CN207456755U - A kind of double base nozzle atomization offline inspection adjusting apparatus - Google Patents
A kind of double base nozzle atomization offline inspection adjusting apparatus Download PDFInfo
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- CN207456755U CN207456755U CN201721418243.2U CN201721418243U CN207456755U CN 207456755 U CN207456755 U CN 207456755U CN 201721418243 U CN201721418243 U CN 201721418243U CN 207456755 U CN207456755 U CN 207456755U
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Abstract
The utility model discloses a kind of double base nozzle atomization offline inspection adjusting apparatus, by setting component is adjusted for installing the nozzle of double base nozzle to be detected, utilize the lower movable plate of nozzle adjustment component and the upper mobile board with the rotation connection of lower movable plate, double base nozzle to be detected is fixedly mounted on upper mobile board, utilize external material delivery system and atomizing medium feed system, double base nozzle to be detected is made to be adjusted in the case of controllable, Adjusting accuracy is high, substantially increases regulating the speed for staff；Nozzle angle is adjusted until suitable position according to dial, angle adjustment when being sprayed using the scale merit on nozzle adjustment component double base nozzle to be detected, embody the setting angle of double base nozzle to be detected, nozzle can really be detected in the in vivo atomizing effect of cylinder, the present apparatus is simple in structure, reduces the blindness of mounting and adjusting nozzle in cylinder, ensure that the atomizing effect of nozzle, the uniformity of material mixing is improved, reduces the adhesive capacity of barrel.
Description
Technical field
The utility model belongs to tobacco preparing technical field, and in particular to a kind of double base nozzle atomization offline inspection adjustment dress
It puts.
Background technology
In fiber tow production, the equipment such as blade loosening steam conditioner, charger, Perfuming machine, cut tobacco damping machine, offal moisture regaining machine
Double base nozzle by compressed air or steam the surface of material after feed liquid or water atomization, being uniformly sprayed in cylinder in rotation,
Realize the purpose that flavoring, charging plus water are carried out to material.
If nozzle atomization effect is bad or is not atomized, wet mass can be formed, causes adhesive capacity on barrel excessive, causes material
Moisture fluctuates, and directly affects the stability of materiel machining quality.Because of water quality and fragrance viscosity reason, the frequent fouling of nozzle or stifled
Plug is, it is necessary to periodically clean nozzle, to ensure the atomizing effect of nozzle.
After washer jet, nozzle angle, adjusting aperture change, and need therefore again to nozzle atomization effect
It is detected, but nozzle becomes a piece of white haze after roller is atomization, can not observe the atomization situation of nozzle, maintenance personal can only
By previous experience, feel to judge, there are larger uncertainties, it is difficult to ensure the atomization quality of nozzle.
Utility model content
The purpose of this utility model is to provide a kind of double base nozzle atomization offline inspection adjusting apparatus, the utility model energy
Enough accurate atomization situations and atomization angle for carrying out offline inspection, adjusting nozzle.
In order to achieve the above objectives, the utility model adopts the following technical solution：
A kind of double base nozzle atomization offline inspection adjusting apparatus, the nozzle adjustment including being used to install double base nozzle to be detected
Component, nozzle adjustment component include lower movable plate and the upper mobile board with the rotation connection of lower movable plate, double base nozzle to be detected
It is fixedly mounted on upper mobile board, upper mobile board both ends are equipped with upper mobile board scale dial plate, and upper mobile board scale dial plate is equipped with
Scale, for upper mobile board vertical direction angle adjustment, lower movable plate lower end be equipped with horizontal scale dial plate, for lower activity
The adjustment at plate circular-rotation angle, the material medium inlet of double base nozzle to be detected are connected to material delivery system, and atomizing medium enters
Mouth is connected to atomizing medium feed system.
Further, upper mobile board is equipped with that the through hole of double base nozzle to be detected, double base spray to be detected is fixedly mounted
Mouth by being threadably mounted in the through hole of upper mobile board.
Further, material delivery system includes water tank, and water tank water outlet and the material of double base nozzle to be detected are situated between
Matter entrance is connected by pipeline.
