cavity plate is molding die, and mandril guides guiding frame of the ring moulds as post rod mechanism, makes mandril Specific reciprocating motion is done by mechanism, and the cavity plate and mandril guiding ring moulds are fixed, more stablize during so that equipment is worked.
Further, the cavity plate, mandril guiding ring moulds have been covered with circular hole in a circumferential direction, adjust the circular hole of two ring moulds Diameter can suppress different types of biological particles, increase to the adaptability and matching of different material.
Further, the upper flange plate, be machined with circular groove on the boss on lower flange, for placing cavity plate and mandril Guiding ring moulds are simultaneously fixed, more steady reliable when equipment being made to work.
Compared with prior art, the utility model has the following advantages compared with prior art:
1)Uniform force when the biomass solid particle molding machine work of the utility model design, the operation is stable, production are high Effect;2)Service life is long, and vibration noise is small, is not easy to plug;3)Cam mechanism, post rod mechanism are cooled down using lubrication oil circulation, are carried The service life of high equipment extends its replacement cycle;4)It is wide to material size claimed range, equipment can be improved to different material Adaptability and matching;5)Grain density is unified, ensures biomass solid particle quality, practical value is high, is worthy to be popularized.
In summary, the biomass solid particle molding machine of the utility model design is stable and reliable in work, to material size Claimed range is wide, and service life is long, and vibration noise is small, substantially increases production efficiency, and biomass solid particle is high-quality The advantages that.
Description of the drawings
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments described in application, for those of ordinary skill in the art, without creative efforts, Other drawings may also be obtained based on these drawings.
Fig. 1 show the utility model structure diagram;
Fig. 2 show the assembling structure schematic diagram of cam mechanism, post rod mechanism, cavity plate, mandril guiding ring moulds;
Fig. 3 show the vertical view of Fig. 2;
Fig. 4 show cam mechanism schematic diagram;
Fig. 5 show post rod mechanism schematic diagram;
Fig. 6 show upper flange plate schematic diagram;
Fig. 7 show lower flange schematic diagram.
Specific implementation mode
It is described in detail below in conjunction with the technical scheme in the embodiment of the utility model:
Shown in Fig. 1, Fig. 3, a kind of biomass solid particle molding machine, including driving mechanism, cam mechanism 9, mandril Mechanism 14, the driving mechanism drive 9 rotary work of cam mechanism, and the driving mechanism includes motor 1-1 and speed reducer 1-2, The cam mechanism is made of axis and cam, and the speed reducer 1-2 output end connecting shafts, 9 both ends of the cam mechanism pass through axis Hold 10 stability of equilibrium for ensureing its rotation with upper flange plate 7, the cooperation of lower flange 3;The post rod mechanism 14 includes mandril bottom Plate, mandril 14-1, spring 14-2, the mandril bottom plate are in contact with the cam position of cam mechanism 9, and the mandril 14-1 is fixed On mandril bottom plate, set on the upper flange plate 7, lower flange 3 there are two disc ring moulds with holes, the ring moulds include cavity plate 4, mandril guides ring moulds 5, and the mandril guiding ring moulds 5 are equipped with mandril guiding ring moulds diaphragm seal 6, and the mandril 14-1 is extend into Among mandril guides every round of ring moulds 5, the spring 14-2 is sleeved on mandril 14-1 and positioned at the groove of mandril guiding ring moulds 5 In 17, the cavity plate 4 is screwed between upper flange plate 7, lower flange 3,9 rotary collision mandril of the cam mechanism When 14-1, the mandril 14-1, the mandril guiding hole of ring moulds 5, the hole on cavity plate 4 is in alignment corresponds concentric match It closes, the hole that the mandril 14-1 guides ring moulds 5 along mandril can enter the hole on cavity plate 4;Further include babinet 12, the cam machine Inside babinet 12,12 top of the babinet is equipped with case lid and seals for structure 9 and post rod mechanism 14, and 12 top of the babinet is equipped with material Funnel 8,7 both sides of the upper flange plate are equipped with V-arrangement material striker plate 11, the V-arrangement material striker plate 11 and 12 upper end two of babinet Side angle connects, and prevents material from mixing with shaped granule, and the cam mechanism 9, which is equipped with material switch-plate 13, can make material all It enters between cavity plate 4 and mandril guiding ring moulds 5;Solid particle is equipped between 12 1 side bottom of the babinet and lower flange 3 Discharge bucket 2,12 lower end of institute's babinet are fixed on by lower flange 3 on pedestal 16.
