CN204777548U - Steel ball of holder detects installation device - Google Patents
Steel ball of holder detects installation device Download PDFInfo
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- CN204777548U CN204777548U CN201520406839.5U CN201520406839U CN204777548U CN 204777548 U CN204777548 U CN 204777548U CN 201520406839 U CN201520406839 U CN 201520406839U CN 204777548 U CN204777548 U CN 204777548U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 115
- 239000010959 steel Substances 0.000 title claims abstract description 115
- 238000009434 installation Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 65
- 238000011084 recovery Methods 0.000 claims abstract description 13
- 238000006073 displacement reaction Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 23
- 238000001514 detection method Methods 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 19
- 238000004458 analytical method Methods 0.000 claims description 2
- 239000011148 porous material Substances 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model provides a steel ball of holder detects installation device, includes the controller and arranges the following part on the organism: the upper portion of organism is provided with drives actuating cylinder, slide rail, slider, support, has ejector pin, switching pole, pressure spring, displacement sensor, adjusting block on the support, the middle part of organism is provided with moves actuating cylinder, stopper, the lower part of organism includes carousel, location frock, divides expects piece, blanking fill, the board of selecting materials, switching cylinder, feeding piece, and the location frock is installed and press the corresponding rotation of station on the carousel, and the location frock includes guiding hole A, guiding hole B, constant head tank, and the board of selecting materials includes bulb separation hole, waist type hole, detects basic, divides the material piece to include qualified passageway, recovery passageway, slide groove, and the feeding piece includes ejector pin guide hole, goal pore. The steel ball diameter is unqualified when detecting, and then automatic the arranging of running gear is expected to the waste material funnel, quantity diameter when detecting the steel ball is qualified, and then running gear sends into the steel ball pressure equipment pore then impresses in the spherical nest of holder through corresponding depression bar.
Description
Technical Field
The technology relates to the field of automobile manufacturing, in particular to a steel ball detection and installation mechanism device for a retainer on an automobile seat slide rail.
Background
Based on the rapid development of the current automobile industry, the automobile seat slide rail is used as a key part of the seat, and the kinetic energy of adjusting, fixing and locking the seat is achieved. The sliding force of the seat sliding rail is large and small, whether the sliding is smooth and stable, whether the structure is reasonable and safe, whether the production efficiency can be improved, and whether the manufacturing cost can be reduced are reasonable and stable, and the seat sliding rail is one of the key points concerned by engineering technicians in the field of automobile manufacturing.
The automobile seat slide rail is composed of an inner rail and an outer rail. The outer sides of the longitudinal two sides of the inner rail are respectively provided with two spherical slideways which correspond to the two spherical slideways arranged inside the longitudinal two sides of the outer rail, and a corresponding steel ball is arranged between each slideway, so that the inner rail and the outer rail have the functions of longitudinal sliding, positioning and locking for contracting and expanding; the steel balls are generally placed in the following way: 1. the method has the advantages that the length of the gap division bar can be adjusted according to the requirement change of the specification of the seat, the defect is that materials are not convenient to arrange scattered when the slide rail is assembled, no matter manual assembly or mechanical tool auxiliary assembly is carried out, the corresponding steel balls are arranged on each slide rail, labor and time are consumed, the steel balls are easy to miss assembly and wrong assembly, and the steel balls are easy to fall off after the assembly, so that the sliding performance of the slide rail is unstable; 2. the plastic retainer with the corresponding length is placed on each slide way of the slide rail with the corresponding length, a plurality of hollowed-out spherical sockets are symmetrically arranged at two ends of the retainer, and the corresponding steel balls are placed in the spherical sockets.
Disclosure of Invention
In order to overcome the defect that exists not enough among the prior art, the utility model aims at further improving sliding stability, the security of car seat slide rail, make slide rail structure tend to the design standardization, the automatic, the using material saving of assembly installation and adaptation specification car seat slide rail demand change of the same race, provide the steel ball that can the automated inspection steel ball quantity and diameter and detect installation mechanism device.
