CN113031557A - Ceramic raw material intelligent batching monitoring system - Google Patents
Ceramic raw material intelligent batching monitoring system Download PDFInfo
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- CN113031557A CN113031557A CN202110306708.XA CN202110306708A CN113031557A CN 113031557 A CN113031557 A CN 113031557A CN 202110306708 A CN202110306708 A CN 202110306708A CN 113031557 A CN113031557 A CN 113031557A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 35
- 239000000919 ceramic Substances 0.000 title claims abstract description 31
- 239000002994 raw material Substances 0.000 title claims abstract description 30
- 238000004891 communication Methods 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000005303 weighing Methods 0.000 claims abstract description 12
- 239000004576 sand Substances 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims description 8
- 238000005516 engineering process Methods 0.000 claims description 3
- 229910010293 ceramic material Inorganic materials 0.000 claims 1
- 239000013307 optical fiber Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000002159 abnormal effect Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention provides an intelligent batching monitoring system for ceramic raw materials, which comprises a work station host, a loader, a feeder, a sand silo, a batching management center and a UWB positioning monitoring center, wherein the batching management center comprises a batching terminal, the UWB positioning monitoring center comprises a positioning base station and a wireless base station which are installed in the sand silo, the loader is provided with a positioning chip, a camera, a wireless receiver and a vehicle-mounted data terminal, the positioning chip is matched with the positioning base station to monitor the position information of the loader, the camera and the vehicle-mounted data terminal are both in communication connection with the wireless receiver, the wireless receiver and the positioning base station are both in communication connection with the wireless base station, and the batching terminal and the wireless base station are both in communication connection with the work station host. The weighing and batching control system accurately batchs materials, the UWB positioning monitoring center positions in real time, the host computer of the workstation records a travel track, and when an abnormal instruction is received, the controller automatically enters a pause state to stop loss in time, so that quality production accidents are avoided.
Description
Technical Field
The invention relates to the field of automation and the Internet of things, in particular to an intelligent batching and monitoring system for ceramic raw materials.
Background
Ceramic manufacture belongs to typical traditional labor-intensive industries, and along with the continuous rise of labor cost, the problems of expensive and difficult labor are increasingly serious. The raw material processing needs to mix and produce various basic materials according to a certain proportion according to a process production list, a loader is adopted to convey the basic materials from a basic material warehouse to a feeder with a weighing function to carry out batching, the batching requires that the basic materials and the dosage cannot go wrong, and the batching operation process has the characteristics of dispersion and oversize, and is very easy to go wrong or have overlarge deviation.
At present, in order to ensure the consistency of the performance of raw materials, enterprises set post specialists to manually record and supervise the proportioning production of base materials, even if the supervising specialists are equipped, the supervising loopholes of quality problems still occur occasionally, and even if the problems are found, the loss can not be stopped in time.
Disclosure of Invention
Based on the above, in order to solve the problem of supervision loopholes in the existing ceramic raw material batching, the invention provides an intelligent batching supervision system for ceramic raw materials, which has the following specific technical scheme:
an intelligent batching monitoring system for ceramic raw materials comprises a workstation host, a loader, a feeder, a sand silo, a batching management center and a UWB positioning monitoring center, wherein the batching management center comprises a batching terminal, the UWB positioning monitoring center comprises a positioning base station and a wireless base station which are installed in the sand silo, the loader is provided with a positioning chip, a camera, a wireless receiver and a vehicle-mounted data terminal, the positioning chip is matched with the positioning base station to monitor the position information of the loader, the camera and the vehicle-mounted data terminal are in communication connection with the wireless receiver, the wireless receiver and the positioning base station are in communication connection with the wireless base station, the batching terminal and the wireless base station are in communication connection with the workstation host, the feeder is in communication connection with the batching terminal, the positioning chip transmits a signal to the positioning base station, the UWB positioning monitoring center receives position information transmitted by the positioning base station and monitors the position of the loader, the workstation receives an image signal transmitted by the camera and monitors the operation process of the loader, the vehicle-mounted data terminal transmits the material taking or unloading information of the loader to the batching terminal, the batching terminal transmits the information to the batching management center, the feeder is provided with a weighing batching control system and a controller, the batching management center transmits a batching instruction to the feeder through the batching terminal, the weighing batching control system receives the instruction and then carries out accurate batching under the control of the controller, the controller transmits required material information to the workstation host, and the workstation host transmits the required material information to the vehicle-mounted data terminal through the batching terminal, and the loader takes materials or unloads materials according to the received information.
