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CN113478272B - Full-working-space thermal error measuring method of five-axis numerical control machine tool based on R-test measuring instrument - Google Patents

Full-working-space thermal error measuring method of five-axis numerical control machine tool based on R-test measuring instrument Download PDF

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CN113478272B
CN113478272B CN202110833764.9A CN202110833764A CN113478272B CN 113478272 B CN113478272 B CN 113478272B CN 202110833764 A CN202110833764 A CN 202110833764A CN 113478272 B CN113478272 B CN 113478272B
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CN113478272A (en
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苗恩铭
张仁杰
杨勇
江涛
谭人铭
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Chongqing University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/155Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/007Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
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Abstract

本发明涉及五轴数控机床热误差测量领域,公开了一种基于R‑test测量仪的五轴数控机床全工作空间热误差测量方法,将R‑test测量仪配置到五轴数控机床的刀库中,在机床工作台上布置标准球并对标准球进行编号;控制机床主轴带动‑test测量仪依次测量每个标准球的球心坐标,获得第一批次球心坐标数据,作为参考球心坐标数据;重复以下步骤,直到获取到的数据量满足需求:通过换刀系统切换R‑test测量仪与刀具,当切换为刀具时运行五轴机床至发热;当切换为R‑test测量仪,依次测量每个标准球的球心坐标,获得球心坐标数据;根据获取到的球心坐标数据计算热误差。本发明突破了R‑test测量仪只能适用于局部工作空间的热误差测量的局限,拓展了R‑test测量仪在五轴数控机床全工作空间热误差测量中的应用。

Figure 202110833764

The invention relates to the field of thermal error measurement of five-axis CNC machine tools, and discloses a method for measuring thermal errors in the entire working space of a five-axis CNC machine tool based on an R-test measuring instrument. The R-test measuring instrument is configured in a tool magazine of a five-axis CNC machine tool , arrange the standard balls on the machine tool table and number the standard balls; control the spindle of the machine tool to drive the ‑test measuring instrument to measure the center coordinates of each standard ball in turn, and obtain the first batch of center coordinate data as the reference center Coordinate data; repeat the following steps until the amount of data obtained meets the requirements: switch the R-test measuring instrument and the tool through the tool change system, and run the five-axis machine tool to heat when switching to the tool; when switching to the R-test measuring instrument, The center coordinates of each standard sphere are measured in turn to obtain the center coordinate data; the thermal error is calculated according to the obtained center coordinate data. The invention breaks through the limitation that the R-test measuring instrument can only be applied to the thermal error measurement of the local working space, and expands the application of the R-test measuring instrument in the thermal error measurement of the full working space of the five-axis numerical control machine tool.

Figure 202110833764

Description

基于R-test测量仪的五轴数控机床全工作空间热误差测量 方法Thermal Error Measurement of Full Working Space of Five-axis CNC Machine Tool Based on R-test Measuring Instrument method

技术领域technical field

本发明涉及五轴数控机床热误差测量领域。The invention relates to the field of thermal error measurement of five-axis numerical control machine tools.

背景技术Background technique

数控机床被称为装备制造业的“工业母机”,其发展质量是衡量一个国家装备制造业水平的重要指标。温度引起的热误差在机床加工的全误差中占40~70%,对数控机床热误差性能的评估是高端数控装备的不可或缺的核心技术之一。CNC machine tools are known as the "industrial mother machine" of the equipment manufacturing industry, and their development quality is an important indicator to measure the level of a country's equipment manufacturing industry. The thermal error caused by temperature accounts for 40-70% of the total error of machine tool processing. The evaluation of the thermal error performance of CNC machine tools is one of the indispensable core technologies of high-end CNC equipment.

热特性测量技术在机床研究领域是非常重要的,目前进行机床热误差测量采用国际标准《机床检验通则第3部分:热效应的确定》(ISO 230-3:2001 IDT)提出的“五点法”。但此方法主要是对三轴数控加工中心工作空间进行单点测量,无法反映整个机床工作空间上的热误差变化情况,且五轴机床相较于三轴机床多出了两个旋转轴,工作台或主轴的旋转、摆动运动会与“五点法”测量发生干涉,故不适用于五轴数控机床全工作空间的热误差测量。Thermal characteristic measurement technology is very important in the field of machine tool research. At present, the "five-point method" proposed by the international standard "General Rules for Machine Tool Inspection Part 3: Determination of Thermal Effects" (ISO 230-3:2001 IDT) is used to measure the thermal error of machine tools . However, this method is mainly for single-point measurement of the working space of the three-axis CNC machining center, which cannot reflect the variation of thermal errors in the entire machine tool working space, and the five-axis machine tool has two more rotation axes than the three-axis machine tool. The rotation and swing motion of the table or spindle will interfere with the "five-point method" measurement, so it is not suitable for the thermal error measurement of the entire working space of the five-axis CNC machine tool.

R-test测量仪是一种球心测量装置,包括测量底座以及三个位移传感器,三个位移传感器之间具有一定的排列方式,通过三个位移传感器来感应标准球的球心位置坐标。The R-test measuring instrument is a ball center measuring device, including a measuring base and three displacement sensors. There is a certain arrangement between the three displacement sensors, and the three displacement sensors are used to sense the coordinates of the center of the standard ball.

