CN113212869B - Packaging assembly line equipment for bar products - Google Patents
Packaging assembly line equipment for bar products Download PDFInfo
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- CN113212869B CN113212869B CN202110537023.6A CN202110537023A CN113212869B CN 113212869 B CN113212869 B CN 113212869B CN 202110537023 A CN202110537023 A CN 202110537023A CN 113212869 B CN113212869 B CN 113212869B
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- cardboard
- ultrasonic
- filter screen
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 77
- 239000011087 paperboard Substances 0.000 claims abstract description 102
- 239000002699 waste material Substances 0.000 claims abstract description 52
- 239000002994 raw material Substances 0.000 claims abstract description 42
- 238000003466 welding Methods 0.000 claims abstract description 32
- 238000009958 sewing Methods 0.000 claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 17
- 238000007789 sealing Methods 0.000 claims abstract description 16
- 238000011010 flushing procedure Methods 0.000 claims abstract description 14
- 238000004080 punching Methods 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 239000000123 paper Substances 0.000 claims abstract description 9
- 239000000843 powder Substances 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 241001122767 Theaceae Species 0.000 claims abstract description 5
- 239000000047 product Substances 0.000 claims description 75
- 239000011111 cardboard Substances 0.000 claims description 36
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 18
- 229910052742 iron Inorganic materials 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 239000010897 cardboard waste Substances 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- 239000011265 semifinished product Substances 0.000 claims description 2
- 238000003860 storage Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 238000002156 mixing Methods 0.000 claims 1
- 230000007935 neutral effect Effects 0.000 claims 1
- 238000012856 packing Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 14
- 238000004826 seaming Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/08—Forming three-dimensional containers from sheet material
- B65B43/10—Forming three-dimensional containers from sheet material by folding the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B29/00—Packaging of materials presenting special problems
- B65B29/02—Packaging of substances, e.g. tea, which are intended to be infused in the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/22—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
- B65B51/225—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding by ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
- B65B61/065—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting by punching out
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
- Making Paper Articles (AREA)
Abstract
The invention discloses packaging assembly line equipment for rod products, which comprises a paperboard blanking station, a paperboard waste punching station, a filter screen traction laying station, a filter screen ultrasonic welding station, a paperboard doubling station, an ultrasonic sewing station, a raw material filling station, an ultrasonic sealing station, a waste cutting station and a packaging station for packaging the rod through a rolling film after waste cutting is completed, so that production is completed. According to the invention, tea, coffee powder or other particulate matters can be packaged in an inner package made of food-grade paper sheets and filter screens through blanking of the paper sheets, waste flushing of the paper sheets, traction and laying of the filter screens, ultrasonic welding of the filter screens, folding of the paper sheets, ultrasonic sewing of the rod and the rod, raw material filling, ultrasonic sealing of the rod and cutting of the rod and finished product discharging of the rod.
Description
Technical Field
The invention relates to the technical field of rod packaging, in particular to packaging assembly line equipment for rod products.
Background
Along with the continuous development of modern technology, product packaging requirements are higher and higher, product packaging quality is required to be ensured while attractive appearance is required, and when a traditional product packaging device is used, a split type structural design is adopted, so that the packaging efficiency is lower, and integrated processing cannot be performed.
Disclosure of Invention
Therefore, the invention aims to provide packaging assembly line equipment for rod products, which can pack tea, coffee powder or other particulate matters into an inner package made of food-grade paper sheets and filter screens through paperboard blanking, paperboard waste flushing, filter screen traction laying, filter screen ultrasonic welding, paperboard doubling, rod ultrasonic sewing, raw material filling, rod ultrasonic sealing, rod waste cutting and rod finished product discharging.
