CN206643493U - A kind of steel-grating press welder - Google Patents
A kind of steel-grating press welder Download PDFInfo
- Publication number
- CN206643493U CN206643493U CN201720460186.8U CN201720460186U CN206643493U CN 206643493 U CN206643493 U CN 206643493U CN 201720460186 U CN201720460186 U CN 201720460186U CN 206643493 U CN206643493 U CN 206643493U
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- China
- Prior art keywords
- press welder
- steel
- grating
- fixture
- manipulator
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Abstract
The utility model discloses a kind of steel-grating press welder, including press welder, the press welder includes the auxiliary section of the weld part that can be acted vertically and corresponding weld part fixed setting, also include workbench, the workbench includes the weld zone that corresponding press welder is set and the loading area set away from press welder, the weld zone is provided with the welding position of through hole shape, the weld part and auxiliary section are located at the surface and underface of the welding position respectively, the manipulator installed the fixture of workpiece and fixture is delivered to weld zone from loading area is additionally provided with workbench, the manipulator is electrically connected with control system, the control system also with pressure welding mechatronics.The utility model can realize Automatic Conveying and the positioning of workpiece, substantially increase processing efficiency, save manpower;Workbench is arranged using subregion simultaneously, is provided with loading area and weld zone, and operator has certain distance with press welder, can ensure the safety of operator.
Description
Technical field
Field of welding devices is the utility model is related to, particularly a kind of steel-grating press welder.
Background technology
Press welder is a kind of jig plant equipment, is mainly welded by the way of Pressure Welding, is utilized during welding
Pressure makes the surface at position to be welded directly be in close contact in the solid state, and raises the temperature of position to be welded, by adjusting temperature
Degree, pressure and time, welding surface is fully diffused and realize and combine between atom, so as to complete to weld.Have for some
The workpiece of multiple welding positions, such as steel grating, it is existing typically by artificial feeding, position and then welded, not only feeding speed
Slowly, positioning is inaccurate, and welding error easily occurs, such as same lattice weld twice, solder skip, further, since press welder is from upper
Crimped under, contingency easily occurs when manual operation is slipped up, operator is constituted a serious threat safely.
Utility model content
The utility model is intended to one of above-mentioned technical problem at least solving in correlation technique to a certain extent, there is provided one
Kind of steel-grating press welder, automation feeding and positioning can be realized, processing efficiency is improved and save manpower, and operator with
Press welder is distant, avoids and surprisingly occurs caused by operational error.
Technical scheme is used by the utility model solves its technical problem:
A kind of steel-grating press welder, including press welder, the press welder include the weld part that can be acted vertically and corresponding weldering
The auxiliary section of socket part fixed setting, in addition to workbench, the workbench include the weld zone that corresponding press welder sets and remote
The loading area that press welder is set, the weld zone are provided with the welding position of through hole shape, and the weld part and auxiliary section are located at respectively
The surface and underface of the welding position, it is additionally provided with to install the fixture of workpiece on workbench and by fixture from loading area
Be delivered to the manipulator of weld zone, the manipulator is electrically connected with control system, the control system also with pressure welding mechatronics.
Further, the manipulator includes clamping jaw, and the clamping jaw is connected with driving, and it grips the first driving dress of fixture
Put, the manipulator is additionally provided with the sensor of detection chucking position, and the first driving means and sensor are all with control
System electrical connection.
As the preferred embodiment of such scheme, the first driving means are finger cylinder, and the sensor is electricity
Sensing type sensor.
Further, the fixture is provided with the gripping portion coordinated with the clamping jaw.
Further, the fixture includes latticed support frame and is articulated with the pressure rack on support frame one side, the support
It is provided with frame some being embedded in the groove of the horizontal stripe of the steel grating and taeniae.
Further, the manipulator is connected with the first driving means for driving its fore-aft motion and drives its left and right action
The second drive device.
Further, the first driving means and the second drive device are all motor synchronous belt drive mechanism.
Further, some plumb joints are provided with the weld part, the plumb joint corresponds to the horizontal stripe of the steel grating
Set with the alternate nodes of taeniae, corresponding to the plumb joint on the auxiliary section is provided with some projections.
Further, the weld part is removably mounted on the press welder.
Further, the loading area and press welder maximum distance are at a distance of at least 2 meters.
The beneficial effects of the utility model are:The utility model provides a kind of steel-grating press welder, is provided with conveying fixture
Manipulator and control system, Automatic Conveying and the positioning of workpiece can be realized, processing efficiency is substantially increased, save people
Power;Workbench is arranged using subregion simultaneously, is provided with loading area and weld zone, and operator has certain distance with press welder, can protected
Hinder the safety of operator.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is mounting structure schematic diagram of the present utility model;
Fig. 2 is the structural representation of fixture of the present utility model.
