CN109610056A - A kind of ring throstle Internet of Things production control and management system - Google Patents
A kind of ring throstle Internet of Things production control and management system Download PDFInfo
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- CN109610056A CN109610056A CN201811503085.XA CN201811503085A CN109610056A CN 109610056 A CN109610056 A CN 109610056A CN 201811503085 A CN201811503085 A CN 201811503085A CN 109610056 A CN109610056 A CN 109610056A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 92
- 238000012544 monitoring process Methods 0.000 claims abstract description 64
- 238000009987 spinning Methods 0.000 claims abstract description 58
- 238000005516 engineering process Methods 0.000 claims abstract description 16
- 238000004891 communication Methods 0.000 claims abstract description 14
- 230000006854 communication Effects 0.000 claims abstract description 14
- 238000009985 spun yarn production Methods 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims description 51
- 238000007726 management method Methods 0.000 claims description 49
- 238000005265 energy consumption Methods 0.000 claims description 48
- 238000013500 data storage Methods 0.000 claims description 35
- 238000001514 detection method Methods 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 25
- 238000012545 processing Methods 0.000 claims description 22
- 230000002159 abnormal effect Effects 0.000 claims description 16
- 230000000694 effects Effects 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 8
- 238000012360 testing method Methods 0.000 claims description 8
- 229910000838 Al alloy Inorganic materials 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 239000010410 layer Substances 0.000 claims description 6
- 238000005259 measurement Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000004378 air conditioning Methods 0.000 claims description 4
- 238000007405 data analysis Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 241000208340 Araliaceae Species 0.000 claims description 3
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 claims description 3
- 235000003140 Panax quinquefolius Nutrition 0.000 claims description 3
- 125000004122 cyclic group Chemical group 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 235000008434 ginseng Nutrition 0.000 claims description 3
- 239000011229 interlayer Substances 0.000 claims description 3
- 238000003909 pattern recognition Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000012958 reprocessing Methods 0.000 claims description 3
- 238000012800 visualization Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 238000013144 data compression Methods 0.000 claims description 2
- 239000000284 extract Substances 0.000 claims description 2
- 230000005622 photoelectricity Effects 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000009941 weaving Methods 0.000 abstract description 3
- 239000004753 textile Substances 0.000 description 12
- 230000008859 change Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 238000013068 supply chain management Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/32—Counting, measuring, recording or registering devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Selective Calling Equipment (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention discloses a kind of ring throstle Internet of Things production control and management systems, it is related to monitoring technology field of weaving, the present invention uses the communication based on Modbus agreement, data are transmitted by Zigbee sensing technology, solve the problems, such as that traditional technology can only manipulate separate unit slub machine, it realizes and disposably manipulates more ring throstles, and be arranged without entering workshop；Pass through local production control and management system, the related data of more spinning frame production equipments can not only be monitored, the manufacturing parameter of more machines can be uniformly set simultaneously, it solves the problems, such as to be confined to plant site monitoring and operation in traditional technology, the a large amount of time is saved, is conducive to find the problem and handle problem in time, efficiently monitors and operate spun yarn production, enterprise's spun yarn production efficiency is improved, economic benefit is greatly improved.
Description
Technical field
The present invention relates to weaving monitoring technology field, especially a kind of ring throstle Internet of Things production monitoring management systems
System.
Background technique
Spinning process is last procedure of resultant yarn, by carrying out drawing-off and the twisting of decades of times, spinning to rove
At the spun yarn for having certain special number, meeting related quality criterion, the quality of spun yarn finally determines the quality of finished product.Simultaneously
Spinning process is also the mostly important procedure of cotton mill, and the production-scale size of textile mills is exactly with the total number of spindles of spinning frame
It indicates, the height of spinning frame per unit area yield reflects the production level of textile enterprise, and quality, feed product power consumption of spun yarn etc. refer to
Mark, labor productivity etc. are the embodiments of textile enterprise's technology and management level, spinning process consumption number determine spinning
Cost, end breakage rate when thousand ingot of spun yarn are the important indicators of enterprise's examination.Meanwhile spinning workshop be textile enterprise space it is maximum and
Air-conditioning requirement highest, machine number of units at most, energy consumption highest, with number is most, the highest workshop of labor intensity.Therefore, the process
It is the most urgent for demand information-based in industrial upgrading, automation, while can be played well for the industrial upgrading of textile industry
Demoncal ration effect.
However, China's Design of Textile Machinery manufactures the application Shang Bupu of integrated, modularization, automation, informationization at present
Time, 90% or more high-end textile equipment still needs import, and traditional textile equipment is still occupied an leading position, and only partial domestic is spun
It knits equipment and has network savvy, and the software, hardware suitable for textile industry are even more very deficient, need to go into overdrive to develop specially
Door is directed to all kinds of Weaving device big data analysis, excavation and the real-time intelligent managing and control system of application.Textile Informationization promotes for many years,
Some progress are obtained in fields such as enterprise management informatization, product design digitlizations, but automatic with logistics management manufacturing
The fields such as change are just started to walk, and a series of application bottlenecks and technical problem are faced.And the emergence and development of mobile interchange technology, one
The application of serial the relevant technologies strengthens online real time collecting and handles the ability of data, provides to solve these technical problems
One effective path.The extensive use of mobile interchange technology so that production and logistics can effectively realize it is more fine and dynamic
The management of state inevitably facilitates manufacturing execution system, supply-chain management system, e-commerce system and promotes and applies, improves enterprise
The service efficiency of the information systems such as resource planning expands the covering surface of information system, improves resource utilization, and it is whole to promote industry
The level of IT application of body.Therefore, " new industry " Internet of Things will necessarily be to " conventional industries " textile industry especially wherein the most
Important spun yarn production process has huge impetus, and effective combination of the two is also the certainty of textile industry future development
Trend.