In order to solve the technical problems, according to one aspect of the present invention, the following technical solutions are provided:
a packaging line apparatus for rod products, comprising:
the paperboard blanking station is used for installing the prefabricated formed paperboard on the die plate;
the paperboard waste punching station is used for removing waste materials in holes at two ends of the preformed paperboard;
the filter screen traction and laying station is used for dragging the filter screen to the accurate positions of small holes at the two ends of the paperboard through the filter screen traction and laying station after the paperboard waste punching station is completed;
The filter screen ultrasonic welding station is used for welding the filter screen on the paperboard through an ultrasonic welding device;
The paper board doubling station is used for doubling the paper board welded with the filter screen, the center line position of the paper board is guided by the fourth air cylinder to be downwards pressed by the iron sheet, so that the paper board is doubled and inserted into the hole of the die plate, and the uppermost part of the doubled paper board is wedged by a guide sheet so as to keep the state of opening the top end at the next station;
an ultrasonic sewing station for sewing the folded paper board according to a preset area, and only leaving an opening at the top one third position to be used as a raw material filling opening;
The raw material filling station is used for filling raw materials, and the raw materials are filled into the rod with the top end opening through the filling opening;
after the raw materials are filled, sealing the unsealed opening part at the top end and the whole edge part of the paperboard by ultrasonic equipment to form a packaged stick product, and entering the next station;
A waste cutting station for cutting off redundant parts according to the preset size and shape to finally form the rod and discharging redundant waste;
after the cutting is finished, packaging the rod through a film rolling packaging station to finish rod production;
The whole equipment uses a chain transmission device to convey raw materials to each station in a straight line to execute different production processes, the chain transmission device runs through the whole production process all the time, the two mounting hole sites are corresponding to each other in the forward direction by folding a single paperboard of a semi-finished product, a packaging filter screen is welded, a coating film adopted during welding can be melted under the action of ultrasonic packaging equipment to form adhesion, a structure for packaging tea, coffee powder or other particles can adopt a filter screen with holes, filter paper or filter cloth, and the packaging finished product is sheet-shaped.
As a preferable scheme of the packaging assembly line equipment for the bar products, the invention is characterized in that the chain transmission device comprises a driving shaft, a driven shaft, a driving chain wheel, a transmission chain and a chain plate, wherein the chain plate and the iron sheet are pressed down, a paperboard paved on the chain plate is pressed down aiming at a center line position, the paperboard is inserted into a hole of the chain plate, two iron blocks with springs are separated, and when the iron sheet is withdrawn, the springs compress the two iron blocks, so that the paperboard is compressed.
As a preferable scheme of the packaging assembly line equipment for the bar products, the invention has the advantages that when the paperboard blanking station works, the first servo motor drives the suction shaft to be aligned with the lowest single paperboard of the paperboard bin, at the moment, the first cylinder moves to enable the suction disc to suck the single paperboard, the suction shaft starts to turn, the single paperboard is placed on the chain plate on the transmission chain, and the single paperboard is transmitted in a process.
As a preferable scheme of the packaging assembly line equipment for the bar products, provided by the invention, wherein when a single paperboard is conveyed to the lower part of a paperboard waste flushing station under the action of a transmission chain, a second cylinder drives a waste flushing head to move downwards, waste in a rectangular hole position of the single paperboard is flushed to a waste outlet hole and falls into a falling waste receiving frame, and the paperboard waste flushing function process is completed.
As a preferable scheme of the packaging assembly line equipment for the rod products, the invention has the advantages that after the paperboard is washed out, a filter screen traction laying station works, a coiled filter screen is arranged on a discharger, one end of the coiled filter screen is pulled out to pass through three follower wheels and extend out from the middle of two feeding rollers, and when a second servo motor drives the feeding rollers to rotate through a belt, the filter screen is brought out by the feeding rollers to be laid on a single paperboard.
As a preferable scheme of the packaging assembly line equipment for the bar products, when a filter screen is paved on a single paperboard, a filter screen ultrasonic welding station starts to work, firstly, a third air cylinder drives an ultrasonic welder to move downwards, an ultrasonic welding head is pressed down into a lower concave die, the filter screen is simultaneously carried into the lower concave die by the ultrasonic welder to be molded, the rest part is still paved on a paperboard surface, at the moment, the ultrasonic welder starts to work, ultrasonic waves are released to melt a coating film on the surface of the paperboard, the filter screen and the paperboard are welded together, the effect of net bag molding is achieved, and then a cutter is pressed down to cut off the filter screen, so that the single paperboard is an independent paperboard with the net bag and enters the next station.