In order to realize above purpose, the utility model provides a steel ball of holder detects installation device for detect and select separately the steel ball and install in the spherical nest A and the spherical nest B of holder, arrange in proper order including controller and from the top down in the organism as follows the part:
the upper part of the machine body is provided with a driving cylinder, a sliding rail extending along the Z-axis direction, a sliding block arranged on the sliding rail and a support arranged on the sliding block, the end part of a working piston rod of the driving cylinder is connected with the sliding block to drive the support to move along the Z-axis direction, an ejector rod is arranged below the support, the upper end of the ejector rod penetrates through a through hole in the support and is connected with an adapter rod in the support, a pressure spring supported in the support is sleeved outside the adapter rod, the upper end of the adapter rod penetrates through the through hole in the support and is connected with a displacement sensor above the support, and an adjusting block is further arranged below the support;
the middle part of the machine body is provided with a movable air cylinder, the end part of a working piston rod of the movable air cylinder is provided with a limiting block, the movable air cylinder drives the limiting block to move in a telescopic mode along the X-axis direction and limit a descending support through an adjusting block supported on the support;
the lower part of the machine body mainly comprises a rotary table, a positioning tool, a distributing block, a blanking hopper, a material selecting plate, a switching cylinder and a feeding block which are matched and combined to form a linkage mechanism, wherein the positioning tool is arranged on the rotary table and correspondingly rotates according to stations, the positioning tool is provided with a positioning groove extending along the X-axis direction, and a guide hole A and a guide hole B which are arranged at the top, when a retainer is inserted in place in the positioning groove, a spherical pit A is positioned at the bottom of the guide hole A, a spherical pit B is positioned at the bottom of the guide hole B, the distributing block is arranged above the positioning tool, the distributing block is provided with a qualified channel along the Z-axis direction, a recovery channel beside the qualified channel and a chute groove on the top surface extending along the Y-axis direction, the qualified channel is communicated with the guide hole A or the guide hole B, the recovery channel is communicated with the blanking hopper, the material selecting plate is arranged in the chute groove in a sliding, the material selecting plate is connected with the end part of a piston rod of the switching cylinder, the top of the material selecting plate is provided with a detection base surface, both sides of the detection base surface are respectively provided with a ball distributing hole and a kidney-shaped hole, a material feeding block is arranged above the material selecting plate, the material feeding block is provided with a mandril guide hole and a ball feeding hole channel, the mandril guide hole extends along the Z-axis direction, the lower end of the mandril is inserted into the mandril guide hole, one end of the ball feeding hole channel is communicated with the feeding pipe, and the other end of the ball feeding hole channel is communicated with the mandril guide hole; wherein,
the steel ball promotes through atmospheric pressure in the pay-off pipe and falls on the detection base face of material selection board through the approach ball pore and wait to examine, and the controller controls drive actuating cylinder in proper order and promotes the support and slide down along the Z axle, and moving cylinder promotes the stopper and removes the extension along the X axle and make the stopper support in the adjusting block and carry out spacingly to descending support, ejector pin touching steel ball conduct to displacement sensor through the adapter rod and learn steel ball diameter size, whether the diameter of controller analysis determination steel ball is within the required scope after detecting: if the steel balls are not in the required range, the controller controls the driving cylinder to drive the ejector rod on the support to retract in place, the moving cylinder drives the limiting block to retract in place, and the switching cylinder drives the material selecting plate to move in the slide channel on the material distributing block, so that the steel balls which do not meet the requirements slide into the recovery channel through the kidney-shaped hole on the material selecting plate and then fall into the blanking hopper; if the steel balls are in the required range, the controller controls the driving cylinder to drive the ejector rod on the support to retract in place, the moving cylinder drives the limiting block to retract in place, the switching cylinder drives the material selecting plate to move in the slide channel on the material selecting plate, the steel balls meeting the requirements enter the qualified channel through the ball separating hole on the material selecting plate and then fall into the guide hole A or the guide hole B of the positioning tool, and the controller controls the driving cylinder to drive the ejector rod on the support to sequentially penetrate through the ejector rod guide hole, the ball separating hole and the qualified channel to press and pack the steel balls in the guide hole A or the guide hole B into the spherical nest A or the spherical nest B of the retainer.
As a further improvement, the device also comprises an alarm mechanism, and when the steel balls are not pressed in place or the retainer is not placed in place in the operation process, the device automatically gives an alarm to prompt.
As a further improvement, the device also comprises a retainer conveying device which is used for moving and conveying the retainer in the positioning groove along the X-axis direction.