The invention has the following beneficial effects: the batching control system of weighing guarantees that each base material is not many more or less according to regulation order and requirement weight automatic operation control, accurate batching, UWB location surveillance center is right the loader advances line location in real time, the workstation host computer record the stroke orbit of loader, real-time supervision the necessary operation of loader will simultaneously the batching control state of weighing of feeding machine with the stroke orbit of loader carries out real-time matching operation, when judging that the production process appears not conforming to and controls the flow, the workstation simultaneously respectively to on-vehicle data terminal with the controller sends unusual instruction, works as when the controller receives unusual instruction, the controller gets into pause operating condition automatically, and in time the loss stopping guarantees that the quality production accident does not appear.
Furthermore, the positioning base stations are provided in plurality and are uniformly distributed in the sand silo.
Further, the positioning base station adopts the UWB technology to realize positioning.
Furthermore, the workstation host is connected with the batching terminal and the feeding controller in an Ethernet communication mode, and the camera, the vehicle-mounted data terminal and the wireless receiver are in a wireless communication mode.
Furthermore, ceramic raw material intelligence batching monitored control system still includes the switch, wireless base station pass through optical network with the switch is connected and give information transmission to the workstation host computer.
Further, the wireless receiver transmits the received signal of the wireless base station to the vehicle-mounted data terminal.
Further, the wireless receiver transmits the received image signal transmitted by the camera and the data transmitted by the vehicle-mounted data terminal to the wireless base station.
Furthermore, ceramic raw material intelligence batching monitored control system still includes the monitoring video recorder, the monitoring video recorder pass through the switch with workstation host computer communication connection, the monitoring video recorder is used for the record and review the image that the camera was carried.
Further, ceramic raw and other materials intelligence batching monitored control system still includes operation terminal, the host computer with operation terminal communication connection.
Further, the operating terminal inputs an operating command to the workstation host, and the workstation host feeds back the received information to the operating terminal.
Drawings
The invention will be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.
FIG. 1 is a schematic block diagram of the overall structure of an intelligent batching monitoring system for ceramic raw materials according to an embodiment of the present invention;
FIG. 2 is a block diagram of a workstation host of an intelligent batching monitoring system for ceramic raw materials according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a loader of a ceramic raw material intelligent batching monitoring system in an embodiment of the present invention.
Description of reference numerals:
1. a loader; 2. a camera; 3. a wireless receiver; 4. and a vehicle-mounted data terminal.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to embodiments thereof. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The terms "first" and "second" used herein do not denote any particular order or quantity, but rather are used to distinguish one element from another.
As shown in fig. 1-3, an intelligent batching monitoring system for ceramic raw materials in an embodiment of the present invention includes a workstation host, a loader 1, a feeder, a sand silo, a batching management center and an Ultra Wide Band (UWB) positioning monitoring center, where the batching management center includes a batching terminal, the UWB positioning monitoring center includes a positioning base station and a wireless base station installed in the sand silo, the loader 1 is provided with a positioning chip, a camera 2, a wireless receiver 3 and a vehicle-mounted data terminal 4, the positioning chip is matched with the positioning base station to monitor position information of the loader, the camera 2 and the vehicle-mounted data terminal 4 are both in communication connection with the wireless receiver 3, the wireless receiver 3 and the positioning base station are both in communication connection with the wireless base station, and the batching terminal and the wireless base station are both in communication connection with the workstation host, the feeder with batching terminal communication connection, location chip signals of delivery gives the location basic station, UWB location surveillance center receives the positional information that the location basic station was carried and is right the position of loader 1 is monitored, the workstation host computer receives the image signal of camera 2 conveying and is right the operation process of loader 1 monitors, on-vehicle data terminal 4 with the getting of loader 1 or the information of unloading is carried and is given the batching terminal, the batching terminal gives information transmission to the batching management center, be equipped with weighing and batching control system and controller on the feeder, the batching management center sends the batching instruction to the feeder through the batching terminal, the weighing and batching control system carries out accurate batching under the control of controller after receiving the instruction, the controller gives the workstation host computer with required material information, the workstation host computer sends the required material information to the vehicle-mounted data terminal 4 through the batching terminal, and the loader 1 takes or unloads materials according to the received information.
