CN113174667A - Spinning frame multi-zone visual detection monitoring system and method - Google Patents
Spinning frame multi-zone visual detection monitoring system and method Download PDFInfo
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- 238000009987 spinning Methods 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims abstract description 38
- 230000000007 visual effect Effects 0.000 title claims abstract description 30
- 238000012544 monitoring process Methods 0.000 title claims abstract description 23
- 238000001514 detection method Methods 0.000 title claims abstract description 22
- 238000004804 winding Methods 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims description 64
- 238000004891 communication Methods 0.000 claims description 63
- 230000002159 abnormal effect Effects 0.000 claims description 44
- 238000013500 data storage Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 18
- 238000012545 processing Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 12
- 238000011179 visual inspection Methods 0.000 claims description 10
- 238000003909 pattern recognition Methods 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 abstract description 2
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- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
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- 239000000835 fiber Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
- D01H13/16—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material
- D01H13/1616—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material characterised by the detector
- D01H13/1666—Lighting or luminous devices making easier the setting of the breakage of yarns
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Abstract
The invention discloses a spinning frame multi-zone visual detection monitoring system and a method, wherein the method comprises the following steps: and judging the position and time of the broken end of the single spindle yarn through visual identification, judging the position and time of the roller winding through visual identification, judging the position and time of the empty roving pipe through visual identification, and breaking the roving. The spindle with large deviation of the rotating speed is judged and identified through the cooperation of a stroboscope and visual identification. The invention has the advantages that: structural design is reasonable, can distinguish broken yarn to the coiling, and preceding roller district silver winding roller, roving district roving use up the circumstances such as effectively detect to automatic control shuts down and notifies the stop buffer worker to handle, and is intelligent high, and preferred has the fast detection function of spindle, can in time overhaul trouble single spindle, has effectively guaranteed the continuity of production, improves production efficiency.
Description
Technical Field
The invention relates to a spinning frame multi-zone visual detection monitoring system and method, and belongs to the technical field of spinning frames.
Background
The spinning frame is a spinning machine for drafting, twisting and winding semi-finished roving or slivers into spun yarn bobbin in the spinning process, the slivers are drafted and twisted into roving on the roving frame, the fiber is combed into combed slivers by a combing machine, the slivers are combined by the combing machine, the sliver arrangement drafting improves the sliver structure, the roving is further twisted and spun into spun yarn on a ring spinning frame, and the spinning frame is a main machine for spinning. The yield and quality of the spun yarn are the comprehensive reflection of the quality of each procedure of the spinning process.
In the working process of the spinning frame, abnormal conditions often occur in a plurality of areas, which affects the continuity of production, specifically: 1) in the drafting and winding area, namely the area from the lower end of the front roller to the yarn guide hook and the area from the yarn guide hook to the ring, the yarn breakage can occur; 2) is the front roller area, the situation that the cotton sliver is wound on the roller can occur; 3) in the roving zone, run-out of the roving occurs.
Above condition prior art generally is through the artifical observation of constantly patrolling, handles when discovering the abnormal conditions, and efficiency is lower.
The prior art has single spindle detection technology, realizes monitoring yarn broken ends, needs to set a detection mechanism corresponding to each single spindle, and sets a control system connected with all the detection mechanisms, has complex structure and higher input cost, can only detect broken ends, and has poor applicability.
The prior art CN108691045A describes a spun yarn breakage detection device and method based on visual detection, which rely on a mobile camera arranged along a spindle frame to shoot the corresponding area of the yarn when the yarn is still, and then process and identify the picture to judge the yarn breakage. However, the technology has the defects that firstly, the yarn breakage can only be identified singly, secondly, all yarn regions cannot be monitored in time due to the fact that the camera continuously moves among the yarn regions, thirdly, a sensor needs to be arranged at the position adjacent to each yarn region to control the movement of the camera to start and stop, the sensor is used for judging the position of the corresponding yarn breakage region, the structure is complex, faults are easy to occur, fourthly, whether weak twisted yarns are generated cannot be judged, and fifthly, a worker cannot be notified to stop the vehicle in time to process after the yarn breakage occurs.