As a further improvement, the positioning tool is installed at a corresponding position on the periphery of a concentric circle of the turntable, the turntable is provided with a first station and a second station, the qualified channel is communicated with the guide hole A on the first station, the qualified channel is communicated with the guide hole B on the second station, and after the press mounting of the spherical nest A is completed on the first station, the controller controls the turntable to rotate and move to the second station to complete the press mounting of the spherical nest B. The steel ball sockets of the retainer are arranged into two rows according to different diameters of the steel balls, each row contains at least 2 steel balls, because the distance between the ball socket rows of the retainer is short, the ball sockets of the retainer are not suitable for press mounting at the same time, the press mounting of the steel balls in the ball sockets with the same diameter respectively needs to be carried out in a single row according to the diameter of the steel balls, and after the steel ball detection mounting mechanism device in one station finishes the press mounting of the steel balls in the ball sockets with the same diameter of the retainer, the retainer can be positioned and moved to the steel ball detection.
The steel ball detecting and mounting mechanism device of the utility model is a technical scheme developed specially for the assembly requirement of a novel retainer, when detecting material shortage or unqualified steel ball diameter, the running mechanism can realize automatic material discharge into a waste hopper and enter an accommodating box through a material discharge pipe; when the quantity and the diameter of the steel balls are detected to be qualified, the running mechanism sends the steel balls into the press-fitting pore canal and then presses the steel balls into the spherical nest of the retainer through the corresponding pressure rod; in the operation process, if the steel balls are not pressed in place or the retainer is placed incorrectly, the mechanism automatically alarms, and the material is automatically discharged, guided out and recycled through the next station, so that the assembly quality in the production process is ensured. The beneficial effect of this technique does:
1. the quantity and quality of the steel balls are ensured in the detection process before the steel balls are loaded;
2. the paths of the qualified and unqualified sorting process are accurate, and misloading and neglected loading are avoided;
3. the turntable of the cage positioning tool realizes circumferential equidistant filling and discharging, and ensures the continuity and stability of the installation process;
4. the steel ball assembling process of the retainer is mechanized, automatic, cost is reduced, efficiency is improved, and the processes of manual material distribution inspection and manual assembling are changed.
Drawings
FIG. 1 is a front view of a steel ball detecting and mounting device of a retainer in the present technology;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a cross-sectional view of D-D of FIG. 2;
FIG. 4 is a schematic perspective view of a steel ball detecting and mounting device of the cage of the present technology;
FIG. 5 is a front view of the positioning tool;
FIG. 6 is a left side view of FIG. 5;
FIG. 7 is a right side view of FIG. 5;
FIG. 8 is a top view of FIG. 5;
FIG. 9 is a perspective view of the positioning tool;
FIG. 10 is a front view of the cage;
FIG. 11 is a cross-sectional left side view of FIG. 10;
FIG. 12 is a front view of the selector plate;
FIG. 13 is a cross-sectional top view of FIG. 12;
FIG. 14 is a right side view of FIG. 12;
FIG. 15 is a perspective view of a material selector plate;
FIG. 16 is a front view of the distributor block;
FIG. 17 is a top view of FIG. 16;
FIG. 18 is a left side view of FIG. 16;
FIG. 19 is a cross-sectional view taken along line H-H of FIG. 18;
FIG. 20 is a schematic perspective view of the distributor block;
FIG. 21 is a front view of the feed block;
FIG. 22 is a top view of FIG. 21;
FIG. 23 is a left side view of FIG. 21;
FIG. 24 is a sectional view taken along line H-H of FIG. 23;
FIG. 25 is a schematic perspective view of a feed block;
FIG. 26 is a schematic view of a steel ball waiting process;
FIG. 27 is an enlarged fragmentary view of FIG. 26;
FIG. 28 is a schematic view of a steel ball detection process;
FIG. 29 is an enlarged fragmentary view of FIG. 28;
FIG. 30 is a schematic view of a steel ball sorting process;
FIG. 31 is an enlarged fragmentary view of FIG. 30;
FIG. 32 is a schematic view of a steel ball press-fitting process;
FIG. 33 is an enlarged fragmentary view of FIG. 32;
description of the labeling: 1-a turntable; 2, positioning a tool; 201-pilot hole a; 202-pilot hole B; 203-positioning grooves; 3-a cage; 301-spherical fossa a; 302-spherical socket B; 4-distributing block; 401-pass channel; 402-a recovery channel; 403-chute; 5-a blanking hopper; 6-material selecting plate; 601-ball separating holes; 602-kidney shaped hole; 603-detecting the basal plane; 7-switching cylinders; 8-a feed block; 801-a goal tunnel; 802-ejector pin guide holes; 9-a feeding pipe; 10-steel balls; 11-a top rod; 12-a limiting block; 13-a moving cylinder; 14-an adjustment column; 15-a slide rail; 16-a slide block; 17-a scaffold; 18-a compression spring; 19-a transfer lever; 20-a displacement sensor; 21-body; 22-driving the cylinder.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.
