CN205176577U - Towards processing equipment of reinforcing steel's remote monitoring with maintain device - Google Patents
Towards processing equipment of reinforcing steel's remote monitoring with maintain device Download PDFInfo
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- CN205176577U CN205176577U CN201520655458.0U CN201520655458U CN205176577U CN 205176577 U CN205176577 U CN 205176577U CN 201520655458 U CN201520655458 U CN 201520655458U CN 205176577 U CN205176577 U CN 205176577U
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Abstract
The utility model relates to a towards processing equipment of reinforcing steel's remote monitoring with maintain device, including long -range monitor platform and embedded intelligent control unit, wherein, embedded intelligent control unit includes peripheral interface circuit, embedded scm, 3GAGPS data transmission module. The utility model has the advantages of: through the collection to processing equipment of reinforcing steel PLC controller, servo driver, acceleration sensor information, whether real time monitoring processing equipment of reinforcing steel is in security operating mode, and positional information that understanding equipment distributes in case equipment breaks down, can realize the long -range download of PLC procedure, and PLC and servo driver's long -range online debugging makes things convenient for processing equipment of reinforcing steel manufacture factory and uses management and the maintenance of producer to equipment.
Description
Technical field:
The utility model relates to a kind of remote control technology field, particularly relates to a kind of remote monitoring and maintenance device for steel bar meter equipment.
Background technology:
At present, the equipment that more large-sized reinforced process equipment manufacturer produces is sold to all parts of the country, and some is even sold abroad, and this just causes equipment once break down a large amount of for consumption manpower maintenance cost.Therefore, seek one and efficiently solve equipment failure, reducing the method for cost of equipment maintenance is device fabrication producer problem in the urgent need to address.In addition, analyze the product slates map of understanding equipment, the utilization ratio of statistical study equipment, is conducive to better understanding equipment principal market.
Along with the fast development of computer technology and network technology, equipment remote monitoring is applied to every field gradually.At present, China's steel bar meter equipment adopts industrial PLC to control mostly, and PLC possesses the communication interface of standard, can realize the communication connection with other equipment easily.Servo-driver is the controller controlling servomotor work, the functions expanding of the standard communication interface support equipment that it carries.The spindle vibration of steel bar meter equipment is the important parameter whether characterization device is in safe operating mode, acceleration transducer is the sensors gathering spindle vibration, analyze the vibration signal that acceleration transducer gathers, the safety case of equipment can be understood, the potential safety hazard that timely abatement apparatus exists.
3G technology is G mobile communication, it is the cellular mobile telecommunications technology supporting high speed data transfer, 3G better can realize radio roaming in the world, it adopts advanced air interface technologies, core bag group technology, add the efficiency utilization to frequency spectrum, can realize processing real-time video, high-speed multimedia and mobile Internet access service, speed is generally at more than hundreds of kbps.Therefore, 3G network can be applicable to the occasion higher to data transmission rates demands, realizes the high efficiency of transmission of industrial data.
Utility model content:
The utility model is for above problem, a kind of remote monitoring and maintenance device towards steel bar meter equipment is proposed, its object is to: facilitate steel bar meter device fabrication producer to the remote online debugging of the equipment of sale, teleprogram amendment and download, understand the product slates map of our company's production equipment.In addition, steel bar meter equipment use client can set up the remote monitoring center be applicable to our company's equipment, realizes the unified monitoring management of our company's steel bar meter equipment.
To achieve these goals, the technical solution adopted in the utility model is: a kind of remote monitoring and maintenance device towards steel bar meter equipment, comprise remote monitoring platform and embedded intelligence control module, wherein, embedded intelligence control module comprises peripheral interface circuit, embedded scm, 3G/AGPS data transmission module.Remote monitoring center can send the steering order reading each peripherals, and will return results real-time display.Peripheral interface circuit gathers the status information of PLC, servo-driver and acceleration transducer, and sends data to embedded scm.The steering order that embedded scm reception remote monitoring center send also is resolved command content, command content after parsing is sent to corresponding opertaing device by single-chip microcomputer, single-chip microcomputer receiving equipment rreturn value, and the data value returned is sent to 3G/AGPS data transmission module.3G/AGPS data transmission module is responsible for the data transmission between remote monitoring center and embedded scm, in addition, utilizes this module, can realize the acquisition of device location information, and the positional information of acquisition is sent to remote monitoring center by 3G network.
