CN113784548B - Sandwich adhesive layer preparation method and multilayer circuit board preparation method - Google Patents
Sandwich adhesive layer preparation method and multilayer circuit board preparation method Download PDFInfo
- Publication number
- CN113784548B CN113784548B CN202110912877.8A CN202110912877A CN113784548B CN 113784548 B CN113784548 B CN 113784548B CN 202110912877 A CN202110912877 A CN 202110912877A CN 113784548 B CN113784548 B CN 113784548B
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- Prior art keywords
- layer
- adhesive layer
- release
- sandwich
- substrate
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- 239000012790 adhesive layer Substances 0.000 title claims abstract description 111
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 239000010410 layer Substances 0.000 claims abstract description 136
- 239000000758 substrate Substances 0.000 claims abstract description 54
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000003292 glue Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 11
- 239000011889 copper foil Substances 0.000 claims description 10
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 6
- 229920002799 BoPET Polymers 0.000 claims description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 4
- 239000001569 carbon dioxide Substances 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000003475 lamination Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 229910001152 Bi alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
- H05K3/4626—Manufacturing multilayer circuits by laminating two or more circuit boards characterised by the insulating layers or materials
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0296—Conductive pattern lay-out details not covered by sub groups H05K1/02 - H05K1/0295
- H05K1/0298—Multilayer circuits
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
Abstract
The invention discloses a preparation method of a sandwich adhesive layer and a preparation method of a multilayer circuit board, wherein the preparation method of the sandwich adhesive layer comprises the following steps of obtaining a laminated structure, wherein the laminated structure comprises a first release layer, a first adhesive layer, an insulating layer, a second adhesive layer and a release structure which are sequentially connected from top to bottom; a via hole which penetrates through the first release layer, the first adhesive layer, the insulating layer, the second adhesive layer and at least part of the region of the release structure in sequence is formed in the laminated structure; and forming a blind hole by utilizing the release structure corresponding to the rest part or the external structure of the through hole, and injecting conductive paste into the blind hole. The sandwich adhesive layer can be prepared by adopting the preparation method of the sandwich adhesive layer, the sandwich adhesive layer takes the insulating layer as the middle layer, and the insulating layer can well isolate the circuit layers of the two substrates connected by the sandwich adhesive layer in the lamination process of the multilayer board, so that the short circuit of partial areas of the multilayer circuit board due to unexpected contact is prevented.
Description
Technical Field
The invention relates to the technical field of circuit boards, in particular to a preparation method of a sandwich adhesive layer and a preparation method of a multilayer circuit board.
Background
In the process of processing a multilayer circuit board, there is a processing technique that: firstly, preparing circuits on each substrate respectively, then bonding and pressing each substrate, and finally manufacturing a conducting structure for conducting the circuits on different substrates.
In the actual production process, the applicant finds that the line on the adjacent substrate sometimes has unexpected conduction phenomenon in the pressing process due to the thinner and fluidity glue layer for bonding the adjacent substrate.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the preparation method of the sandwich adhesive layer and the preparation method of the multilayer circuit board can prepare the adhesive layer with good isolation performance.
In order to solve the technical problems, the invention adopts the following technical scheme: the preparation method of the sandwich adhesive layer comprises the following steps,
obtaining a laminated structure, wherein the laminated structure comprises a first release layer, a first adhesive layer, an insulating layer, a second adhesive layer and a release structure which are sequentially connected from top to bottom;
a via hole which penetrates through the first release layer, the first adhesive layer, the insulating layer, the second adhesive layer and at least part of the region of the release structure in sequence is formed in the laminated structure;
and forming a blind hole by utilizing the release structure corresponding to the rest part or the external structure of the through hole, and injecting conductive paste into the blind hole.
In order to solve the technical problems, the invention also adopts the following technical scheme: the preparation method of the multilayer circuit board comprises the following steps,
obtaining a sandwich adhesive layer, and a first substrate and a second substrate for finishing circuit manufacture, wherein a first circuit layer is formed on the bottom surface of the first substrate, a second circuit layer is formed on the top surface of the second substrate, and the sandwich adhesive layer is manufactured through the sandwich adhesive layer manufacturing method;
tearing off the first release layer and the release structure of the sandwich adhesive layer, bonding the first substrate and the second substrate by using the sandwich adhesive layer, and enabling the conductive paste to be respectively contacted with the first circuit layer and the second circuit layer;
and pressing the stacked body formed by the first substrate, the sandwich adhesive layer and the second substrate to obtain the multilayer circuit board.