Embodiment
Reference picture 1, a kind of steel-grating press welder of the present utility model, including press welder 1, the press welder 1 include erecting
The auxiliary section 12 that the weld part 11 of direct acting and corresponding weld part 11 are fixedly installed, plumb joint is provided with the weld part 11,
The work head presses to abutting workpiece surface, and the welding of workpiece is realized together with auxiliary section 12;Also include workbench 2, it is described
Workbench 2 includes the weld zone 21 that corresponding press welder 1 is set and the loading area 22 set away from press welder 1, the weld zone 21
Be provided with the welding position 211 of through hole shape, the weld part 11 and auxiliary section 12 respectively positioned at the surface of the welding position 211 and
Underface, it is additionally provided with that the fixture 3 of workpiece is installed on workbench 2 and fixture 3 is delivered to weld zone 21 from loading area 22
Manipulator 4, the manipulator 4 is electrically connected with control system, and the control system also electrically connects with press welder 1.During operation, behaviour
The some horizontal stripes and taeniae that form steel grating are positioned on fixture 3 by author, deliver to the region that left side mechanical hand 4 can sense, and are controlled
Fixture 3 is delivered to weld zone 21 by system control machine tool hand 4 processed, and is welded according to default welding track, and welding finishes
Afterwards, manipulator 4 recovers to original position, the workpiece that operator can be in welding process in the next fixture 3 of synchronous clamping, then
Second fixture 3 is delivered to the region of manipulator 4, then removed retracting of previously having welded, such cycle operation.It is such
Structure can realize Automatic Conveying and the positioning of workpiece, substantially increase processing efficiency, save manpower;Workbench 2 simultaneously
Arranged using subregion, be provided with loading area 22 and weld zone 21, operator has certain distance with press welder 1, can ensure operator
Safety.
In the present embodiment, the control system uses PLC control system, in other embodiments, can also use other
Control system.
Further, the manipulator 4 includes clamping jaw, and the clamping jaw is connected with driving, and it grips the first driving of fixture 3
Device, the manipulator 4 are additionally provided with the sensor of detection fixture 3 position, the first driving means and sensor all with control
System electrical connection processed.When fixture 3 is delivered near manipulator 4 by operator, sensor sensing to the position of corresponding fixture 3,
Signal is fed back into PLC control devices, control machinery hand 4 carries out clamping action.Specifically, in the present embodiment, described first
Drive device is finger cylinder, and the sensor is inductance type transducer.This is preferred embodiment, in other embodiment
In, other structures can be used to replace.
Further, the fixture 3 is provided with the gripping portion 31 coordinated with the clamping jaw, is amounted to match somebody with somebody with manipulator 4
With the conveying and movement for realizing fixture 3.
Reference picture 2, the fixture 3 include latticed support frame 32 and are articulated with the pressure rack 33 on the one side of support frame 32, institute
State and be provided with some to be embedded in the groove of the horizontal stripe of the steel grating and taeniae on support frame 32, such structure can realize group
Into the horizontal stripe of steel grating and the Fast Installation of taeniae, processing efficiency is further increased.
Reference picture 1, the manipulator 4 are connected with the first driving means for driving its fore-aft motion and drive its left and right action
The second drive device, in the present embodiment, the first driving means and the second drive device are all motor synchronous belt transmission
Structure, i.e. control system controlled motor are rotated, and motor driven timing belt is rotated, and manipulator 4 is fixed on timing belt, in synchronization
The lower back and forth or left and right action of band driving.
Further, some plumb joints are provided with the weld part 11, the plumb joint corresponds to the horizontal stroke of the steel grating
The alternate nodes of bar and taeniae are set, and corresponding to the plumb joint on the auxiliary section 12 is provided with some projections.Such welding
The structure of portion 11 can be realized while weld multiple pads, further improve processing efficiency.
Further, the weld part 11 is removably mounted on the press welder 1, can be according to the specification of different steel gratings
The different weld part 11 of the replacing of habit is adapted to, a tractor serves several purposes, saves equipment cost.
Further, with the maximum distance of press welder 1 at a distance of at least 2 meters, maximum distance refers to operating the loading area 22
The distance of the weld part 11 for the Edge Distance press welder 1 of workbench 2 that person is stood, at a distance of at least two meters, operator's hand can be ensured
Portion will not stretch to weld zone 21, the generation of surface contingency.Further, this distance can not be excessive, it has to be possible to real
Existing operator retracts the fixture 3 after welding.