Referring to fig. 1, 2, 3 and 4, the steel ball detecting and mounting device of the retainer in this embodiment includes a controller and a machine body 21, a driving cylinder 22, a slide rail 15 extending along the Z-axis direction, a slide block 16 mounted on the slide rail 15, and a support 17 mounted on the slide block 16 are disposed on the upper portion of the machine body 21, the end of a working piston rod of the driving cylinder 22 is connected to the slide block 16 to drive the support 17 to move along the Z-axis direction, the support 17 is a hollow frame, corresponding symmetrical through holes are disposed on the corresponding frame, a top rod 11 is mounted below the support 17, the upper end of the top rod 11 passes through the through hole on the support 17 and is connected to an adapter rod 19 inside the support 17, a pressure spring 18 supported inside the support 17 is sleeved outside the adapter rod 19, the upper end of the adapter rod 19 passes through the through hole on the support 17 and is connected to, an adjusting block 14 is also arranged below the bracket 17.
The middle part of the machine body 21 is provided with a movable cylinder 13, the end part of a working piston rod of the movable cylinder 13 is provided with a limit block 12, the movable cylinder 13 drives the limit block 12 to move telescopically along the X-axis direction and limit the descending support 17 through an adjusting block 14 supported on the support 17.
The lower part of the machine body 21 mainly comprises a rotary table 1, a positioning tool 2, a distributing block 4, a blanking hopper 5, a material selecting plate 6, a switching cylinder 7 and a material inlet block 8 which are matched and combined to form a linkage mechanism, and the positioning tool 2 is arranged on the rotary table 1 and correspondingly rotates according to stations.
Referring to fig. 5, 6, 7, 8 and 9, the positioning tool 2 includes a guide hole a201, a guide hole B202 and a positioning groove 203 extending along the X-axis direction, the positioning groove 203 being capable of positioning, fitting and placing the workpiece holder 3.
Referring to fig. 10 and 11, the ball pockets of the retainer 3 are arranged in two rows of at least 2 steel balls each, which are divided into a ball pocket a301 and a ball pocket B302 according to the size, according to the diameters of the steel balls, and the device is designed to detect the sorted steel balls 10 in combination with the structure of the retainer 3 and to be installed in the ball pockets a301 and B302, and when the retainer 3 is inserted into place in the positioning groove 203, the ball pockets a301 are located at the bottom of the guide hole a201, and the ball pockets B302 are located at the bottom of the guide hole B202.
Referring to fig. 16, 17, 18, 19 and 20, a distributor block 4 is arranged above the positioning tool 2, the distributor block 4 is provided with a qualified passage 401 along the Z-axis direction, a recovery passage 402 beside the qualified passage 401, and a chute 403 on the top surface extending along the Y-axis direction, the qualified passage 401 is communicated with the guide hole a201 or the guide hole B202, and the recovery passage 402 is communicated with the blanking hopper 5.
Referring to fig. 12, 13, 14 and 15, a material selecting plate 6 is slidably disposed in the chute 403, the material selecting plate 6 is connected to an end of a piston rod of the switching cylinder 7, a detection base plane 603 is disposed at a top of the material selecting plate 6, and a ball separating hole 601 and a kidney-shaped hole 602 are disposed at two sides of the detection base plane 603.
Referring to fig. 21, 22, 23, 24 and 25, a feeding block 8 is disposed above the material selecting plate 6, the feeding block 8 has a mandrel guide hole 801 and a ball inlet channel 802, the mandrel guide hole 801 extends along the Z-axis direction, the lower end of the mandrel 11 is inserted into the mandrel guide hole 801, one end of the ball inlet channel 802 is communicated with the feeding pipe 9, and the other end of the ball inlet channel 802 is communicated with the mandrel guide hole 801.
