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CN206451030U - A kind of printing and dyeing enterprise digitlization dyeing automatic control system - Google Patents

A kind of printing and dyeing enterprise digitlization dyeing automatic control system Download PDF

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Publication number
CN206451030U
CN206451030U CN201720090682.9U CN201720090682U CN206451030U CN 206451030 U CN206451030 U CN 206451030U CN 201720090682 U CN201720090682 U CN 201720090682U CN 206451030 U CN206451030 U CN 206451030U
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CN
China
Prior art keywords
control
dyeing
control system
enterprise
plc
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Expired - Fee Related
Application number
CN201720090682.9U
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Chinese (zh)
Inventor
张炜栋
李继松
周梦瑶
陈英杰
李梦会
唐咏雪
韩小雪
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Nantong Textile Vocational Technology College
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Nantong Textile Vocational Technology College
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Priority to CN201720090682.9U priority Critical patent/CN206451030U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Treatment Of Fiber Materials (AREA)

Abstract

The utility model discloses a kind of printing and dyeing enterprise digitlization dyeing automatic control system, including bottom data collection and detection module, field monitoring and control module, remote control table.The utility model, there is provided scene directly monitoring and long haul information transfer architecture service, can fully achieve dyeing installation Automated condtrol and remote monitoring according to the analysis of control system.It is enterprise's production facility operating, monitoring, a kind of technological meanses of processing.