As a preferable scheme of the packaging assembly line equipment for the bar products, when the paper board with the net bag enters a paper board doubling station, the pressing sheet is driven by the fourth cylinder to downwards press the iron sheet at the center line position of the paper board, so that the paper board is inserted into a gap in the middle of the chain plate and is locked, and then the pressing sheet is upwards taken out by the fourth cylinder, and the paper board is doubled at the moment.
As a preferable scheme of the packaging assembly line equipment for the rod products, when a single piece of folded string bag paper board enters an ultrasonic sewing station, a fifth cylinder at two sides drives a linkage plate through a first linear bearing, the string bag paper board is clamped between an ultrasonic welding sewing head and a first groove, at the moment, the ultrasonic equipment starts to work, ultrasonic waves are released to melt a coating on the surface of the paper board, the folded paper boards are mutually adhered and sewn together, only a top opening is reserved, a bag-shaped rod container is formed, and the next station is entered.
As a preferred scheme of the packaging assembly line equipment for stick products, the stick paper board with the top opening is sewn by ultrasonic waves and is transmitted to a raw material filling station through a transmission chain, the stick paper board with the top opening is wedged into a guide groove, the guide groove is of an inverted triangle structure and consists of two guide sheets with unsealed bottoms, a piston transmission device drives a first measuring cup and a second measuring cup to move upwards, raw materials enter a hopper after being measured by the measuring cups, a feeding rod is arranged in a material nozzle after the stick with the top opening enters a preset position, the feeding rod starts to be fed downwards, the raw materials are filled into the stick, the feeding is completed to enter the next station, and two measuring cups are arranged at the next station, so that two raw materials can be simultaneously measured, and the raw materials can be mixed in the hopper and then fed and filled.
As a preferred scheme of the packaging assembly line equipment for the rod products, when the rod filled with raw materials enters an ultrasonic sealing station, the unsealed part at the top of the rod is sewn by adopting the same principle as that of the ultrasonic sewing station.
As a preferred scheme of the packaging assembly line equipment for the rod products, when the rod moves to a waste cutting station, a sixth air cylinder drives a second linear bearing, the second linear bearing is connected with a pre-pressing plate, the front end of the rod filled with materials is embedded into a first female die of the pre-pressing plate, the sixth air cylinder is pushed forward continuously, the rod is embedded into a second female die, when the pushing is continued, a punching cutter head arranged in the second female die cuts the rod into a preset shape, redundant waste materials fall off, a seventh air cylinder drives a discharging manipulator, the punched rod products are placed on a product conveying belt, the rod punching is completed, the waste materials are discharged, the product is placed on the conveying belt to enter the next film rolling packaging station, and the rod is packaged.
As a preferred scheme of the packaging assembly line equipment for the rod products, the whole assembly line equipment adopts a photoelectric detection system, mainly detects whether a raw material reaches an accurate station, and when the raw material reaches the accurate preset station, the photoelectric detection system successfully identifies and triggers the equipment at the station to start working.
As a preferred scheme of the packaging assembly line equipment for the rod products, an externally connected roll film filling machine is adopted, and after the rod is sealed and waste materials are punched, a finished product is conveyed to a feed inlet of the roll film filling machine through an on-line conveyor belt device to finally package the products.