The steel ball 10 is pushed to fall on the detection base plane 603 of the material selecting plate 6 through the ball inlet channel 801 by air pressure in the feeding pipe 9 to be detected, the controller controls the driving cylinder 22 to push the support 17 to slide downwards along the Z axis in sequence, the moving cylinder 13 pushes the limiting block 12 to move and extend along the X axis and enables the limiting block 12 to be supported on the adjusting block 14 to limit the downward support 17, the ejector rod 11 touches the steel ball 10 and is conducted to the displacement sensor 20 through the adapter rod 19 to know the diameter size of the steel ball 10, and the controller analyzes and determines whether the diameter of the steel ball 10 is within the required range after detection: if the steel balls are not in the required range, the controller controls the driving cylinder 22 to drive the ejector rod 11 on the bracket 17 to retract to the right position, the moving cylinder 13 to drive the limiting block 12 to retract to the right position, and the switching cylinder 7 to drive the material selecting plate 6 to move in the slide channel 403 on the material distributing block 4, so that the steel balls 10 which do not meet the requirements slide into the recovery channel 402 through the kidney-shaped hole 602 on the material selecting plate 6 and then fall into the blanking hopper 5; if the steel ball is in the required range, the controller controls the driving cylinder 22 to drive the ejector rod 11 on the support 17 to retract to the right position, the moving cylinder 13 drives the limiting block 12 to retract to the right position, the switching cylinder 7 drives the material selecting plate 6 to move in the slide channel 403 on the material dividing block 4, so that the steel ball 10 meeting the requirements enters the qualified channel 401 through the ball dividing hole 601 on the material selecting plate 6 and then falls into the guide hole A201 or the guide hole B202 of the positioning tool 2, and the controller controls the driving cylinder 22 to drive the ejector rod 11 on the support 17 to sequentially penetrate through the ejector rod guide hole 801, the ball dividing hole 601 and the qualified channel 401, so that the steel ball 10 in the guide hole A201 or the guide hole B202 is pressed into the spherical socket A301 or the spherical socket B.
The positioning tool 2 is arranged on the corresponding position of the periphery of the concentric circle of the turntable 1, the turntable 1 is provided with a first station and a second station, the qualified channel 401 is communicated with the guide hole A201 on the first station, the qualified channel 401 is communicated with the guide hole B202 on the second station, and after the press mounting of the spherical nest A301 is completed on the first station, the controller controls the turntable 1 to rotate and move to the second station to complete the press mounting of the spherical nest B302. The steel ball sockets of the retainer are arranged into two rows according to different diameters of the steel balls, each row contains at least 2 steel balls, because the distance between the ball socket rows of the retainer is short, the ball sockets of the retainer are not suitable for press mounting at the same time, the press mounting of the steel balls in the ball sockets with the same diameter respectively needs to be carried out in a single row according to the diameter of the steel balls, and after the steel ball detection mounting mechanism device in one station finishes the press mounting of the steel balls in the ball sockets with the same diameter of the retainer, the retainer can be positioned and moved to the steel ball detection.
In another embodiment of the utility model, the device also comprises an alarm mechanism, when the steel ball 10 is not pressed in place or the retainer 3 is not placed in place in the operation process, the device can automatically give an alarm.
In another embodiment of the present invention, a holder conveying device is further included for moving and conveying the holder 3 in the positioning groove 203 along the X-axis direction.
The steel ball detecting and mounting mechanism device of the utility model is a technical scheme developed specially for the assembly requirement of a novel retainer, when detecting material shortage or unqualified steel ball diameter, the running mechanism can realize automatic material discharge into a waste hopper and enter an accommodating box through a material discharge pipe; when the quantity and the diameter of the steel balls are detected to be qualified, the running mechanism sends the steel balls into the press-fitting pore canal and then presses the steel balls into the spherical nest of the retainer through the corresponding pressure rod; in the operation process, if the steel balls are not pressed in place or the retainer is placed incorrectly, the mechanism automatically alarms, and the material is automatically discharged, guided out and recycled through the next station, so that the assembly quality in the production process is ensured. The technology ensures the quantity and quality of the steel balls in the detection process before the steel balls are loaded, and the paths of the qualified and unqualified sorting process accurately avoid misloading and neglected loading; in addition, the circumferential equidistant filling and discharging are realized through the retainer positioning tool turntable, and the continuity and the stability of the installation process are ensured; the steel ball assembling mechanization and automation of the retainer are realized, the cost is reduced, the efficiency is improved, and the processes of manual material distribution inspection and manual assembling are changed.