As shown in Figure 1, Figure 2, shown in Fig. 7,12 top of the babinet imports cycle lubricating and cooling system 20, and the cycle lubrication is cold But system 20 includes lubricating oil, oil feed line and oil return line 22, and lubricating oil oil feed line above babinet leads to top Linkage 14 and cam mechanism 9, the oil return line 22 through lower flange 3 flow back to fuel tank.This cycle lubricating and cooling system 20 is to convex Wheel mechanism 9, post rod mechanism 14 are lubricated cooling.
As shown in Figure 3, Figure 4, the cam mechanism 9 has 3 remote stops, two twenty percents 120oIt is distributed, between remote stop With transition circular sliding slopes, so that plunger stabilization is forced out, prevent oscillation and fluctuation, when each remote stop passes through post rod mechanism 14, mandril 14-1 will be ejected once, that is to say, that cam mechanism 9 often rotates a circle, and the same mandril 14-1 is ejected 3 times, if increasing Add the number of the remote stop of cam that can greatly improve production efficiency;9 remote stop of the cam mechanism be set as 4 or 6 and Even distribution can be such that production efficiency bigger improves, and when cam rotates, mandril guides the mandril 14-1 in ring moulds 5 with cam Rotating rule linear advancement, while its mandril bottom plate 21 is positioned in the groove 17 of mandril guiding ring moulds 5, mandril 14-1 passes through top 5 hole of bar guiding ring moulds is matched, and material is sent to the hole of cavity plate 4, and under mutual squeezing action, material is in cavity plate 4 Hole forming is discharged, and rear spring 14-2 is retracted after so that mandril 14-1 is ejected, and so that mandril 14-1 is retracted using spring 14-2 elastic force, realizes Material forming, because the power needed when mandril 14-1 is retracted is little, need only overcome a little frictional force to wait for next pressure injection material , so the vibration loss and little generated by elastic force.
As shown in Figure 1, Figure 2, Figure 3 shows, the cavity plate 4 is molding die, and mandril guides the leading as post rod mechanism 14 of ring moulds 5 Draw frame, so that post rod mechanism 14 is done specific reciprocating motion, the cavity plate 4 and mandril in cam mechanism 9 and spring 14-2 effects Guiding ring moulds 5 are fixed, and are more stablized during so that equipment is worked;The cavity plate 4, mandril guide ring moulds 5 in circumferencial direction On be covered with circular hole, mandril 14-1 enters certain distance in 4 hole of cavity plate in ejection, it is ensured that particle injection-compression molding;Described is recessed Cavity spacing between mould 4 and mandril guiding ring moulds 5 determines the thickness of stone, if increasing its cavity spacing also can be improved production effect Rate adjusts the Circularhole diameter of two ring moulds, can suppress different types of biological particles, the adaptability to different material and matching Property increases.
As shown in Figure 6, Figure 7, the upper flange plate 7, be machined with circular groove 18 on 8 boss on lower flange, for placing Cavity plate 4 and mandril guiding ring moulds 5 are simultaneously fixed, more steady reliable when equipment being made to work;The upper flange plate be equipped with into Material mouth 19 makes material enter between cavity plate 4 and mandril guiding ring moulds 5.
Shown in Fig. 1-Fig. 7, the workflow of the utility model:
First, material enters from material feed hopper 8, and enter cavity plate 4 through V-arrangement material striker plate 11 guides ring moulds with mandril Between 5;Then, it is rotated in the drive lower cam mechanism 9 of driving mechanism and ejects post rod mechanism 14, the mandril 14-1 can The material pressure injection of two ring moulds intracavitary is made into its molding in 4 hole of cavity plate, under spring 14-2 effects, mandril 14-1 ejections retreat It returns;Finally, it is entered in the cavity of babinet 12 by 4 molding solid particle of cavity plate, can kickoff be set for side under the cavity Structure pushes molding solid particle at the particle discharging of babinet 12, is directly packaged into packaging bag through particle discharge bucket 2.
The above is only the specific implementation mode of the application, it is noted that is the ordinary skill people of the art For member, under the premise of not departing from the application principle, several improvements and modifications can also be made, these improvements and modifications are also answered It is considered as the protection domain of the application.