Compared with the prior art, the invention has the following beneficial effects: through cardboard unloading, cardboard towards useless, filter screen traction laying, filter screen ultrasonic welding, cardboard fifty percent discount, excellent ultrasonic sewing, raw materials filling, excellent ultrasonic sealing, excellent cut useless and excellent out finished product can pack tealeaves, coffee powder or other particulate matters in the inner package that a food grade scraps of paper and filter screen were made, convenient to use, handsome in appearance, the usage is extensive to this kind of integrated rectilinear processing's structural design, equipment operation is smooth, and stability is high, and degree of integration is strong, is applicable to assembly line packaging production.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings, which are to be understood as merely some embodiments of the present invention, and from which other drawings can be obtained by those skilled in the art without inventive faculty. Wherein:
FIG. 1 is a schematic view of the overall structure of a packaging line apparatus for rod products according to the present invention;
FIG. 2 is a block diagram of the blanking station of the paperboard in FIG. 1 of a packaging line apparatus for bar products according to the present invention
FIG. 3 is a block diagram of the paperboard blanking station of FIG. 1 of a packaging line apparatus for rod products in accordance with the present invention;
FIG. 4 is a block diagram of a screen pulling and laying station of FIG. 1 of a packaging line apparatus for rod products in accordance with the present invention;
FIG. 5 is a block diagram of the ultrasonic welding station of the screen of FIG. 1 of a packaging line apparatus for rod products in accordance with the present invention;
FIG. 6 is a block diagram of a folding station of the paperboard of FIG. 1 of a packaging line apparatus for bar products in accordance with the present invention;
FIG. 7 is a block diagram of the ultrasonic seaming station of FIG. 1 of a packaging line apparatus for rod products in accordance with the present invention;
FIG. 8 is a block diagram of the material filling station of FIG. 1 of a packaging line apparatus for rod products in accordance with the present invention;
FIG. 9 is a first view block diagram of the ultrasonic sealing station of FIG. 1 of a packaging line apparatus for rod products in accordance with the present invention;
FIG. 10 is a second view block diagram of the ultrasonic sealing station of FIG. 1 of a packaging line apparatus for rod products in accordance with the present invention;
FIG. 11 is a block diagram of the scrap station of FIG. 1 of a packaging line apparatus for bar products in accordance with the present invention;
FIG. 12 is a transmission block diagram of the entire packaging line apparatus for bar products according to the present invention;
FIG. 13 is a block diagram of the chain drive of FIG. 11 of a packaging line apparatus for rod products in accordance with the present invention;
FIG. 14 is a first view block diagram of the link plate of FIG. 13 of a packaging line apparatus for bar products in accordance with the present invention;
FIG. 15 is a second view block diagram of the link plate of FIG. 13 of a packaging line apparatus for bar products in accordance with the present invention;
FIG. 16 is a schematic illustration of the prefabrication of the single sheet of paperboard of FIG. 2 in a packaging line apparatus for rod products in accordance with the present invention;
FIG. 17 is a schematic view of a packaging line apparatus for bar products according to the present invention after hemming of the single sheet of paperboard in FIG. 2;
FIG. 18 is a schematic view of a rod product of the present invention, completed in FIG. 1, in a packaging line apparatus for rod products.
In the figure: 100. a paperboard blanking station; 110. a paperboard bin; 120. a first cylinder; 130. a suction shaft; 140. a first servo motor; 150. a suction cup; 160. a single piece of paperboard; 200. a paperboard waste punching station; 210. a second cylinder; 220. flushing the waste heads; 230. discharging waste holes; 300. a filter screen traction laying station; 310. a discharger; 320. a follower wheel; 330. a second servo motor; 340. a feeding roller; 400. a filter screen ultrasonic welding station; 410. a third cylinder; 420. an ultrasonic welder; 430. an ultrasonic welding head; 440. a lower female die; 450. a cutter; 500. a folding station of the paperboard; 510. a fourth cylinder; 520. tabletting, 530 and iron sheets; 600. an ultrasonic seaming station; 610. an ultrasonic device; 620. a fifth cylinder; 630. a first linear bearing; 640. ultrasonic welding of the stitching head; 650. a linkage plate; 660. a first groove; 700. a raw material filling station; 710. a first measuring cup; 720. a second measuring cup; 730. a hopper; 740. a material nozzle; 750. a storage bin; 760. a piston drive; 800. an ultrasonic sealing station; 900. a waste cutting station; 910. a sixth cylinder; 920. a seventh cylinder; 930. a second linear bearing; 940. a discharging manipulator; 950. a pre-pressing plate; 960. a first female die; 970. a second female die; 980. a spring; 1000. a chain drive; 1010. a driving shaft; 1020. a driven shaft; 1030. a drive sprocket; 1040. a drive chain; 1050. a link plate; 1601. installing hole sites; 1602. packaging a filter screen; 1051. a hole seam; 1052. iron blocks; 1053. and (3) a spring.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
In the following detailed description of the embodiments of the present invention, the cross-sectional view of the device structure is not partially enlarged to a general scale for the convenience of description, and the schematic is merely an example, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
The invention provides a packaging assembly line device for rod products, which can package tea, coffee powder or other particles in an inner package made of food-grade paper sheets and filter screens through paperboard blanking, paperboard waste flushing, filter screen traction laying, filter screen ultrasonic welding, paperboard doubling, rod ultrasonic sewing, raw material filling, rod ultrasonic sealing, rod waste cutting and rod finished product discharging.