The detection press-fitting method of the device is briefly described in the following with the attached drawings:
1. in the process to be loaded as shown in the attached drawings 26 and 27, the steel balls 10 are pushed to the end part of the feeding block 8 in the feeding pipe 9 by air pressure; the workpiece holder 3 is embedded in the positioning groove 203 of the positioning tool 2 through a conveying device, and the spherical socket A301 and the spherical socket B302 of the holder 3 correspond to the guide hole A201 and the guide hole B202 of the positioning tool 2 respectively; the positioning tool 2 is arranged at a corresponding position on the circumference of the turntable 1, the turntable 1 is driven by a motor through a system instruction to rotate the positioning tool 2 to a first station corresponding to the distributing block 4, and one of the spherical pit A301 or the spherical pit B302 corresponds to the qualified channel 401 of the distributing block 4 correspondingly.
2. Referring to fig. 28 and 29, in the steel ball detection process, a steel ball 10 is pushed by air pressure in a feeding pipe 9 to fall on a detection base surface 603 of a material selecting plate 6 through a ball inlet channel 801 of a feeding block 8, a sensing system senses the steel ball and then instructs a driving cylinder 22 to push a support 17 to slide downwards along a slide rail 15 on a machine body 1, a moving cylinder 13 also pushes a limiting block 12 to move and extend to a position on a middle platform of the machine body 22 so that the limiting block 12 contacts with an adjusting column 14 of the support 17, the stroke of the driving cylinder 22 is limited at the moment, an ejector rod 11 mounted on the support 17 touches the steel ball 10 and knows the diameter size range of the steel ball, the steel ball is transmitted to a displacement sensor 20 through an adapter rod 19, and the steel ball is analyzed and determined whether the diameter of the steel ball is.
3. In the steel ball sorting process shown in fig. 30 and 31, when the diameter of the steel ball 10 is detected to be out of the required range, the system center instructs the driving cylinder 22 to drive the ejector rod 11 on the bracket 17 to retract to the right position, the moving cylinder 13 drives the limiting block 12 to retract and reset, and the switching cylinder 7 drives the material selecting plate 6 to move in the chute 403 on the material dividing plate 4, so that the steel ball 10 which does not meet the requirement falls into the kidney-shaped hole 602 on the material selecting plate 6, then slides into the recycling channel 402, and then falls into the blanking hopper 5 to be recycled. After sorting and sorting are finished, the material selecting plate 6 resets, and the whole mechanism returns to the initial state to be loaded.
4. Referring to the schematic steel ball press-fitting process shown in fig. 32 and 33, when the diameter of the steel ball 10 is detected to be within the required range, the system center instructs the driving cylinder 22 to drive the ejector rod 11 on the bracket 17 to retract to a proper position, at the same time, the moving cylinder 13 drives the limiting block 12 to retract to a proper position, at this time, the switching cylinder 7 drives the material selecting plate 6 to move in the chute 403 on the material distributing block 4, so that the steel balls 10 meeting the requirements fall into the ball distributing holes 601 on the material selecting plate 6, and falls into a guide hole A201 or a guide hole B202 of the positioning tool along a corresponding qualified channel 401, at the moment, the system instructs a driving cylinder 22 to drive a bracket 17 to drive an ejector rod 11 to press the steel ball 10 to a retainer 3, and whether the retainer is pressed in place or not is detected through a displacement sensor, if the in-place integral mechanism recovers the form to be installed, the turntable 1 rotates to convey the retainer to another station, and the pressing of steel balls with another diameter is repeated to complete the whole installation of the retainer 3.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.