Summary of the invention
A kind of ring throstle Internet of Things are provided the technical problem to be solved by the present invention is to overcome the deficiencies in the prior art
Net production control and management system, the present invention are solved the problems, such as to be confined to plant site monitoring and operation in traditional technology, be saved
The a large amount of time, be conducive to find the problem and handle problem in time, efficiently monitor and operate spun yarn production, improve enterprise
Spun yarn production efficiency, greatly improves economic benefit.
The present invention uses following technical scheme to solve above-mentioned technical problem:
A kind of ring throstle Internet of Things production control and management system proposed according to the present invention, including bottom data obtain system
System, the information transmission system and intelligent control platform system,
The production information that bottom data obtains in the ring throstle that system is used to will acquire is transmitted to intelligence through the information transmission system
Energy control platform system, to realize to the monitoring of spun yarn production process and the setting of manufacturing parameter；
It includes ring throstle operating system, coil quality tracing system, spindle operation monitoring that the bottom data, which obtains system,
System and production energy consumption monitoring system, wherein
The ring throstle operating system includes ring throstle, and the ring throstle includes control system, the control
System includes drafting system and reel system, and the drafting system includes rear roller, middle roller, front roller, the rear roller, in
Roller, front roller drive rotation, the reel system by first servo motor, the second servo motor, third servo motor respectively
Including main shaft and ring rail, the main shaft is driven by the 4th servo motor and is rotated, and the ring rail is driven by the 5th servo motor
Lifting, the first servo motor, the second servo motor, third servo motor, the 4th servo motor, the 5th servo motor pass through
Programmable logic controller (PLC) is connected with touch screen, and machine parameter setting interface, work are provided in the main interface of the touch screen
Skill parameter setting interface, equipment running status display interface, board electrical property observation interface；
The coil quality tracing system includes spool, and an individual spool, and yarn are respectively provided in each spindle position of spinning frame
Pipe is embedded in when in use on the spindle of each spindle position of spinning frame, and spool rotation is then driven then to realize by spindle rotation
The yarn spinned constantly on spool, is pasted with super high frequency radio frequency identification electronics mark on the inner wall of each spool
Label, super high frequency radio frequency identification electronic tag are internally provided with read-write cell, spin the coil when being spinned in read-write cell
Corresponding spindle information write-in when yarn, the spindle information being written includes the concrete model and volume of the spinning frame where the spindle
Number, the specific spindle position on the spinning frame where the ingot, coil production on the spindle when used rove raw material
The information that the coil is written is read into the radio transmitting device with Zigbee after coil full packages doffs by information, read-write cell
Device in, then the information of reading is transferred to information cloud storage by radio transmitting device and the information transmission system and put down by device
Platform big data storage server, once when after road winding procedure in electronic yarn clearer find certain coil abnormal quality, then using reading
Device is taken to read the information in the read-write cell of the coil into the device of the radio transmitting device with Zigbee, then device is logical
It crosses radio transmitting device and the information transmission system and the information of the coil of the abnormal quality of reading is transferred to information cloud storage platform
Big data storage server, then the production report in the database of information cloud storage platform big data storage server, statistics should
The exception information of coil, while the reprocessing of the data by the report to generation, provide each spindle anomaly statistics report,
The anomaly statistics report of the anomaly statistics report of every spinning frame, every kind of rove；
The spindle operation monitoring system includes more photoelectric detection systems, and it is wireless to be provided with Zigbee on more photoelectric detection systems
Transmitting device is provided with alarm system on the top of more photoelectric detection systems simultaneously, and alarm system and more photoelectric detection systems are logical
It crosses transmission line to be connected, more photoelectric detection systems are fixedly mounted on ring rail, and each spindle position of spinning frame is corresponding
It is provided with a rings on ring rail, is ridden on rings by wire loop, on the corresponding ring rail of each spindle position of spinning frame
Independent more photoelectric detection systems are respectively provided with, offer aluminium alloy on the front truck table top of spinning frame and the ring rail of rear car table top
Track, more photoelectric detection systems are fixedly mounted on the aluminum alloy rail of ring rail, in use, the hair in more photoelectric detection systems
Light pipe emits infrared light, and normally when spinning, yarn bypasses wire loop on spool, therefore yarn winds with one circuit on spool
Just wire loop is driven to rotate one week around rings, to drive wire loop periodically to be rotated along rings, thus to more
The infrared light that photoelectric detection system issues, which generates, periodically to be influenced, and this infrared light by cyclic effects passes through infrared receiver
Pipe and photoelectric conversion, filtering and amplifying circuit obtain corresponding signal, and this signal after processing obtains after single-chip microcontroller processing
One group of corresponding first normal signal is obtained to corresponding broken yarn signal designation, that is, when spindle operates normally, works as spindle
Revolving speed is slack-off or becomes faster and obtains one group of corresponding second abnormal signal when running, and at the conversion by the way that corresponding single-chip microcontroller is arranged
Ingot speed when reason unit is calculated exception relative to it is normal when ingot speed difference, obtained when Yarn break one group it is corresponding
Third abnormal signal carries out police instruction when alarm system occurs in third abnormal signal, and after Yarn connecting, third is believed extremely
It number disappears and the police instruction of alarm system disappears, and the time of fire alarming of each alarm system is counted, meanwhile, more photoelectricity
Detection device passes through radio transmitting device and the information transmission system for the status information of each spindle position of every obtained spinning frame
It is transferred to information cloud storage platform big data storage server；
The production energy consumption monitoring system includes production environment monitoring system and system energy consumption monitoring system, the production environment prison
Control system includes Temperature Humidity Sensor, DDT direct digital controller, executing agency, and the Temperature Humidity Sensor setting is being spinned