Further, water tank water outlet on the pipeline of the material medium inlet of double base nozzle to be detected with being connected to supply
Pump, flowmeter, switch valve and pressure gauge.
Further, atomizing medium feed system includes steam pipework and pneumatics pipeline, steam pipework and air-pressure tube terminal
Portion is connected by triple valve, is then connected to the atomizing medium entrance of double base nozzle to be detected.
Further, steam pipework and air-pressure tube road are equipped with shut-off valve and filter.
Further, lower movable plate and upper mobile board are by hinge pin connection, convenient for the adjustment at upper mobile board angle of inclination；
Lower activity front edge of board is equipped with horizontal pointer.
Further, material delivery system and atomizing medium feed system pass through metal hose with double base nozzle to be detected
Connection.
Further, further include for the mounting bracket of fixed nozzle adjustment component, mounting bracket lower end is equipped with shifting roller, peace
Material delivery system and atomizing medium feed system are installed in shelving.
Further, the control unit for material delivery system and the control of atomizing medium feed system, control are further included
Unit is mounted on mounting bracket, and control unit is connected to supply pump, switch valve and shut-off valve.
Compared with prior art, the utility model has technique effect beneficial below：
A kind of double base nozzle atomization offline inspection adjusting apparatus of the utility model, by setting for installing double base to be detected
The nozzle adjustment component of nozzle utilizes the lower movable plate of nozzle adjustment component and the upper activity with the rotation connection of lower movable plate
Double base nozzle to be detected is fixedly mounted on upper mobile board by plate, and upper mobile board scale dial plate is set at upper mobile board both ends,
Lower movable plate lower end sets horizontal scale dial plate, and the material medium inlet of double base nozzle to be detected then is connected to material supply
System, atomizing medium entrance are connected to atomizing medium feed system, and double base nozzle to be detected is mounted on nozzle adjustment component,
According to the atomization requirement of detection process, required two media pipeline is connected, the pressure, flow-rate adjustment two media are to be checked
Numerical value of the double base nozzle in production is surveyed, the adjusting nut of double base nozzle is constantly adjusted, atomization tail is blocked with smoke box cardboard moment
Portion region detects the atomization radius and uniformity of nozzle by projected area and color change, until being adjusted to preferably be atomized
After effect, the locking nut of double base nozzle is fastened, using external material delivery system and atomizing medium feed system, is made to be detected
Double base nozzle is adjusted in the case of controllable, and Adjusting accuracy is high, substantially increases regulating the speed for staff, then
Nozzle angle is adjusted until suitable position according to dial, finally double base nozzle to be detected from testboard is removed, is installed to
It comes into operation in equipment, angle tune when being sprayed using the scale merit on nozzle adjustment component double base nozzle to be detected
It is whole, then the angle aligner being mounted on cylinder to be installed is recycled to carry out installation fixation, make the peace of double base nozzle to be detected
It fills angle to embody, can really detect nozzle in the in vivo atomizing effect of cylinder, the present apparatus is simple in structure, easy to operate, reduces
The blindness of mounting and adjusting nozzle in cylinder, ensure that the atomizing effect of nozzle, improve the uniformity of material mixing, reduce cylinder
The adhesive capacity of wall.
Further, upper mobile board is equipped with that the through hole of double base nozzle to be detected, double base spray to be detected is fixedly mounted
Mouth by being threadably mounted in the through hole of upper mobile board, it is easy for installation simple.
Further, further include for the mounting bracket of fixed nozzle adjustment component, mounting bracket lower end is equipped with shifting roller, peace
Material delivery system and atomizing medium feed system are installed in shelving, convenient for the movement of the present apparatus, convenient for making for staff
With.
Description of the drawings
Fig. 1 is the utility model structure diagram.
Fig. 2 adjusts component structure diagram for the utility model nozzle.
Fig. 3 is the utility model material delivery system and atomizing medium feed system structure diagram.
Fig. 4 is the utility model mounting bracket structure diagram.
Fig. 5 adjusts component installation structure schematic diagram for the utility model nozzle.
