CN113478272B - Full-working-space thermal error measuring method of five-axis numerical control machine tool based on R-test measuring instrument - Google Patents
Full-working-space thermal error measuring method of five-axis numerical control machine tool based on R-test measuring instrument Download PDFInfo
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Abstract
本发明涉及五轴数控机床热误差测量领域,公开了一种基于R‑test测量仪的五轴数控机床全工作空间热误差测量方法,将R‑test测量仪配置到五轴数控机床的刀库中,在机床工作台上布置标准球并对标准球进行编号;控制机床主轴带动‑test测量仪依次测量每个标准球的球心坐标,获得第一批次球心坐标数据,作为参考球心坐标数据;重复以下步骤,直到获取到的数据量满足需求:通过换刀系统切换R‑test测量仪与刀具,当切换为刀具时运行五轴机床至发热;当切换为R‑test测量仪,依次测量每个标准球的球心坐标,获得球心坐标数据;根据获取到的球心坐标数据计算热误差。本发明突破了R‑test测量仪只能适用于局部工作空间的热误差测量的局限,拓展了R‑test测量仪在五轴数控机床全工作空间热误差测量中的应用。
The invention relates to the field of thermal error measurement of five-axis CNC machine tools, and discloses a method for measuring thermal errors in the entire working space of a five-axis CNC machine tool based on an R-test measuring instrument. The R-test measuring instrument is configured in a tool magazine of a five-axis CNC machine tool , arrange the standard balls on the machine tool table and number the standard balls; control the spindle of the machine tool to drive the ‑test measuring instrument to measure the center coordinates of each standard ball in turn, and obtain the first batch of center coordinate data as the reference center Coordinate data; repeat the following steps until the amount of data obtained meets the requirements: switch the R-test measuring instrument and the tool through the tool change system, and run the five-axis machine tool to heat when switching to the tool; when switching to the R-test measuring instrument, The center coordinates of each standard sphere are measured in turn to obtain the center coordinate data; the thermal error is calculated according to the obtained center coordinate data. The invention breaks through the limitation that the R-test measuring instrument can only be applied to the thermal error measurement of the local working space, and expands the application of the R-test measuring instrument in the thermal error measurement of the full working space of the five-axis numerical control machine tool.
Description
技术领域technical field
本发明涉及五轴数控机床热误差测量领域。The invention relates to the field of thermal error measurement of five-axis numerical control machine tools.
背景技术Background technique
数控机床被称为装备制造业的“工业母机”,其发展质量是衡量一个国家装备制造业水平的重要指标。温度引起的热误差在机床加工的全误差中占40~70%,对数控机床热误差性能的评估是高端数控装备的不可或缺的核心技术之一。CNC machine tools are known as the "industrial mother machine" of the equipment manufacturing industry, and their development quality is an important indicator to measure the level of a country's equipment manufacturing industry. The thermal error caused by temperature accounts for 40-70% of the total error of machine tool processing. The evaluation of the thermal error performance of CNC machine tools is one of the indispensable core technologies of high-end CNC equipment.
热特性测量技术在机床研究领域是非常重要的,目前进行机床热误差测量采用国际标准《机床检验通则第3部分:热效应的确定》(ISO 230-3:2001 IDT)提出的“五点法”。但此方法主要是对三轴数控加工中心工作空间进行单点测量,无法反映整个机床工作空间上的热误差变化情况,且五轴机床相较于三轴机床多出了两个旋转轴,工作台或主轴的旋转、摆动运动会与“五点法”测量发生干涉,故不适用于五轴数控机床全工作空间的热误差测量。Thermal characteristic measurement technology is very important in the field of machine tool research. At present, the "five-point method" proposed by the international standard "General Rules for Machine Tool Inspection Part 3: Determination of Thermal Effects" (ISO 230-3:2001 IDT) is used to measure the thermal error of machine tools . However, this method is mainly for single-point measurement of the working space of the three-axis CNC machining center, which cannot reflect the variation of thermal errors in the entire machine tool working space, and the five-axis machine tool has two more rotation axes than the three-axis machine tool. The rotation and swing motion of the table or spindle will interfere with the "five-point method" measurement, so it is not suitable for the thermal error measurement of the entire working space of the five-axis CNC machine tool.