Workshop, while outdoor being provided with corresponding Temperature Humidity Sensor, the Temperature Humidity Sensors of all settings in each workshop is by institute
The data of test are transferred to DDT direct digital controller, and calculate the average value of all test results, and by the average value with
The test result of outdoor Temperature Humidity Sensor carries out difference calculating, and DDT direct digital controller is according to the difference being calculated
As a result with the technological parameter of set required workshop moisture temperature, the real-time optimal operation obtained using system optimizing control
Condition, and pass through the mixing ratio of executing agency's adjusting air-conditioning amount and water pump water supply and outdoor fresh air and return air, it is ensured that
The temperature and humidity all-the-time stable in workshop reaches significant energy-saving effect in technique claimed range, and in DDT Direct Digital control
Zigbee radio transmitting device is provided on device processed, meanwhile, DDT direct digital controller is passed by radio transmitting device and information
The average value for the temperature and humidity that the Temperature Humidity Sensor in each workshop received is tested is transferred to information cloud and deposited by defeated system
Platform big data storage server is stored up, while being joined by technique of the information transmission system to set required workshop moisture temperature
It is updated setting；The system energy consumption monitoring system includes data center, energy consumption data acquisition terminal, intelligence instrument, wherein
Data center is responsible for receiving the reported data of acquisition terminal equipment, and carries out classification processing, storage to data, and timing passes through nothing
The data that speed obtains are transferred to information cloud storage platform big data storage server, energy-consumption monitoring system management by line transmitting device
Platform software belongs to data center's end system, is the core of energy-consumption monitoring system, is mounted on private server or computer
In, server or computer pass through the corresponding consumption information of cloud storage platform big data storage server acquisition, energy consumption monitoring system
Platform software under the overall leadership is responsible for the centralized management of the energy consumptions such as the computer room of region within the jurisdiction, and function covers instrument management, acquisition terminal pipe
Reason, managing power consumption, data analysis displaying, data sheet, energy-consumption monitoring system manage platform and use B/S framework；Energy consumption data is adopted
Collection terminal is mounted in each spinning workshop, is responsible for the data acquisition of spun yarn board electric energy energy consumption in workshop, using dedicated low function
Embedded acquisition equipment is consumed, various intelligent metering instrument are connected by fieldbus, supports a variety of mainstream communication protocols, and actively
Data acquisition is carried out to instrument, sensing equipment, data center's layer is upload the data to periodically or on demand, provides the port AO, DO, together
When can assign control command to intelligence instrument；Intelligence instrument comprising the various electric energy measurement instruments for having data remote function, passes
Feel equipment and actuator, electric energy measurement instrument includes single-phase electric energy meter, three-phase electric energy meter, multifunctional electric energy meter, is responsible for electric energy
Real-time usage metering, provides original energy consumption data for energy consumption data acquisition terminal.
Scheme is advanced optimized as a kind of ring throstle Internet of Things production control and management system of the present invention, is believed
Ceasing Transmission system includes Zigbee radio transmitting device, gateway, is set in the control system of each ring throstle operating system
It is equipped with a Zigbee radio transmitting device, the control system of ring throstle is wireless through Zigbee by Modbus communications protocol
Machine parameter on touch screen is set interface, processing parameter setting interface, equipment running status display interface, machine by transmitting device
Parameter information in platform electrical property observation interface is sent to gateway, and gateway further transmits information to information cloud by local area network
Storage platform big data storage server.
Scheme, intelligence are advanced optimized as a kind of ring throstle Internet of Things production control and management system of the present invention
Energy control platform system includes information cloud storage platform big data storage server, mobile phone mobile client APP, local production prison
Management system is controlled, database is provided in the information cloud storage platform big data storage server, uses number in database
According to digging technology and algorithm for pattern recognition, the correlation between acquired mass data is analyzed, extracts core data feature, it is real
Existing production plan layer and workshop manufacture inter-layer information it is real-time it is effective be connected, and upload cloud platform, realize all process equipments,
The shared of production process and operational management etc. shares；Cloud storage platform mainly includes that distributed storage, data storage and data are protected
Shield, wherein distributed storage includes distributed file system, data are synchronous, replicate, and data storage includes data de-duplication, number
According to compression, data encoding；Mobile phone mobile client APP is designed based on the Android operation system of current mainstream, includes production number
According to real-time query, equipment alarm, prompting function, cloud interacts with user, report generation, system configuration, server com-munication module；
Local production control and management system be based on Web operation visualization interface, including login interface, production process monitoring interface and
Parameter setting interface.
Scheme, ring are advanced optimized as a kind of ring throstle Internet of Things production control and management system of the present invention
The quantity of spindle spinning frame is between 50-100.
Scheme, net are advanced optimized as a kind of ring throstle Internet of Things production control and management system of the present invention
The quantity of pass is at 2-5.
The invention adopts the above technical scheme compared with prior art, has following technical effect that
The present invention uses the communication based on Modbus agreement, transmits data by Zigbee sensing technology, solves traditional technology
The problem of separate unit slub machine can only be manipulated, realizes and disposably manipulates more ring throstles, and without setting into workshop
It sets；By local production control and management system, the related data of more spinning frame production equipments can not only be monitored, while can be unified
The manufacturing parameter for setting more machines is solved the problems, such as to be confined to plant site monitoring and operation in traditional technology, be saved
The a large amount of time is conducive to find the problem and handle problem in time, efficiently monitors and operates spun yarn production, it is thin to improve enterprise
Yarn production efficiency, greatly improves economic benefit.