Wherein, 1, nozzle adjustment component；2nd, lower movable plate；3rd, upper mobile board；4th, double base nozzle to be detected；5th, upper mobile board
Scale dial plate；6th, horizontal scale dial plate；7th, hinge jaw；8th, horizontal pointer；9th, material delivery system；10th, atomizing medium supply system
System；11st, water tank；12nd, steam pipework；13rd, pneumatics pipeline；14th, mounting bracket.
Specific embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings：
As shown in Figure 1 and Figure 2, a kind of double base nozzle atomization offline inspection adjusting apparatus, including being used to install double base to be detected
The nozzle adjustment component 1 of nozzle, nozzle adjustment component 1 include lower movable plate 2 and the upper activity with the rotation connection of lower movable plate 2
Plate 3, upper mobile board 3 are equipped with that the through hole of double base nozzle 4 to be detected is fixedly mounted, and double base nozzle 4 to be detected passes through spiral shell
Line is mounted in the through hole of upper mobile board 3, and upper mobile board both ends are equipped with upper mobile board scale dial plate 5, upper mobile board scale dial plate 5
Be equipped with scale, for upper mobile board 3 vertical direction angle adjustment, lower 2 lower end of movable plate be equipped with horizontal scale dial plate 6,
For the adjustment at lower movable plate circular-rotation angle；
As shown in figure 5, upper mobile board 3 is equipped with open slot, the front end or rear end of double base nozzle 4 to be detected are fastened on
In open slot on movable plate 3, then double base nozzle 4 to be detected is fixed on upper mobile board 3 by clamp device；
As shown in Figure 3, Figure 4, the material medium inlet of double base nozzle 4 to be detected is connected to material delivery system 9, and atomization is situated between
Matter entrance is connected to atomizing medium feed system 10；
Material delivery system 9 includes water tank 11, and 11 water outlet of water tank and the material medium of double base nozzle to be detected enter
Mouthful connected by pipeline, water tank water outlet be connected on the pipeline of the material medium inlet of double base nozzle to be detected supply pump,
Flowmeter, switch valve and pressure gauge；
Atomizing medium feed system includes steam pipework 12 and pneumatics pipeline 13, and steam pipework and pneumatics pipe ends pass through
Triple valve connects, and is then connected to the atomizing medium entrance of double base nozzle to be detected, and steam pipework and air-pressure tube road are equipped with and cut
Only valve and filter；
Lower movable plate 2 is connected with upper mobile board 3 by hinge jaw 7, convenient for the adjustment at upper mobile board angle of inclination；Lower activity
2 front end of plate is equipped with horizontal pointer 8
Material delivery system and atomizing medium feed system pass through connection by metal hose with double base nozzle to be detected；
It further includes for the mounting bracket 14 of fixed nozzle adjustment component, mounting bracket lower end is equipped with shifting roller, in mounting bracket
Material delivery system and atomizing medium feed system are installed, water tank is mounted on mounting bracket upper end, with double base nozzle to be detected
The pipeline of connection is fixedly mounted in mounting bracket, further includes what is controlled for material delivery system and atomizing medium feed system
Control unit 15, control unit are mounted on mounting bracket, and control unit is connected to supply pump, switch valve and shut-off valve；
It the structural principle to the utility model and is described further below in conjunction with the accompanying drawings using step：
Double base nozzle to be detected is installed on nozzle adjustment component 1, and double base to be detected spray is connected to object by step 1)
Expect feed system 9 and atomizing medium feed system 10,
Step 2), according to double base nozzle service condition to be detected, adjust material delivery system 9 and atomizing medium feed system
It is equal that parameter is supplied when 10 parameters are produced with double base nozzle to be detected；
The adjusting nut of step 3), adjustment double base nozzle to be detected, blocks atomization tail region with baffle, passes through jet face
Product and the atomization radius and uniformity of color change detection nozzle, until be atomized uniformly, without water clock after, fasten double base to be detected spray
The locking nut of mouth；
Step 4), structure and service condition according to cylinder to be installed utilize the lower movable plate 2 of nozzle adjustment component 1
The setting angle of double base nozzle to be detected is adjusted with upper mobile board 3, double base nozzle to be detected is made to spray angle, cylinder is suitble to use
After situation, the dial size of movable plate 2 and upper mobile board 3 is recorded, then double base nozzle to be detected is installed to be installed
On the angle demodulator of cylinder, the angle demodulator angle for the angle value adjustment cylinder to be installed that component is adjusted is adjusted according to nozzle
Degree completes the calibration adjustment of double base nozzle to be detected.