R-test测量仪是一种球心测量装置,包括测量底座以及三个位移传感器,三个位移传感器之间具有一定的排列方式,通过三个位移传感器来感应标准球的球心位置坐标。The R-test measuring instrument is a ball center measuring device, including a measuring base and three displacement sensors. There is a certain arrangement between the three displacement sensors, and the three displacement sensors are used to sense the coordinates of the center of the standard ball.
目前,一般都是将R-test测量仪安装在五轴机床工作台上,标准球安装在主轴上来测量五轴机床的热误差,由于R-test测量仪的测量范围有限,因此单个R-test测量仪只能适用于五轴机床的局部工作空间的热误差测量。若要安装多个R-test测量仪,不仅成本高昂,而且由于R-test测量仪体积较大且是有线连接,难以在五轴机床的工作台上布置多个R-test测量仪。At present, the R-test measuring instrument is generally installed on the workbench of the five-axis machine tool, and the standard ball is installed on the spindle to measure the thermal error of the five-axis machine tool. Due to the limited measurement range of the R-test measuring instrument, a single R-test The measuring instrument can only be applied to the thermal error measurement of the local working space of the five-axis machine tool. It is not only costly to install multiple R-test measuring instruments, but also it is difficult to arrange multiple R-test measuring instruments on the table of a five-axis machine tool due to their large size and wired connections.
发明内容Contents of the invention
针对上述现有技术的不足,本发明提供一种基于R-test测量仪的五轴数控机床全工作空间热误差测量方法,解决如何利用R-test测量仪实现五轴数控机床全工作空间热误差测量的技术问题。In view of the deficiencies in the prior art above, the present invention provides a method for measuring the thermal error of the full working space of a five-axis CNC machine tool based on an R-test measuring instrument, and solves how to use the R-test measuring instrument to realize the thermal error of the full working space of a five-axis CNC machine tool Measurement technical issues.
为了解决上述技术问题,本发明采用了如下的技术方案:一种基于R-test测量仪的五轴数控机床全工作空间热误差测量方法,包括以下步骤:In order to solve the above technical problems, the present invention adopts the following technical scheme: a method for measuring thermal error in the full working space of a five-axis CNC machine tool based on an R-test measuring instrument, comprising the following steps:
将R-test测量仪配置到五轴数控机床的刀库中,从而能够通过换刀系统将R-test测量仪与刀具进行切换;并且以安装刀具的方式将R-test测量仪安装在机床主轴上;Configure the R-test measuring instrument in the tool magazine of the five-axis CNC machine tool, so that the R-test measuring instrument and the tool can be switched through the tool change system; and install the R-test measuring instrument on the machine tool spindle in the way of installing the tool superior;
在机床工作台上布置标准球并对标准球进行编号:在机床工作台中央安装中央支架,围绕所述中央支架均匀分布若干边缘支架;所述中央支架通过平行于机床工作台台面的连杆安装标准球,在中央支架上从上至下安装多层中央标准球,并且上下相邻的中央标准球的连杆互相平行;每层中央标准球均呈环形分布,中央标准球的环形分布范围从上至下逐渐增大;所述边缘支架通过平行于机床工作台面的连杆安装标准球,在每个边缘支架上从上至下安装多层边缘标准球,并且上下相邻的边缘标准球的连杆互相平行;各个边缘支架上等高层的边缘标准球围绕中央支架形成环形分布;任意层边缘标准球与任意层中央标准球均不等高;Arrange standard balls on the machine tool table and number the standard balls: install a central support in the center of the machine tool work table, and evenly distribute several edge supports around the central support; the central support is installed through connecting rods parallel to the machine tool table surface Standard spheres, install multi-layer central standard spheres from top to bottom on the central bracket, and the connecting rods of the upper and lower adjacent central standard spheres are parallel to each other; each layer of central standard spheres is distributed in a ring, and the ring distribution range of the central standard spheres is from gradually increases from top to bottom; the edge bracket is installed with standard balls through connecting rods parallel to the machine table, and multi-layer edge standard balls are installed from top to bottom on each edge bracket, and the upper and lower adjacent edge standard balls The connecting rods are parallel to each other; the edge standard balls of the same height on each edge support form a ring distribution around the central support; the edge standard balls of any layer are not of the same height as the central standard balls of any layer;
控制机床主轴带动R-test测量仪依次测量每个标准球的球心坐标,获得第一批次球心坐标数据,作为参考球心坐标数据;Control the spindle of the machine tool to drive the R-test measuring instrument to measure the center coordinates of each standard ball in turn, and obtain the first batch of center coordinate data as the reference center coordinate data;
重复以下步骤,直到获取到的数据量满足需求:通过换刀系统切换R-test测量仪与刀具,当切换为刀具时运行五轴机床至发热;当切换为R-test测量仪,依次测量每个标准球的球心坐标,获得球心坐标数据;Repeat the following steps until the amount of data obtained meets the requirements: switch the R-test measuring instrument and the tool through the tool change system, and run the five-axis machine tool to heat when switching to the tool; when switching to the R-test measuring instrument, measure each The coordinates of the center of a standard sphere are obtained to obtain the coordinate data of the center of the sphere;
根据获取到的球心坐标数据计算热误差。Calculate the thermal error based on the acquired coordinate data of the center of the sphere.