The invention has the beneficial effects that: by adopting the preparation method of the sandwich adhesive layer, the sandwich adhesive layer can be prepared, the sandwich adhesive layer takes the insulating layer as the middle layer, and in the lamination process of the multilayer board, even if the partial areas of the first adhesive layer and the second adhesive layer in the sandwich adhesive layer become thin, the insulating layer can well isolate the circuit layers of the two substrates connected by the sandwich adhesive layer, thereby preventing the partial areas of the multilayer circuit board from being short-circuited due to unexpected contact, and effectively improving the yield of the multilayer circuit board.
Drawings
FIG. 1 is a cross-sectional view of a sandwich glue layer according to a first embodiment of the invention;
FIG. 2 is a cross-sectional view of a sandwich adhesive layer of another construction according to a first embodiment of the invention;
FIG. 3 is a schematic diagram illustrating a process for preparing a sandwich adhesive layer according to a second embodiment of the present invention;
FIG. 4 is a schematic diagram illustrating a method for preparing a sandwich adhesive layer according to a third embodiment of the present invention;
fig. 5 is a cross-sectional view of a multilayer wiring board according to a fourth embodiment of the present invention.
Description of the reference numerals:
11. a first adhesive layer; 12. an insulating layer; 13. a second adhesive layer; 14. a conducting structure; 141. a first projection; 142. a second projection; 15. a first release layer; 16. a release structure; 161. a second release layer; 162. a third adhesive layer; 163. a copper foil layer; 171. a via hole;
2. an outer structure;
3. a first substrate; 31. a first circuit layer;
4. a second substrate; 41. and a second circuit layer.
Detailed Description
In order to describe the technical contents, the achieved objects and effects of the present invention in detail, the following description will be made with reference to the embodiments in conjunction with the accompanying drawings.
Referring to fig. 1 to 5, the method for preparing the sandwich adhesive layer comprises the following steps,
obtaining a laminated structure, wherein the laminated structure comprises a first release layer 15, a first adhesive layer 11, an insulating layer 12, a second adhesive layer 13 and a release structure 16 which are sequentially connected from top to bottom;
a via hole 171 penetrating through the first release layer 15, the first adhesive layer 11, the insulating layer 12, the second adhesive layer 13, and at least a part of the release structure 16 is provided on the laminated structure;
and forming a blind hole in the through hole 171 by utilizing the release structure 16 corresponding to the rest part of the through hole 171 or the external structure 2, and injecting conductive paste into the blind hole.
From the above description, the beneficial effects of the invention are as follows: by adopting the preparation method of the sandwich adhesive layer, the sandwich adhesive layer can be prepared, the insulating layer 12 is used as the middle layer, even if the partial areas of the first adhesive layer 11 and the second adhesive layer 13 in the sandwich adhesive layer become thin in the lamination process of the multilayer board, the insulating layer 12 can well isolate the circuit layers of the two substrates connected by the sandwich adhesive layer, thereby preventing the partial areas of the multilayer circuit board from being short-circuited due to unexpected contact, and effectively improving the yield of the multilayer circuit board.
Further, the release structure 16 includes a second release layer 161, and when the via hole 171 is provided on the laminated structure, the via hole 171 penetrates through the whole laminated structure; when the via hole 171 is formed with the external structure 2 to form a blind hole, the external structure 2 is arranged under the second release layer 161 in a cushioning manner and seals one end of the via hole 171 away from the first release layer 15.
Further, the release structure 16 includes a second release layer 161, a third adhesive layer 162 and a copper foil layer 163 that are sequentially stacked from top to bottom, and when the via hole 171 is formed on the stacked structure, the via hole 171 is formed by using a laser method.
Further, the via hole 171 is formed using a carbon dioxide laser.