目前,一般都是将R-test测量仪安装在五轴机床工作台上,标准球安装在主轴上来测量五轴机床的热误差,由于R-test测量仪的测量范围有限,因此单个R-test测量仪只能适用于五轴机床的局部工作空间的热误差测量。若要安装多个R-test测量仪,不仅成本高昂,而且由于R-test测量仪体积较大且是有线连接,难以在五轴机床的工作台上布置多个R-test测量仪。At present, the R-test measuring instrument is generally installed on the workbench of the five-axis machine tool, and the standard ball is installed on the spindle to measure the thermal error of the five-axis machine tool. Due to the limited measurement range of the R-test measuring instrument, a single R-test The measuring instrument can only be applied to the thermal error measurement of the local working space of the five-axis machine tool. It is not only costly to install multiple R-test measuring instruments, but also it is difficult to arrange multiple R-test measuring instruments on the table of a five-axis machine tool due to their large size and wired connections.

发明内容Contents of the invention

针对上述现有技术的不足,本发明提供一种基于R-test测量仪的五轴数控机床全工作空间热误差测量方法,解决如何利用R-test测量仪实现五轴数控机床全工作空间热误差测量的技术问题。In view of the deficiencies in the prior art above, the present invention provides a method for measuring the thermal error of the full working space of a five-axis CNC machine tool based on an R-test measuring instrument, and solves how to use the R-test measuring instrument to realize the thermal error of the full working space of a five-axis CNC machine tool Measurement technical issues.

为了解决上述技术问题,本发明采用了如下的技术方案:一种基于R-test测量仪的五轴数控机床全工作空间热误差测量方法,包括以下步骤:In order to solve the above technical problems, the present invention adopts the following technical scheme: a method for measuring thermal error in the full working space of a five-axis CNC machine tool based on an R-test measuring instrument, comprising the following steps:

将R-test测量仪配置到五轴数控机床的刀库中,从而能够通过换刀系统将R-test测量仪与刀具进行切换;并且以安装刀具的方式将R-test测量仪安装在机床主轴上;Configure the R-test measuring instrument in the tool magazine of the five-axis CNC machine tool, so that the R-test measuring instrument and the tool can be switched through the tool change system; and install the R-test measuring instrument on the machine tool spindle in the way of installing the tool superior;

在机床工作台上布置标准球并对标准球进行编号:在机床工作台中央安装中央支架,围绕所述中央支架均匀分布若干边缘支架;所述中央支架通过平行于机床工作台台面的连杆安装标准球,在中央支架上从上至下安装多层中央标准球,并且上下相邻的中央标准球的连杆互相平行;每层中央标准球均呈环形分布,中央标准球的环形分布范围从上至下逐渐增大;所述边缘支架通过平行于机床工作台面的连杆安装标准球,在每个边缘支架上从上至下安装多层边缘标准球,并且上下相邻的边缘标准球的连杆互相平行;各个边缘支架上等高层的边缘标准球围绕中央支架形成环形分布;任意层边缘标准球与任意层中央标准球均不等高;Arrange standard balls on the machine tool table and number the standard balls: install a central support in the center of the machine tool work table, and evenly distribute several edge supports around the central support; the central support is installed through connecting rods parallel to the machine tool table surface Standard spheres, install multi-layer central standard spheres from top to bottom on the central bracket, and the connecting rods of the upper and lower adjacent central standard spheres are parallel to each other; each layer of central standard spheres is distributed in a ring, and the ring distribution range of the central standard spheres is from gradually increases from top to bottom; the edge bracket is installed with standard balls through connecting rods parallel to the machine table, and multi-layer edge standard balls are installed from top to bottom on each edge bracket, and the upper and lower adjacent edge standard balls The connecting rods are parallel to each other; the edge standard balls of the same height on each edge support form a ring distribution around the central support; the edge standard balls of any layer are not of the same height as the central standard balls of any layer;

控制机床主轴带动R-test测量仪依次测量每个标准球的球心坐标,获得第一批次球心坐标数据,作为参考球心坐标数据;Control the spindle of the machine tool to drive the R-test measuring instrument to measure the center coordinates of each standard ball in turn, and obtain the first batch of center coordinate data as the reference center coordinate data;

重复以下步骤,直到获取到的数据量满足需求:通过换刀系统切换R-test测量仪与刀具,当切换为刀具时运行五轴机床至发热;当切换为R-test测量仪,依次测量每个标准球的球心坐标,获得球心坐标数据;Repeat the following steps until the amount of data obtained meets the requirements: switch the R-test measuring instrument and the tool through the tool change system, and run the five-axis machine tool to heat when switching to the tool; when switching to the R-test measuring instrument, measure each The coordinates of the center of a standard sphere are obtained to obtain the coordinate data of the center of the sphere;

根据获取到的球心坐标数据计算热误差。Calculate the thermal error based on the acquired coordinate data of the center of the sphere.