进一步的,Z轴轴向热误差为:其中,ΔZi表示第i个标准球在其所在工作空间位置上沿Z轴方向的热误差;/>表示第i标准球的Z轴参考坐标,即第i标准球的第一批次Z轴坐标;/>表示第i个标准球的第n批次Z轴坐标。Further, the axial thermal error of the Z axis is: Among them, ΔZ i represents the thermal error along the Z-axis direction of the i-th standard sphere at its position in the workspace;/> Indicates the Z-axis reference coordinates of the i-th standard sphere, that is, the first batch of Z-axis coordinates of the i-th standard sphere;/> Indicates the Z-axis coordinates of the nth batch of the i-th standard sphere.
进一步的,X轴轴向热误差为:其中,ΔXi表示在第i个标准球所在的工作空间位置上沿X轴方向的热误差;/>表示第i标准球的X轴参考坐标,即第i标准球的第一批次X轴坐标;/>表示第i个标准球的第n批次X轴坐标。Further, the axial thermal error of the X-axis is: Among them, ΔX i represents the thermal error along the X-axis direction at the position of the working space where the i-th standard sphere is located; /> Indicates the X-axis reference coordinates of the i-th standard sphere, that is, the first batch of X-axis coordinates of the i-th standard sphere;/> Indicates the X-axis coordinates of the nth batch of the i-th standard sphere.
进一步的,Y轴轴向热误差为:其中,ΔYi表示在第i个标准球所在的工作空间位置上沿Y轴方向的热误差;/>表示第i标准球的Y轴参考坐标,即第i标准球的第一批次Y轴坐标;/>表示第i个标准球的第n批次Y轴坐标。Further, the axial thermal error of the Y axis is: Among them, ΔY i represents the thermal error along the Y-axis direction at the position of the working space where the i-th standard sphere is located; /> Indicates the Y-axis reference coordinate of the i-th standard sphere, that is, the first batch of Y-axis coordinates of the i-th standard sphere;/> Indicates the Y-axis coordinates of the nth batch of the i-th standard sphere.
进一步的,绕Y轴旋转产生的角度热误差为:Further, the angular thermal error generated by rotating around the Y axis is:
其中,表示在第i个标准球所在的工作空间位置上的绕Y轴旋转产生的角度热误差,ΔXi表示在第i个标准球所在的工作空间位置上沿X轴方向的热误差;ΔXj表示在第j个标准球所在的工作空间位置上沿X轴方向的热误差,且第j个标准球的连杆平行于第i个标准球的连杆。in, Indicates the angular thermal error generated by the rotation around the Y-axis at the position of the i-th standard sphere in the work space, ΔX i represents the thermal error along the X-axis direction at the position of the i-th standard sphere in the work space; ΔX j represents The thermal error along the X-axis direction at the position of the working space where the j-th standard sphere is located, and the connecting rod of the j-th standard sphere is parallel to the connecting rod of the i-th standard sphere.
进一步的,绕X轴旋转产生的角度热误差为:Further, the angular thermal error generated by rotating around the X axis is:
其中,ΔaXi表示在第i个标准球所在的工作空间位置上的绕Y轴旋转产生的角度热误差,ΔXi表示在第i个标准球所在的工作空间位置上沿Y轴方向的热误差;ΔXj表示在第j个标准球所在的工作空间位置上沿Y轴方向的热误差,且第j个标准球的连杆平行于第i个标准球的连杆。Among them, ΔaX i represents the angular thermal error generated by the rotation around the Y-axis at the position of the work space where the i-th standard sphere is located, and ΔX i represents the thermal error along the Y-axis direction at the position of the work space where the i-th standard sphere is located ; ΔX j represents the thermal error along the Y-axis direction at the position of the working space where the j-th standard sphere is located, and the connecting rod of the j-th standard sphere is parallel to the connecting rod of the i-th standard sphere.
