CN205827213U - A kind of Tool Management System - Google Patents
A kind of Tool Management System Download PDFInfo
- Publication number
- CN205827213U CN205827213U CN201620816880.4U CN201620816880U CN205827213U CN 205827213 U CN205827213 U CN 205827213U CN 201620816880 U CN201620816880 U CN 201620816880U CN 205827213 U CN205827213 U CN 205827213U
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- cutter
- tool
- life
- information
- standby
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Abstract
The application provides a kind of Tool Management System, including: tool life management device, the cutter being connected with tool life management device respectively is for knife system and tool setting gauge, tool setting gauge, for the most damaged according to default detection mode detection cutter, default detection mode includes that point of a knife detection and profile detect, and sends result of detection to tool life management module；Tool life management device, is used for obtaining tool-information, and tool-information includes cutter compensation value, main shaft load factor, Product processing dimension information and tool failure state, and obtains use state and the experience life information of cutter of cutter according to tool-information；Cutter, for knife system, judges whether to need standby cutter for the use state according to cutter and experience life information, and after determining the standby cutter of needs, performs standby cutter and operate, and after cutting-tool's used life reaches maximum, utilizes standby cutter to change cutter.The application can monitor cutter life, and the most standby cutter in real time, thus reduces tool change time.
Description
Technical field
The application relates to tool management field, particularly relates to a kind of Tool Management System.
Background technology
Tradition CNC (Computerized Numerical Control Machine, computer digital control machine tool) cutter
Tool uses extensive mode, in addition to breaking carries out tool setting gauge detection by technical staff's experience and timing to cutter, and the mill of cutter
Damage situation is also assessed by empirical value, and the such as service life of regulation D6 end mill(ing) cutter is 500Pcs, when that is worked into 500Pcs, technology
Personnel change cutter, and CNC recovers cutter initial lifetime 500Pcs, but technical staff cannot be confirmed whether that needs are carried out exactly
Cutter changing, therefore cutter room tends not to the most standby cutter, needs to have plenty of time waste when changing cutter, reduces CNC and sow
Dynamic rate.
Utility model content
In view of this, the application provides a kind of Tool Management System, it is possible to monitor cutter life, and the most standby cutter in real time,
Thus reduce tool change time.
Specifically, the application is achieved by the following technical solution:
A kind of Tool Management System is provided, including: tool life management device, respectively with described tool life management device
The cutter connected is for knife system and tool setting gauge, and wherein, whether described tool setting gauge, for breaking according to default detection mode detection cutter
Damaging, described default detection mode includes point of a knife detection and profile detection, and sends result of detection to described cutter life pipe
Reason module；Described tool life management device, is used for obtaining tool-information, wherein, described tool-information include cutter compensation value,
Main shaft load factor, Product processing dimension information and tool failure state, and obtain described cutter according to described tool-information
The experience life information of use state and described cutter；Described cutter is for knife system, for the use shape according to described cutter
State and experience life information judge whether to need standby cutter, and after determining the standby cutter of needs, perform standby cutter and operate, at described cutter
After service life reaches maximum, standby cutter is utilized to change described cutter.
The application provides a kind of Tool Management System, and this system includes tool life management device, respectively with this cutter longevity
The cutter that life managing device connects is for knife system and tool setting gauge, and wherein, this tool setting gauge, for detecting cutter according to default detection mode
Tool is the most damaged, and this default detection mode includes point of a knife detection and profile detection, and sends result of detection to this cutter longevity
Life management module；This tool life management device, is used for obtaining tool-information, wherein, this tool-information include cutter compensation value,
Main shaft load factor, Product processing dimension information and tool failure state, and the use of this cutter is obtained according to this tool-information
The experience life information of state and this cutter；This cutter is for knife system, for the use state according to this cutter and experience longevity
Life information judges whether to need standby cutter, and after determining the standby cutter of needs, performs standby cutter and operate, reach at this cutting-tool's used life
After maximum, standby cutter is utilized to change this cutter.So, the application can monitor cutter life, and the most standby cutter in real time, thus subtracts
Few tool change time, improves CNC mobility.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of Tool Management System shown in the application one exemplary embodiment；
Fig. 2 is the structural representation of the another kind of Tool Management System shown in the application one exemplary embodiment；
Fig. 3 is the structural representation of the third Tool Management System shown in the application one exemplary embodiment；
Fig. 4 is the structural representation of the 4th shown in the application one exemplary embodiment kind Tool Management System.
Detailed description of the invention
Here will illustrate exemplary embodiment in detail, its example represents in the accompanying drawings.Explained below relates to
During accompanying drawing, unless otherwise indicated, the same numbers in different accompanying drawings represents same or analogous key element.Following exemplary embodiment
Described in embodiment do not represent all embodiments consistent with the application.On the contrary, they are only with the most appended
The example of the device that some aspects that described in detail in claims, the application are consistent.
It is only merely for describing the purpose of specific embodiment at term used in this application, and is not intended to be limiting the application.