When detecting double base nozzle atomization effect, double base nozzle is mounted on nozzle adjustment component, according to detection process
Atomization requirement, connects required two media pipeline, number of the pressure, flow-rate adjustment two media to the nozzle in production
Value determines it is that steam or pneumatics are atomized, such as：Stem charging process nozzle, atomizing medium are steam, by steam pipework and nozzle
Connection, same principle when atomizing medium is compressed air, enough water is then added in water tank, tooth is adjusted by frequency converter
The flow of revolution speed control water is taken turns, by depressurizing numerical value of the valve regulation atomizing medium pressure to the nozzle in production, is then adjusted
The adjusting nut of whole double base nozzle blocks atomization tail region with baffle, use baffle can for carton board or other convenient for see
The plate examined detects the atomization radius and uniformity of nozzle by projected area and color change, until being atomized uniformly, without water clock
Afterwards, the locking nut of double base nozzle to be detected is fastened, then according to the structure and service condition of cylinder to be installed, utilizes scale
Disk adjusts nozzle angle, and double base nozzle to be detected is made to spray angle and is suitble to cylinder service condition, and records dial size, finally
Nozzle from testboard is removed, is installed on the angle demodulator of cylinder to be installed, the angle of component adjusting is adjusted according to nozzle
Angle value adjusts the angle demodulator angle of cylinder to be installed, then comes into operation.
The present apparatus is small, moves, easy to operate, can really detect nozzle in the in vivo atomizing effect of cylinder, correct for
Maintenance personal shortens the time that maintenance personal adjusts nozzle in cylinder, improves material with the primitive method for feeling adjustment nozzle
The uniformity that liquid, water are mixed with material avoids nozzle water clock and generates quality accident.The device is mainly used for object in fiber tow production
Material flavoring, charging, the cylindrical apparatus for adding water and other need the industry of atomising liquid media.It makes simply, of low cost,
It is easy to spread.
The present apparatus is adapted to the nozzle detection of various kinds of equipment in workshop, and water, stream amount can be realized in 0-500kg/h
In the range of between adjust, pneumatics is adjusted in the range of 0-4bar, and steam is adjusted in the range of 0-0.6MPa, parameter setting and life
It is identical during production.
Claims (10)
1. a kind of double base nozzle atomization offline inspection adjusting apparatus, which is characterized in that including being used to install double base nozzle to be detected
Nozzle adjustment component (1), nozzle adjustment component (1) include lower movable plate (2) and with lower movable plate (2) rotation connection it is upper
Movable plate (3), double base nozzle (4) to be detected are fixedly mounted on upper mobile board (3), and upper mobile board (3) both ends are equipped with upper activity
Plate scale dial plate (5), upper mobile board scale dial plate (5) be equipped with scale, for upper mobile board (3) vertical direction angle tune
Whole, lower movable plate (2) lower end is equipped with horizontal scale dial plate (6), for the adjustment at lower movable plate circular-rotation angle, double base to be detected
The material medium inlet of nozzle (4) is connected to material delivery system (9), and atomizing medium entrance is connected to atomizing medium feed system
(10)。
A kind of 2. double base nozzle atomization offline inspection adjusting apparatus according to claim 1, which is characterized in that upper mobile board
(3) equipped with for the through hole of double base nozzle (4) to be detected to be fixedly mounted, double base nozzle (4) to be detected are installed by screw thread
In the through hole of upper mobile board (3).
3. a kind of double base nozzle atomization offline inspection adjusting apparatus according to claim 1, which is characterized in that material supplies
System (9) includes water tank (11), and water tank (11) water outlet and the material medium inlet of double base nozzle to be detected pass through pipeline
Connection.
A kind of 4. double base nozzle atomization offline inspection adjusting apparatus according to claim 3, which is characterized in that water tank
(11) water outlet on the pipeline of the material medium inlet of double base nozzle to be detected with being connected to supply pump, flowmeter, switch valve and pressure
Power table.