进一步的,所述中央支架包括底座与设置在底座上的矩形立柱,底座通过压紧装置固定在机床工作台上,所述矩形立柱的横截面为正方形,每层中央标准球均包括4个标准球,并分别通过连杆连接到矩形立柱的4个侧面上。Further, the central support includes a base and a rectangular column arranged on the base, the base is fixed on the machine tool table through a pressing device, the cross section of the rectangular column is square, and each layer of central standard balls includes 4 standard The ball is connected to the 4 sides of the rectangular column through connecting rods respectively.
进一步的,在所述矩形立柱的对角线的4条延长线上相应设置边缘支架,形成环形分布;每个边缘支架上的每层边缘标准球的连杆均在所述矩形立柱的对角线的相应延长线上。Further, edge brackets are correspondingly arranged on the four extension lines of the diagonals of the rectangular columns to form a circular distribution; the connecting rods of each layer of edge standard balls on each edge bracket are at the diagonals of the rectangular columns. Corresponding extension of the line.
进一步的,所述边缘支架为内部镂空的阶梯形支架,各层边缘标准球分别安装在阶梯形支架的各级台阶的立面上,阶梯形支架通过插入其内部的压紧装置固定在机床工作台上。Further, the edge bracket is a stepped bracket that is hollowed out inside, and the edge standard balls of each layer are respectively installed on the facades of the steps of the stepped bracket, and the stepped bracket is fixed on the machine tool by inserting a pressing device inside it. on stage.
进一步的,任意边缘标准球的连杆所在直线与任意标准球的连杆所在直线为异面直线;按如下采样路径之一对各层标准球进行测量:采样路径a):从外至内,且从下至上,螺旋上升采样;采样路径b):从内至外,且从上至下上,螺旋下降采样。Further, the straight line where the connecting rod of any edge standard ball is located and the straight line where the connecting rod of any standard ball is located are straight lines of different planes; each layer of standard balls is measured according to one of the following sampling paths: sampling path a): from outside to inside, And from bottom to top, spiral upward sampling; sampling path b): from inside to outside, and from top to bottom upward, spiral downward sampling.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明突破了现有技术中R-test测量仪只能适用于五轴机床的局部工作空间的热误差测量的局限,拓展了R-test测量仪在全工作空间热误差测量中的应用,从而充分发挥R-test测量仪能够直接检测球心坐标的优势,提高采样效率,提高热误差测量效率。1. The present invention breaks through the limitation that the R-test measuring instrument in the prior art can only be applied to the thermal error measurement of the local working space of the five-axis machine tool, and expands the application of the R-test measuring instrument in the thermal error measurement of the whole working space , so as to give full play to the advantages that the R-test measuring instrument can directly detect the coordinates of the center of the sphere, improve the sampling efficiency, and improve the efficiency of thermal error measurement.
2、本发明通过调换R-test测量仪与标准球之间的安装位置,同时对标准球的布局进行创新设计,实现了对五轴数控机床全工作空间的热误差采样,为热误差计算提高数据基础。2. The present invention realizes the thermal error sampling of the entire working space of the five-axis CNC machine tool by exchanging the installation position between the R-test measuring instrument and the standard sphere, and at the same time innovatively designs the layout of the standard sphere, which improves the thermal error calculation. data base.
3、本发明中标准球的布局在XY平面内形成覆盖机床工作台平面的同心圆,通过多层标准球在Z轴方向上覆盖不同的高度范围,从而覆盖了机床全工作空间。3. The layout of the standard balls in the present invention forms concentric circles covering the plane of the machine tool table in the XY plane, and covers different height ranges in the Z-axis direction through the multi-layer standard balls, thereby covering the entire working space of the machine tool.
4、角度热误差的计算是以同一支架上的上下标准球之间互相平行的位置关系作为几何基础,同时利用了轴向热误差的计算结果,简化了数据采集量。4. The calculation of angular thermal error is based on the parallel positional relationship between the upper and lower standard spheres on the same support as the geometric basis. At the same time, the calculation result of axial thermal error is used to simplify the amount of data collection.