Fig. 1 to 18 are schematic views showing the overall structure of an embodiment of a packaging line apparatus for rod products according to the present invention, referring to fig. 1 to 18, the main body of the packaging line apparatus for rod products according to the present embodiment includes a cardboard blanking station 100, a cardboard waste flushing station 200, a filter screen traction laying station 300, a filter screen ultrasonic welding station 400, a cardboard doubling station 500, an ultrasonic sewing station 600, a raw material filling station 700, an ultrasonic sealing station 800, and a waste cutting station 900.
A paperboard blanking station 100 for mounting a preformed paperboard on a die plate;
A cardboard waste punching station 200 for removing waste materials during the manufacturing process;
The filter screen traction and paving station 300 is used for dragging the filter screen to the accurate positions of the small holes at the two ends of the paperboard through the filter screen traction and paving station 300 after the paperboard waste punching station 200 is completed;
A screen ultrasonic welding station 400 for welding the screen to the cardboard by ultrasonic welding technology;
A folding work station 500 for folding the welded paper board, wherein the uppermost part of the folded paper board is wedged by a guide sheet so as to keep the top end of the paper board in an open state at the next work station;
an ultrasonic seaming station 600 for seaming the folded paper board according to a preset area, and only leaving an opening at the top end to be used as a raw material filling opening;
a raw material filling station 700 for filling raw materials through a filling port;
The ultrasonic sealing station 800 seals the unsealed opening at the top end after the raw material is filled, forms a packaged stick product, and enters the next station;
The scrap cutting station 900 cuts off the surplus portion according to a predetermined size and shape, to finally shape the rod, and discharges the surplus scrap.
Referring to fig. 1-18, in a packaging line apparatus for a rod product according to this embodiment, when the board blanking station 100 is in operation, the first servo motor 140 drives the suction shaft 130 to align with the lowest single board 160 of the board bin 110, at this time, the first cylinder 120 moves to make the suction cup 150 suck the single board 160, the suction shaft 130 starts to turn, the single board 160 is placed on the link plate 1050 on the driving chain 1040, and is transported in process, and when the single board 160 is transported under the board waste flushing station 200 under the action of the driving chain 1040, the second cylinder 210 drives the waste flushing head 220 to move downward, The waste materials of rectangular hole sites of the single-sheet paperboards 160 are punched into the waste outlet holes 230 and fall into the falling waste collecting frames, the paperboard waste punching function process is completed, after the paperboard waste punching is completed, the filter screen traction laying station 300 works, the coiled filter screen is arranged on the discharger 310, one end of the coiled filter screen is pulled out to extend out from the middle of the two feeding rollers 340 through the three follower wheels 320, when the second servo motor 330 drives the feeding rollers 340 to rotate through the belt, the filter screen can be carried out by the feeding rollers 340 to be laid on the single-sheet paperboards 160, when the filter screen is laid on the single-sheet paperboards 160, the filter screen ultrasonic welding station 400 starts to work, Firstly, the third cylinder 410 drives the ultrasonic welder 420 to move downwards, the ultrasonic welding head 430 is pressed into the lower concave die 440, meanwhile, the filter screen is brought into the lower concave die 440 by the ultrasonic welding head 430 to be molded, the rest part is still paved on the paper board surface, at this time, the ultrasonic welder 420 starts to work, ultrasonic waves are released to melt the coating on the paper board surface, the filter screen and the paper board are welded together to achieve the net bag molding effect, then the cutter 450 is pressed downwards, the filter screen is cut off, the single paper board 160 is made into an independent net bag board, the independent net bag board enters the next station, when the net bag board enters the paper board doubling station 500, The pressing sheet 520 is driven by the fourth cylinder 510, the iron sheet 530 is pressed down on the center line of the cardboard, so that the cardboard is inserted into the gap in the middle of the chain plate 1050 and is locked, then the pressing sheet 520 is brought up by the fourth cylinder 510, at this time, the cardboard is folded in half, when the folded single-piece net bag cardboard enters the ultrasonic sewing station 600, the fifth cylinder 620 on both sides drives the linkage plate 650 through the first linear bearing 630, the net bag cardboard is clamped between the ultrasonic welding sewing head 640 and the first groove 660, at this time, the ultrasonic device 610 starts to work, and ultrasonic waves are released to melt the spray film on the cardboard surface, The folded paperboards are adhered and sewn together, only the top opening is left to form a bag-shaped rod container, the bag-shaped rod container