Description

A kind of printing and dyeing enterprise digitlization dyeing automatic control system
Technical field
The utility model belongs to textile equipment field, and in particular to a kind of printing and dyeing enterprise digitlization dyeing, which is automatically controlled, is System.
Background technology
The high-end textile equipment manufacturing industry of development is proposed in textile industry " 12 " development plan, textile industry is closely surrounded Structural adjustment and industrial upgrading, accelerate the research and development manufacture and industrialization of all kinds of high-end textile equipments, lifting traditional textile machinery Production efficiency and automatic control level, strengthen the reliability of product.Traditional dyeing process is formulated, portion based on artificial operation Division technique parameter scene determines that parameter precision is low, it is impossible to meet digitlization automatic staining demand.Therefore very in the urgent need to opening Send out printing and dyeing enterprise dyeing automation control system.
Utility model content
Utility model purpose:In order to solve the deficiencies in the prior art, the utility model provides a kind of printing and dyeing enterprise numeral Change dyeing automatic control system.
Technical scheme:A kind of printing and dyeing enterprise digitlization dyeing automatic control system, including bottom data collection and detection mould Block, field monitoring and control module, remote control table;
The bottom data collection and detection module:Including frequency converter, flowmeter, temperature controller;Complete dyeing production equipment On-site data gathering, control function, to dyeing production equipment, can require that realization controls to set according to real-time condition and control Standby opens, stops reaching required control effect with temperature programming;
The field monitoring and control module:Including PLC control system and touch control system;To dyeing production equipment Running status is monitored in real time, by dye process carry out single-set operation control, and in unit touch control system with Intuitively data Real-time Feedback, diagnosis and alarm;
The remote control table:Including cloud control platform, wireless data transmission, intelligent data terminal;To field monitoring Monitored in real time with control module, the parameter of record dyeing production equipment operation, the variation tendency of analytical parameters passes through huge control Module, controls field monitoring to be connected with control module using fiber optic communication mode, and technical process is existed with intuitively data Shown in company ERP system, meanwhile, implement diagnosis and alarm, complete advanced control strategy;Field control station data are led to Crossing short message, GSM network, outwardly intelligent terminal is alarmed in time, so as to reach the purpose of remote monitoring.
It is used as optimization:The dyeing production equipment electrical control is controlled using PLC program, and the PLC program is also to program Heating device, Rolling motor carry out rotating and speed control, and automation control system increases a wireless huge control module, by three groups PLC control system is connected by communication bus communication mode.
It is used as optimization:Touch panel communication in the touch control system controls each PLC program, reads PLC variables, will Real-time monitored picture is presented on touch-screen.
It is used as optimization:The touch-screen is communicated by communication bus with wireless huge control module.
It is used as optimization:The inner macro-instruction of the touch-screen, retrievable plc data variable, wireless huge control module can not Directly read, control PLC built-in variable, obtained indirectly by reading and writing touch-screen variable, write PLC built-in variables.
It is used as optimization:Using wireless huge control module greatly using live hardware resource, by the module by field apparatus Status data be all mapped on webpage, while for ensure Information Security carry out it is different log in grades cipher modes.
Beneficial effect:There is provided scene directly monitoring and remote information transmission according to the analysis of control system for the utility model System service, can fully achieve dyeing installation Automated condtrol and remote monitoring.It is enterprise's production facility operating, monitoring, place A kind of technological meanses of reason.
The utility model utilizes the dyeing automation control system management platform, can be achieved:1. manual/auto control dyeing The start and stop of equipment water inlet/water outlet;2. dyeing installation liquid level is monitored;3. monitoring dyeing installation whether reveal, superhigh temperature, overload; 4. the high/low liquid level warning function of dyeing installation;5. the working condition of dyeing installation is shown;6. wireless data transmission function.
The utility model dyes production system by remote monitoring, cuts operating costs, and improves production stability;Touch Screen realizes that remote control, monitoring and variable write as communication network intermediate station with macro-instruction;Pass through smart machine real time remote Control, changes device systems parameter;Using Communication Control Technology, wiring is reduced, facilitates on-site maintenance, renewal;Data monitoring is pacified There is provided different brackets way to manage by Quan Xinggao.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Embodiment
With reference to specific embodiment, the utility model is described in further detail.
Embodiment
As shown in figure 1, a kind of printing and dyeing enterprise digitlization dyeing automatic control system, including bottom data collection and detection mould Block, field monitoring and control module, remote control table;
The bottom data collection and detection module:Including frequency converter, flowmeter, temperature controller;Complete dyeing production equipment On-site data gathering, control function, to dyeing production equipment, can require that realization controls to set according to real-time condition and control Standby opens, stops reaching required control effect with temperature programming;
The field monitoring and control module:Including PLC control system and touch control system;To dyeing production equipment Running status is monitored in real time, by dye process carry out single-set operation control, and in unit touch control system with Intuitively data Real-time Feedback, diagnosis and alarm;
The remote control table:Including cloud control platform, wireless data transmission, intelligent data terminal;To field monitoring Monitored in real time with control module, the parameter of record dyeing production equipment operation, the variation tendency of analytical parameters passes through huge control Module, controls field monitoring to be connected with control module using fiber optic communication mode, and technical process is existed with intuitively data Shown in company ERP system, meanwhile, implement diagnosis and alarm, complete advanced control strategy;Field control station data are led to Crossing short message, GSM network, outwardly intelligent terminal is alarmed in time, so as to reach the purpose of remote monitoring.
The dyeing production equipment electrical control is controlled using PLC program, and the PLC program is also to temperature programmer, rolling Cylinder motor carries out rotating and speed control, and automation control system increases a wireless huge control module, is by three groups of PLC controls System is connected by communication bus communication mode.
Touch panel communication in the touch control system controls each PLC program, reads PLC variables, will monitor in real time Picture is presented on touch-screen.
The touch-screen is communicated by communication bus with wireless huge control module.
The inner macro-instruction of the touch-screen, retrievable plc data variable, wireless huge control module can not directly read, Control PLC built-in variable, is obtained, writes PLC built-in variables indirectly by reading and writing touch-screen variable.
Using wireless huge control module greatly using live hardware resource, by the module by the status data of field apparatus It is all mapped on webpage, while to ensure that Information Security carries out the different cipher modes for logging in grade.
The utility model is directly monitored and long haul information transfer architecture service according to the analysis of control system there is provided scene, Dyeing installation Automated condtrol and remote monitoring can be fully achieved.It is enterprise's production facility operating, monitoring, a kind of section of processing Skill means.
The utility model utilizes the dyeing automation control system management platform, can be achieved:1. manual/auto control dyeing The start and stop of equipment water inlet/water outlet;2. dyeing installation liquid level is monitored;3. monitoring dyeing installation whether reveal, superhigh temperature, overload; 4. the high/low liquid level warning function of dyeing installation;5. the working condition of dyeing installation is shown;6. wireless data transmission function.
The utility model dyes production system by remote monitoring, cuts operating costs, and improves production stability;Touch Screen realizes that remote control, monitoring and variable write as communication network intermediate station with macro-instruction;
Controlled by smart machine real time remote, change device systems parameter;Using Communication Control Technology, wiring is reduced, Facilitate on-site maintenance, renewal;Data monitoring is safe, and there is provided different brackets way to manage.
The utility model is not limited to above-mentioned preferred forms, and anyone can draw under enlightenment of the present utility model Other various forms of products, however, make any change in its shape or structure, it is every that there is same as the present application or phase Approximate technical scheme, all falls within protection domain of the present utility model.