Detailed description of the invention
Fig. 1 is the structure chart of ring throstle Internet of Things production control and management system of the invention.
Wherein, 1 is ring throstle, and 2 be ring spindle yarn machine control system, and 3 be Zigbee radio transmitting device, and 4 be net
It closes, 5 be local server, and 6 be local production control and management system.
Specific embodiment
Technical solution of the present invention is described in further detail with reference to the accompanying drawing:
As shown in Figure 1, the present invention passes through Zigbee radio transmitting device, needed in the ring throstle for using electronics drawing-off
Production information is transferred to gateway, then by gateway through local network transport into local server, using based on being opened under PHP Web environment
The monitoring and control management software of hair, to realize to the monitoring of spun yarn production process and the setting of manufacturing parameter and management.
The present invention relates to a kind of ring throstle Internet of Things production control and management systems, including bottom data to obtain system
System, the information transmission system, intelligent control platform system,
It includes ring throstle operating system, coil quality tracing system, spindle operation monitoring that the bottom data, which obtains system,
System, production energy consumption monitoring system,
The ring throstle operating system includes ring throstle, and the ring throstle includes control system, the control
System includes drafting system and reel system, and the drafting system includes rear roller, middle roller, front roller, the rear roller, in
Roller, front roller drive rotation, the reel system by first servo motor, the second servo motor, third servo motor respectively
Including main shaft and ring rail, the main shaft is driven by the 4th servo motor and is rotated, and the ring rail is driven by the 5th servo motor
Lifting, the first servo motor, the second servo motor, third servo motor, the 4th servo motor, the 5th servo motor pass through
Programmable logic controller (PLC) is connected with touch screen, and machine parameter setting interface, work are provided in the main interface of the touch screen
Skill parameter setting interface, equipment running status display interface, board electrical property observation interface.
The coil quality tracing system includes spool, and an individual spool is respectively provided in each spindle position of spinning frame,
And spool is embedded in when in use on the spindle of each spindle position of spinning frame, and spool rotation is then driven by spindle rotation then
Realize that spinned yarn constantly on spool, is pasted with super high frequency radio frequency identification electronics on the inner wall of each spool
Label UHF-RFID, super high frequency radio frequency identification electronic tag are internally provided with read-write cell, and read-write cell is interior when being spinned
Corresponding spindle information write-in when by coil spinning, the spindle information being written includes the tool of the spinning frame where the spindle
It is used when the specific spindle position on spinning frame where figure number and number, the ingot, the coil production on the spindle
The raw material information of rove, read-write cell read into the information that the coil is written after coil full packages doffs wireless with Zigbee
In the device of transmitting device, then the information of reading is transferred to information by radio transmitting device and the information transmission system by device
Cloud storage platform big data storage server, once when after road winding procedure in electronic yarn clearer find certain coil abnormal quality,
Then the information in the read-write cell of the coil is read using reader to arrive, in the device with Zigbee radio transmitting device, and
The information of the coil of the abnormal quality of reading is transferred to information cloud by radio transmitting device and the information transmission system by device afterwards
Storage platform big data storage server then produces report in the database of information cloud storage platform big data storage server
Table counts the exception information of the coil, while the reprocessing of the data by the report to generation, provides the exception of each spindle
Statistical report form, the anomaly statistics report of every spinning frame, every kind of rove anomaly statistics report.
The spindle operation monitoring system includes more photoelectric detection systems, is provided with Zigbee on more photoelectric detection systems
Radio transmitting device is provided with alarm system on the top of more photoelectric detection systems simultaneously, and alarm system and more Photoelectric Detections fill
It sets and is connected by transmission line, more photoelectric detection systems are fixedly mounted on ring rail, each spindle position pair of spinning frame
It is provided with a rings on the ring rail answered, is ridden on rings by wire loop, in the corresponding rings of each spindle position of spinning frame
It is respectively provided with certain independent more photoelectric detection systems on plate, is opened on the front truck table top of spinning frame and the ring rail of rear car table top
Equipped with aluminum alloy rail, more photoelectric detection systems are fixedly mounted on the aluminum alloy rail of ring rail, in use, more Photoelectric Detections
Luminous tube in device emits infrared light, and normally when spinning, yarn bypasses wire loop on spool, therefore yarn is in spool
On wind with one circuit just drive wire loop around rings rotate one week, so that wire loop be driven periodically to be turned along rings
It is dynamic, so that generating on the infrared light that more photoelectric detection systems issue periodically influences, this infrared light by cyclic effects
Corresponding signal is obtained by infrared receiving tube and photoelectric conversion, filtering and amplifying circuit, this signal after processing is single again
Corresponding broken yarn signal designation is obtained after the processing of piece machine, that is, obtains one group corresponding first normally when spindle operates normally
Signal obtains one group of corresponding second abnormal signal when spindle revolving speed is slack-off or becomes faster and runs, and corresponding single by setting
Ingot speed when the conversion processing unit of piece machine is calculated exception relative to it is normal when ingot speed difference, obtained when Yarn break
To one group of corresponding third abnormal signal, police instruction is carried out when alarm system occurs in third abnormal signal, works as Yarn connecting
Afterwards, third abnormal signal disappears and the police instruction of alarm system disappears, and unites to the time of fire alarming of each alarm system
Meter, meanwhile, more photoelectric detection systems pass through radio transmitting device and the information transmission system for each of every obtained spinning frame
The status information of spindle position is transferred to information cloud storage platform big data storage server.
