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CN1400296A - Running-in composite additive - Google Patents

Running-in composite additive Download PDF

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Publication number
CN1400296A
CN1400296A CN 01123000 CN01123000A CN1400296A CN 1400296 A CN1400296 A CN 1400296A CN 01123000 CN01123000 CN 01123000 CN 01123000 A CN01123000 A CN 01123000A CN 1400296 A CN1400296 A CN 1400296A
Authority
CN
China
Prior art keywords
additive
running
composite additive
agent
composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN 01123000
Other languages
Chinese (zh)
Inventor
夏延秋
刘维民
薛群基
金芝珊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lanzhou Institute of Chemical Physics LICP of CAS
Original Assignee
Lanzhou Institute of Chemical Physics LICP of CAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lanzhou Institute of Chemical Physics LICP of CAS filed Critical Lanzhou Institute of Chemical Physics LICP of CAS
Priority to CN 01123000 priority Critical patent/CN1400296A/en
Publication of CN1400296A publication Critical patent/CN1400296A/en
Pending legal-status Critical Current

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Abstract

本发明公开了一种用于跑合或研磨齿轮或内燃机钢套等需要跑合的摩擦副的复合添加剂及其制备方法。它基本上是由极压剂、油性剂、抗氧抗腐剂、防锈剂、抗乳化剂、降凝剂等添加剂组成。该添加剂组合物配制的跑合剂使经过跑合的摩擦副在不损害基体的前提下大幅度提高跑合速度,缩短跑合时间。用此复合添加剂配制的跑合剂可以满足各种齿轮以及各种内燃机缸套等的跑合,与传统跑合相比,跑合时间可以缩短一半,跑合效率大幅度提高,跑合周期缩短。The invention discloses a compound additive for running-in or grinding gears or internal combustion engine steel sleeves and other friction pairs that need to be run-in and a preparation method thereof. It is basically composed of additives such as extreme pressure agent, oily agent, anti-oxidant and anti-corrosion agent, anti-rust agent, anti-emulsifier, pour point depressant and so on. The running-in agent prepared by the additive composition greatly increases the running-in speed and shortens the running-in time of the running-in friction pair without damaging the matrix. The running-in agent formulated with this compound additive can satisfy the running-in of various gears and various internal combustion engine cylinder liners. Compared with the traditional running-in, the running-in time can be shortened by half, the running-in efficiency is greatly improved, and the running-in period is shortened.

