CN113198798A - Ultrasonic cleaning device - Google Patents
Ultrasonic cleaning device Download PDFInfo
- Publication number
- CN113198798A CN113198798A CN202110556977.1A CN202110556977A CN113198798A CN 113198798 A CN113198798 A CN 113198798A CN 202110556977 A CN202110556977 A CN 202110556977A CN 113198798 A CN113198798 A CN 113198798A
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- CN
- China
- Prior art keywords
- clamping jaw
- liquid tank
- ultrasonic cleaning
- tray
- cleaning device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention provides an ultrasonic cleaning device which comprises a frame body, an ultrasonic generating mechanism and a liquid tank, wherein the ultrasonic generating mechanism is arranged below the liquid tank, a gantry translation sliding table mechanism is arranged at the upper part of the frame body, a manipulator clamping jaw is arranged on the gantry translation sliding table mechanism, the liquid tank is arranged in the middle of the frame body, a plurality of cavities are spliced together in the liquid tank, and upper and lower material levels are arranged on two sides of the liquid tank. The ultrasonic cleaning device provided by the invention can realize continuous cleaning and soaking treatment of products, the gantry translation sliding table mechanism on the liquid tank can accurately and conveniently transfer the products back and forth among different cleaning links, and the tray, the tray clamping tool, the positioning tool and the manipulator clamping jaw can realize lifting and lowering of the products, so that the stability of the transfer process is ensured on one hand, and the cleaning of the products from multiple directions by the liquid is not influenced on the other hand. The whole device has high automation degree, simple operation, energy conservation and environmental protection.
Description
Technical Field
The invention belongs to the field of cleaning devices, and particularly relates to a multi-link cleaning production line.
Background
The ultrasonic cleaning is to utilize the cavitation, acceleration and direct current action of ultrasonic waves in liquid to directly and indirectly act on liquid and dirt, so that a dirt layer is dispersed, emulsified and stripped to achieve the purpose of cleaning.
The common ultrasonic cleaning equipment comprises an ultrasonic generating structure, a water tank and a control part, wherein the ultrasonic generating structure converts electric energy into mechanical energy by means of the piezoelectric effect of piezoelectric ceramics, vibration is transmitted to the water tank to generate vibration to liquid, and sundries are cleaned by means of relative friction of the liquid relative to a cleaned device.
However, in the existing production line, many accessories have high requirements for cleaning cleanliness, for example, mobile phone shells, engine accessories and the like need to be subjected to multiple links of oil stain cleaning, organic matter cleaning, rust removal, rinsing and the like. If the cleaning links are manually used for completing the process transfer, the required manpower and material resources are large, the production efficiency is low, and the rapid production of an automatic production line is not facilitated.
Disclosure of Invention
Aiming at the technical problems of more transfer among working procedures, large manpower and material resources, low production efficiency and inconvenience for quick production of an automatic production line in the prior art, the invention provides the ultrasonic cleaning device.
The invention provides an ultrasonic cleaning device which comprises a frame body, an ultrasonic generating mechanism and a liquid tank, wherein the ultrasonic generating mechanism is arranged below the liquid tank, a gantry translation sliding table mechanism is arranged at the upper part of the frame body, a manipulator clamping jaw is arranged on the gantry translation sliding table mechanism, the liquid tank is arranged in the middle of the frame body, a plurality of cavities are spliced together in the liquid tank, and upper and lower material levels are arranged on two sides of the liquid tank.
According to the invention, the gantry translation sliding table mechanism comprises rack sliding rails, guide sliding rails and a driving motor, the two guide sliding rails are arranged on the liquid tank in parallel, the rack sliding rails are arranged on one side of the guide sliding rails, the rack sliding rails and the guide sliding rails are arranged in parallel, a bearing table is arranged on the guide sliding rails, the driving motor is arranged at the top of the bearing table, and the driving motor is in driving connection with the rack sliding rails.
According to the invention, the manipulator clamping jaw comprises a bearing platform, a gripper mechanism and a servo motor, and the manipulator clamping jaw is arranged on the bearing platform.
According to the invention, a paw mechanism is arranged below the servo motor, a guide rail is arranged on the paw mechanism, and the guide rail penetrates through the bearing platform.