The production energy consumption monitoring system includes production environment monitoring system and system energy consumption monitoring system, the production ring
Border monitoring system includes Temperature Humidity Sensor, DDT direct digital controller, executing agency, and the Temperature Humidity Sensor setting exists
Spinning workshop, and the quantity of Temperature Humidity Sensor and setting position are configured according to actual needs, while being provided in outdoor
Corresponding Temperature Humidity Sensor, it is straight that the data tested are transferred to DDT by the Temperature Humidity Sensor of all settings in each workshop
Digitial controller is connect, and calculates the average value of all test results, and by the average value and outdoor Temperature Humidity Sensor
Test result carries out difference calculating, and DDT direct digital controller is according to the difference result that is calculated and set required
The technological parameter of workshop moisture temperature, the real-time optimal service condition obtained using system optimizing control, and pass through executing agency
Adjust the mixing ratio of air-conditioning amount and water pump water supply and outdoor fresh air and return air, it is ensured that the temperature and humidity all-the-time stable in workshop
In technique claimed range, while reaching significant energy-saving effect, and be provided on DDT direct digital controller Zigbee without
Each of line transmitting device, meanwhile, DDT direct digital controller will be received by radio transmitting device and the information transmission system
The average value for the temperature and humidity that the Temperature Humidity Sensor in workshop is tested is transferred to information cloud storage platform big data storage service
Device, while setting is updated by technique ginseng of the information transmission system to set required workshop moisture temperature；The system
System energy consumption monitoring system includes data center, energy consumption data acquisition terminal, intelligence instrument, and wherein data center is responsible for receiving acquisition
The reported data of terminal device, and classification processing, storage are carried out to data, and timing passes through what radio transmitting device obtained speed
Data are transferred to information cloud storage platform big data storage server, and energy-consumption monitoring system management platform software belongs to data center
End system is the core of energy-consumption monitoring system, is mounted in private server or computer that server or computer pass through
Cloud storage platform big data storage server obtains corresponding consumption information, and energy-consumption monitoring system management platform software is responsible for administrative
The centralized management of the energy consumptions such as the computer room in region, function cover instrument management, acquisition terminal management, managing power consumption, data analysis exhibition
Show, data sheet, energy-consumption monitoring system manages platform and uses B/S framework；Energy consumption data acquisition terminal is mounted on each spun yarn vehicle
Between in, be responsible for the data acquisition of spun yarn board electric energy energy consumption in workshop, using dedicated low-power-consumption embedded acquisition equipment, by existing
Field bus connects various intelligent metering instrument, supports a variety of mainstream communication protocols, and actively carries out data to instrument, sensing equipment
Acquisition upload the data to periodically or on demand data center's layer, provides the port AO, DO, while can assign control to intelligence instrument
Order；Intelligence instrument includes the various electric energy measurement instruments for having data remote function, sensing equipment and actuator, electric energy meter
Amount instrument includes single-phase electric energy meter, three-phase electric energy meter, multifunctional electric energy meter, is responsible for the real-time usage metering of electric energy, is energy consumption number
Original energy consumption data is provided according to acquisition terminal.
The information transmission system includes Zigbee radio transmitting device, gateway, in the control of each ring throstle operating system
A Zigbee radio transmitting device is provided in system processed, the quantity of ring throstle is between 50-100, the number of gateway
Amount is in 2-5, and the control system of ring throstle is by Modbus communications protocol through Zigbee radio transmitting device by touch screen
On machine parameter set interface, processing parameter setting interface, equipment running status display interface, board electrical property observation interface
Interior parameter information is sent to gateway, and gateway further transmits information to information cloud storage platform big data by local area network and deposits
Store up server.
Intelligent control platform system include information cloud storage platform big data storage server, mobile phone mobile client APP,
Local production control and management system is provided with large database in the information cloud storage platform big data storage server,
Data mining technology and algorithm for pattern recognition are used in database, analyzes the correlation between acquired mass data, are extracted
Core data feature, realize production plan layer and workshop manufacture inter-layer information it is real-time it is effective be connected, and upload cloud platform, reality
The shared of now all process equipments, production process and operational management etc. shares；Cloud storage platform mainly includes distributed storage, number
According to storage and data protection, wherein distributed storage includes distributed file system, data are synchronous, replicate, and data storage includes
Data de-duplication, data compression, data encoding；Android operation system of the mobile phone mobile client APP based on current mainstream
Design, includes creation data real-time query, equipment alarm, prompting function and other supplemental functionalities, cloud interacts with user,
The modules such as report generation, system configuration, server communication, UI interface adhere to law of parsimony, and operation interface is even more by only
Ad hoc meter eliminates complicated cumbersome operation, allows user to use handy, accomplishes that real-time intelligent is managed；Local production prison
Control management system is the visualization interface based on Web operation, including login interface, production process monitoring interface and parameter setting circle
Face.