Disclosure of Invention
The invention provides a spinning frame multi-zone visual detection monitoring system and method, aiming at overcoming the defects in the prior art, monitoring multiple conditions except yarn broken ends, effectively ensuring the working stability of the spinning frame and improving the production efficiency.
The technical solution of the invention is as follows: a spinning frame multi-zone visual detection monitoring method comprises the following steps:
the position and time of the single spindle yarn breakage are judged through visual identification,
the position and time of the roller winding are judged through visual identification,
the position and time of the roving empty tube are judged through visual identification,
and roving breaks are performed.
Preferably, the method further comprises the step of identifying the spindle with the larger deviation of the rotating speed through the cooperation of a stroboscope and visual identification.
Preferably, the method specifically comprises the following steps:
1) the method comprises the steps that images of all winding areas, front roller areas, roving areas and boundary marks in one area of a corresponding spinning frame are shot at regular time through a camera shooting mechanism, and image data are transmitted to a control module;
2) the control module receives image data transmitted by the camera shooting mechanism, reads the image recognition algorithm data stored in the algorithm storage module, processes the image data and stores the image data in the data storage module, and judges whether the image is abnormal or not;
3) if the image is not abnormal, the camera shooting mechanism continues shooting, and the step 1) is repeated, and if the image is abnormal, the step 4) is carried out;
4) the control module generates time data, alarm data, abnormal working data and roving breaking data, transmits the time data and the abnormal working data to the communication module and the display module, transmits the alarm data to the alarm module and transmits the roving breaking data to the roving breaking mechanism;
5) the communication module transmits the time data and the abnormal work data to the communication terminal of the car stop worker, the display module displays the abnormal work data, and the roving breaking mechanism breaks the roving at the corresponding position;
6) the method comprises the steps that a vehicle stop worker receives information on a communication terminal of the vehicle stop worker, the information comprises time data and abnormal work data, corresponding processing is carried out, and then a roving breaking position is restarted;
the abnormal working data comprises yarn broken end position data, roller winding position data or roving empty tube position data, the yarn broken end position data is the broken end position and the broken end number of a winding area of a spinning frame, the roller winding position data is the position of a sliver winding roller of a roller area before the spinning frame is rolled, and the roving empty tube position data is the roving empty tube position of the roving area of the western spinning frame.
Preferably, when the spinning frame is a colored spun yarn, the step 1) camera shooting mechanism is also provided with a colored laser beam generating device during timing shooting, and the colored laser beam generating device is aligned with the winding area and the front roller area of the spinning frame for irradiation.
Preferably, the spindle with the larger deviation of the rotating speed is judged and identified through the cooperation of a stroboscope and visual identification specifically comprises the following steps:
1) the high-brightness stroboscope is started at regular time, stroboscopic irradiation is carried out on a plurality of spindles, the frequency is consistent with the rotating speed of a single spindle, the shooting mechanism shoots the plurality of spindles, and image data are transmitted to the control module;
2) the control module receives image data transmitted by the camera shooting mechanism, reads pattern recognition algorithm data which are stored in the algorithm storage module and are related to spindle speed detection, processes and stores the image data in the data storage module, judges whether the spindle speed has large deviation, specifically, if the spindle speed is normal, a single spindle is displayed as static on an image, the step 1 is repeated, and when the spindle speed has large deviation, the single spindle is displayed as weak twist on the image, the step 3 is carried out);
3) the control module generates spindle speed deviation data, alarm data and roving breaking data, transmits the spindle speed deviation data to the communication module, transmits the alarm data to the alarm module and transmits the roving breaking data to the roving breaking mechanism;
4) the communication module transmits the spindle speed deviation data to the communication terminal of the car stop worker, the alarm module gives an alarm, and the roving breaking mechanism breaks the roving at the corresponding position;
5) and the stop buffer worker receives information on the stop buffer worker communication terminal, including position information obtained by the boundary identification and spindle speed deviation data, carries out single spindle maintenance processing, and then restarts the roving breaking position.