enters the next station, the rod paperboard with the top opening which is sewn by ultrasonic waves is transmitted to the raw material filling station 700 through a transmission chain 1040, at the moment, the rod paperboard with the top opening is wedged into a guide groove which is of an inverted triangle structure and consists of two guide sheets with unsealed bottoms, a piston transmission device 760 drives a first measuring cup 710 and a second measuring cup 720 to move upwards, raw materials enter a hopper 730 after being measured by the measuring cups, a feeding rod is arranged in the material nozzle 740 after the rod with the top opening enters a preset position, and the feeding rod starts to discharge after being pressed downwards, the raw materials are filled into the rod, the blanking is completed and enters the next station, two measuring cups are arranged at the next station, so that two raw materials can be simultaneously measured, the two raw materials are mixed in the hopper 730 and then are blanked and filled, when the rod filled with the raw materials enters the ultrasonic sealing station 800, the unsealed part at the top of the rod is sewn by adopting the same principle as the ultrasonic sewing station 600, when the rod moves to the waste cutting station 900, the sixth cylinder 910 drives the second linear bearing 930, the second linear bearing 930 is connected with the pre-pressing plate 950, the front end of the rod filled with the raw materials is embedded into the first concave die 960 of the pre-pressing plate 950, the sixth cylinder 910 is pushed forward continuously, When the rod is inserted into the second concave die 970 and pushed continuously, the punching tool bit arranged in the second concave die 970 cuts the rod into a preset shape, redundant waste materials fall off, the seventh cylinder 920 drives the discharging manipulator 940 to place the punched rod finished product on a finished product conveyor belt, the rod is punched, the waste materials are discharged, and the finished product is arranged on the conveyor belt to enter the next film rolling packaging station to package the rod.
Although the invention has been described hereinabove with reference to embodiments, various modifications thereof may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the features of the disclosed embodiments may be combined with each other in any manner as long as there is no structural conflict, and the exhaustive description of these combinations is not given in this specification merely for the sake of omitting the descriptions and saving resources. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (13)
1. A packaging line apparatus for rod products, comprising: a paperboard blanking station (100) for mounting a preformed paperboard on a die plate; a paperboard waste punching station (200) for removing waste materials in holes at two ends of the preformed paperboard; the filter screen traction and laying station (300) is used for dragging the filter screen to the accurate positions of the small holes at the two ends of the paperboard through the filter screen traction and laying station (300) after the paperboard waste flushing station (200) is completed; a filter screen ultrasonic welding station (400) for welding the filter screen on the paperboard through an ultrasonic welding device; a folding work station (500) for folding the paper board welded with the filter screen, guiding the center line position of the paper board pressed down by the iron sheet (530) through the fourth cylinder (510) to fold the paper board in half and insert the paper board into the hole of the mould board, and wedging the uppermost part of the folded paper board by a guide sheet to keep the top end open at the next work station; an ultrasonic sewing station (600) for sewing the folded paper board according to a preset area, and only leaving an opening at the top one third position to be used as a raw material filling opening; a raw material filling station (700) for filling raw materials into a rod with an opening at the top end through a filling opening; an ultrasonic sealing station (800) for sealing the unsealed opening part at the top end and the whole edge part of the paperboard by ultrasonic equipment after the raw materials are filled, forming a packaged stick product, and entering the next station; a scrap cutting station (900) for cutting off the redundant parts according to the preset size and shape, forming the bars finally, and discharging the redundant scraps; after the cutting is finished, packaging the rod through a film rolling packaging station to finish rod production; the whole equipment uses chain transmission device (1000) to convey raw materials to each station in a straight line to execute different production processes, the chain transmission device (1000) runs through the whole production all the time, the two installation hole sites (1601) are corresponding to each other in the forward direction through folding a single paperboard (160) of a semi-finished product, a packaging filter screen (1602) is welded, a coating adopted during welding can be melted under the action of ultrasonic packaging equipment to form adhesion, a filter screen with holes, filter paper or filter cloth is adopted for the structure of packaging tea and coffee powder, and the packaging structure is sheet-shaped after packaging manufacture is completed.