Corresponding interface can be entered by clicking in main interface in ring throstle operating system, machine parameter sets boundary
It include spindle wharve diameter, rolling disk diameter, front roller diameter, middle roller diameter, rear roller diameter, diameter of ring, spool in face
Diameter, lower apron thickness include normal yarn and slub in processing parameter setting interface, include regular roving feeding in normal yarn, thin
Yarn count, spindle speed, twist factor, back zone drafting multiple, actual measurement spun yarn number, steel ring plate go up and down coefficient, fixed length, ring
It further include section length, multiplying power, endless form other than comprising the technological parameter in normal yarn in yarn, wherein endless form is drop-down choosing
It selects, including non-fuzzy cycle production method and irregular slub production method, irregular slub production method is drop-down choosing
It selects, including ratio is fuzzy and Random-fuzzy, equipment running status display interface are interior defeated including current spindle speed, current front roller
Linear velocity, current spool spooling length, mechanical commutation draft multiple, weight drafting multiple, Draft Effect, board efficiency, practical twirl out
Degree, ton yarn power consumption number, board doff time, board total output, include main motor frequency, main motor electricity in the monitoring of board electrical property
Stream, main motor temperature, lifting motor frequency, lifting motor electric current, lifting motor temperature, rear roller electric machine frequency, rear roller electricity
Electromechanical stream, rear roller motor temperature, middle roller electric machine frequency, middle roller current of electric, middle roller motor temperature, front roller motor
Frequency, front roller motor electric current, front roller motor temperature；Wherein machine parameter setting interface includes display state and input shape
State, spinning frame with postpone by priority assignation carry out input state disposably inputted, and when each spinning frame repair or
Re-enter change by priority assignation progress input state after replacement accessory, under display state by the parameter in interface into
Row display is in order to check；Processing parameter setting interface includes display state, input state, inquiry state, storage state, true
Initially enter whether inquiry lookup of state kind has storage after fixed specific Spinning Varieties, if having storage, by the kind
Technological parameter transferred after obtaining permission and be directly entered input state, and directly determine and spin under input state, or
Person spins after readjusting on the basis of the technological parameter of the kind stored in the past, if not storing, is obtaining
It is directly entered input state after weighting limit, and carries out under input state the input of the technological parameter of the kind, after input
It spins, when kind spinning finishes and the kind is the technological parameter completely newly inputted or the quality was inputted in the past
Technological parameter on be modified, then enter storage state, the technological parameter of the quality is stored, in spinning process
The parameter in interface is shown under display state, display state in order to check；Equipment running status display interface packet
Display state is included, the display for each parameter in spinning process median surface；Board electrical property observation interface includes display state, is used
In the display of parameter each in spinning process median surface.
Whether the login interface of local production control and management system matches according to password to enter local production monitoring management
System enters if password match, otherwise compulsory withdrawal；Production process monitoring interface includes machine parameter display interface, technique
Parameter display interface, equipment running status display interface, board electrical property observation interface, the communications status monitoring page, local clothes
The business device condition monitoring page and remaining classification can keep for new function, wherein the parameter and touch in machine parameter display interface
Parameter in screen in machine parameter setting interface is identical, and technique is joined in the parameter and touch screen in technological parameter display interface
Parameters in number setting interfaces are identical, parameter in equipment running status display interface, board electrical property observation interface with
The parameter in equipment running status display interface, board electrical property observation interface in touch screen is identical, local production prison
Control machine parameter display interface, the technological parameter display interface, equipment operation in the production process monitoring interface in management system
Status display interface, board electrical property observation interface only include display state, in spinning process median surface each parameter it is aobvious
Show；Parameter setting interface includes machine parameter setting interface, processing parameter setting interface, gateway communication mode parameter setting circle
New Function Extension interface, the parameter point in machine parameter setting interface, processing parameter setting interface are kept in face, remaining classification
Identical with machine parameter setting interface, the parameter in processing parameter setting interface in touch screen, wherein machine parameter is set
Demarcation face only includes input state, if machine parameter display interface of the operator at production process monitoring interface views parameter mistake
Accidentally, then input state is entered by priority assignation and carries out input change；Processing parameter setting interface includes input state, inquiry shape
State, storage state are initially entered after the determining specific Spinning Varieties to be assigned and are looked into when operator needs to assign production task
It askes whether the lookup of state kind has storage, if having storage, the technological parameter of the kind is transferred after obtaining permission
It is directly entered input state, and directly determines and spins under input state, or in the technique of the kind stored in the past
It spins after being readjusted on parameter basis, if not storing, is directly entered input state after obtaining permission, and
The input that the technological parameter of the kind is carried out under input state, spins after input, when a kind spinning finishes
And the kind is the technological parameter completely newly inputted or the quality is modified on the technological parameter inputted in the past, then into
Enter storage state, the technological parameter of the quality is stored.
In use, each Zigbee radio transmitting device in setting ring spindle yarn machine control system passes through parameter information
Modbus communication protocol is transmitted to gateway, and gateway is further transmitted to information cloud storage platform big data to store and take by local area network
Business device, wherein coil quality tracing system is provided with corresponding coil quality tracing and locally uses system, spindle operation monitoring system
System is provided with corresponding coil quality tracing and locally uses system, and production energy consumption monitoring system is provided with corresponding production energy consumption prison
Control is local to use system, and coil quality tracing locally uses system, coil quality tracing locally to use system, production energy consumption monitoring
It is local using system, the mobile phone terminal that is equipped with mobile phone mobile client APP and local production control and management system be according to being obtained
The permission taken is by obtaining corresponding data, coil quality tracing sheet therein in information cloud storage platform big data storage server
Ground, which locally uses system only using system, coil quality tracing, may monitor operation, that is, be only capable of reading corresponding number
According to production energy consumption monitoring is local to include monitoring operation and control operation using system, monitor reading when operation and obtain accordingly
The data sheet taken, when carrying out control operation, by the information transmission system to the technique of set required workshop moisture temperature
Ginseng is updated setting, that is, the technique of required workshop moisture temperature is passed sequentially through production energy consumption monitoring and locally uses system
It is transmitted to information cloud storage platform big data storage server, passes to DDT direct digital controller again；
For local production control and management system, when operator is to operating, logged in first by login interface, including
Monitoring operation and control operation carry out submission access request to server end first, server end can be right when carrying out monitoring operation
The request of submission respond and database server is accordingly accessed and operated, and then generates result and returns, finally
The result of return is carried out the production process monitoring that response is processed and return to local production control and management system by server end again
In interface, checked for operator；When carrying out control operation, first in local production control and management system parameter setting interface
Parameter in machine parameter setting interface, processing parameter setting interface carries out input setting, and system passes through networking after setting completed
The parameter information of setting is synchronized in database server, other end ring throstle will receive gateway from database synchronization
Parameter information, transmission stage carry out the transmission of data information by ZigBee-network module, finally control system by ring throstle
The programmable logic controller (PLC) of system reads relevant parameter information corresponding to transmission address, and sets in the machine parameter of touch screen
It is shown in demarcation face, processing parameter setting interface, then programmable logic controller (PLC) is thin to ring ingot according to obtained parameter information
Yarn machine is controlled, and then realizes corresponding spinning.Meanwhile operator can also assign production task by touch screen scene, this
Shi Shouxian carries out input setting to the machine parameter setting interface in touch screen, the parameter in processing parameter setting interface, then
Programmable logic controller (PLC) controls ring throstle according to the parameter information directly inputted on touch screen, then real
Now corresponding spinning.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by those familiar with the art, all answers
It is included within the scope of protection of the present invention.