Preferably, the communication terminal of the car stop worker is a bracelet, and the communication terminal transmits data preferentially with the bracelet closest to the communication terminal.
A multi-zone visual detection monitoring system of a spinning frame comprises a plurality of camera mechanisms which are fixedly arranged, a boundary mark which is arranged corresponding to each spindle, a roving breaking mechanism, a control module, an algorithm storage module, a data storage module, an alarm module, a display module, a communication module and a communication terminal for a vehicle stop worker, wherein the camera mechanisms are in signal connection with the control module, the control module is in signal connection with the roving breaking mechanism, the algorithm storage module, the data storage module, the display module and the communication module respectively, the communication module is in wireless signal connection with the communication terminal for the vehicle stop worker,
the camera shooting mechanism is aligned with all winding areas, front roller areas, roving areas and boundary marks in one area of the spinning machine, is used for shooting graphic data in one area of the spinning machine and transmitting the graphic data to the control module,
the algorithm storage module is used for storing the data of the pattern recognition algorithm and transmitting the data to the control module,
the data storage module is used for storing the data transmitted by the control module,
the display module is used for storing and displaying the data transmitted by the control module,
the communication module is used for receiving the data transmitted by the control module and wirelessly transmitting the data to the communication terminal of the car stop worker,
the communication terminal of the car stop worker is used for receiving and displaying the data transmitted by the communication module,
the control module receives the graphic data transmitted by the camera mechanism and the graphic recognition algorithm data transmitted by the algorithm storage module, processes the graphic processing normal data or the graphic processing abnormal data to generate time data to be stored in the data storage module, generates working abnormal data, alarm data and roving breaking data if the graphic processing abnormal data is generated, transmits the working abnormal data and the time data to the communication module, transmits the alarm data to the alarm module, transmits the roving breaking data to the roving breaking mechanism,
the roving breaking mechanism is used for receiving roving breaking data transmitted by the control module and performing roving breaking at a corresponding position,
the abnormal working data comprises yarn broken end position data, roller winding position data or roving empty tube position data,
and the alarm module is used for receiving the alarm data transmitted by the control module and giving an alarm.
Preferably, the device also comprises a colored laser beam generating device which is in signal connection with the control module, and the colored laser beam generating device is aligned with the winding area and the front roller area of the spinning machine for irradiation.
Preferably, the spinning frame further comprises a high-brightness stroboscope in signal connection with the control module, the high-brightness stroboscope is aligned with the winding area of the spinning frame, and the high-brightness stroboscope is used for receiving the working signal transmitted by the control module and stroboscopically rotates the winding area of the spinning frame.
Preferably, the camera shooting mechanism comprises two adjacent rows of cameras which are arranged between two rows of spinning frames and are arranged in each row in a plurality of opposite directions, the cameras are fixed on a support, a guide rail is arranged on the support along the front side of the cameras, a movable soft brush is arranged on the guide rail, the high-brightness stroboscope is connected to a stroboscope guide rail arranged above a winding area of the spinning frames through a movable driving mechanism, and each spinning frame is provided with 2 high-brightness stroboscopes.
The invention has the advantages that: structural design is reasonable, can distinguish broken yarn to the coiling, and preceding roller district silver winding roller, roving district roving use up the circumstances such as effectively detect to automatic control shuts down and notifies the stop buffer worker to handle, and is intelligent high, and preferred has the fast detection function of spindle, can in time overhaul trouble single spindle, has effectively guaranteed the continuity of production, improves production efficiency.
Drawings
FIG. 1 is a block diagram of a multi-zone visual inspection monitoring system of a spinning frame.
Fig. 2 is a schematic structural diagram of an embodiment of a camera mechanism of a multi-zone visual inspection monitoring system of a spinning frame according to the invention.
In the figure, 1 is a camera, 2 is a bracket, 3 is a guide rail, 4 is a soft brush, 5 is a high-brightness stroboscope, 6 is a stroboscope guide rail, and 7 is a spinning frame.