According to the invention, a clamping jaw cylinder is arranged below the gripper mechanism, a clamping jaw connecting block is arranged below the clamping jaw cylinder, clamping jaw guide rails are arranged at two ends of the clamping jaw connecting block, the clamping jaw connecting block is connected with the clamping jaw guide rails in a sliding manner, and a clamping jaw is arranged below the clamping jaw connecting block.
According to the invention, the material loading and unloading positions are provided with translation slide rails, one ends of the translation slide rails are provided with motors, trays are arranged on the translation slide rails, tray clamping tools are arranged on the trays, and positioning tools are arranged on the tray clamping tools.
In the invention, one side of the frame body is provided with a filtering circulation structure, and the filtering circulation structure comprises a filtering pump and a filtering tank.
In the invention, one side of the frame body is provided with a control box, and an ultrasonic generation mechanism control circuit and a PLC control mechanism are arranged in the control box.
In the invention, the pallet clamping tool is provided with a paw positioning groove.
In the invention, the upper part of the positioning tool is provided with a guide oblique angle, and the lower part of the positioning tool is provided with a supporting and positioning block.
The invention has the beneficial effects that:
the ultrasonic cleaning device provided by the invention is provided with the liquid tanks with the plurality of cavities according to the cleaning and soaking process, and different liquids are respectively contained to realize continuous cleaning and soaking treatment of products; the gantry translation sliding table mechanism on the liquid tank can accurately and conveniently transfer products back and forth between different cleaning links; tray, tray joint frock, location frock and manipulator clamping jaw can realize the promotion and the transfer of product, guarantee on the one hand that the transfer process is stable, do not influence liquid in addition on the one hand and wash the product from a plurality of directions. The whole device has high automation degree, simple operation, energy conservation and environmental protection.
Drawings
FIG. 1 is a schematic structural diagram of an ultrasonic cleaning apparatus according to the present invention.
FIG. 2 is a schematic structural diagram of an ultrasonic cleaning apparatus according to the present invention.
Fig. 3 is a schematic view of the clamping and lifting structure of the present invention.
Fig. 4 is an inverted view of fig. 3 of the present invention.
FIG. 5 is a first schematic view of the tray structure of the present invention.
Fig. 6 is a schematic diagram of a tray structure of the present invention.
FIG. 7 is a first structural view of a tray clamping tool according to the present invention.
Fig. 8 is a first schematic structural diagram of the positioning tool of the present invention.
Fig. 9 is a first schematic structural diagram of the positioning tool of the present invention.
Fig. 10 is a third overall structural diagram of the present invention.
In FIGS. 1-10: the device comprises a frame body 1, a filtering circulation structure 2, a control box 3, a shielding mechanism 4, a material loading and unloading position 5, a driving motor 6, a servo motor 7, a bearing table 8, a gripper mechanism 9, a liquid tank 10, a rack slide rail 11, a positioning tool 12, a guide rail 13, a clamping jaw 14, a clamping jaw connecting block 15, a clamping jaw air cylinder 16, a clamping jaw guide rail 17, a pallet 18, a pallet clamping tool 19 and a positioning tool 20.
Detailed Description
The following description of the embodiments of the present invention will be made in further detail with reference to the accompanying drawings 1 to 10 and examples, but the method of the present invention is not limited to the examples described below.
In the present invention, for convenience of description, the description of the relative positional relationship of the components in the present invention is described based on the layout pattern of fig. 1, such as: the positional relationship of up, down, left, right, etc. is determined in accordance with the layout direction of fig. 1.
The first embodiment is as follows: ultrasonic cleaning device
As shown in figures 1-10 of the specification. The invention provides an ultrasonic cleaning device which comprises a frame body 1, an ultrasonic generating mechanism, a control box 3, a filtering circulation structure 2 and a liquid tank 10, wherein the ultrasonic generating mechanism is arranged below the liquid tank 10, a gantry translation sliding table mechanism is arranged at the upper part of the frame body 1, a manipulator clamping jaw 14 is arranged on the gantry translation sliding table mechanism, the liquid tank 10 is arranged in the middle of the frame body 1, a plurality of cavities of the liquid tank 10 are spliced together, an upper material level 5 and a lower material level 5 are arranged at two sides of the liquid tank 10, and the control box 3 is electrically connected with the ultrasonic generating mechanism, the gantry translation sliding table mechanism, the manipulator clamping jaw 14 and the filtering circulation structure 2. The ultrasonic wave generating mechanism adopts an ultrasonic wave source generating system consisting of mature piezoelectric ultrasonic probe arrays.