5、任意边缘标准球的连杆所在直线与任意标准球的连杆所在直线为异面直线,使得标准球在分布较为稀疏情况下,尽可能多的覆盖机床工作空间的不同方位,同时由于分布较为稀疏,能够很好的避免R-test测量仪在运动过程中发生干涉。5. The straight line where the connecting rod of any edge standard ball is located and the straight line where any standard ball is located are straight lines of different planes, so that when the distribution of standard balls is relatively sparse, it can cover as many different orientations of the machine tool work space as possible. It is relatively sparse, which can well avoid the interference of the R-test measuring instrument during the movement.
6、本发明的采样路径连续,能够提高采样效率,缩短采样时间。6. The sampling path of the present invention is continuous, which can improve sampling efficiency and shorten sampling time.
7、中央支架采用矩形立柱,体积较小,为中央标准球留出更多的空间,以利于更全面的覆盖机床工作空间的中央区域;边缘支架采用阶梯形支架,空间层次丰富,使得边缘标准球能够更全面的覆盖机床工作空间的边缘区域。7. The central support adopts a rectangular column, which is small in size, leaving more space for the central standard ball, so as to facilitate a more comprehensive coverage of the central area of the machine tool workspace; the edge support adopts a ladder-shaped support, with rich spatial levels, making the edge standard The ball can more comprehensively cover the edge area of the machine working space.
附图说明Description of drawings
图1是本具体实施方式中总体安装结构示意图;Fig. 1 is a schematic diagram of the overall installation structure in this specific embodiment;
图2是图1的局部放大图;Figure 2 is a partially enlarged view of Figure 1;
图3是本具体实施方式中采样路径示意图。Fig. 3 is a schematic diagram of a sampling path in this specific embodiment.
具体实施方式Detailed ways
下面结合附图和优选实施方式对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments.
一)、安装说明1) Installation instructions
将R-test测量仪配置到五轴数控机床的刀库中,从而能够通过换刀系统将R-test测量仪与刀具进行切换;并且以安装刀具的方式将R-test测量仪安装在机床主轴上。通过控制机床主轴的移动来实现将R-test测量仪10的位置。Configure the R-test measuring instrument in the tool magazine of the five-axis CNC machine tool, so that the R-test measuring instrument and the tool can be switched through the tool change system; and install the R-test measuring instrument on the machine tool spindle in the way of installing the tool superior. The position of the R-test measuring
在机床工作台8上布置标准球并对标准球2进行编号(参考图3中,2-1至2-24):在机床工作台中央安装中央支架,围绕所述中央支架均匀分布若干边缘支架;所述中央支架通过平行于机床工作台台面的连杆安装标准球,在中央支架上从上至下安装多层中央标准球,并且上下相邻的中央标准球的连杆互相平行;每层中央标准球均呈环形分布,中央标准球的环形分布范围从上至下逐渐增大;所述边缘支架通过平行于机床工作台面的连杆安装标准球,在每个边缘支架上从上至下安装多层边缘标准球,并且上下相邻的边缘标准球的连杆互相平行;各个边缘支架上等高层的边缘标准球围绕中央支架形成环形分布。Arrange the standard balls on the
本具体实施方式中,任意边缘标准球的连杆所在直线与任意标准球的连杆所在直线为异面直线。任意边缘标准球的连杆所在直线与任意标准球的连杆所在直线为异面直线,使得标准球在分布较为稀疏情况下,尽可能多的覆盖机床工作空间的不同方位,同时由于分布较为稀疏,能够很好的避免R-test测量仪在运动过程中发生干涉。In this specific embodiment, the straight line where the connecting rod of any edge standard ball is located and the straight line where the connecting rod of any standard ball is located are straight lines of different planes. The straight line where the connecting rod of any edge standard sphere is located and the straight line where the connecting rod of any standard sphere is a straight line of different planes, so that when the distribution of standard spheres is relatively sparse, it can cover as many different orientations of the machine tool workspace as possible, and because the distribution is relatively sparse , which can well avoid the interference of the R-test measuring instrument during the movement.