Claims (5)
1. a kind of ring throstle Internet of Things production control and management system, which is characterized in that obtain system, letter including bottom data
Transmission system and intelligent control platform system are ceased,
The production information that bottom data obtains in the ring throstle that system is used to will acquire is transmitted to intelligence through the information transmission system
Energy control platform system, to realize to the monitoring of spun yarn production process and the setting of manufacturing parameter；
It includes ring throstle operating system, coil quality tracing system, spindle operation monitoring that the bottom data, which obtains system,
System and production energy consumption monitoring system, wherein
The ring throstle operating system includes ring throstle, and the ring throstle includes control system, the control
System includes drafting system and reel system, and the drafting system includes rear roller, middle roller, front roller, the rear roller, in
Roller, front roller drive rotation, the reel system by first servo motor, the second servo motor, third servo motor respectively
Including main shaft and ring rail, the main shaft is driven by the 4th servo motor and is rotated, and the ring rail is driven by the 5th servo motor
Lifting, the first servo motor, the second servo motor, third servo motor, the 4th servo motor, the 5th servo motor pass through
Programmable logic controller (PLC) is connected with touch screen, and machine parameter setting interface, work are provided in the main interface of the touch screen
Skill parameter setting interface, equipment running status display interface, board electrical property observation interface；
The coil quality tracing system includes spool, and an individual spool, and yarn are respectively provided in each spindle position of spinning frame
Pipe is embedded in when in use on the spindle of each spindle position of spinning frame, and spool rotation is then driven then to realize by spindle rotation
The yarn spinned constantly on spool, is pasted with super high frequency radio frequency identification electronics mark on the inner wall of each spool
Label, super high frequency radio frequency identification electronic tag are internally provided with read-write cell, spin the coil when being spinned in read-write cell
Corresponding spindle information write-in when yarn, the spindle information being written includes the concrete model and volume of the spinning frame where the spindle
Number, the specific spindle position on the spinning frame where the ingot, coil production on the spindle when used rove raw material
The information that the coil is written is read into the radio transmitting device with Zigbee after coil full packages doffs by information, read-write cell
Device in, then the information of reading is transferred to information cloud storage by radio transmitting device and the information transmission system and put down by device
Platform big data storage server, once when after road winding procedure in electronic yarn clearer find certain coil abnormal quality, then using reading
Device is taken to read the information in the read-write cell of the coil into the device of the radio transmitting device with Zigbee, then device is logical
It crosses radio transmitting device and the information transmission system and the information of the coil of the abnormal quality of reading is transferred to information cloud storage platform
Big data storage server, then the production report in the database of information cloud storage platform big data storage server, statistics should
The exception information of coil, while the reprocessing of the data by the report to generation, provide each spindle anomaly statistics report,
The anomaly statistics report of the anomaly statistics report of every spinning frame, every kind of rove；
The spindle operation monitoring system includes more photoelectric detection systems, and it is wireless to be provided with Zigbee on more photoelectric detection systems
Transmitting device is provided with alarm system on the top of more photoelectric detection systems simultaneously, and alarm system and more photoelectric detection systems are logical
It crosses transmission line to be connected, more photoelectric detection systems are fixedly mounted on ring rail, and each spindle position of spinning frame is corresponding
It is provided with a rings on ring rail, is ridden on rings by wire loop, on the corresponding ring rail of each spindle position of spinning frame
Independent more photoelectric detection systems are respectively provided with, offer aluminium alloy on the front truck table top of spinning frame and the ring rail of rear car table top
Track, more photoelectric detection systems are fixedly mounted on the aluminum alloy rail of ring rail, in use, the hair in more photoelectric detection systems
Light pipe emits infrared light, and normally when spinning, yarn bypasses wire loop on spool, therefore yarn winds with one circuit on spool
Just wire loop is driven to rotate one week around rings, to drive wire loop periodically to be rotated along rings, thus to more
The infrared light that photoelectric detection system issues, which generates, periodically to be influenced, and this infrared light by cyclic effects passes through infrared receiver
Pipe and photoelectric conversion, filtering and amplifying circuit obtain corresponding signal, and this signal after processing obtains after single-chip microcontroller processing
One group of corresponding first normal signal is obtained to corresponding broken yarn signal designation, that is, when spindle operates normally, works as spindle
Revolving speed is slack-off or becomes faster and obtains one group of corresponding second abnormal signal when running, and at the conversion by the way that corresponding single-chip microcontroller is arranged
Ingot speed when reason unit is calculated exception relative to it is normal when ingot speed difference, obtained when Yarn break one group it is corresponding
Third abnormal signal carries out police instruction when alarm system occurs in third abnormal signal, and after Yarn connecting, third is believed extremely
It number disappears and the police instruction of alarm system disappears, and the time of fire alarming of each alarm system is counted, meanwhile, more photoelectricity
Detection device passes through radio transmitting device and the information transmission system for the status information of each spindle position of every obtained spinning frame
It is transferred to information cloud storage platform big data storage server；
The production energy consumption monitoring system includes production environment monitoring system and system energy consumption monitoring system, the production environment prison
Control system includes Temperature Humidity Sensor, DDT direct digital controller, executing agency, and the Temperature Humidity Sensor setting is being spinned