2. The packaging line device for rod products according to claim 1, characterized in that the chain transmission means (1000) is constituted in particular by a driving shaft (1010), a driven shaft (1020), a driving sprocket (1030), a transmission chain (1040) and a link plate (1050), the iron sheet (530) being pressed down, the cardboard laid on the link plate (1050) being pressed down in alignment with the neutral position, the cardboard being inserted into the aperture (1051) of the link plate (1050) and the two iron pieces (1052) with springs (1053) being separated, the springs (1053) compressing the two iron pieces (1052) when the iron sheet (530) is withdrawn, so that the cardboard is compressed.
3. A packaging line apparatus for rod products according to claim 2, characterized in that, when the board blanking station (100) is in operation, the first servo motor (140) drives the suction shaft (130) to be aligned with the lowest single board (160) of the board storage bin (110), at this time, the first cylinder (120) moves to make the suction cup (150) suck the single board (160), the suction shaft (130) starts to turn, and the single board (160) is placed on the link plate (1050) on the transmission chain (1040) for transmission and transportation.
4. A packaging line device for rod products according to claim 3, characterized in that when the single-piece cardboard (160) is conveyed under the cardboard waste flushing station (200) by the action of the transmission chain (1040), the second cylinder (210) drives the waste flushing head (220) to move downwards, so that the waste of the rectangular hole site of the single-piece cardboard (160) is flushed into the waste outlet hole (230) and falls into the falling waste receiving frame, and the cardboard waste flushing function process is completed.
5. A packaging line apparatus for rod products according to claim 4, characterized in that after the waste of the cardboard has been completed, the filter screen traction laying station (300) is operated to place the rolled filter screen on the feeder (310) and to draw one end through the three follower wheels (320) and out of the middle of the two feed rollers (340), when the second servo motor (330) rotates the feed rollers (340) by means of the belt, the filter screen is brought out by the feed rollers (340) to be laid on the single cardboard sheet (160).
6. The packaging line device for rod products according to claim 5, wherein when the filter screen is laid on the single sheet of cardboard (160), the filter screen ultrasonic welding station (400) starts to operate, firstly the third cylinder (410) drives the ultrasonic welder (420) to move downwards, the ultrasonic welding head (430) is pressed down into the lower die (440), the filter screen is simultaneously brought into the lower die (440) by the ultrasonic welding head (430) to be molded, the rest part is still laid on the cardboard surface, at this time, the ultrasonic welder (420) starts to operate, the ultrasonic melting of the coating film on the cardboard surface releases, the filter screen and the cardboard are welded together to achieve the effect of net bag molding, and then the cutter (450) presses down to cut off the filter screen, so that the single sheet of cardboard (160) becomes an independent net bag-carrying cardboard, and enters the next station.
7. The packing line device for rod products according to claim 6, wherein when the tabbed cardboard enters the cardboard doubling station (500), the pressing sheet (520) is driven by the fourth cylinder (510), the iron sheet (530) is pressed down on the center line of the cardboard, the cardboard is inserted into the gap between the link plates (1050) and is locked, and then the pressing sheet (520) is taken up by the fourth cylinder (510), and the cardboard is doubled.