Detailed Description
The present invention will be described in further detail with reference to examples and specific embodiments.
A multi-zone visual detection monitoring system of a spinning frame comprises a plurality of camera mechanisms, a boundary mark, a roving breaking mechanism, a control module, an algorithm storage module, a data storage module, an alarm module, a display module, a communication module and a communication terminal of a vehicle stop worker, wherein the camera mechanisms are fixedly arranged, the boundary mark is arranged corresponding to each spindle, the camera mechanisms are in signal connection with the control module, the control module is in signal connection with the roving breaking mechanism, the algorithm storage module, the data storage module, the display module and the communication module respectively, the communication module is in wireless signal connection with the communication terminal of the vehicle stop worker,
the camera shooting mechanism is aligned with all winding areas, front roller areas, roving areas and boundary marks in one area of the spinning machine, is used for shooting graphic data in one area of the spinning machine and transmitting the graphic data to the control module,
the algorithm storage module is used for storing the data of the pattern recognition algorithm and transmitting the data to the control module,
the data storage module is used for storing the data transmitted by the control module,
the display module is used for storing and displaying the data transmitted by the control module,
the communication module is used for receiving the data transmitted by the control module and wirelessly transmitting the data to the communication terminal of the car stop worker,
the communication terminal of the car stop worker is used for receiving and displaying the data transmitted by the communication module,
the control module receives the graphic data transmitted by the camera mechanism and the graphic recognition algorithm data transmitted by the algorithm storage module, processes the graphic processing normal data or the graphic processing abnormal data to generate time data to be stored in the data storage module, generates working abnormal data, alarm data and roving breaking data if the graphic processing abnormal data is generated, transmits the working abnormal data and the time data to the communication module, transmits the alarm data to the alarm module, transmits the roving breaking data to the roving breaking mechanism,
the roving breaking mechanism is used for receiving roving breaking data transmitted by the control module and performing roving breaking at a corresponding position.
The working abnormal data comprises yarn broken end position data, roller winding position data or roving empty tube position data. The device comprises a spinning machine, a roller winding position data acquisition module, a roving area data acquisition module, a control module and a control module, wherein the spinning machine is used for winding a roller area and a roving area, the roller winding position data is the broken end position and the broken end quantity of the spinning machine in the winding area, the roller winding position data is the sliver winding roller position of a roller area before the spinning machine rolls, and the roving empty tube position data is the roving empty tube position of the spinning machine in the roving area.
And the alarm module is used for receiving the alarm data transmitted by the control module and giving an alarm.
Preferably, if the colored spinning machine is used for colored spinning, the colored spinning machine further comprises a colored laser beam generating device in signal connection with the control module, and the colored laser beam generating device irradiates in alignment with a winding area and a front roller area of the spinning machine.
Preferably, the spinning frame further comprises a high-brightness stroboscope in signal connection with the control module, the high-brightness stroboscope is aligned with the winding area of the spinning frame, and the high-brightness stroboscope is used for receiving the working signal transmitted by the control module and stroboscopically rotates the winding area of the spinning frame.
The camera shooting mechanism comprises two adjacent rows of cameras 1 which are arranged oppositely and arranged in each row and are arranged between two rows of spinning machines, and the cameras 1 are fixed on a bracket 2.
A guide rail 3 is arranged along the bracket 2 at the front side of the camera 1, and a movable soft brush 4 is arranged on the guide rail 3. Can carry out regular clearance to the camera surface, guarantee the shooting effect.
The high-brightness stroboscope 5 is connected to a stroboscope guide rail 6 arranged above a winding area of the spinning frame through a moving driving mechanism, and each spinning frame is provided with 2 high-brightness stroboscopes 5. The high brightness stroboscope 5 is moved along the stroboscope guide rail 6 at regular intervals.
According to the structure, the spinning frame multi-zone visual detection monitoring method comprises the following steps:
the position and time of the single spindle yarn breakage are judged through visual identification,
the position and time of the roller winding are judged through visual identification,
the position and time of the roving empty tube are judged through visual identification,
and roving breaks are performed.