" a kind of ", " described " and " being somebody's turn to do " of singulative used in the application and appended claims is also intended to include majority
Form, unless context clearly shows that other implications.It is also understood that term "and/or" used herein refers to and wraps
Any or all containing one or more projects of listing being associated may combination.
A kind of cutter changing management system that Fig. 1 provides for this utility model, as it is shown in figure 1, this system includes: the cutter longevity
Life managing device 101, the cutter being connected with this tool life management device 101 respectively for knife system 102 and tool setting gauge 103, its
In,
This tool setting gauge 103, for the most damaged according to default detection mode detection cutter, described default detection mode includes
Point of a knife detection and profile detection, and result of detection is sent to described tool life management module.
This tool life management device 101, is used for obtaining tool-information, and obtains described cutter according to described tool-information
Use state and the experience life information of described cutter.
Wherein, described tool-information includes that cutter compensation value, main shaft load factor, Product processing dimension information and cutter are broken
Damage state.
This cutter is for knife system 102, for judging whether need according to use state and the experience life information of described cutter
For cutter, and after determining the standby cutter of needs, to perform standby cutter operation, after described cutting-tool's used life reaches maximum, to utilize
Described cutter changed by standby cutter.
Wherein, the use state of cutter can include state working properly (OK) and abnormal operation (NG), in this reality
Executing in example, the tool-information detected is sent to tool life management device by tool setting gauge, and tool life management device passes through cutter
Tool information obtains the use state of cutter and the experience life information of described cutter, and this cutter is determining this cutter for knife system
Use state when being normal operating conditions, judge that this cutter remaining life-span is the least according to the experience life information of this cutter
In or equal to presetting the life-span, in this cutter remaining life-span less than or equal to when presetting the life-span, determine the standby cutter of needs；At this
When the cutter remaining life-span is greater than this default life-span, determines and need not standby cutter.Such as, the service life of D1.5 slotting tool is
500Pcs, when remaining life arrives 50Pcs, it is determined that this D1.5 slotting tool needs standby cutter, and adds standby cutter inventory, management
By terminal, personnel can check that this is for cutter inventory.
It should be noted that this cutter for knife system after utilize standby cutter to change this cutter every time, all record tool changing information,
So as the convenient inquiry of follow-up management personnel.
Alternatively, as in figure 2 it is shown, this system also includes: form generating means 104, with this tool life management device 101
Connect, for generating the form of the life information including each cutter.
In the present embodiment, after this tool life management device obtains the experience life information of cutter, form generates dress
Put the experience life information receiving the cutter that tool life management device sends, and generate the experience life-span letter including each cutter
The form of breath, checks for management personnel.
Such as, the form of generation can show all residual lifes tool category less than 20Pcs according to ascending order, and cutter is advised
Lattice, cutter title, the information such as number of cutters, management personnel can grasp that these are dynamic in real time, facilitates them in the rational time
Beginning preparing for cutter, in order to avoid delaying tool changing, losing time, affect equipment mobility.
In a kind of optional implementation of the present embodiment, as it is shown on figure 3, this system also includes: history tool changing management dress
Put 105, be connected for knife system 102 with this cutter, the tool changing quantity of each CNC board in adding up Preset Time, and determine
This tool changing quantity is abnormal board more than or equal to the CNC board of meansigma methods, and reports the identification information of this exception board, with
Reduce the consumption of this CNC cutter amount, save the cost of charp tool.
Such as, data processing equipment can add up one month in the replacing quantity of cutter, such as data processing equipment is permissible
Check the A line T01 detailed tool changing record in May, 2016 to one month June every CNC, obtain the replacing quantity of cutter, and obtain
To changing the quantity machine number (being equivalent to the identification information of abnormal board) more than or equal to the abnormal board of meansigma methods, this
Sample, it is possible to send special technical staff to check, to get rid of the cutter that some latent instability sexual factors of CNC board cause
Change, thus reduce the waste of cutter.
Alternatively, as shown in Figure 4, this system also includes:
Alarm device 105, is connected with this history tool changing managing device 104, in this history tool changing managing device 104
After reporting the identification information of this exception board, show warning message.
In the present embodiment, this alarm device can be auditory tone cues device, such as buzzer, and data processing equipment reports
After the identification information of this exception board, send sound by this auditory tone cues device, to point out management personnel.This alarm device also may be used
To be light-emitting device, such as LED, data processing equipment, after the identification information reporting this exception board, is filled by this luminescence
Put luminescence, to point out management personnel.
Use above-described embodiment, it is possible to monitor cutter life, and the most standby cutter in real time, thus reduce tool change time, improve
CNC mobility.
The foregoing is only the preferred embodiment of the application, not in order to limit the application, all essences in the application
Within god and principle, any modification, equivalent substitution and improvement etc. done, should be included within the scope of the application protection.