本具体实施方式中,所述中央支架9包括底座与设置在底座上的矩形立柱,底座通过压紧装置固定在机床工作台上,所述矩形立柱的横截面为正方形,每层中央标准球均包括4个标准球,并分别通过连杆连接到矩形立柱的4个侧面上。In this specific embodiment, the
本具体实施方式中,在所述矩形立柱的对角线的4条延长线上相应设置边缘支架,形成环形分布;每个边缘支架上的每层边缘标准球的连杆均在所述矩形立柱的对角线的相应延长线上。In this specific embodiment, edge brackets are correspondingly arranged on four extension lines of the diagonals of the rectangular columns to form a circular distribution; On the corresponding extension of the diagonal of .
本具体实施方式中,所述边缘支架3为内部镂空的阶梯形支架,各层边缘标准球分别安装在阶梯形支架的各级台阶的立面上,阶梯形支架通过插入其内部的压紧装置固定在机床工作台上。In this specific embodiment, the
中央支架可以是圆柱形、棱柱形,甚至是阶梯形支架的组合,边缘支架也可以是圆柱形、棱柱形。中央支架与边缘支架上设有螺纹孔,连杆为螺纹杆,连杆螺纹连接在中央支架与边缘支架上。但是,中央支架采用矩形立柱,体积较小,为中央标准球留出更多的空间,以利于更全面的覆盖机床工作空间的中央区域;边缘支架采用阶梯形支架,空间层次丰富,使得边缘标准球能够更全面的覆盖机床工作空间的边缘区域。The central bracket can be cylindrical, prismatic, or even a combination of stepped brackets, and the edge brackets can also be cylindrical and prismatic. The central support and the edge support are provided with threaded holes, the connecting rod is a threaded rod, and the connecting rod is threadedly connected to the central support and the edge support. However, the central bracket adopts a rectangular column, which is smaller in size, leaving more space for the central standard ball to cover the central area of the machine tool work space more comprehensively; the edge bracket adopts a stepped bracket with rich spatial levels, making the edge standard The ball can more comprehensively cover the edge area of the machine working space.
压紧装置包括T型螺栓4、螺母5、压板6、三角齿形压板定位夹7,压紧装置采用现有技术即可,在此不必再赘述。The pressing device comprises a T-shaped bolt 4, a
二)、获取采样数据2) Obtain sampling data
通过操作R-test测量仪10按照采样路径测量每个标准球的球心坐标,得到标准球的球心坐标并进行记录保存,本具体实施方式中,i=1,2,3…24,表示24个标准球,其中n=1,2,3…m,表示测量数据的批次;例如/>表示为第一个标准球的第一批次球心坐标数据,作为参考球心坐标数据。Measure the center coordinates of each standard sphere according to the sampling path by operating the R-
参考图3所示,按如下采样路径之一对各层标准球进行测量:采样路径a):从外至内,且从下至上,螺旋上升采样;采样路径b):从内至外,且从上至下上,螺旋下降采样。As shown in Fig. 3, each layer of standard sphere is measured according to one of the following sampling paths: sampling path a): from outside to inside, and from bottom to top, spiral upward sampling; sampling path b): from inside to outside, and Spiral downsampling from top to bottom.
第一批次数据处理完成后将球心测量装置10换入机床刀库中并取出一把刀具,再按预定的程序运行五轴机床,使五轴机床发热;After the first batch of data processing is completed, the spherical
重复以下步骤,直到获取到的数据量满足需求:通过换刀系统切换R-test测量仪与刀具,当切换为刀具时运行五轴机床至发热;当切换为R-test测量仪,依次测量每个标准球的球心坐标,获得球心坐标数据。Repeat the following steps until the amount of data obtained meets the requirements: switch the R-test measuring instrument and the tool through the tool change system, and run the five-axis machine tool to heat when switching to the tool; when switching to the R-test measuring instrument, measure each The coordinates of the center of a standard sphere are obtained to obtain the coordinate data of the center of the sphere.
三)、数据处理3), data processing
原理上是通过相对测量法实现热误差测量,故能够得到各个测量点沿X,Y,Z的热误差位移,以及绕X,绕Y方向的角度偏差。In principle, the thermal error measurement is realized by the relative measurement method, so the thermal error displacement of each measurement point along X, Y, and Z, as well as the angular deviation around X and Y directions can be obtained.