The peripheral interface circuit of described a kind of remote monitoring and maintenance device towards steel bar meter equipment comprises monitoring plc communication circuit, remote download PLC program circuit, servo-driver telecommunication circuit and acceleration sensor circuit.Plc communication circuit is responsible for by TTL/485 chip 485 signals embedded scm standard signal being converted to steel bar meter equipment plc communication.The standard interface of steel bar meter equipment PLC download program is 232 interfaces, and therefore embedded scm standard signal is converted to 232 signals by 232/485 chip by remote download PLC program circuit.It is 485 interfaces that servo-driver reserves communication port, and therefore servo-driver telecommunication circuit and plc communication circuit adopt constructed.Acceleration transducer signals is master die analog quantity signal, utilizes single-chip microcomputer internal mode analog quantity acquisition channel, realizes acceleration transducer acquisition of information.
Described embedded scm utilizes serial ports 1 to be connected with 485 modules (plc communication), serial ports 2 and 232 model calling, and serial ports 3 is connected with 485 modules (servo-driver communication), serial ports 4 and 3G/AGPS model calling.
Remote monitoring center is responsible for sending and is read PLC device state, servo-driver equipment state, acceleration transducer information, load position information and the instruction of PLC download program, and each information state can be shown in real time.
What the utility model provided is a kind ofly towards the remote monitoring of steel bar meter equipment and the advantage of attending device: on the basis not changing existing steel bar meter apparatus control system, 3G technology is utilized to increase the telecommunications functions of steel bar meter device controller, facilitate steel bar meter equipment manufacturers to the remote maintenance of equipment, also provide technical guarantee for equipment use client realizes equipment centralized monitor management.
Accompanying drawing illustrates:
Fig. 1 is the block diagram of the utility model embodiment
Fig. 2 is the utility model patent upper computer software functional structure chart
Fig. 3 is the utility model patent remote control program process flow diagram
Embodiment:
Below with reference to accompanying drawings the utility model embodiment is described in detail.
The long-distance monitorng device of this steel bar meter equipment comprises remote monitoring platform 1 and embedded intelligence control module 2; Wherein embedded intelligence control module 2 comprises peripheral interface circuit 3, embedded scm 4,3G/AGPS data transmission module 5, and this apparatus structure square frame as shown in Figure 1.
Remote monitoring platform is for realizing reading and the display of PLC, servo-driver and acceleration transducer state parameter, the remote download of PLC device program, the display of device location information, and this device remote monitoring platform functional structure as shown in Figure 2; Peripheral interface circuit gathers the status information of PLC, servo-driver and acceleration transducer, and sends data to embedded scm.Embedded scm receives the steering order of remote monitoring platform transmission and resolves command content, command content after parsing is sent to PLC, servo-driver by embedded scm, the main shaft vibration information that single-chip microcomputer receiving equipment rreturn value and acceleration transducer gather, and the data value returned is sent to 3G/AGPS data transmission module.3G/AGPS data transmission module is responsible for the data transmission between remote monitoring center and embedded scm, in addition, when remote platform sends load position information command, utilize this module, the acquisition of device location information can be realized, and the positional information of acquisition is sent to remote monitoring platform by 3G network.
After embedded intelligent controller powers on, the AT instruction of configuration TCP/IP network is sent to 3G module, after configuration successful, the AT instruction of configuration serial ports is sent to 3G module, after configuration successful, 3G module is started working, connect with monitor supervision platform, when monitor supervision platform sends monitored instruction to 3G module, monitored instruction is sent on embedded intelligent controller by 3G module, intelligent controller is resolved the data received, and issuing each peripherals, rreturn value is uploaded monitor supervision platform, and this device remote control program flow process is as shown in Figure 3.
Claims (2)
1. the remote monitoring and maintenance device towards steel bar meter equipment, described device mainly comprises remote monitoring platform and embedded intelligence control module, wherein, embedded intelligence control module comprises peripheral interface circuit, embedded scm, 3G/AGPS data transmission module, it is characterized in that: steel bar meter equipment remote monitoring center sends monitor and forecast PLC device, servo-driver equipment, acceleration transducer, read the command content of location and PLC download program, these command content are sent to 3G/AGPS data transmission module by 3G network, 3G/AGPS module sends data to embedded scm again, embedded scm resolves the command content sent, then corresponding peripherals is sent to by peripheral interface circuit, peripheral interface circuit receives PLC, servo-driver, the status information of acceleration transducer, data are passed to embedded scm, embedded scm receives PLC, servo-driver and sensing data, and send the data to 3G/AGPS data transmission module, collecting device status information and positional information are sent to steel bar meter equipment remote monitoring center by 3G network by 3G/AGPS data transmission module again, remote monitoring center can realize the real-time display of status information of equipment and positional information.