Claims (6)

1. a kind of printing and dyeing enterprise digitlization dyeing automatic control system, it is characterised in that:Gathered including bottom data with detecting mould Block, field monitoring and control module, remote control table;
The bottom data collection and detection module:Including frequency converter, flowmeter, temperature controller;Complete dyeing production equipment scene Data acquisition, control function, to dyeing production equipment, can require according to real-time condition and control, realize institute's control device Open, stop reaching required control effect with temperature programming;
The field monitoring and control module:Including PLC control system and touch control system;Operation to dyeing production equipment State is monitored in real time, and dye process is carried out into single-set operation control, and with directly perceived in unit touch control system Data Real-time Feedback, diagnosis and alarm;
The remote control table:Including cloud control platform, wireless data transmission, intelligent data terminal;To field monitoring and control Molding block is monitored in real time, and the parameter of record dyeing production equipment operation, the variation tendency of analytical parameters passes through huge control mould Block, controls field monitoring to be connected with control module using fiber optic communication mode, by technical process with intuitively data in enterprise Shown in industry ERP system, meanwhile, implement diagnosis and alarm, complete advanced control strategy;Field control station data are passed through Outwardly intelligent terminal is alarmed in time for short message, GSM network, so as to reach the purpose of remote monitoring.
2. printing and dyeing enterprise digitlization dyeing automatic control system according to claim 1, it is characterised in that:The dyeing life Produce equipment electrical control using PLC program control, the PLC program also to temperature programmer, Rolling motor progress rotating and Speed control, automation control system increases a wireless huge control module, and three groups of PLC control systems are communicated by communication bus Mode is connected.
3. printing and dyeing enterprise digitlization dyeing automatic control system according to claim 2, it is characterised in that:It is described to touch control Touch panel communication in system processed controls each PLC program, reads PLC variables, and real-time monitored picture is presented on touch-screen.
4. printing and dyeing enterprise digitlization dyeing automatic control system according to claim 3, it is characterised in that:The touch-screen Communicated by communication bus with wireless huge control module.
5. printing and dyeing enterprise digitlization dyeing automatic control system according to claim 4, it is characterised in that:The touch-screen Inner macro-instruction, retrievable plc data variable, wireless huge control module can not be directly read, control PLC built-in variable, be led to Read-write touch-screen variable is crossed to obtain indirectly, write PLC built-in variables.
6. printing and dyeing enterprise digitlization dyeing automatic control system according to claim 5, it is characterised in that:Using wireless huge Module is controlled greatly using live hardware resource, the status data of field apparatus is all mapped on webpage by the module, It is to ensure that Information Security carries out the different cipher modes for logging in grades simultaneously.
CN201720090682.9U 2017-01-24 2017-01-24 A kind of printing and dyeing enterprise digitlization dyeing automatic control system Expired - Fee Related CN206451030U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720090682.9U CN206451030U (en) 2017-01-24 2017-01-24 A kind of printing and dyeing enterprise digitlization dyeing automatic control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720090682.9U CN206451030U (en) 2017-01-24 2017-01-24 A kind of printing and dyeing enterprise digitlization dyeing automatic control system

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CN206451030U true CN206451030U (en) 2017-08-29

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109801180A (en) * 2019-01-23 2019-05-24 广州市天海花边有限公司 The Internet of Things intelligent information management system and control method of tricot machine
CN110471382A (en) * 2019-08-19 2019-11-19 绍兴数纺科技有限公司 Remote production real-time monitoring system
CN110471381A (en) * 2019-08-19 2019-11-19 绍兴数纺科技有限公司 A kind of printing and dyeing industry internet platform, equipment and system
CN113721537A (en) * 2021-08-18 2021-11-30 佛山市东鹏陶瓷有限公司 Control system and method for frequency converter of ceramic tile production line

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109801180A (en) * 2019-01-23 2019-05-24 广州市天海花边有限公司 The Internet of Things intelligent information management system and control method of tricot machine
CN110471382A (en) * 2019-08-19 2019-11-19 绍兴数纺科技有限公司 Remote production real-time monitoring system
CN110471381A (en) * 2019-08-19 2019-11-19 绍兴数纺科技有限公司 A kind of printing and dyeing industry internet platform, equipment and system
CN110471381B (en) * 2019-08-19 2021-11-05 绍兴数纺科技有限公司 Printing and dyeing industry internet platform, equipment and system
CN113721537A (en) * 2021-08-18 2021-11-30 佛山市东鹏陶瓷有限公司 Control system and method for frequency converter of ceramic tile production line

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170829

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