According to the invention, the gantry translation sliding table mechanism comprises a rack sliding rail 11, a guide sliding rail and a driving motor 6, two guide sliding rails are arranged on a liquid tank 10, the rack sliding rail 11 is arranged on one side of the guide sliding rail, the rack sliding rail 11 and the guide sliding rail are arranged in parallel, a bearing table 8 is arranged on the guide sliding rail and the rack sliding rail 11, the driving motor 6 is arranged at the top of the bearing table 8, and the driving motor 6 is in driving connection with the rack sliding rail 11.
According to the invention, the manipulator clamping jaw 14 comprises a bearing platform 8, a gripper mechanism 9 and a servo motor 7, a manipulator clamping jaw 14 is arranged on the bearing platform 8, the gripper mechanism 9 is arranged under the servo motor 7, a guide rail 13 is arranged on the gripper mechanism 9, the guide rail 13 penetrates through the bearing platform 8, a clamping jaw cylinder 16 is arranged under the gripper mechanism 9, a clamping jaw connecting block 15 is arranged under the clamping jaw cylinder 16, clamping jaw guide rails 17 are arranged at two ends of the clamping jaw connecting block 15, the clamping jaw connecting block 15 is in sliding connection with the clamping jaw guide rails 17, and a clamping jaw 14 is arranged under the clamping jaw connecting block 15.
In the invention, the upper and lower material levels 5 are provided with translation sliding rails, one ends of the translation sliding rails are provided with motors, the translation sliding rails are provided with trays 18, the trays 18 are provided with tray clamping tools 19, and the tray clamping tools 19 are provided with positioning tools 20.
In the invention, one side of the frame body 1 is provided with the filtering circulation structure 2, the filtering circulation structure 2 comprises a filtering pump and a filtering tank, dirty liquid (containing insoluble substances) in the liquid tank 10 is pumped into the auxiliary tank for filtering, and meanwhile, the filtered clean liquid in the auxiliary tank is pumped into the liquid tank 10, and the device plays an important role in improving the cleanliness of parts. And the filtering circulation structure is also provided with a plurality of groups, and the material of the screen plate filter and the filter element with proper mesh number is arranged according to the action of the liquid in each liquid tank 10 cavity.
In the invention, the pallet clamping tool 19 is provided with a paw positioning groove for convenient grabbing.
In the invention, the upper part of the positioning tool 20 is provided with the guide oblique angle for convenient placement, and the lower part of the positioning tool 20 is provided with the supporting and positioning block, so that the smoothness of multi-surface liquid can be ensured, and the ultrasonic cleaning is convenient.
A shielding mechanism 4 is arranged around the frame body 1.
Example two: application of ultrasonic cleaning device
In the using process, an operator or a mechanical arm puts products to be cleaned in the tray 18, a plurality of groups of tools can be clamped together to form a tray structure for small devices, and each product is clamped in one tool independently. After the tray is loaded, the tray is clamped on a tray clamping tool 19, the gripper positioning groove in the back of the tray clamping tool 19 is used for grabbing and moving, the tray 18 and the tray clamping tool 19 are placed in positioning tools arranged on upper and lower material level translation sliding rails together, the translation sliding rails convey the tray to the positions under the gripper jaws of the manipulator, the gripper jaw connecting blocks 15 move oppositely by the gripper jaw cylinders to clamp the tray clamping tool 19, after the tray is lifted by a servo motor 7, a driving motor 6 drives a gantry translation sliding table mechanism to move to a liquid tank 10, the tray clamping tool 19 is placed into a positioning tool 20 corresponding to a cavity, cleaning is started, and after cleaning is finished, lifting and transferring are continued to the next procedure for cleaning or rust removal and bubble invasion and other operations. In the cleaning process, the liquid in the cleaning tank can be circularly pumped into the filtering and circulating structure 2 to be filtered, the liquid is ensured to be clean and meet the requirement, after all the processes are finished, the mechanical arm clamping tool 14 is provided with a positioning tool 20 for placing the tray clamping tool 19 on the upper material level translation slide rail and the lower material level translation slide rail, and the motor on the translation slide rail drives the product to leave the cleaning process.