进一步的,Z轴轴向热误差为:

Figure BDA0003175970760000021
其中,ΔZi表示第i个标准球在其所在工作空间位置上沿Z轴方向的热误差;/>
Figure BDA0003175970760000022
表示第i标准球的Z轴参考坐标,即第i标准球的第一批次Z轴坐标;/>
Figure BDA0003175970760000023
表示第i个标准球的第n批次Z轴坐标。Further, the axial thermal error of the Z axis is:
Figure BDA0003175970760000021
Among them, ΔZ i represents the thermal error along the Z-axis direction of the i-th standard sphere at its position in the workspace;/>
Figure BDA0003175970760000022
Indicates the Z-axis reference coordinates of the i-th standard sphere, that is, the first batch of Z-axis coordinates of the i-th standard sphere;/>
Figure BDA0003175970760000023
Indicates the Z-axis coordinates of the nth batch of the i-th standard sphere.

进一步的,X轴轴向热误差为:

Figure BDA0003175970760000024
其中,ΔXi表示在第i个标准球所在的工作空间位置上沿X轴方向的热误差;/>
Figure BDA0003175970760000025
表示第i标准球的X轴参考坐标,即第i标准球的第一批次X轴坐标;/>
Figure BDA0003175970760000026
表示第i个标准球的第n批次X轴坐标。Further, the axial thermal error of the X-axis is:
Figure BDA0003175970760000024
Among them, ΔX i represents the thermal error along the X-axis direction at the position of the working space where the i-th standard sphere is located; />
Figure BDA0003175970760000025
Indicates the X-axis reference coordinates of the i-th standard sphere, that is, the first batch of X-axis coordinates of the i-th standard sphere;/>
Figure BDA0003175970760000026
Indicates the X-axis coordinates of the nth batch of the i-th standard sphere.

进一步的,Y轴轴向热误差为:

Figure BDA0003175970760000027
其中,ΔYi表示在第i个标准球所在的工作空间位置上沿Y轴方向的热误差;/>
Figure BDA0003175970760000028
表示第i标准球的Y轴参考坐标,即第i标准球的第一批次Y轴坐标;/>
Figure BDA0003175970760000029
表示第i个标准球的第n批次Y轴坐标。Further, the axial thermal error of the Y axis is:
Figure BDA0003175970760000027
Among them, ΔY i represents the thermal error along the Y-axis direction at the position of the working space where the i-th standard sphere is located; />
Figure BDA0003175970760000028
Indicates the Y-axis reference coordinate of the i-th standard sphere, that is, the first batch of Y-axis coordinates of the i-th standard sphere;/>
Figure BDA0003175970760000029
Indicates the Y-axis coordinates of the nth batch of the i-th standard sphere.

进一步的,绕Y轴旋转产生的角度热误差为:Further, the angular thermal error generated by rotating around the Y axis is:

Figure BDA0003175970760000031
Figure BDA0003175970760000031

其中,

Figure BDA0003175970760000032
表示在第i个标准球所在的工作空间位置上的绕Y轴旋转产生的角度热误差,ΔXi表示在第i个标准球所在的工作空间位置上沿X轴方向的热误差;ΔXj表示在第j个标准球所在的工作空间位置上沿X轴方向的热误差,且第j个标准球的连杆平行于第i个标准球的连杆。in,
Figure BDA0003175970760000032
Indicates the angular thermal error generated by the rotation around the Y-axis at the position of the i-th standard sphere in the work space, ΔX i represents the thermal error along the X-axis direction at the position of the i-th standard sphere in the work space; ΔX j represents The thermal error along the X-axis direction at the position of the working space where the j-th standard sphere is located, and the connecting rod of the j-th standard sphere is parallel to the connecting rod of the i-th standard sphere.

进一步的,绕X轴旋转产生的角度热误差为:Further, the angular thermal error generated by rotating around the X axis is:

Figure BDA0003175970760000033
Figure BDA0003175970760000033

其中,ΔaXi表示在第i个标准球所在的工作空间位置上的绕Y轴旋转产生的角度热误差,ΔXi表示在第i个标准球所在的工作空间位置上沿Y轴方向的热误差;ΔXj表示在第j个标准球所在的工作空间位置上沿Y轴方向的热误差,且第j个标准球的连杆平行于第i个标准球的连杆。Among them, ΔaX i represents the angular thermal error generated by the rotation around the Y-axis at the position of the work space where the i-th standard sphere is located, and ΔX i represents the thermal error along the Y-axis direction at the position of the work space where the i-th standard sphere is located ; ΔX j represents the thermal error along the Y-axis direction at the position of the working space where the j-th standard sphere is located, and the connecting rod of the j-th standard sphere is parallel to the connecting rod of the i-th standard sphere.

进一步的,所述中央支架包括底座与设置在底座上的矩形立柱,底座通过压紧装置固定在机床工作台上,所述矩形立柱的横截面为正方形,每层中央标准球均包括4个标准球,并分别通过连杆连接到矩形立柱的4个侧面上。Further, the central support includes a base and a rectangular column arranged on the base, the base is fixed on the machine tool table through a pressing device, the cross section of the rectangular column is square, and each layer of central standard balls includes 4 standard The ball is connected to the 4 sides of the rectangular column through connecting rods respectively.