Claims (5)
1. a Tool Management System, it is characterised in that including: tool life management device, respectively with described cutter life pipe
The cutter that reason device connects is for knife system and tool setting gauge, wherein,
Described tool setting gauge, for the most damaged according to default detection mode detection cutter, described default detection mode includes point of a knife
Detection and profile detection, and result of detection is sent to described tool life management module；
Described tool life management device, is used for obtaining tool-information, and wherein, described tool-information includes cutter compensation value, master
Axle load rate, Product processing dimension information and tool failure state, and obtain making of described cutter according to described tool-information
By the experience life information of state and described cutter；
Described cutter for knife system, judges whether to need standby for the use state according to described cutter and experience life information
Cutter, and after determining the standby cutter of needs, perform standby cutter and operate, after described cutting-tool's used life reaches maximum, utilize standby cutter
Change described cutter.
System the most according to claim 1, it is characterised in that described cutter is for knife system, specifically at described cutter
Use state when being normal operating conditions, judge whether the described cutter remaining life-span is less than according to described experience life information
Or equal to presetting the life-span, in the described cutter remaining life-span less than or equal to when presetting the life-span, determine the standby cutter of needs；Institute
State the cutter remaining life-span when being greater than the described default life-span, determine and need not standby cutter.
System the most according to claim 1, it is characterised in that described system also includes:
Form generating means, is connected with described tool life management device, includes the life information of each cutter for generation
Form.
System the most according to claim 1, it is characterised in that described system also includes:
History tool changing managing device, is connected for knife system with described cutter, each computer digit in being used for adding up Preset Time
Control the tool changing quantity of CNC machine tools board, and determine that the described tool changing quantity CNC board more than or equal to meansigma methods is for extremely
Board, and report the identification information of described abnormal board.
System the most according to claim 4, it is characterised in that described system also includes:
Alarm device, is connected with described history tool changing managing device, for reporting described different in described history tool changing managing device
Often after the identification information of board, show warning message.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620816880.4U CN205827213U (en) | 2016-07-29 | 2016-07-29 | A kind of Tool Management System |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620816880.4U CN205827213U (en) | 2016-07-29 | 2016-07-29 | A kind of Tool Management System |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205827213U true CN205827213U (en) | 2016-12-21 |
Family
ID=57556833
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620816880.4U Expired - Fee Related CN205827213U (en) | 2016-07-29 | 2016-07-29 | A kind of Tool Management System |
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| CN (1) | CN205827213U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106054808A (en) * | 2016-07-29 | 2016-10-26 | 深圳市艾宇森自动化技术有限公司 | Tool management system and tool management method |
| CN109001996A (en) * | 2018-07-05 | 2018-12-14 | 南京航空航天大学 | A kind of intelligent knife handle system for tool information management |
| CN109807685A (en) * | 2017-11-21 | 2019-05-28 | 发那科株式会社 | Life tools decision maker |
| CN111487924A (en) * | 2020-04-03 | 2020-08-04 | 北京航空航天大学 | Cutter damage analysis method based on multi-source heterogeneous data of production line |
| CN112238367A (en) * | 2019-07-19 | 2021-01-19 | 福建省嘉泰智能装备有限公司 | Real-time monitoring and alarming method utilizing sensor to monitor data |
| CN113011653A (en) * | 2021-03-18 | 2021-06-22 | 立铠精密科技(盐城)有限公司 | Cutter management method, system and computer readable storage medium |
| CN115351597A (en) * | 2022-08-19 | 2022-11-18 | 广东长盈精密技术有限公司 | Cutter management method, device and system |
-
2016
- 2016-07-29 CN CN201620816880.4U patent/CN205827213U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106054808A (en) * | 2016-07-29 | 2016-10-26 | 深圳市艾宇森自动化技术有限公司 | Tool management system and tool management method |
| CN109807685A (en) * | 2017-11-21 | 2019-05-28 | 发那科株式会社 | Life tools decision maker |
| CN109807685B (en) * | 2017-11-21 | 2020-08-11 | 发那科株式会社 | Tool life determination device |
| CN109001996A (en) * | 2018-07-05 | 2018-12-14 | 南京航空航天大学 | A kind of intelligent knife handle system for tool information management |
| CN109001996B (en) * | 2018-07-05 | 2021-05-25 | 南京航空航天大学 | Intelligent knife handle system for knife information management |
| CN112238367A (en) * | 2019-07-19 | 2021-01-19 | 福建省嘉泰智能装备有限公司 | Real-time monitoring and alarming method utilizing sensor to monitor data |
| CN111487924A (en) * | 2020-04-03 | 2020-08-04 | 北京航空航天大学 | Cutter damage analysis method based on multi-source heterogeneous data of production line |
| CN113011653A (en) * | 2021-03-18 | 2021-06-22 | 立铠精密科技(盐城)有限公司 | Cutter management method, system and computer readable storage medium |
| CN115351597A (en) * | 2022-08-19 | 2022-11-18 | 广东长盈精密技术有限公司 | Cutter management method, device and system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161221 Termination date: 20180729 |