Preferably, the spindle with larger deviation of the rotating speed is judged and identified through the cooperation of a stroboscope and visual identification.
The method specifically comprises the following steps:
1) the method comprises the steps that images of all winding areas, front roller areas, roving areas and boundary marks in one area of a corresponding spinning frame are shot at regular time through a camera shooting mechanism, and image data are transmitted to a control module;
2) the control module receives image data transmitted by the camera shooting mechanism, reads the image recognition algorithm data stored in the algorithm storage module, processes the image data and stores the image data in the data storage module, and judges whether the image is abnormal or not;
3) if the image is not abnormal, the camera shooting mechanism continues shooting, and the step 1) is repeated, and if the image is abnormal, the step 4) is carried out;
4) the control module generates time data, alarm data, abnormal working data and roving breaking data, transmits the time data and the abnormal working data to the communication module and the display module, transmits the alarm data to the alarm module and transmits the roving breaking data to the roving breaking mechanism;
5) the communication module transmits the time data and the abnormal work data to the communication terminal of the car stop worker, the display module displays the abnormal work data, and the roving breaking mechanism breaks the roving at the corresponding position;
6) and the car stop receives information including time data and abnormal work data on the communication terminal of the car stop, performs corresponding processing, and then restarts the roving breaking position.
The working abnormal data comprises yarn broken end position data, roller winding position data or roving empty tube position data. The data of the broken ends of the yarns are the broken end positions and the broken end quantity of the winding area of the spinning machine, the data of the roller winding positions are the positions of the sliver winding rollers of the roller area before the roller is wound by the spinning machine, and the data of the positions of the roving empty tubes of the roving area of the western spinning machine is the positions of the roving empty tubes of the roving area.
The communication terminal of the car stop worker is preferably a bracelet, and the communication terminal preferentially transmits data with the bracelet closest to the communication terminal. Namely the nearest spindle position, and the joint efficiency is improved.
Preferably, when the spinning frame is a colored spun yarn, the step 1) camera shooting mechanism is also provided with a colored laser beam generating device during timing shooting, and the colored laser beam generating device is aligned with the winding area and the front roller area of the spinning frame for irradiation.
Preferably, the method also comprises an ingot speed deviation detection method, comprising
1) The high-brightness stroboscope is started at regular time, stroboscopic irradiation is carried out on a plurality of spindles, the frequency is consistent with the rotating speed of a single spindle, the shooting mechanism shoots the plurality of spindles, and image data are transmitted to the control module;
2) the control module receives image data transmitted by the camera shooting mechanism, reads pattern recognition algorithm data which are stored in the algorithm storage module and are related to spindle speed detection, processes and stores the image data in the data storage module, judges whether the spindle speed has large deviation, specifically, if the spindle speed is normal, a single spindle is displayed as static on an image, the step 1 is repeated, and when the spindle speed has large deviation, the single spindle is displayed as weak twist on the image, the step 3 is carried out);
3) the control module generates spindle speed deviation data, alarm data and roving breaking data, transmits the spindle speed deviation data to the communication module, transmits the alarm data to the alarm module and transmits the roving breaking data to the roving breaking mechanism;
4) the communication module transmits the spindle speed deviation data to the communication terminal of the car stop worker, the alarm module gives an alarm, and the roving breaking mechanism breaks the roving at the corresponding position;
5) and the stop buffer worker receives information on the stop buffer worker communication terminal, including position information obtained by the boundary identification and spindle speed deviation data, carries out single spindle maintenance processing, and then restarts the roving breaking position.
Preferably, when the spinning frame is 48 spindles, one display module is arranged every 6 spindles. And displaying the yarn broken end condition and/or weak twist alarm.
All the above components are prior art, and those skilled in the art can use any model and existing design that can implement their corresponding functions.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the inventive concept of the present invention, and these changes and modifications are all within the scope of the present invention.