As can be seen from the above description, the blind holes to be injected with the conductive paste are formed in various ways, which is beneficial to enriching the diversity of the preparation method of the sandwich adhesive layer.
Further, when the conductive paste is injected into the blind hole, the injection amount of the conductive paste is equal to the capacity of the blind hole.
As is apparent from the above description, the conductive paste does not overflow.
Further, the thickness of the first release layer 15 is less than or equal to 25 micrometers.
Further, the first release layer 15 is a PET film.
Further, the insulating layer 12 is a PI film.
Further, the entire through hole 171 is in a truncated cone shape.
The preparation method of the multilayer circuit board comprises the following steps,
obtaining a sandwich adhesive layer and a first substrate 3 and a second substrate 4 for completing circuit manufacture, wherein a first circuit layer 31 is formed on the bottom surface of the first substrate 3, a second circuit layer 41 is formed on the top surface of the second substrate 4, and the sandwich adhesive layer is manufactured by the sandwich adhesive layer manufacturing method;
tearing off the first release layer 15 and the release structure 16 of the sandwich adhesive layer, adhering the first substrate 3 and the second substrate 4 by using the sandwich adhesive layer, and enabling the conductive paste to be respectively contacted with the first circuit layer 31 and the second circuit layer 41;
and pressing the stacked body formed by the first substrate 3, the sandwich adhesive layer and the second substrate 4 to obtain the multilayer circuit board.
As can be seen from the above description, the multilayer circuit board has stable structure and high yield.
Example 1
Referring to fig. 1 and 2, a first embodiment of the invention is as follows: a sandwich adhesive layer is used for bonding and conducting a first circuit layer on a first substrate and a second circuit layer on a second substrate in a multi-layer circuit board.
The sandwich glue layer comprises a main body, wherein the main body comprises a first glue layer 11, an insulating layer 12 and a second glue layer 13 which are sequentially laminated and connected from top to bottom, and further comprises a conducting structure 14 which sequentially penetrates through the first glue layer 11, the insulating layer 12 and the second glue layer 13, the top end of the conducting structure 14 is exposed out of the first glue layer 11, and the bottom end of the conducting structure 14 is exposed out of the second glue layer 13. Optionally, the conducting structure 14 is integrally in a shape of a truncated cone.
Specifically, the top end of the conducting structure 14 protrudes from the top surface of the first adhesive layer 11 to form a first protruding portion 141. Further, the plastic film further comprises a first release layer 15 disposed on the top surface of the first adhesive layer 11, the first release layer 15 is provided with a first hole matched with the first protruding portion 141, the height of the first protruding portion 141 is equal to the thickness of the first release layer 15, and the first release layer 15 is a PET film. Preferably, the thickness of the first release layer 15 is less than or equal to 25 micrometers; the thickness of the insulating layer 12 is less than or equal to 5 microns.
The bottom end of the conducting structure 14 protrudes out of the bottom surface of the second adhesive layer 13 to form a second protruding portion 142. Further, the release structure 16 is further included on the bottom surface of the second adhesive layer 13, the release structure 16 includes a second release layer 161, the second release layer 161 has a second hole matched with the second protrusion 142, and the height of the second protrusion 142 is greater than or equal to the thickness of the second release layer 161.
It should be noted that, as shown in fig. 1, when the release structure 16 includes only the second release layer 161, the height of the second protruding portion 142 is equal to the thickness of the second release layer 161; as shown in fig. 2, when the release structure 16 includes a copper foil layer 163 bonded to the bottom surface of the second release layer 161 through a third adhesive layer 162 in addition to the second release layer 161, the height of the second protrusion 142 is equal to the sum of the thickness of the second release layer 161 and the thickness of the third adhesive layer 162, that is, the height of the second protrusion 142 is greater than the thickness of the second release layer 161. It is easy to understand that the main body of the sandwich glue layer is formed by tearing away the first release layer 15 and the release structure 16.
Optionally, the second release layer 161 is a PET film; the insulating layer 12 is a PI film. Of course, the material of the first release layer 15, the material of the second release layer 161, and the material of the insulating layer 12 may be other materials.