8. The packaging line device for rod products according to claim 7, wherein when a single piece of folded string bag cardboard enters the ultrasonic sewing station (600), the fifth cylinders (620) on both sides drive the linkage plate (650) through the first linear bearing (630), the string bag cardboard is clamped between the ultrasonic welding sewing head (640) and the first groove (660), at this time, the ultrasonic device (610) starts to work, ultrasonic waves are released to melt the laminated film on the cardboard surface, the folded cardboard is adhered to each other and sewn together, and only the top opening is left to form a bag-shaped rod container, and the next station is entered.
9. The packaging line device for rod products according to claim 8, characterized in that the rod cardboard with an open top end which is sewn by ultrasonic is driven by a driving chain (1040) to a raw material filling station (700), at this time the open rod cardboard is wedged into a guiding groove, the guiding groove is of inverted triangle structure and is composed of two guiding sheets with unsealed bottoms, a piston driving device (760) drives a first measuring cup (710) and a second measuring cup (720) upwards, raw materials are measured by the measuring cup and then enter a hopper (730), after the rod with an open top end enters a preset position, a feeding rod is arranged in a material nozzle (740), the feeding rod is pressed down to start discharging, the raw materials are filled into the rod, the discharging is completed to enter the next station, and two measuring cups are arranged at the same time, so that two raw materials can be measured simultaneously, and the discharging and the filling are carried out after mixing in the hopper (730).
10. A packaging line apparatus for rod products according to claim 9, wherein when the raw material filled rod enters the ultrasonic sealing station (800), the unsealed portion of the top of the rod is sewn using the same principle as the ultrasonic sewing station (600).
11. A packaging line apparatus for rod products according to claim 10, characterized in that when the rod is moved to the waste cutting station (900), the sixth cylinder (910) drives the second linear bearing (930), the second linear bearing (930) is connected to the pre-pressing plate (950), the front end of the rod filled with material is embedded in the first die (960) of the pre-pressing plate (950), the sixth cylinder (910) is pushed forward continuously, the rod is embedded in the second die (970), when pushing is continued, the punching head placed in the second die (970) cuts the rod into a predetermined shape, the surplus waste falls off, the seventh cylinder (920) drives the discharging manipulator (940), the punched rod product is placed on the product conveyor belt, the rod punching is completed, the waste is discharged, the product is placed on the conveyor belt into the next film rolling packaging station, and the rod is packaged.
12. The packaging line device for rod products according to claim 11, wherein the whole line device adopts a photoelectric detection system to detect whether the original material reaches an accurate station, and when the original material reaches an accurate preset station, the photoelectric detection system successfully identifies and triggers the device of the station to start working.
13. A packaging line apparatus for rod products according to claim 12, wherein an externally connected film roll filling machine is used, and after the rod is sealed and the waste is die cut, the finished product is transported to the feed inlet of the film roll filling machine by an on-line conveyor belt device, and the product is finally packaged.
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| GB8606640D0 (en) * | 1986-03-18 | 1986-04-23 | Mead Corp | Ultrasonic heat sealing |
| CN102431674A (en) * | 2011-09-19 | 2012-05-02 | 中华全国供销合作总社杭州茶叶研究院 | Tea bag machine for bagged tea |
| DE102013225737A1 (en) * | 2013-12-12 | 2015-06-18 | Robert Bosch Gmbh | Method for producing a packaging and packaging machine |
| CN205738301U (en) * | 2016-05-12 | 2016-11-30 | 兰溪健发食品机械有限公司 | A kind of food wafer coating machine |
| CN208842738U (en) * | 2018-10-05 | 2019-05-10 | 浙江高宝机械有限公司 | A kind of ream packer flanged opening sealing system |
| CN111619874A (en) * | 2020-06-10 | 2020-09-04 | 肖小华 | Forming device and forming process for paper packaging box |
| DE202020104369U1 (en) * | 2020-07-29 | 2020-08-07 | Helmut Kampffmeyer | Packing machine |
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