进一步的,在所述矩形立柱的对角线的4条延长线上相应设置边缘支架,形成环形分布;每个边缘支架上的每层边缘标准球的连杆均在所述矩形立柱的对角线的相应延长线上。Further, edge brackets are correspondingly arranged on the four extension lines of the diagonals of the rectangular columns to form a circular distribution; the connecting rods of each layer of edge standard balls on each edge bracket are at the diagonals of the rectangular columns. Corresponding extension of the line.

进一步的,所述边缘支架为内部镂空的阶梯形支架,各层边缘标准球分别安装在阶梯形支架的各级台阶的立面上,阶梯形支架通过插入其内部的压紧装置固定在机床工作台上。Further, the edge bracket is a stepped bracket that is hollowed out inside, and the edge standard balls of each layer are respectively installed on the facades of the steps of the stepped bracket, and the stepped bracket is fixed on the machine tool by inserting a pressing device inside it. on stage.

进一步的,任意边缘标准球的连杆所在直线与任意标准球的连杆所在直线为异面直线;按如下采样路径之一对各层标准球进行测量:采样路径a):从外至内,且从下至上,螺旋上升采样;采样路径b):从内至外,且从上至下上,螺旋下降采样。Further, the straight line where the connecting rod of any edge standard ball is located and the straight line where the connecting rod of any standard ball is located are straight lines of different planes; each layer of standard balls is measured according to one of the following sampling paths: sampling path a): from outside to inside, And from bottom to top, spiral upward sampling; sampling path b): from inside to outside, and from top to bottom upward, spiral downward sampling.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明突破了现有技术中R-test测量仪只能适用于五轴机床的局部工作空间的热误差测量的局限,拓展了R-test测量仪在全工作空间热误差测量中的应用,从而充分发挥R-test测量仪能够直接检测球心坐标的优势,提高采样效率,提高热误差测量效率。1. The present invention breaks through the limitation that the R-test measuring instrument in the prior art can only be applied to the thermal error measurement of the local working space of the five-axis machine tool, and expands the application of the R-test measuring instrument in the thermal error measurement of the whole working space , so as to give full play to the advantages that the R-test measuring instrument can directly detect the coordinates of the center of the sphere, improve the sampling efficiency, and improve the efficiency of thermal error measurement.

2、本发明通过调换R-test测量仪与标准球之间的安装位置,同时对标准球的布局进行创新设计,实现了对五轴数控机床全工作空间的热误差采样,为热误差计算提高数据基础。2. The present invention realizes the thermal error sampling of the entire working space of the five-axis CNC machine tool by exchanging the installation position between the R-test measuring instrument and the standard sphere, and at the same time innovatively designs the layout of the standard sphere, which improves the thermal error calculation. data base.

3、本发明中标准球的布局在XY平面内形成覆盖机床工作台平面的同心圆,通过多层标准球在Z轴方向上覆盖不同的高度范围,从而覆盖了机床全工作空间。3. The layout of the standard balls in the present invention forms concentric circles covering the plane of the machine tool table in the XY plane, and covers different height ranges in the Z-axis direction through the multi-layer standard balls, thereby covering the entire working space of the machine tool.

4、角度热误差的计算是以同一支架上的上下标准球之间互相平行的位置关系作为几何基础,同时利用了轴向热误差的计算结果,简化了数据采集量。4. The calculation of angular thermal error is based on the parallel positional relationship between the upper and lower standard spheres on the same support as the geometric basis. At the same time, the calculation result of axial thermal error is used to simplify the amount of data collection.

5、任意边缘标准球的连杆所在直线与任意标准球的连杆所在直线为异面直线,使得标准球在分布较为稀疏情况下,尽可能多的覆盖机床工作空间的不同方位,同时由于分布较为稀疏,能够很好的避免R-test测量仪在运动过程中发生干涉。5. The straight line where the connecting rod of any edge standard ball is located and the straight line where any standard ball is located are straight lines of different planes, so that when the distribution of standard balls is relatively sparse, it can cover as many different orientations of the machine tool work space as possible. It is relatively sparse, which can well avoid the interference of the R-test measuring instrument during the movement.

6、本发明的采样路径连续,能够提高采样效率,缩短采样时间。6. The sampling path of the present invention is continuous, which can improve sampling efficiency and shorten sampling time.

7、中央支架采用矩形立柱,体积较小,为中央标准球留出更多的空间,以利于更全面的覆盖机床工作空间的中央区域;边缘支架采用阶梯形支架,空间层次丰富,使得边缘标准球能够更全面的覆盖机床工作空间的边缘区域。7. The central support adopts a rectangular column, which is small in size, leaving more space for the central standard ball, so as to facilitate a more comprehensive coverage of the central area of the machine tool workspace; the edge support adopts a ladder-shaped support, with rich spatial levels, making the edge standard The ball can more comprehensively cover the edge area of the machine working space.

附图说明Description of drawings

图1是本具体实施方式中总体安装结构示意图;Fig. 1 is a schematic diagram of the overall installation structure in this specific embodiment;

图2是图1的局部放大图;Figure 2 is a partially enlarged view of Figure 1;

图3是本具体实施方式中采样路径示意图。Fig. 3 is a schematic diagram of a sampling path in this specific embodiment.