Claims (8)

1. a kind of biomass solid particle molding machine, including driving mechanism, cam mechanism, post rod mechanism, it is characterised in that:It is described Driving mechanism drives cam mechanism rotary work, and the driving mechanism includes motor and speed reducer, the cam mechanism by axis and Cam forms, and the output end of reducer connecting shaft, the cam mechanism both ends are matched by bearing and upper flange plate, lower flange Close the stability of equilibrium for ensureing its rotation;The post rod mechanism includes mandril bottom plate, mandril, spring, the mandril bottom plate with it is convex The cam position of wheel mechanism is in contact, and the mandril is fixed on mandril bottom plate, and the upper flange plate, lower flange are equipped with two A disc ring moulds with holes, the ring moulds include cavity plate, mandril guiding ring moulds, and the mandril guiding ring moulds are guided equipped with mandril Ring moulds diaphragm seal, the mandril are extend among every round of mandril guiding ring moulds, and the spring pocket is on mandril and positioned at top Bar guides in the groove of ring moulds, and the cavity plate is screwed between upper flange plate, lower flange, the cam mechanism rotation When colliding mandril, the mandril, the mandril guiding hole of ring moulds, the hole on cavity plate is in alignment corresponds concentric cooperation, The hole that the mandril guides ring moulds along mandril can enter the hole on cavity plate;Further include babinet, the cam mechanism and mandril machine Structure is equipped with case lid above box house, the babinet and seals, and Materials hopper, the upper flange plate two are equipped with above the babinet Side is equipped with V-arrangement material striker plate, and the V-arrangement material striker plate is connect with two side angle of babinet upper end, prevents material and shaped granule It mixing, the cam mechanism, which is equipped with material switch-plate, can be such that material all enters between cavity plate and mandril guiding ring moulds, Solid particle discharge bucket is equipped between one side bottom of the babinet and lower flange, institute's babinet lower end is fixed on by lower flange On pedestal.
2. a kind of biomass solid particle molding machine according to claim 1, it is characterised in that:The mandril diameter and top Minim gap is all reserved between the diameter in hole and the diameter in the hole on mandril diameter and cavity plate of bar guiding ring moulds, gap is matched two-by-two It closes.
3. a kind of biomass solid particle molding machine according to claim 1, it is characterised in that:It is imported above the babinet Lubricating and cooling system is recycled, the cycle lubricating and cooling system includes lubricating oil, oil feed line and oil return line, the lubrication Oil oil feed line above babinet leads to post rod mechanism and cam mechanism, and the oil return line through lower flange flows back to fuel tank.
4. a kind of biomass solid particle molding machine according to claim 1, it is characterised in that:The cam mechanism is equipped with 3 remote stops, two twenty percents 120oIt is distributed, transition circular sliding slopes is used between remote stop.
5. a kind of biomass solid particle molding machine according to claim 1, it is characterised in that:The cam mechanism far stops Point is set as 4 or 6 and is uniformly distributed.
6. a kind of biomass solid particle molding machine according to claim 1, it is characterised in that:The cavity plate is shaping mould Tool, mandril guide guiding frame of the ring moulds as post rod mechanism, post rod mechanism are made to do specific reciprocating motion, the cavity plate and top Bar guiding ring moulds are fixed.
7. a kind of biomass solid particle molding machine according to claim 1, it is characterised in that:The cavity plate, mandril are led Draw ring moulds and be covered with circular hole in a circumferential direction, adjusts the Circularhole diameter of two ring moulds, different types of biomass can be suppressed Grain.
8. a kind of biomass solid particle molding machine according to claim 1, it is characterised in that:The upper flange plate, under It is machined with circular groove on boss on ring flange, for placing cavity plate and mandril guiding ring moulds and being fixed.
CN201820119439.XU 2018-01-24 2018-01-24 A kind of biomass solid particle molding machine Withdrawn - After Issue CN207877669U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820119439.XU CN207877669U (en) 2018-01-24 2018-01-24 A kind of biomass solid particle molding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820119439.XU CN207877669U (en) 2018-01-24 2018-01-24 A kind of biomass solid particle molding machine

Publications (1)

Publication Number Publication Date
CN207877669U true CN207877669U (en) 2018-09-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820119439.XU Withdrawn - After Issue CN207877669U (en) 2018-01-24 2018-01-24 A kind of biomass solid particle molding machine

Country Status (1)

Country Link
CN (1) CN207877669U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108102760A (en) * 2018-01-24 2018-06-01 南阳理工学院 A kind of biomass solid particle forming machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108102760A (en) * 2018-01-24 2018-06-01 南阳理工学院 A kind of biomass solid particle forming machine
CN108102760B (en) * 2018-01-24 2024-08-02 南阳理工学院 Biomass solid particle forming machine

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Granted publication date: 20180918

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Effective date of abandoning: 20240802