As described above, the present invention can be preferably implemented, and the above-mentioned embodiments only describe the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements made to the technical solution of the present invention by those skilled in the art without departing from the design spirit of the present invention should fall within the protection scope determined by the present invention.
Claims (10)
1. The utility model provides an ultrasonic cleaning device, includes that support body, supersound take place mechanism and liquid tank, and the structure setting is taken place under the liquid tank to the supersound, its characterized in that, support body upper portion is equipped with longmen translation slip table mechanism, is equipped with the manipulator clamping jaw in the longmen translation slip table mechanism, and the support body middle part is equipped with the liquid tank, and the liquid tank has a plurality of cavity concatenation together, and the material level about the liquid tank both sides are equipped with.
2. An ultrasonic cleaning apparatus according to claim 1, wherein the gantry translational sliding mechanism comprises rack rails, guide rails and a driving motor, the guide rails have two parallel rails disposed on the liquid tank, the rack rails are disposed on one side of the guide rails, the rack rails and the guide rails are disposed in parallel, the guide rails are provided with the carrier, the top of the carrier is provided with the driving motor, and the driving motor is drivingly connected with the rack rails.
3. An ultrasonic cleaning apparatus according to claim 1, wherein the robot gripping jaw comprises a carrier table on which the robot gripping jaw is provided, a gripper mechanism, and a servo motor.
4. An ultrasonic cleaning apparatus according to claim 3, wherein a gripper mechanism is provided under the servo motor, and a guide rail is provided on the gripper mechanism, the guide rail passing through the carrier table.
5. The ultrasonic cleaning device according to claim 4, wherein a clamping jaw cylinder is arranged below the gripper mechanism, a clamping jaw connecting block is arranged below the clamping jaw cylinder, clamping jaw guide rails are arranged at two ends of the clamping jaw connecting block, the clamping jaw connecting block is slidably connected with the clamping jaw guide rails, and a clamping jaw is arranged below the clamping jaw connecting block.
6. The ultrasonic cleaning device according to claim 1, wherein the upper and lower material levels are provided with a translation slide rail, one end of the translation slide rail is provided with a motor, the translation slide rail is provided with a tray, the tray is provided with a tray clamping tool, and the tray clamping tool is provided with a positioning tool.
7. An ultrasonic cleaning device according to claim 1, wherein a filtering circulation structure is provided on one side of the frame body, and the filtering circulation structure comprises a filtering pump and a filtering tank.
8. An ultrasonic cleaning apparatus according to claim 1, wherein a control box is provided on one side of the frame body, and a control circuit of the ultrasonic generating mechanism and a PLC control mechanism are provided in the control box.
9. An ultrasonic cleaning device according to claim 6, wherein the tray clamping fixture is provided with a gripper positioning slot.