具体实施方式Detailed ways

下面结合附图和优选实施方式对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments.

一)、安装说明1) Installation instructions

将R-test测量仪配置到五轴数控机床的刀库中,从而能够通过换刀系统将R-test测量仪与刀具进行切换;并且以安装刀具的方式将R-test测量仪安装在机床主轴上。通过控制机床主轴的移动来实现将R-test测量仪10的位置。Configure the R-test measuring instrument in the tool magazine of the five-axis CNC machine tool, so that the R-test measuring instrument and the tool can be switched through the tool change system; and install the R-test measuring instrument on the machine tool spindle in the way of installing the tool superior. The position of the R-test measuring instrument 10 is realized by controlling the movement of the spindle of the machine tool.

在机床工作台8上布置标准球并对标准球2进行编号(参考图3中,2-1至2-24):在机床工作台中央安装中央支架,围绕所述中央支架均匀分布若干边缘支架;所述中央支架通过平行于机床工作台台面的连杆安装标准球,在中央支架上从上至下安装多层中央标准球,并且上下相邻的中央标准球的连杆互相平行;每层中央标准球均呈环形分布,中央标准球的环形分布范围从上至下逐渐增大;所述边缘支架通过平行于机床工作台面的连杆安装标准球,在每个边缘支架上从上至下安装多层边缘标准球,并且上下相邻的边缘标准球的连杆互相平行;各个边缘支架上等高层的边缘标准球围绕中央支架形成环形分布。Arrange the standard balls on the machine tool workbench 8 and number the standard balls 2 (refer to Figure 3, 2-1 to 2-24): install a central support in the center of the machine tool workbench, and evenly distribute several edge supports around the central support ; Described central support installs the standard ball by the connecting rod parallel to the machine tool table top, installs multi-layer central standard ball from top to bottom on the central support, and the connecting rods of the adjacent central standard balls up and down are parallel to each other; The central standard balls are distributed in a ring shape, and the ring-shaped distribution range of the central standard balls gradually increases from top to bottom; the edge brackets are equipped with standard balls through connecting rods parallel to the worktable of the machine tool, and are mounted on each edge bracket from top to bottom. Multi-layer edge standard balls are installed, and the connecting rods of the upper and lower adjacent edge standard balls are parallel to each other; the edge standard balls of the upper layers on each edge support form a ring distribution around the central support.

本具体实施方式中,任意边缘标准球的连杆所在直线与任意标准球的连杆所在直线为异面直线。任意边缘标准球的连杆所在直线与任意标准球的连杆所在直线为异面直线,使得标准球在分布较为稀疏情况下,尽可能多的覆盖机床工作空间的不同方位,同时由于分布较为稀疏,能够很好的避免R-test测量仪在运动过程中发生干涉。In this specific embodiment, the straight line where the connecting rod of any edge standard ball is located and the straight line where the connecting rod of any standard ball is located are straight lines of different planes. The straight line where the connecting rod of any edge standard sphere is located and the straight line where the connecting rod of any standard sphere is a straight line of different planes, so that when the distribution of standard spheres is relatively sparse, it can cover as many different orientations of the machine tool workspace as possible, and because the distribution is relatively sparse , which can well avoid the interference of the R-test measuring instrument during the movement.

本具体实施方式中,所述中央支架9包括底座与设置在底座上的矩形立柱,底座通过压紧装置固定在机床工作台上,所述矩形立柱的横截面为正方形,每层中央标准球均包括4个标准球,并分别通过连杆连接到矩形立柱的4个侧面上。In this specific embodiment, the central support 9 includes a base and a rectangular column arranged on the base, the base is fixed on the machine tool workbench by a pressing device, the cross section of the rectangular column is a square, and each layer of central standard balls It includes 4 standard balls, which are respectively connected to the 4 sides of the rectangular column through connecting rods.

本具体实施方式中,在所述矩形立柱的对角线的4条延长线上相应设置边缘支架,形成环形分布;每个边缘支架上的每层边缘标准球的连杆均在所述矩形立柱的对角线的相应延长线上。In this specific embodiment, edge brackets are correspondingly arranged on four extension lines of the diagonals of the rectangular columns to form a circular distribution; On the corresponding extension of the diagonal of .

本具体实施方式中,所述边缘支架3为内部镂空的阶梯形支架,各层边缘标准球分别安装在阶梯形支架的各级台阶的立面上,阶梯形支架通过插入其内部的压紧装置固定在机床工作台上。In this specific embodiment, the edge bracket 3 is a stepped bracket hollowed out inside, and the edge standard balls of each layer are respectively installed on the facades of the steps of each step of the stepped bracket, and the stepped bracket is passed through the pressing device inserted into it. Fixed on the machine table.