Description

Running-in composite additive
The present invention relates to a kind of lubricating oil additive, particularly relate to running-in composite additive and preparation method thereof such as a kind of gear and oil engine steel bushing.
As everyone knows, gear and oil engine steel bushing and piston ring etc. be modern age automobile and machinery equipment in most widely used two kinds of transmission mechanisms, at present the running-in method that adopts has: add grit running-in etc. in running-in under the running-in of standard running-in oil, the gear oil underload, the lubricating oil.Its shortcoming is owing to adopt the underload running-in, makes long increasing of seating time, the running-in weak effect, and the surface quality after the running-in is not high.
The purpose of this invention is to provide a kind of lubricant additive that can satisfy gear or quick running-in such as oil engine steel bushing and piston ring simultaneously.
The lubricated composite additive of a kind of gear of the present invention or oil engine steel bushing and the quick running-in of piston ring is characterized in that being made up of extreme pressure agent, oiliness improver, rust-preventive agent, oxidation and corrosion inhibitor, kilfoam, non-emulsifying agent, pour point depressant basically.
A kind of running-in composite additive of the present invention, it is characterized in that this weight of additive percentage composition basically by extreme pressure agent 40~75%, oiliness improver 10~30%, oxidation and corrosion inhibitor 5~15%, rust-preventive agent 1~5%, kilfoam 200~300ppm, non-emulsifying agent 1~5%, pour point depressant 2~20% are formed.
Extreme pressure agent of the present invention be sulphur be additive, P-N type additive, contain chlorine additive, rare earth class additive, boric acid class additive one or more.
Oiliness improver of the present invention is one or more in butyl oleate, oleic acid three hexanol amine, phosphoric acid ester, oleic acid epoxy ester, dimeracid glycol ester, the sulfurized olefin cotton oil.
Oxidation and corrosion inhibitor of the present invention is one or more of thiophosphoric acid zinc salt or mantoquita, two benzotriazole, benzotriazole derivative or thiadiazoles derivative.
Rust-preventive agent of the present invention is one or more of calcium mahogany sulfonate or barium mahogany sulfonate, zinc naphthenate, triethanolamine oleate, 2-mercaptobenzothiazole.
Kilfoam of the present invention is multipolymer a kind of of polydimethylsiloxane, acrylic acid ester and ether or two kinds.
Non-emulsifying agent of the present invention is one or more in polyethylene oxide-propylene oxide or polyethylene oxide class polyethers, amine and the epoxy compounds condenses.
Pour point depressant of the present invention is wherein one or more of polyacrylic ester, polyalphaolefin, vinyl acetate between to for plastic-divinyl two acid esters, ethylene propylene copolymer, acrylate-maleic acid.
Sulphur of the present invention is that additive is rare, benzyl disulfide compound of sulfuration isobutyl and polysulfide etc.
Phosphorus nitrogen additive phosphate amine salt of the present invention, phosphate amine salt and tritolyl phosphate.
The chlorine additive that contains of the present invention is a clorafin.
The rare earth addition that contains of the present invention is rare earth fluorine, organic rare earth compounds.
The preparation method of running-in composite additives such as industrial gear or oil engine steel bushing is extreme pressure agent 40~75%, oiliness improver 10~30%, oxidation and corrosion inhibitor 5~15%, rust-preventive agent 1~5%, the kilfoam 10~30ppm with weight percentage, non-emulsifying agent 1~5%, pour point depressant 2~20%.Slowly be heated to 80 ℃, insulation, the cooling back is continued at room temperature to be stirred to all materials and is dissolved transparent fully.
The present invention compared with prior art has following substantive distinguishing features:
(1) improves the supporting capacity of running-in agent, shortened the seating time;
(2) adopt different formula systems, not only can running-in steel-steel-steel pair can also running-in steel-copper friction pair;
(3), can be mixed with running-in oil or running-in fat respectively according to different actual conditions.
In order to estimate the performance of the lubricated composite additive of running-ins such as industrial gear or oil engine steel bushing, carried out following test:
1. the lubricant to preparation has carried out sintering load and long term wear test on four ball experimental machine, estimates the friction and wear behavior of lubricating oil.2. on the FZG trier, supporting capacity is tested.3. gear reduction box has been carried out the running-in test.4. oil engine steel bushing and piston ring have been carried out the running-in test.5. the project of routine has been carried out corresponding test.
Used temperature is degree centigrade among the present invention, and used percentage ratio (%) is weight percentage.
Above complex additive of the present invention being added in base oil or the basic fat in 15% ratio carry out assessment of performance, is example with running-in oil, and test result is as follows:
The main physical and chemical index of table 1 composite additive
Project Quality index Test method
Outward appearance Yellow transparent liquid or black liquor Range estimation
15 ℃ of g/cm of density 3 ????0.90~0.96 ????GB1884-83
Flash-point ℃ is remained silent ????110 ????GB267
Pour point ℃ is not higher than ????<-15 ????GB510
40 ℃/cst of viscosity ????320 ????GB265
100 ℃ of copper corrosions, 3h Qualified ????GB5096
In carrying out performance test in 15% the ratio adding base oil, the result is as follows with composite additive:
Table 2 adds the running-in oiliness energy index of 15% composite additive
Project Quality index N150 Test method
40 ℃ of mm of kinematic viscosity 2/s ??155-165 ?GB/T265
Viscosity index is not less than ??100 ?GB/T2541
Flash-point (opening) ℃ is not less than ??150 ?GB/T267
Pour point ℃ is not higher than ??-15 ?GB/T3535
Moisture % is not more than Vestige ?GB/T260
Neutralization value, mgK0H/g is not more than ??1.3 ?Gb/T4945
Saponification value, mgKOH/g ??9-25 ?GB/T8021
(100 ℃, 3h) level is not more than in copper corrosion Qualified ?GB/T5096
Mechanical impurity % is not more than ??0.02 ?GB/T511
Liquid-phase corrosion test (distilled water) Rustless ?GB/T1143
Sulphur content, % is not more than Actual measurement
Phosphorus content, % is not more than Actual measurement
Resistance to emulsion (40-37-3) min is not more than ??20 ?GB/T17305
Oxidation stability (95 ℃, 312h) 100 ℃ of viscosity increase, and % is not more than ??6 ?GB/T0123
Four-ball test, PDkg is not less than ??800 ?GB/3142
The test of FZG gear, level is not less than ??12 ?GB/T0306
Behind the running-in wheel casing 30min, the principal and subordinate wheel flank of tooth on average grinds off 200um
The former running-in of cylinder sleeve and piston ring needs 6min, only needs 3min. now
The running-in composite additive example
Embodiment 1: running-in composite additive
Phosphate amine salt 50%; Poly-tetrafluoro hexene 25%; Rare earth fluorine 10%; Phosphoric acid ester 5%; Dialkyl dithiophosphoric acid rare-earth salts 8%; Zinc naphthenate 0.2%; Benzotriazole 0.5%; Polyethylene oxide class polyethers 1.3%; Dimethyl siloxane 300ppm
Embodiment 2: running-in composite additive
Molybdenumdisulphide 30%; Graphite 20%; Sulfide isobutene 30%; Triphenyl-thiophosphate 7.5%; Butyl oleate 5%; Dialkyl dithiophosphoric acid rare-earth salts 5%; 124 Triazole laurostearic acid amine salt 0.5%; Thiadiazoles 0.5%; Polyethylene oxide class polyethers 1.5%; Dimethyl siloxane 200ppm
Embodiment 3: running-in composite additive
Molybdenumdisulphide 40%; 124 Triazole stearic acid amine salt 1%; Benzyl disulfide compound 40%; Benzotriazole 0.5%; Sulfurized olefin cotton oil 5%; Polyethylene oxide-propylene oxide 1.5%; Zinc dialkyl dithiophosphate 7%; Dimethyl siloxane 200ppm triethanolamine oleate 1%;
Embodiment 4: running-in composite additive
Sulfide isobutene 30%; Clorafin 30%; Dibenzyl four sulphur compounds 10%; Dialkyl dithiophosphoric acid rare-earth salts 7%; Oleic acid epoxy fat 10%; Polyethers 9%; Dialkyl dithiophosphoric acid copper 1.5%; Barium mahogany sulfonate 0.5%; Thiadiazoles derivative 0.5%; Polyoxy third rare glycerol ether 1.5%; The multipolymer 200ppm of acrylic acid ester and ether
Embodiment 5: running-in composite additive
Phosphate amine salt 35%; Clorafin 35%; Tritolyl phosphate 10%; Dimeracid glycol ester 5%; The poly-rare hydrocarbon 8% of α; Calcium mahogany sulfonate 4%; 124 Triazole stearic acid amine salt 1%; Benzotriazole 0.5%; Polyoxy third rare glycerol ether 1.5%; The multipolymer 200ppm of acrylic acid ester and ether