Claims (4)
1. The utility model provides a steel ball of holder detects installation device for detect and select separately steel ball (10) and install in spherical nest A (301) and spherical nest B (302) of holder (3), its characterized in that: comprises a controller and the following components which are arranged on a machine body (21) from top to bottom in sequence:
the upper part of the machine body (21) is provided with a driving cylinder (22), a slide rail (15) extending along the Z-axis direction, a slide block (16) arranged on the slide rail (15) and a bracket (17) arranged on the slide block (16), the end part of a working piston rod of the driving cylinder (22) is connected with the sliding block (16) to drive the bracket (17) to move along the Z-axis direction, a mandril (11) is arranged below the bracket (17), the upper end of the mandril (11) passes through a through hole on the bracket (17) and is connected with the adapter rod (19) in the bracket (17), a pressure spring (18) supported in the bracket (17) is sleeved outside the switching rod (19), the upper end of the adapter rod (19) penetrates through a through hole in the support (17) and is connected with a displacement sensor (20) above the support (17), and an adjusting block (14) is further arranged below the support (17);
a movable cylinder (13) is arranged in the middle of the machine body (21), a limiting block (12) is arranged at the end part of a working piston rod of the movable cylinder (13), the movable cylinder (13) drives the limiting block (12) to move in a telescopic mode along the X-axis direction and limit a descending support (17) through an adjusting block (14) supported on the support (17);
the lower part of organism (21) mainly constitute link gear by carousel (1), location frock (2), distributor block (4), blanking fill (5), material selection board (6), switching cylinder (7), feed block (8) supporting combination, location frock (2) install on carousel (1) according to the corresponding rotation of station, location frock (2) have guiding hole A (201), guiding hole B (202) of arranging along locating slot (203) that X axle direction extends and top, when holder (3) inserts in locating slot (203) and targets in place, spherical nest A (301) are located the bottom of guiding hole A (201), spherical nest B (302) are located the bottom of guiding hole B (202), location frock (2) top be provided with distributor block (4), distributor block (4) qualified passageway (401) along the Z axle direction have, The recovery device comprises a recovery channel (402) and a chute groove (403), wherein the recovery channel (402) is positioned beside a qualified channel (401), the chute groove (403) is positioned on the top surface and extends along the Y-axis direction, the qualified channel (401) is communicated with a guide hole A (201) or a guide hole B (202), the recovery channel (402) is communicated with a blanking hopper (5), a material selecting plate (6) is arranged in the chute groove (403) in a sliding manner, the material selecting plate (6) is connected with the end part of a piston rod of a switching cylinder (7), the top of the material selecting plate (6) is provided with a detection base surface (603), both sides of the detection base surface (603) are respectively provided with a ball distributing hole (601) and a kidney-shaped hole (602), a material inlet block (8) is arranged above the material selecting plate (6), the material inlet block (8) is provided with a push rod guide hole (801) and a ball inlet hole channel (802), the push rod guide hole (801) extends along the Z-axis direction, and the lower end of the push rod, one end of the ball inlet channel (802) is communicated with the feeding pipe (9), and the other end of the ball inlet channel (802) is communicated with the ejector rod guide hole (801); wherein,
steel ball (10) are promoted to fall on the detection base face (603) of flitch (6) through ball inlet channel (801) through atmospheric pressure in conveying pipe (9) and are waited to examine, the controller controls drive cylinder (22) in proper order and promotes support (17) and slide down along the Z axle, move cylinder (13) and promote stopper (12) and remove the extension and make stopper (12) support in adjusting block (14) and carry out spacing to descending support (17), ejector pin (11) touch steel ball (10) are conducted to displacement sensor (20) through adapter rod (19) and are learnt steel ball (10) diameter size, the analysis confirms whether the diameter of steel ball (10) is within the required scope after the controller detects: if the steel balls are not in the required range, the controller controls the driving cylinder (22) to drive the ejector rod (11) on the support (17) to retract to the right position, the moving cylinder (13) to drive the limiting block (12) to retract to the right position, and the switching cylinder (7) to drive the material selecting plate (6) to move in the slide channel groove (403) on the material dividing block (4), so that the steel balls (10) which do not meet the requirements slide into the recovery channel (402) through the kidney-shaped hole (602) on the material selecting plate (6) and then fall into the blanking hopper (5); if the steel ball is in the required range, the controller controls the driving cylinder (22) to drive the ejector rod (11) on the bracket (17) to retract to the right position, the moving cylinder (13) to drive the limiting block (12) to retract to the right position, the switching cylinder (7) to drive the material selecting plate (6) to move in the slide channel groove (403) on the material dividing block (4), so that the steel ball (10) meeting the requirements enters the qualified channel (401) through the ball dividing hole (601) on the material selecting plate (6) and then falls into the guide hole A (201) or the guide hole B (202) of the positioning tool (2), the controller controls the driving cylinder (22) to drive the ejector rod (11) on the support (17) to sequentially penetrate through the ejector rod guide hole (801), the ball distributing hole (601) and the qualified channel (401) to press and mount the steel ball (10) in the guide hole A (201) or the guide hole B (202) into the spherical socket A (301) or the spherical socket B (302) of the retainer (3).
2. The steel ball detecting and mounting device of the cage according to claim 1, wherein: the automatic steel ball press-fitting device also comprises an alarm mechanism, and when the steel ball (10) is not pressed in place or the retainer (3) is not placed in place in the operation process, the automatic alarm prompt is given.
3. The steel ball detecting and mounting device of the cage according to claim 1, wherein: the device also comprises a retainer conveying device which is used for moving and conveying the retainer (3) in the positioning groove (203) along the X-axis direction.