中央支架可以是圆柱形、棱柱形,甚至是阶梯形支架的组合,边缘支架也可以是圆柱形、棱柱形。中央支架与边缘支架上设有螺纹孔,连杆为螺纹杆,连杆螺纹连接在中央支架与边缘支架上。但是,中央支架采用矩形立柱,体积较小,为中央标准球留出更多的空间,以利于更全面的覆盖机床工作空间的中央区域;边缘支架采用阶梯形支架,空间层次丰富,使得边缘标准球能够更全面的覆盖机床工作空间的边缘区域。The central bracket can be cylindrical, prismatic, or even a combination of stepped brackets, and the edge brackets can also be cylindrical and prismatic. The central support and the edge support are provided with threaded holes, the connecting rod is a threaded rod, and the connecting rod is threadedly connected to the central support and the edge support. However, the central bracket adopts a rectangular column, which is smaller in size, leaving more space for the central standard ball to cover the central area of the machine tool work space more comprehensively; the edge bracket adopts a stepped bracket with rich spatial levels, making the edge standard The ball can more comprehensively cover the edge area of the machine working space.

压紧装置包括T型螺栓4、螺母5、压板6、三角齿形压板定位夹7,压紧装置采用现有技术即可,在此不必再赘述。The pressing device comprises a T-shaped bolt 4, a nut 5, a pressing plate 6, and a triangular-toothed pressing plate positioning clip 7, and the pressing device can adopt the prior art, so it is not necessary to repeat them here.

二)、获取采样数据2) Obtain sampling data

通过操作R-test测量仪10按照采样路径测量每个标准球的球心坐标,得到标准球的球心坐标

Figure BDA0003175970760000051
并进行记录保存,本具体实施方式中,i=1,2,3…24,表示24个标准球,其中n=1,2,3…m,表示测量数据的批次;例如/>
Figure BDA0003175970760000052
表示为第一个标准球的第一批次球心坐标数据,作为参考球心坐标数据。Measure the center coordinates of each standard sphere according to the sampling path by operating the R-test measuring instrument 10 to obtain the center coordinates of the standard sphere
Figure BDA0003175970760000051
And carry out record preservation, in this specific embodiment, i=1, 2, 3...24, represent 24 standard spheres, wherein n=1, 2, 3...m, represent the batch of measurement data; For example />
Figure BDA0003175970760000052
Expressed as the first batch of center coordinate data of the first standard sphere, it is used as the reference center coordinate data.

参考图3所示,按如下采样路径之一对各层标准球进行测量:采样路径a):从外至内,且从下至上,螺旋上升采样;采样路径b):从内至外,且从上至下上,螺旋下降采样。As shown in Fig. 3, each layer of standard sphere is measured according to one of the following sampling paths: sampling path a): from outside to inside, and from bottom to top, spiral upward sampling; sampling path b): from inside to outside, and Spiral downsampling from top to bottom.

第一批次数据处理完成后将球心测量装置10换入机床刀库中并取出一把刀具,再按预定的程序运行五轴机床,使五轴机床发热;After the first batch of data processing is completed, the spherical center measuring device 10 is replaced in the tool magazine of the machine tool and a tool is taken out, and then the five-axis machine tool is operated according to a predetermined program to make the five-axis machine tool generate heat;

重复以下步骤,直到获取到的数据量满足需求:通过换刀系统切换R-test测量仪与刀具,当切换为刀具时运行五轴机床至发热;当切换为R-test测量仪,依次测量每个标准球的球心坐标,获得球心坐标数据。Repeat the following steps until the amount of data obtained meets the requirements: switch the R-test measuring instrument and the tool through the tool change system, and run the five-axis machine tool to heat when switching to the tool; when switching to the R-test measuring instrument, measure each The coordinates of the center of a standard sphere are obtained to obtain the coordinate data of the center of the sphere.

三)、数据处理3), data processing

原理上是通过相对测量法实现热误差测量,故能够得到各个测量点沿X,Y,Z的热误差位移,以及绕X,绕Y方向的角度偏差。In principle, the thermal error measurement is realized by the relative measurement method, so the thermal error displacement of each measurement point along X, Y, and Z, as well as the angular deviation around X and Y directions can be obtained.

Z轴轴向热误差为:

Figure BDA0003175970760000061
其中,ΔZi表示第i个标准球在其所在工作空间位置上沿Z轴方向的热误差;/>
Figure BDA0003175970760000062
表示第i标准球的Z轴参考坐标,即第i标准球的第一批次Z轴坐标;/>
Figure BDA0003175970760000063
表示第i个标准球的第n批次Z轴坐标。The axial thermal error of the Z axis is:
Figure BDA0003175970760000061
Among them, ΔZ i represents the thermal error along the Z-axis direction of the i-th standard sphere at its position in the workspace;/>
Figure BDA0003175970760000062
Indicates the Z-axis reference coordinates of the i-th standard sphere, that is, the first batch of Z-axis coordinates of the i-th standard sphere;/>
Figure BDA0003175970760000063
Indicates the Z-axis coordinates of the nth batch of the i-th standard sphere.