Example two
Referring to fig. 3, a second embodiment of the present invention is as follows: a preparation method of a sandwich adhesive layer comprises the following steps,
obtaining a laminated structure, wherein the laminated structure comprises a first release layer 15, a first adhesive layer 11, an insulating layer 12, a second adhesive layer 13 and a release structure 16 which are sequentially connected from top to bottom;
a via hole 171 penetrating the first release layer 15, the first adhesive layer 11, the insulating layer 12, the second adhesive layer 13, and the release structure 16 in order is provided on the laminated structure;
forming a blind hole by using the external structure 2 to form a through hole 171, and injecting conductive paste for forming the through structure 14 into the blind hole;
the outer structure 2 is removed, obtaining a sandwich glue layer.
The release structure 16 includes a second release layer 161, and when the via hole 171 is provided on the laminated structure, the via hole 171 penetrates through the whole laminated structure; when the via hole 171 is formed with the external structure 2 to form a blind hole, the external structure 2 is arranged under the second release layer 161 in a cushioning manner and seals one end of the via hole 171 away from the first release layer 15.
When the conductive paste is injected into the blind hole, the injection amount of the conductive paste is equal to the capacity of the blind hole, and the whole through hole 171 is in a circular truncated cone shape.
Example III
Referring to fig. 4, a third embodiment of the present invention is as follows: a preparation method of a sandwich adhesive layer comprises the following steps,
obtaining a laminated structure, wherein the laminated structure comprises a first release layer 15, a first adhesive layer 11, an insulating layer 12, a second adhesive layer 13 and a release structure 16 which are sequentially connected from top to bottom;
a via hole 171 penetrating through the first release layer 15, the first adhesive layer 11, the insulating layer 12, the second adhesive layer 13, and a partial region of the release structure 16 is provided on the laminated structure;
and forming a blind hole by utilizing the release structure 16 to correspond to the rest part of the through hole 171, and injecting conductive paste for forming the through structure 14 into the blind hole.
The release structure 16 includes a second release layer 161, a third adhesive layer 162 and a copper foil layer 163 that are sequentially laminated from top to bottom, and when the via hole 171 is formed on the laminated structure, the via hole 171 is formed by using a laser method, and optionally, the via hole 171 is formed by using carbon dioxide laser. Because the copper foil layer 163 is present, the copper foil layer 163 is not broken down when the via 171 is laser, so that only the region of the second release layer 161 corresponding to the via 171 and the region of the third adhesive layer 162 corresponding to the via 171 of the release structure 16 are eliminated, and the region of the copper foil layer 163 corresponding to the via 171 forms the remaining part of the release structure 16 corresponding to the via 171.
When the conductive paste is injected into the blind hole, the injection amount of the conductive paste is equal to the capacity of the blind hole, and the whole through hole 171 is in a circular truncated cone shape.
Example IV
Referring to fig. 5, a fourth embodiment of the present invention is as follows: the multilayer circuit board can be applied to electronic equipment such as mobile phones, intelligent watches, base stations, computers and the like.
The multilayer circuit board comprises a first substrate 3 and a second substrate 4, wherein the first substrate 3 is located above the second substrate 4, a first circuit layer 31 is arranged on the bottom surface of the first substrate 3, a second circuit layer 41 is arranged on the top surface of the second substrate 4, the multilayer circuit board further comprises a first sandwich adhesive layer, the first adhesive layer 11 is connected with the first substrate 3, the second adhesive layer 13 is connected with the second substrate 4, and the conducting structure 14 conducts the first circuit layer 31 and the second circuit layer 41.