4. The steel ball detecting and mounting device of the cage according to claim 1, wherein: the positioning tool (2) is arranged at the corresponding position of the periphery of a concentric circle of the turntable (1), the turntable (1) is provided with a first station and a second station, the first station is provided with a qualified channel (401) communicated with a guide hole A (201), the second station is provided with a qualified channel (401) communicated with a guide hole B (202), and after the first station finishes press mounting of the spherical nest A (301), the controller controls the turntable (1) to rotate and move to the second station to finish press mounting of the spherical nest B (302).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520406839.5U CN204777548U (en) | 2015-06-12 | 2015-06-12 | Steel ball of holder detects installation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520406839.5U CN204777548U (en) | 2015-06-12 | 2015-06-12 | Steel ball of holder detects installation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204777548U true CN204777548U (en) | 2015-11-18 |
Family
ID=54517646
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520406839.5U Withdrawn - After Issue CN204777548U (en) | 2015-06-12 | 2015-06-12 | Steel ball of holder detects installation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204777548U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104876023A (en) * | 2015-06-12 | 2015-09-02 | 苏州托克斯冲压设备有限公司 | Device for detecting and mounting steel balls for retainer |
| CN107413676A (en) * | 2017-07-27 | 2017-12-01 | 浙江硕和机器人科技有限公司 | A kind of sieve material device of sleeve conversion head |
| CN108679100A (en) * | 2018-04-18 | 2018-10-19 | 杭州雷迪克节能科技股份有限公司 | A kind of automobile hub bearing steel ball automatic assembling machine |
| CN109632953A (en) * | 2018-11-20 | 2019-04-16 | 葛云艳 | A kind of bearing ball inspection of semifinished product device |
| CN110159665A (en) * | 2019-06-04 | 2019-08-23 | 泛亚电子工业(无锡)有限公司 | Retainer automatic ball feeding machine and its assembly method |
| CN110253469A (en) * | 2019-06-25 | 2019-09-20 | 深圳市速联技术有限公司 | A kind of steel loading ball auxiliary device |
| CN115962719A (en) * | 2023-03-16 | 2023-04-14 | 安格利(成都)仪器设备有限公司 | Measuring instrument |
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2015
- 2015-06-12 CN CN201520406839.5U patent/CN204777548U/en not_active Withdrawn - After Issue
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104876023A (en) * | 2015-06-12 | 2015-09-02 | 苏州托克斯冲压设备有限公司 | Device for detecting and mounting steel balls for retainer |
| CN104876023B (en) * | 2015-06-12 | 2017-03-01 | 苏州托克斯冲压设备有限公司 | The steel ball detection erecting device of retainer |
| CN107413676A (en) * | 2017-07-27 | 2017-12-01 | 浙江硕和机器人科技有限公司 | A kind of sieve material device of sleeve conversion head |
| CN108679100A (en) * | 2018-04-18 | 2018-10-19 | 杭州雷迪克节能科技股份有限公司 | A kind of automobile hub bearing steel ball automatic assembling machine |
| CN109632953A (en) * | 2018-11-20 | 2019-04-16 | 葛云艳 | A kind of bearing ball inspection of semifinished product device |
| CN109632953B (en) * | 2018-11-20 | 2021-04-23 | 博泰智能装备(广东)有限公司 | Bearing ball semi-manufactured goods verifying attachment |
| CN110159665A (en) * | 2019-06-04 | 2019-08-23 | 泛亚电子工业(无锡)有限公司 | Retainer automatic ball feeding machine and its assembly method |
| CN110159665B (en) * | 2019-06-04 | 2024-03-15 | 泛亚电子工业(无锡)有限公司 | Automatic ball loader for retainer and assembly method thereof |
| CN110253469A (en) * | 2019-06-25 | 2019-09-20 | 深圳市速联技术有限公司 | A kind of steel loading ball auxiliary device |
| CN110253469B (en) * | 2019-06-25 | 2020-12-22 | 深圳市速联技术有限公司 | Auxiliary device for loading steel balls |
| CN115962719A (en) * | 2023-03-16 | 2023-04-14 | 安格利(成都)仪器设备有限公司 | Measuring instrument |
| CN115962719B (en) * | 2023-03-16 | 2023-06-13 | 安格利(成都)仪器设备有限公司 | Measuring instrument |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151118 Effective date of abandoning: 20171114 |