X轴轴向热误差为:

Figure BDA0003175970760000064
其中,ΔXi表示在第i个标准球所在的工作空间位置上沿X轴方向的热误差;/>
Figure BDA0003175970760000065
表示第i标准球的X轴参考坐标,即第i标准球的第一批次X轴坐标;/>
Figure BDA0003175970760000066
表示第i个标准球的第n批次X轴坐标。The axial thermal error of the X axis is:
Figure BDA0003175970760000064
Among them, ΔX i represents the thermal error along the X-axis direction at the position of the working space where the i-th standard sphere is located; />
Figure BDA0003175970760000065
Indicates the X-axis reference coordinates of the i-th standard sphere, that is, the first batch of X-axis coordinates of the i-th standard sphere;/>
Figure BDA0003175970760000066
Indicates the X-axis coordinates of the nth batch of the i-th standard sphere.

Y轴轴向热误差为:

Figure BDA0003175970760000067
其中,ΔYi表示在第i个标准球所在的工作空间位置上沿Y轴方向的热误差;/>
Figure BDA0003175970760000068
表示第i标准球的Y轴参考坐标,即第i标准球的第一批次Y轴坐标;/>
Figure BDA0003175970760000069
表示第i个标准球的第n批次Y轴坐标。The axial thermal error of the Y axis is:
Figure BDA0003175970760000067
Among them, ΔY i represents the thermal error along the Y-axis direction at the position of the working space where the i-th standard sphere is located; />
Figure BDA0003175970760000068
Indicates the Y-axis reference coordinate of the i-th standard sphere, that is, the first batch of Y-axis coordinates of the i-th standard sphere;/>
Figure BDA0003175970760000069
Indicates the Y-axis coordinates of the nth batch of the i-th standard sphere.

绕Y轴旋转产生的角度热误差为:The angular thermal error generated by rotating around the Y axis is:

Figure BDA00031759707600000610
Figure BDA00031759707600000610

其中,ΔαYi表示在第i个标准球所在的工作空间位置上的绕Y轴旋转产生的角度热误差,ΔXi表示在第i个标准球所在的工作空间位置上沿X轴方向的热误差;ΔXj表示在第j个标准球所在的工作空间位置上沿X轴方向的热误差,且第j个标准球的连杆平行于第i个标准球的连杆。Among them, ΔαY i represents the angular thermal error caused by the rotation around the Y axis at the position of the i-th standard sphere in the work space, and ΔX i represents the thermal error along the X-axis direction at the position of the i-th standard sphere in the work space ; ΔX j represents the thermal error along the X-axis direction at the position of the working space where the j-th standard sphere is located, and the connecting rod of the j-th standard sphere is parallel to the connecting rod of the i-th standard sphere.

绕X轴旋转产生的角度热误差为:The angular thermal error generated by rotating around the X axis is:

Figure BDA0003175970760000071
Figure BDA0003175970760000071

其中,ΔαXi表示在第i个标准球所在的工作空间位置上的绕Y轴旋转产生的角度热误差,ΔXi表示在第i个标准球所在的工作空间位置上沿Y轴方向的热误差;ΔXj表示在第j个标准球所在的工作空间位置上沿Y轴方向的热误差,且第j个标准球的连杆平行于第i个标准球的连杆。Among them, ΔαX i represents the angular thermal error generated by the rotation around the Y-axis at the position of the work space where the i-th standard sphere is located, and ΔX i represents the thermal error along the Y-axis direction at the position of the work space where the i-th standard sphere is located ; ΔX j represents the thermal error along the Y-axis direction at the position of the working space where the j-th standard sphere is located, and the connecting rod of the j-th standard sphere is parallel to the connecting rod of the i-th standard sphere.

本发明突破了现有技术中R-test测量仪只能适用于五轴机床的局部工作空间的热误差测量的局限,拓展了R-test测量仪在全工作空间热误差测量中的应用,从而充分发挥R-test测量仪能够直接检测球心坐标的优势,提高采样效率,提高热误差测量效率。The present invention breaks through the limitation that the R-test measuring instrument in the prior art can only be applied to the thermal error measurement of the local working space of the five-axis machine tool, and expands the application of the R-test measuring instrument in the thermal error measurement of the whole working space, thereby Give full play to the advantage that the R-test measuring instrument can directly detect the coordinates of the center of the sphere, improve the sampling efficiency, and improve the efficiency of thermal error measurement.

Claims (8)