10. An ultrasonic cleaning device as claimed in claim 6, wherein the positioning tool is provided with a guiding bevel at an upper portion thereof and a supporting positioning block at a lower portion thereof.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110556977.1A CN113198798A (en) | 2021-05-21 | 2021-05-21 | Ultrasonic cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110556977.1A CN113198798A (en) | 2021-05-21 | 2021-05-21 | Ultrasonic cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113198798A true CN113198798A (en) | 2021-08-03 |
Family
ID=77022868
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110556977.1A Pending CN113198798A (en) | 2021-05-21 | 2021-05-21 | Ultrasonic cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113198798A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117864763A (en) * | 2024-03-11 | 2024-04-12 | 常州市昌隆电机股份有限公司 | Motor rotating shaft grabbing and conveying mechanism |
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|---|---|---|---|---|
| US20080087298A1 (en) * | 2006-09-21 | 2008-04-17 | Hitachi Global Storage Technologies Netherlands B.V | Method and apparatus for cleaning magnetic head slider, and method for manufacturing the same |
| CN201895002U (en) * | 2010-06-12 | 2011-07-13 | 王一田 | Ultrasonic cleaning device |
| CN205701655U (en) * | 2016-03-17 | 2016-11-23 | 深圳荟凝自动化有限公司 | A kind of Full-automatic gantry nine groove ultrasonic cleaning machine |
| CN206613800U (en) * | 2017-02-14 | 2017-11-07 | 东莞市劲旺超声波自动化设备有限公司 | Full-automatic ultrasonic cleaner |
| CN207308468U (en) * | 2017-03-10 | 2018-05-04 | 东莞市维迅机械科技有限公司 | Accurate hardware device high-frequency ultrasonic cleaning equipment based on PLC controls |
| CN207770399U (en) * | 2017-12-11 | 2018-08-28 | 珠海东精大电子科技有限公司 | A kind of quartz wafer machine frame ultrasonic automatic cleaning machine |
| CN210172099U (en) * | 2019-06-04 | 2020-03-24 | 苏州欧亚超声波设备有限公司 | Closed full-automatic groove type ultrasonic cleaning machine |
| CN110947687A (en) * | 2019-12-05 | 2020-04-03 | 济南巴克超声波科技有限公司 | Ultrasonic cleaning device for positive and negative electrode plates |
| CN210497423U (en) * | 2019-07-18 | 2020-05-12 | 惠州荟凝智能科技有限公司 | Full-automatic cell phone shell ultrasonic cleaning drying line |
| CN211134807U (en) * | 2019-12-02 | 2020-07-31 | 苏州市林科超声波洗净设备有限公司 | Integrated cleaning machine |
| CN211304058U (en) * | 2019-12-30 | 2020-08-21 | 宿迁鼎诚机械制造有限公司 | Valve component ultrasonic cleaning device capable of automatically feeding and discharging |
-
2021
- 2021-05-21 CN CN202110556977.1A patent/CN113198798A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080087298A1 (en) * | 2006-09-21 | 2008-04-17 | Hitachi Global Storage Technologies Netherlands B.V | Method and apparatus for cleaning magnetic head slider, and method for manufacturing the same |
| CN201895002U (en) * | 2010-06-12 | 2011-07-13 | 王一田 | Ultrasonic cleaning device |
| CN205701655U (en) * | 2016-03-17 | 2016-11-23 | 深圳荟凝自动化有限公司 | A kind of Full-automatic gantry nine groove ultrasonic cleaning machine |
| CN206613800U (en) * | 2017-02-14 | 2017-11-07 | 东莞市劲旺超声波自动化设备有限公司 | Full-automatic ultrasonic cleaner |
| CN207308468U (en) * | 2017-03-10 | 2018-05-04 | 东莞市维迅机械科技有限公司 | Accurate hardware device high-frequency ultrasonic cleaning equipment based on PLC controls |
| CN207770399U (en) * | 2017-12-11 | 2018-08-28 | 珠海东精大电子科技有限公司 | A kind of quartz wafer machine frame ultrasonic automatic cleaning machine |
| CN210172099U (en) * | 2019-06-04 | 2020-03-24 | 苏州欧亚超声波设备有限公司 | Closed full-automatic groove type ultrasonic cleaning machine |
| CN210497423U (en) * | 2019-07-18 | 2020-05-12 | 惠州荟凝智能科技有限公司 | Full-automatic cell phone shell ultrasonic cleaning drying line |
| CN211134807U (en) * | 2019-12-02 | 2020-07-31 | 苏州市林科超声波洗净设备有限公司 | Integrated cleaning machine |
| CN110947687A (en) * | 2019-12-05 | 2020-04-03 | 济南巴克超声波科技有限公司 | Ultrasonic cleaning device for positive and negative electrode plates |
| CN211304058U (en) * | 2019-12-30 | 2020-08-21 | 宿迁鼎诚机械制造有限公司 | Valve component ultrasonic cleaning device capable of automatically feeding and discharging |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117864763A (en) * | 2024-03-11 | 2024-04-12 | 常州市昌隆电机股份有限公司 | Motor rotating shaft grabbing and conveying mechanism |
| CN117864763B (en) * | 2024-03-11 | 2024-05-17 | 常州市昌隆电机股份有限公司 | Motor rotating shaft grabbing and conveying mechanism |
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| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210803 |