2. a kind of remote monitoring and maintenance device towards steel bar meter equipment according to claim 1, it is characterized in that: the 3G/AGPS data transmission module utilizing embedded intelligence control module, state and the position of remote transmission PLC program, PLC and servo-driver equipment can be realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520655458.0U CN205176577U (en) | 2015-08-21 | 2015-08-21 | Towards processing equipment of reinforcing steel's remote monitoring with maintain device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520655458.0U CN205176577U (en) | 2015-08-21 | 2015-08-21 | Towards processing equipment of reinforcing steel's remote monitoring with maintain device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205176577U true CN205176577U (en) | 2016-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520655458.0U Expired - Fee Related CN205176577U (en) | 2015-08-21 | 2015-08-21 | Towards processing equipment of reinforcing steel's remote monitoring with maintain device |
Country Status (1)
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| CN (1) | CN205176577U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105892433A (en) * | 2016-05-20 | 2016-08-24 | 湖南致能信息技术有限公司 | Mobile Internet-based industrial remote monitoring system and control method thereof |
| CN108121318A (en) * | 2018-02-16 | 2018-06-05 | 广西建工集团智慧制造有限公司 | The certainly integral remote control apparatus of intelligent reinforcing steel bar hoop bending machine human hand |
| CN111756858A (en) * | 2020-07-03 | 2020-10-09 | 潍柴动力股份有限公司 | Remote development processing system, method and device of embedded equipment |
| CN111857082A (en) * | 2020-08-14 | 2020-10-30 | 昆山同日工业自动化有限公司 | Intelligent workshop remote diagnosis control system based on 5G network |
| CN113848837A (en) * | 2021-09-30 | 2021-12-28 | 中国建筑土木建设有限公司 | Automatic integrated control system of reinforcing steel bar processing workshop and control method thereof |
-
2015
- 2015-08-21 CN CN201520655458.0U patent/CN205176577U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105892433A (en) * | 2016-05-20 | 2016-08-24 | 湖南致能信息技术有限公司 | Mobile Internet-based industrial remote monitoring system and control method thereof |
| CN108121318A (en) * | 2018-02-16 | 2018-06-05 | 广西建工集团智慧制造有限公司 | The certainly integral remote control apparatus of intelligent reinforcing steel bar hoop bending machine human hand |
| CN111756858A (en) * | 2020-07-03 | 2020-10-09 | 潍柴动力股份有限公司 | Remote development processing system, method and device of embedded equipment |
| CN111756858B (en) * | 2020-07-03 | 2023-05-26 | 潍柴动力股份有限公司 | Remote development processing system, method and device for embedded equipment |
| CN111857082A (en) * | 2020-08-14 | 2020-10-30 | 昆山同日工业自动化有限公司 | Intelligent workshop remote diagnosis control system based on 5G network |
| CN113848837A (en) * | 2021-09-30 | 2021-12-28 | 中国建筑土木建设有限公司 | Automatic integrated control system of reinforcing steel bar processing workshop and control method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 300401 Tianjin city Beichen District Xiping Road Branch River large park building No. 6 room 401-412 (management room 401-420) Patentee after: TAIHUA HONGYE (TIANJIN) ROBOT TECHNOLOGY RESEARCH INSTITUTE CO., LTD. Address before: 300457 Tianjin city in Tianjin economic and Technological Development Zone Science and Technology Development Center Street No. four building 1 room 606-611 Patentee before: TAIHUA HONGYE (TIANJIN) ROBOT TECHNOLOGY RESEARCH INSTITUTE CO., LTD. |
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| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 300457 no.4060, floor 4, No.10, Dongting Road, economic and Technological Development Zone, Binhai New Area, Tianjin Patentee after: Taihua Hongye (Tianjin) Intelligent Technology Co., Ltd Address before: 300401 Tianjin city Beichen District Xiping Road Branch River large park building No. 6 room 401-412 (management room 401-420) Patentee before: Taihua Hongye (Tianjin) Robot Technology Research Institute Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160420 Termination date: 20200821 |