Above concrete structure and sized data are that preferred embodiment of the present utility model is illustrated, but this reality
The embodiment is not limited to new creation, those skilled in the art are in the premise without prejudice to the utility model spirit
A variety of equivalent variations or replacement can be also made down, and these equivalent deformations or replacement are all contained in the application claim and limited
In fixed scope.
Claims (10)
1. a kind of steel-grating press welder, including press welder(1), the press welder(1)Including the weld part that can be acted vertically(11)
With corresponding weld part(11)The auxiliary section of fixed setting(12), it is characterised in that:Also include workbench(2), the workbench(2)
Including corresponding press welder(1)The weld zone of setting(21)With remote press welder(1)The loading area of setting(22), the weld zone
(21)It is provided with and the auxiliary section(12)The welding position for the through hole shape being correspondingly arranged(211), workbench(2)On be additionally provided with use
To install the fixture of workpiece(3)With by fixture(3)From loading area(22)It is delivered to weld zone(21)Manipulator(4), the machine
Tool hand(4)Be electrically connected with control system, the control system also with press welder(1)Electrical connection.
A kind of 2. steel-grating press welder according to claim 1, it is characterised in that:The manipulator(4)Including clamping jaw, institute
State clamping jaw be connected with driving its grip fixture(3)First driving means, the manipulator(4)It is additionally provided with detection fixture(3)
The sensor of position, the first driving means and sensor all electrically connect with control system.
A kind of 3. steel-grating press welder according to claim 2, it is characterised in that:The first driving means are finger gas
Cylinder, the sensor are inductance type transducer.
A kind of 4. steel-grating press welder according to claim 2, it is characterised in that:The fixture(3)Be provided with it is described
The gripping portion that clamping jaw coordinates(31).
A kind of 5. steel-grating press welder according to claim 1, it is characterised in that:The fixture(3)Including latticed
Support frame(32)Be articulated with support frame(32)The pressure rack on one side(33), support frame as described above(32)On be provided with it is some being embedded in
The horizontal stripe of the steel grating and the groove of taeniae.
A kind of 6. steel-grating press welder according to claim 1, it is characterised in that:The manipulator(4)It is connected with driving
The first driving means of its fore-aft motion and the second drive device for driving its left and right action.
A kind of 7. steel-grating press welder according to claim 6, it is characterised in that:The first driving means and second are driven
Dynamic device is all motor synchronous belt drive mechanism.
A kind of 8. steel-grating press welder according to claim 1, it is characterised in that:The weld part(11)It is provided with if
Dry plumb joint, the alternate nodes of horizontal stripe and taeniae that the plumb joint corresponds to the steel grating are set, the auxiliary section(12)On
The corresponding plumb joint is provided with some projections.
A kind of 9. steel-grating press welder according to claim 1, it is characterised in that:The weld part(11)Detachable installation
In the press welder(1)On.
A kind of 10. steel-grating press welder according to claim 1, it is characterised in that:The loading area(22)With press welder
(1)Maximum distance is at a distance of at least 2 meters.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720460186.8U CN206643493U (en) | 2017-04-27 | 2017-04-27 | A kind of steel-grating press welder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720460186.8U CN206643493U (en) | 2017-04-27 | 2017-04-27 | A kind of steel-grating press welder |
Publications (1)
Publication Number | Publication Date |
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CN206643493U true CN206643493U (en) | 2017-11-17 |
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ID=60278278
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CN201720460186.8U Expired - Fee Related CN206643493U (en) | 2017-04-27 | 2017-04-27 | A kind of steel-grating press welder |
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CN (1) | CN206643493U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108311764A (en) * | 2018-04-09 | 2018-07-24 | 欧朗电子科技有限公司 | The welder of intelligent industrial battery controller |
CN112338345A (en) * | 2020-09-30 | 2021-02-09 | 芜湖恒坤汽车部件有限公司 | Device capable of performing pressure welding on copper bar for new energy automobile |
-
2017
- 2017-04-27 CN CN201720460186.8U patent/CN206643493U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108311764A (en) * | 2018-04-09 | 2018-07-24 | 欧朗电子科技有限公司 | The welder of intelligent industrial battery controller |
CN108311764B (en) * | 2018-04-09 | 2024-03-29 | 欧朗电子科技有限公司 | Welding device of intelligent industrial battery controller |
CN112338345A (en) * | 2020-09-30 | 2021-02-09 | 芜湖恒坤汽车部件有限公司 | Device capable of performing pressure welding on copper bar for new energy automobile |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171117 Termination date: 20190427 |
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CF01 | Termination of patent right due to non-payment of annual fee |