A kind of 5. double base nozzle atomization offline inspection adjusting apparatus according to claim 1, which is characterized in that atomizing medium
Feed system includes steam pipework (12) and pneumatics pipeline (13), and steam pipework is connected with pneumatics pipe ends by triple valve,
Then it is connected to the atomizing medium entrance of double base nozzle to be detected.
A kind of 6. double base nozzle atomization offline inspection adjusting apparatus according to claim 5, which is characterized in that steam pipework
Shut-off valve and filter are equipped with air-pressure tube road.
A kind of 7. double base nozzle atomization offline inspection adjusting apparatus according to claim 1, which is characterized in that lower movable plate
(2) it is connected with upper mobile board (3) by hinge jaw (7), convenient for the adjustment at upper mobile board angle of inclination；Lower movable plate (2) front end
Equipped with horizontal pointer (8).
8. a kind of double base nozzle atomization offline inspection adjusting apparatus according to claim 1, which is characterized in that material supplies
System and atomizing medium feed system pass through connection by metal hose with double base nozzle to be detected.
9. a kind of double base nozzle atomization offline inspection adjusting apparatus according to claim 1, which is characterized in that further include use
In the mounting bracket (14) of fixed nozzle adjustment component, mounting bracket lower end is equipped with shifting roller, and material supply is equipped in mounting bracket
System and atomizing medium feed system further include the control unit for material delivery system and the control of atomizing medium feed system
(15), control unit (15) is mounted on mounting bracket, and control unit (15) is connected to supply pump, switch valve and shut-off valve.
10. a kind of double base nozzle atomization offline inspection adjusting apparatus according to claim 9, which is characterized in that further include
For the control unit that material delivery system and atomizing medium feed system control, control unit is mounted on mounting bracket, control
Unit is connected to supply pump, switch valve and shut-off valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721418243.2U CN207456755U (en) | 2017-10-30 | 2017-10-30 | A kind of double base nozzle atomization offline inspection adjusting apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721418243.2U CN207456755U (en) | 2017-10-30 | 2017-10-30 | A kind of double base nozzle atomization offline inspection adjusting apparatus |
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| CN207456755U true CN207456755U (en) | 2018-06-05 |
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|---|---|---|---|
| CN201721418243.2U Active CN207456755U (en) | 2017-10-30 | 2017-10-30 | A kind of double base nozzle atomization offline inspection adjusting apparatus |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107702910A (en) * | 2017-10-30 | 2018-02-16 | 陕西中烟工业有限责任公司 | A kind of double base nozzle atomization offline inspection adjusting apparatus and detection method of adjustment |
| CN109282978A (en) * | 2018-10-26 | 2019-01-29 | 中国南方航空股份有限公司 | A kind of nozzle detecting device |
| CN112167705A (en) * | 2020-10-23 | 2021-01-05 | 湖北中烟工业有限责任公司 | HNB leaf silk atomizing agent processingequipment |
-
2017
- 2017-10-30 CN CN201721418243.2U patent/CN207456755U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107702910A (en) * | 2017-10-30 | 2018-02-16 | 陕西中烟工业有限责任公司 | A kind of double base nozzle atomization offline inspection adjusting apparatus and detection method of adjustment |
| CN107702910B (en) * | 2017-10-30 | 2024-03-01 | 陕西中烟工业有限责任公司 | Binary nozzle atomization offline detection and adjustment device and detection and adjustment method |
| CN109282978A (en) * | 2018-10-26 | 2019-01-29 | 中国南方航空股份有限公司 | A kind of nozzle detecting device |
| CN109282978B (en) * | 2018-10-26 | 2024-04-02 | 中国南方航空股份有限公司 | Nozzle detection device |
| CN112167705A (en) * | 2020-10-23 | 2021-01-05 | 湖北中烟工业有限责任公司 | HNB leaf silk atomizing agent processingequipment |
| CN112167705B (en) * | 2020-10-23 | 2022-05-27 | 湖北中烟工业有限责任公司 | HNB leaf silk atomizing agent processingequipment |
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