Z轴轴向热误差为:其中,ΔZi表示第i个标准球在其所在工作空间位置上沿Z轴方向的热误差;/>表示第i标准球的Z轴参考坐标,即第i标准球的第一批次Z轴坐标;/>表示第i个标准球的第n批次Z轴坐标。The axial thermal error of the Z axis is: Among them, ΔZ i represents the thermal error along the Z-axis direction of the i-th standard sphere at its position in the workspace;/> Indicates the Z-axis reference coordinates of the i-th standard sphere, that is, the first batch of Z-axis coordinates of the i-th standard sphere;/> Indicates the Z-axis coordinates of the nth batch of the i-th standard sphere.
X轴轴向热误差为:其中,ΔXi表示在第i个标准球所在的工作空间位置上沿X轴方向的热误差;/>表示第i标准球的X轴参考坐标,即第i标准球的第一批次X轴坐标;/>表示第i个标准球的第n批次X轴坐标。The axial thermal error of the X axis is: Among them, ΔX i represents the thermal error along the X-axis direction at the position of the working space where the i-th standard sphere is located; /> Indicates the X-axis reference coordinates of the i-th standard sphere, that is, the first batch of X-axis coordinates of the i-th standard sphere;/> Indicates the X-axis coordinates of the nth batch of the i-th standard sphere.
Y轴轴向热误差为:其中,ΔYi表示在第i个标准球所在的工作空间位置上沿Y轴方向的热误差;/>表示第i标准球的Y轴参考坐标,即第i标准球的第一批次Y轴坐标;/>表示第i个标准球的第n批次Y轴坐标。The axial thermal error of the Y axis is: Among them, ΔY i represents the thermal error along the Y-axis direction at the position of the working space where the i-th standard sphere is located; /> Indicates the Y-axis reference coordinate of the i-th standard sphere, that is, the first batch of Y-axis coordinates of the i-th standard sphere;/> Indicates the Y-axis coordinates of the nth batch of the i-th standard sphere.
绕Y轴旋转产生的角度热误差为:The angular thermal error generated by rotating around the Y axis is:
其中,ΔαYi表示在第i个标准球所在的工作空间位置上的绕Y轴旋转产生的角度热误差,ΔXi表示在第i个标准球所在的工作空间位置上沿X轴方向的热误差;ΔXj表示在第j个标准球所在的工作空间位置上沿X轴方向的热误差,且第j个标准球的连杆平行于第i个标准球的连杆。Among them, ΔαY i represents the angular thermal error caused by the rotation around the Y axis at the position of the i-th standard sphere in the work space, and ΔX i represents the thermal error along the X-axis direction at the position of the i-th standard sphere in the work space ; ΔX j represents the thermal error along the X-axis direction at the position of the working space where the j-th standard sphere is located, and the connecting rod of the j-th standard sphere is parallel to the connecting rod of the i-th standard sphere.
绕X轴旋转产生的角度热误差为:The angular thermal error generated by rotating around the X axis is:
其中,ΔαXi表示在第i个标准球所在的工作空间位置上的绕Y轴旋转产生的角度热误差,ΔXi表示在第i个标准球所在的工作空间位置上沿Y轴方向的热误差;ΔXj表示在第j个标准球所在的工作空间位置上沿Y轴方向的热误差,且第j个标准球的连杆平行于第i个标准球的连杆。Among them, ΔαX i represents the angular thermal error generated by the rotation around the Y-axis at the position of the work space where the i-th standard sphere is located, and ΔX i represents the thermal error along the Y-axis direction at the position of the work space where the i-th standard sphere is located ; ΔX j represents the thermal error along the Y-axis direction at the position of the working space where the j-th standard sphere is located, and the connecting rod of the j-th standard sphere is parallel to the connecting rod of the i-th standard sphere.
本发明突破了现有技术中R-test测量仪只能适用于五轴机床的局部工作空间的热误差测量的局限,拓展了R-test测量仪在全工作空间热误差测量中的应用,从而充分发挥R-test测量仪能够直接检测球心坐标的优势,提高采样效率,提高热误差测量效率。The present invention breaks through the limitation that the R-test measuring instrument in the prior art can only be applied to the thermal error measurement of the local working space of the five-axis machine tool, and expands the application of the R-test measuring instrument in the thermal error measurement of the whole working space, thereby Give full play to the advantage that the R-test measuring instrument can directly detect the coordinates of the center of the sphere, improve the sampling efficiency, and improve the efficiency of thermal error measurement.
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