The embodiment also provides a preparation method of the multilayer circuit board corresponding to the multilayer circuit board, which comprises the following steps: obtaining a sandwich adhesive layer and a first substrate 3 and a second substrate 4 for completing circuit manufacture, wherein a first circuit layer 31 is formed on the bottom surface of the first substrate 3, a second circuit layer 41 is formed on the top surface of the second substrate 4, and the sandwich adhesive layer is manufactured by the sandwich adhesive layer manufacturing method described in the second embodiment or the third embodiment;
tearing off the first release layer 15 and the release structure 16 of the sandwich adhesive layer, adhering the first substrate 3 and the second substrate 4 by using the sandwich adhesive layer, and enabling the conductive paste to be respectively contacted with the first circuit layer 31 and the second circuit layer 41;
and pressing the stacked body formed by the first substrate 3, the sandwich adhesive layer and the second substrate 4 to obtain the multilayer circuit board. Optionally, the conductive paste is conductive paste of TATSUTA company, and the conductive paste contains tin-copper/tin-bismuth alloy powder and resin component, the metal powder can make the conductive paste and copper (i.e. the first circuit layer 31/the second circuit layer 41) produce alloy conduction under 130 ℃ and pressure, and the resin component is completely cured under 170 ℃ high temperature and pressure.
In summary, the present invention provides a method for preparing a sandwich adhesive layer and a method for preparing a multilayer circuit board, by adopting the method for preparing a sandwich adhesive layer, the sandwich adhesive layer uses an insulating layer as an intermediate layer, and even if partial areas of a first adhesive layer and a second adhesive layer in the sandwich adhesive layer become thin in the lamination process of a multilayer board, the insulating layer can well isolate circuit layers of two substrates connected by the sandwich adhesive layer, thereby preventing the partial areas of the multilayer circuit board from being short-circuited due to unexpected contact, and effectively improving the yield of the multilayer circuit board. And the sandwich adhesive layer and the substrate circuit are synchronously manufactured, only one press fit is needed, the manufacturing period is short, and the product size stability is good.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent changes made by the specification and drawings of the present invention, or direct or indirect application in the relevant art, are included in the scope of the present invention.
Claims (7)
1. The preparation method of the sandwich adhesive layer is characterized by comprising the following steps: comprises the following steps of the method,
obtaining a laminated structure, wherein the laminated structure comprises a first release layer, a first adhesive layer, an insulating layer, a second adhesive layer and a release structure which are sequentially connected from top to bottom;
a via hole which penetrates through the first release layer, the first adhesive layer, the insulating layer, the second adhesive layer and at least part of the region of the release structure in sequence is formed in the laminated structure;
forming a blind hole in the through hole by utilizing the residual part of the release structure corresponding to the through hole, and injecting conductive paste into the blind hole;
the release structure comprises a second release layer, a third adhesive layer and a copper foil layer which are sequentially laminated and connected from top to bottom, and when the via hole is formed in the laminated structure, the via hole is formed by using carbon dioxide laser; when the carbon dioxide laser is used for laser the through holes, the copper foil layer cannot be broken down, only the area of the second release layer corresponding to the through holes and the area of the third glue layer corresponding to the through holes of the release structure are eliminated, and the area of the copper foil layer corresponding to the through holes forms the rest part of the release structure corresponding to the through holes.
2. The method for preparing the sandwich adhesive layer according to claim 1, wherein: when the conductive paste is injected into the blind hole, the injection amount of the conductive paste is equal to the capacity of the blind hole.
3. The method for preparing the sandwich adhesive layer according to claim 2, wherein: the thickness of the first release layer is less than or equal to 25 micrometers.
4. The method for preparing the sandwich adhesive layer according to claim 1, wherein: the first release layer is a PET film.
5. The method for preparing the sandwich adhesive layer according to claim 1, wherein: the insulating layer is a PI film.
6. The method for preparing the sandwich adhesive layer according to claim 1, wherein: the whole via hole is in a round table shape.
7. The preparation method of the multilayer circuit board is characterized by comprising the following steps of: comprises the following steps of the method,
obtaining a sandwich adhesive layer, and a first substrate and a second substrate for finishing circuit manufacture, wherein a first circuit layer is formed on the bottom surface of the first substrate, a second circuit layer is formed on the top surface of the second substrate, and the sandwich adhesive layer is manufactured by the sandwich adhesive layer manufacturing method according to any one of claims 1-6;
tearing off the first release layer and the release structure of the sandwich adhesive layer, bonding the first substrate and the second substrate by using the sandwich adhesive layer, and enabling the conductive paste to be respectively contacted with the first circuit layer and the second circuit layer;
and pressing the stacked body formed by the first substrate, the sandwich adhesive layer and the second substrate to obtain the multilayer circuit board.
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