1. A five-axis numerical control machine tool full-working-space thermal error measuring method based on an R-test measuring instrument is characterized by comprising the following steps:
the R-test measuring instrument is configured in a tool magazine of a five-axis numerical control machine tool, so that the R-test measuring instrument and a tool can be switched through a tool changing system; and mounting the R-test measuring instrument on a main shaft of the machine tool in a mode of mounting a cutter;
arranging and numbering standard balls on a machine tool workbench: a central support is arranged in the center of a machine tool workbench, and a plurality of edge supports are uniformly distributed around the central support; the central support is provided with standard balls through connecting rods parallel to the table top of the machine tool workbench, a plurality of layers of central standard balls are arranged on the central support from top to bottom, and the connecting rods of the upper and lower adjacent central standard balls are parallel to each other; the central standard balls of each layer are distributed annularly, and the annular distribution range of the central standard balls is gradually enlarged from top to bottom; the edge supports are provided with standard balls through connecting rods parallel to the working table of the machine tool, a plurality of layers of edge standard balls are arranged on each edge support from top to bottom, and the connecting rods of the adjacent edge standard balls are parallel to each other; the edge standard balls of the upper equal-height layers of each edge support are distributed in a ring shape around the central support; the central support comprises a base and a rectangular upright post arranged on the base, the base is fixed on a machine tool workbench through a pressing device, the cross section of the rectangular upright post is square, each layer of central standard balls comprises 4 standard balls, and the central standard balls are respectively connected to 4 side faces of the rectangular upright post through connecting rods; correspondingly arranging edge brackets on 4 extension lines of the diagonal line of the rectangular upright column to form annular distribution; the connecting rods of each layer of edge standard balls on each edge bracket are arranged on corresponding extension lines of diagonals of the rectangular upright posts;
controlling a machine tool spindle to drive the R-test measuring instrument to sequentially measure the sphere center coordinate of each standard sphere to obtain first batch of sphere center coordinate data serving as reference sphere center coordinate data;
repeating the following steps until the obtained data volume meets the requirement: switching the R-test measuring instrument and the cutter through a cutter changing system, and operating the five-axis machine tool to generate heat when the cutter is switched; when the standard ball is switched to the R-test measuring instrument, the sphere center coordinates of each standard ball are measured in sequence to obtain sphere center coordinate data;
and calculating the thermal error according to the acquired sphere center coordinate data.
2. The method for measuring the thermal error of the full working space of the five-axis numerical control machine tool based on the R-test measuring instrument as claimed in claim 1, wherein the edge support is a stepped support with a hollow interior, each layer of edge standard balls is respectively installed on the vertical surface of each step of the stepped support, and the stepped support is fixed on a machine tool workbench through a pressing device inserted into the stepped support.
3. The method for measuring the thermal error of the full working space of the five-axis numerical control machine tool based on the R-test measuring instrument is characterized by comprising the following steps of,the Z-axis axial thermal error is as follows:
Figure FDA0003841183490000011
wherein, Δ Z i The thermal error of the ith standard ball along the Z-axis direction at the position of the working space of the ith standard ball is represented;
Figure FDA0003841183490000012
the Z-axis reference coordinate of the ith standard ball is represented, namely the Z-axis coordinate of the first batch of the ith standard ball;
Figure FDA0003841183490000021
the Z-axis coordinate of the nth lot of the ith standard sphere is shown.
4. The method for measuring the thermal error of the full working space of the five-axis numerical control machine tool based on the R-test measuring instrument as claimed in claim 3, wherein the X-axis axial thermal error is as follows:
Figure FDA0003841183490000022
wherein, Δ X i Representing the thermal error along the X-axis direction on the position of the working space where the ith standard ball is located;
Figure FDA0003841183490000023
the X-axis reference coordinate of the ith standard ball is represented, namely the X-axis coordinate of the first batch of the ith standard ball;
Figure FDA0003841183490000024
the nth lot X-axis coordinate of the ith standard sphere is represented.
5. The R-test measuring instrument-based thermal error measurement method for the full-working space of the five-axis numerical control machine tool is characterized in that the Y-axis axial thermal error is as follows: delta Y i =Y i n -Y i 1 Wherein, Δ Y i Representing the thermal error along the Y-axis direction on the working space position where the ith standard ball is located; y is i 1 The Y-axis reference coordinate of the ith standard ball is represented, namely the Y-axis coordinate of the first batch of the ith standard ball; y is i n The n-th lot Y-axis coordinates of the i-th standard ball are shown.
6. The method for measuring the thermal error of the full working space of the five-axis numerical control machine tool based on the R-test measuring instrument as claimed in claim 4, wherein the thermal error of the angle generated by the rotation around the Y axis is as follows:
Figure FDA0003841183490000025
wherein, delta alpha Y i Representing the angular thermal error, Δ X, produced by rotation about the Y axis at the location of the workspace in which the ith calibration sphere is located i Representing the thermal error along the X-axis direction on the position of the working space where the ith standard ball is located; Δ X j The thermal error along the X-axis direction at the working space position of the jth standard ball is shown, and the connecting rod of the jth standard ball is parallel to the connecting rod of the ith standard ball.
7. The method for measuring the thermal error of the five-axis numerical control machine tool based on the R-test measuring instrument in the whole working space is characterized in that the thermal error of the angle generated by the rotation around the X axis is as follows:
Figure FDA0003841183490000026
wherein, delta alpha X i Representing the angular thermal error, Δ Y, produced by rotation about the Y axis at the location of the workspace in which the ith calibration sphere is located i The thermal error along the Y-axis direction on the working space position where the ith standard ball is located is represented; delta Y j The thermal error along the Y-axis direction at the working space position of the jth standard ball is shown, and the connecting rod of the jth standard ball is parallel to the connecting rod of the ith standard ball.
8. The method for measuring the thermal error of the full working space of the five-axis numerical control machine tool based on the R-test measuring instrument as claimed in claim 1, wherein a straight line where the connecting rod of any edge standard ball is located and a straight line where the connecting rod of any edge standard ball is located are coplanar straight lines; the measurements were performed on the standard spheres of each layer in one of the following sampling paths: sampling path a): from outside to inside and from bottom to top, sampling is spirally raised; sampling path b): from inside to outside, and from top to top, the samples were taken spirally down.
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