Workshop, while outdoor being provided with corresponding Temperature Humidity Sensor, the Temperature Humidity Sensors of all settings in each workshop is by institute
The data of test are transferred to DDT direct digital controller, and calculate the average value of all test results, and by the average value with
The test result of outdoor Temperature Humidity Sensor carries out difference calculating, and DDT direct digital controller is according to the difference being calculated
As a result with the technological parameter of set required workshop moisture temperature, the real-time optimal operation obtained using system optimizing control
Condition, and pass through the mixing ratio of executing agency's adjusting air-conditioning amount and water pump water supply and outdoor fresh air and return air, it is ensured that
The temperature and humidity all-the-time stable in workshop reaches significant energy-saving effect in technique claimed range, and in DDT Direct Digital control
Zigbee radio transmitting device is provided on device processed, meanwhile, DDT direct digital controller is passed by radio transmitting device and information
The average value for the temperature and humidity that the Temperature Humidity Sensor in each workshop received is tested is transferred to information cloud and deposited by defeated system
Platform big data storage server is stored up, while being joined by technique of the information transmission system to set required workshop moisture temperature
It is updated setting；The system energy consumption monitoring system includes data center, energy consumption data acquisition terminal, intelligence instrument, wherein
Data center is responsible for receiving the reported data of acquisition terminal equipment, and carries out classification processing, storage to data, and timing passes through nothing
The data that speed obtains are transferred to information cloud storage platform big data storage server, energy-consumption monitoring system management by line transmitting device
Platform software belongs to data center's end system, is the core of energy-consumption monitoring system, is mounted on private server or computer
In, server or computer pass through the corresponding consumption information of cloud storage platform big data storage server acquisition, energy consumption monitoring system
Platform software under the overall leadership is responsible for the centralized management of the energy consumptions such as the computer room of region within the jurisdiction, and function covers instrument management, acquisition terminal pipe
Reason, managing power consumption, data analysis displaying, data sheet, energy-consumption monitoring system manage platform and use B/S framework；Energy consumption data is adopted
Collection terminal is mounted in each spinning workshop, is responsible for the data acquisition of spun yarn board electric energy energy consumption in workshop, using dedicated low function
Embedded acquisition equipment is consumed, various intelligent metering instrument are connected by fieldbus, supports a variety of mainstream communication protocols, and actively
Data acquisition is carried out to instrument, sensing equipment, data center's layer is upload the data to periodically or on demand, provides the port AO, DO, together
When can assign control command to intelligence instrument；Intelligence instrument comprising the various electric energy measurement instruments for having data remote function, passes
Feel equipment and actuator, electric energy measurement instrument includes single-phase electric energy meter, three-phase electric energy meter, multifunctional electric energy meter, is responsible for electric energy
Real-time usage metering, provides original energy consumption data for energy consumption data acquisition terminal.
2. a kind of ring throstle Internet of Things production control and management system according to claim 1, which is characterized in that information
Transmission system includes Zigbee radio transmitting device, gateway, is arranged in the control system of each ring throstle operating system
There is a Zigbee radio transmitting device, the control system of ring throstle is wirelessly passed by Modbus communications protocol through Zigbee
Machine parameter on touch screen is set interface, processing parameter setting interface, equipment running status display interface, board by defeated device
Parameter information in electrical property observation interface is sent to gateway, and gateway further transmits information to information cloud by local area network and deposits
Store up platform big data storage server.
3. a kind of ring throstle Internet of Things production control and management system according to claim 2, which is characterized in that intelligence
Control platform system includes information cloud storage platform big data storage server, mobile phone mobile client APP, local production monitoring
Management system is provided with database in the information cloud storage platform big data storage server, uses data in database
Digging technology and algorithm for pattern recognition analyze the correlation between acquired mass data, extract core data feature, realize
Production plan layer and workshop manufacture inter-layer information it is real-time it is effective be connected, and upload cloud platform, realize all process equipments, life
The shared of production process and operational management etc. shares；Cloud storage platform mainly includes distributed storage, data store and data protection,
Wherein distributed storage includes distributed file system, data are synchronous, replicate, and data storage includes data de-duplication, data
Compression, data encoding；Mobile phone mobile client APP is designed based on the Android operation system of current mainstream, includes creation data
Real-time query, equipment alarm, prompting function, cloud interacts with user, report generation, system configuration, server com-munication module；This
Ground production control and management system is the visualization interface based on Web operation, including login interface, production process monitoring interface and ginseng
Number setting interface.
4. a kind of ring throstle Internet of Things production control and management system according to claim 2, which is characterized in that ring ingot
The quantity of spinning frame is between 50-100.
5. a kind of ring throstle Internet of Things production control and management system according to claim 2, which is characterized in that gateway
Quantity in 2-5.
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Effective date of registration: 20231205 Address after: 213000, No. 198 Dongfang East Road, Changzhou City, Jiangsu Province Patentee after: CHANGZHOU TONGHE TEXTILE MACHINERY MANUFACTURE Co.,Ltd. Address before: 1800 No. 214122 Jiangsu city of Wuxi Province Li Lake Avenue Patentee before: Jiangnan University |