Claims (10)
1. A spinning frame multi-zone visual detection monitoring method is characterized by comprising the following steps:
the position and time of the single spindle yarn breakage are judged through visual identification,
the position and time of the roller winding are judged through visual identification,
the position and time of the roving empty tube are judged through visual identification,
and roving breaks are performed.
2. The multi-zone visual inspection monitoring method of the spinning frame as claimed in claim 1, wherein the method further comprises identifying the spindle with a large deviation of the rotation speed by a stroboscope in cooperation with visual recognition.
3. The multi-zone visual inspection monitoring method of the spinning frame as claimed in claim 1, which is characterized by comprising the following steps:
1) the method comprises the steps that images of all winding areas, front roller areas, roving areas and boundary marks in one area of a corresponding spinning frame are shot at regular time through a camera shooting mechanism, and image data are transmitted to a control module;
2) the control module receives image data transmitted by the camera shooting mechanism, reads the image recognition algorithm data stored in the algorithm storage module, processes the image data and stores the image data in the data storage module, and judges whether the image is abnormal or not;
3) if the image is not abnormal, the camera shooting mechanism continues shooting, and the step 1) is repeated, and if the image is abnormal, the step 4) is carried out;
4) the control module generates time data, alarm data, abnormal working data and roving breaking data, transmits the time data and the abnormal working data to the communication module and the display module, transmits the alarm data to the alarm module and transmits the roving breaking data to the roving breaking mechanism;
5) the communication module transmits the time data and the abnormal work data to the communication terminal of the car stop worker, the display module displays the abnormal work data, and the roving breaking mechanism breaks the roving at the corresponding position;
6) the method comprises the steps that a vehicle stop worker receives information on a communication terminal of the vehicle stop worker, the information comprises time data and abnormal work data, corresponding processing is carried out, and then a roving breaking position is restarted;
the abnormal working data comprises yarn broken end position data, roller winding position data or roving empty tube position data, the yarn broken end position data is the broken end position and the broken end number of a winding area of a spinning frame, the roller winding position data is the position of a sliver winding roller of a roller area before the spinning frame is rolled, and the roving empty tube position data is the roving empty tube position of the roving area of the western spinning frame.
4. The multi-zone visual inspection monitoring method of the spinning frame as claimed in claim 3, characterized in that when the spinning frame is a color spun yarn, the camera of step 1) is equipped with a color laser beam generator at regular time shooting, and the color laser beam generator is aligned with the winding zone and the front roller zone of the spinning frame for irradiation.
5. The multi-zone visual inspection monitoring method of the spinning frame as claimed in claim 2, wherein the spindle with larger deviation of the identified rotation speed is judged and identified by matching a stroboscope with visual identification specifically comprises the following steps:
1) the high-brightness stroboscope is started at regular time, stroboscopic irradiation is carried out on a plurality of spindles, the frequency is consistent with the rotating speed of a single spindle, the shooting mechanism shoots the plurality of spindles, and image data are transmitted to the control module;
2) the control module receives image data transmitted by the camera shooting mechanism, reads pattern recognition algorithm data which are stored in the algorithm storage module and are related to spindle speed detection, processes and stores the image data in the data storage module, judges whether the spindle speed has large deviation, specifically, if the spindle speed is normal, a single spindle is displayed as static on an image, the step 1 is repeated, and when the spindle speed has large deviation, the single spindle is displayed as weak twist on the image, the step 3 is carried out);
3) the control module generates spindle speed deviation data, alarm data and roving breaking data, transmits the spindle speed deviation data to the communication module, transmits the alarm data to the alarm module and transmits the roving breaking data to the roving breaking mechanism;
4) the communication module transmits the spindle speed deviation data to the communication terminal of the car stop worker, the alarm module gives an alarm, and the roving breaking mechanism breaks the roving at the corresponding position;
5) and the stop buffer worker receives information on the stop buffer worker communication terminal, including position information obtained by the boundary identification and spindle speed deviation data, carries out single spindle maintenance processing, and then restarts the roving breaking position.