Claims (13)

1. running-in composite additive, it is characterized in that this weight of additive percentage composition basically by extreme pressure agent 40~75%, oiliness improver 10~30%, oxidation and corrosion inhibitor 5~15%, rust-preventive agent 1~5%, kilfoam 200~300ppm, non-emulsifying agent 1~5%, pour point depressant 2~20% are formed.
2. composite additive as claimed in claim 1 is characterized in that extreme pressure agent is that sulphur is additive, P-N type additive, contains in chlorine additive, the rare earth class additive one or more.
3. composite additive as claimed in claim 1 is characterized in that oiliness improver is one or more in butyl oleate, oleic acid three hexanol amine, phosphine (phosphorus) acid esters, oleic acid epoxy ester, dimeracid glycol ester, melamine cyanurate salt, the sulfurized olefin cotton oil.
4. composite additive as claimed in claim 1 is characterized in that oxidation and corrosion inhibitor is one or more of thiophosphoric acid zinc salt or mantoquita, two benzotriazole, benzotriazole derivative or thiadiazoles derivative.
5. composite additive as claimed in claim 1 is characterized in that rust-preventive agent is one or more of calcium mahogany sulfonate or barium mahogany sulfonate, zinc naphthenate, triethanolamine oleate, 2-mercaptobenzothiazole.
6. composite additive as claimed in claim 1 is characterized in that kilfoam is multipolymer a kind of of polydimethylsiloxane, acrylic acid ester and ether or two kinds.
7. composite additive as claimed in claim 1 is characterized in that non-emulsifying agent is one or more in polyethylene oxide-propylene oxide or polyethylene oxide class polyethers, amine and the epoxy compounds condenses.
8. composite additive as claimed in claim 1 is characterized in that pour point depressant is polyacrylic ester, polyalphaolefin, vinyl acetate between to for plastic-divinyl two acid esters, ethylene propylene copolymer, acrylate-maleic acid, wherein one or more.
9. composite additive as claimed in claim 2 is characterized in that sulphur is that additive is rare, benzyl disulfide compound of sulfuration isobutyl and polysulfide.
10. composite additive as claimed in claim 2 is characterized in that the phosphorus nitrogen additive is a phosphate amine salt, phosphate amine salt.
11. composite additive as claimed in claim 2, it is characterized in that containing chlorine additive is clorafin.
12. composite additive as claimed in claim 2 is characterized in that rare earth addition is rare earth fluorine, organic rare earth compounds.
13. the preparation method of composite additive according to claim 1, it is characterized in that weight percentage extreme pressure agent 40~75%, oiliness improver 10~30%, oxidation and corrosion inhibitor 5~15%, rust-preventive agent 1~5%, kilfoam 100~300ppm, non-emulsifying agent 1~5%, pour point depressant 2~20%, add in the mediation still of belt stirrer, slowly be heated to 80 ± 10 ℃, insulation, the cooling back is continued at room temperature to be stirred to all materials and is dissolved transparent fully.
CN 01123000 2001-07-30 2001-07-30 Running-in composite additive Pending CN1400296A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 01123000 CN1400296A (en) 2001-07-30 2001-07-30 Running-in composite additive

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 01123000 CN1400296A (en) 2001-07-30 2001-07-30 Running-in composite additive

Publications (1)

Publication Number Publication Date
CN1400296A true CN1400296A (en) 2003-03-05

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102206531A (en) * 2010-03-31 2011-10-05 比亚迪股份有限公司 Rust preventive oil and preparation method thereof
CN103450991A (en) * 2013-09-12 2013-12-18 广西大学 Cold rolling lubricating agent for zinc and zinc alloy plates and strips
CN104651015A (en) * 2013-11-22 2015-05-27 大连顺泰科技有限公司 Composite additive for running-in, and preparation method thereof
CN112725057A (en) * 2019-10-28 2021-04-30 苏州九发节能环保科技有限公司 Super-antiwear composite additive for lubricating oil
CN113930271A (en) * 2020-06-29 2022-01-14 中国石油天然气股份有限公司 Hydraulic guide rail oil and additive composition thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102206531A (en) * 2010-03-31 2011-10-05 比亚迪股份有限公司 Rust preventive oil and preparation method thereof
CN102206531B (en) * 2010-03-31 2014-04-30 比亚迪股份有限公司 Rust preventive oil and preparation method thereof
CN103450991A (en) * 2013-09-12 2013-12-18 广西大学 Cold rolling lubricating agent for zinc and zinc alloy plates and strips
CN103450991B (en) * 2013-09-12 2015-02-18 广西大学 Cold rolling lubricating agent for zinc and zinc alloy plates and strips
CN104651015A (en) * 2013-11-22 2015-05-27 大连顺泰科技有限公司 Composite additive for running-in, and preparation method thereof
CN112725057A (en) * 2019-10-28 2021-04-30 苏州九发节能环保科技有限公司 Super-antiwear composite additive for lubricating oil
CN113930271A (en) * 2020-06-29 2022-01-14 中国石油天然气股份有限公司 Hydraulic guide rail oil and additive composition thereof
CN113930271B (en) * 2020-06-29 2022-08-02 中国石油天然气股份有限公司 Hydraulic guide rail oil and additive composition thereof

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