6. The multi-zone visual inspection monitoring method of the spinning frame as claimed in claim 2, wherein the communication terminal of the car stop worker is a bracelet, and the communication terminal preferentially transmits data with the bracelet closest to the communication terminal.
7. A spinning frame multi-zone visual detection monitoring system is characterized by comprising a plurality of camera mechanisms, a boundary mark, a roving breaking mechanism, a control module, an algorithm storage module, a data storage module, an alarm module, a display module, a communication module and a communication terminal for a vehicle stop worker, wherein the camera mechanisms are fixedly arranged, the boundary marks are arranged corresponding to each spindle, the camera mechanisms are in signal connection with the control module, the control module is in signal connection with the roving breaking mechanism, the algorithm storage module, the data storage module, the display module and the communication module respectively, the communication module is in wireless signal connection with the communication terminal for the vehicle stop worker,
the camera shooting mechanism is aligned with all winding areas, front roller areas, roving areas and boundary marks in one area of the spinning machine, is used for shooting graphic data in one area of the spinning machine and transmitting the graphic data to the control module,
the algorithm storage module is used for storing the data of the pattern recognition algorithm and transmitting the data to the control module,
the data storage module is used for storing the data transmitted by the control module,
the display module is used for storing and displaying the data transmitted by the control module,
the communication module is used for receiving the data transmitted by the control module and wirelessly transmitting the data to the communication terminal of the car stop worker,
the communication terminal of the car stop worker is used for receiving and displaying the data transmitted by the communication module,
the control module receives the graphic data transmitted by the camera mechanism and the graphic recognition algorithm data transmitted by the algorithm storage module, processes the graphic processing normal data or the graphic processing abnormal data to generate time data to be stored in the data storage module, generates working abnormal data, alarm data and roving breaking data if the graphic processing abnormal data is generated, transmits the working abnormal data and the time data to the communication module, transmits the alarm data to the alarm module, transmits the roving breaking data to the roving breaking mechanism,
the roving breaking mechanism is used for receiving roving breaking data transmitted by the control module and performing roving breaking at a corresponding position,
the abnormal working data comprises yarn broken end position data, roller winding position data or roving empty tube position data,
and the alarm module is used for receiving the alarm data transmitted by the control module and giving an alarm.
8. The multi-zone visual inspection monitoring system of the spinning frame as claimed in claim 7, further comprising a colored laser beam generator in signal connection with the control module, the colored laser beam generator being aligned with the winding zone and the front roller zone of the spinning frame for irradiation.
9. The multi-zone visual inspection monitoring system of the spinning frame as claimed in claim 7 or 8, further comprising a high-brightness stroboscope in signal connection with the control module, wherein the high-brightness stroboscope is aligned with the winding zone of the spinning frame, and is used for receiving the working signal transmitted by the control module to strobe the winding zone of the spinning frame.
10. The multi-zone visual inspection monitoring system of spinning frame as claimed in claim 9, wherein said camera mechanism comprises two adjacent rows of multiple oppositely arranged cameras arranged in each row between two rows of spinning frames, the cameras are fixed on the bracket, the bracket along the front side of said cameras is provided with a guide rail, the guide rail is provided with a movable soft brush, said high brightness stroboscope is connected to the stroboscope guide rail arranged above the winding zone of the spinning frame by a movable driving mechanism, each spinning frame is provided with 2 high brightness stroboscopes.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110479560.XA CN113174667B (en) | 2021-04-30 | 2021-04-30 | Spinning frame multi-zone visual detection monitoring system and method |
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| CN202110479560.XA CN113174667B (en) | 2021-04-30 | 2021-04-30 | Spinning frame multi-zone visual detection monitoring system and method |
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| CN113174667A true CN113174667A (en) | 2021-07-27 |
| CN113174667B CN113174667B (en) | 2023-02-24 |
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| CN202110479560.XA Active CN113174667B (en) | 2021-04-30 | 2021-04-30 | Spinning frame multi-zone visual detection monitoring system and method |
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