Every basic material is according to regulation order and requirement weight automatic operation control with weighing batching control system, ensures that each basic material is not many more few, accurate batching, UWB location surveillance center is right loader 1 advances line-in-time location, the workstation host computer record loader 1's stroke orbit, real-time supervision loader 1's necessary operation, simultaneously will the weighing batching control state of feeding machine with loader 1's stroke orbit carries out real-time matching operation, when judging that the production process appears and is not conform to and control the flow, the workstation simultaneously respectively to on-vehicle data terminal 4 with the controller sends unusual instruction, works as when the controller receives unusual instruction, the controller automatically enters pause operating condition, in time ends the loss, ensures not appearing the quality production accident.
In one embodiment, the positioning base stations are provided in plurality and are uniformly distributed in the sand silo; the positioning base station realizes positioning by adopting UWB technology. The positioning chip transmits information to the positioning base station, and the positioning base station outputs information to the workbench host, so that the specific position of the loader 1 is determined.
In one embodiment, the workstation host is connected with the batching terminal and the feeding controller in an Ethernet communication mode, and the camera 2 and the vehicle-mounted data terminal 4 are in wireless communication with the wireless receiver.
In one embodiment, the intelligent batching monitoring system for the ceramic raw material further comprises an exchanger, and the wireless base station is connected with the exchanger through a fiber optic network and transmits information to the workstation host. The information transmitted to the wireless base station by the camera 2 and the vehicle-mounted data terminal 4 can be transmitted to the workstation host through the switch.
In one embodiment, the intelligent batching monitoring system for ceramic raw materials further comprises a monitoring video recorder, wherein the monitoring video recorder is in communication connection with the workstation host through a switch, and the monitoring video recorder is used for recording and reviewing images transmitted by the camera 2. The monitoring video recorder plays a role in recording the material taking or discharging process of the loader 1, and once a quality production accident occurs, the reason is conveniently found.
In one embodiment, the wireless receiver 3 transmits the received signal of the wireless base station to the vehicle-mounted data terminal 4; the wireless receiver 3 transmits the received image signal transmitted by the camera 2 and the data transmitted by the vehicle-mounted data terminal 4 to the wireless base station. The wireless receiver 3 plays a role in receiving and transmitting signals for the camera 2 and the vehicle-mounted data terminal 4.
In one embodiment, the intelligent batching monitoring system for the ceramic raw material further comprises an operation terminal, and the workstation host is in communication connection with the operation terminal; and the operating terminal inputs an operating command to the workstation host, and the workstation host feeds back the received information to the operating terminal.
The working principle is as follows: the workstation host is responsible for associating the positioning chip, the position information of the loader 1 and the controller, the workstation host, the positioning chip, the position information of the loader 1 and the controller are used for carrying out real-time communication and collecting all operation data in a centralized manner, and carrying out analysis and operation according to business logic to judge and monitor production and output operation instructions to the vehicle-mounted data terminal 4 and the controller; the coordinate information of a positioning area is preset on the workstation host, the vehicle-mounted data terminal 4 can collect and judge the material taking or unloading working state of the loader 1, the controller can output required material information in real time, when the loader 1 enters the positioning area, the workstation host displays the real-time position of the loader 1 in real time and records the driving track, and meanwhile, the workstation host can receive the working state of the loader 1 transmitted by the vehicle-mounted data terminal 4, and can also receive the material information output by the controller, and the various data information are synthesized to analyze and judge whether the working process is correct or not; when the situation that the operation process is not met in the production process is judged, the workstation host simultaneously and respectively sends out abnormal instructions to the vehicle-mounted data terminal 4 and the controller, and when the controller receives the abnormal instructions, the controller automatically enters a pause working state to ensure that no quality production accidents occur; when the alarm command is released through manual authorization or the host of the workstation automatically judges the abnormal release condition, all the alarm commands are automatically released.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The utility model provides a ceramic raw and other materials intelligence batching monitored control system, includes the workstation host computer, its characterized in that: the intelligent batching monitoring system for the raw materials of the ceramics further comprises a loader, a feeding machine, a sand silo, a batching management center and a UWB positioning monitoring center, wherein the batching management center comprises a batching terminal, the UWB positioning monitoring center comprises a positioning base station and a wireless base station which are installed in the sand silo, the loader is provided with a positioning chip, a camera, a wireless receiver and a vehicle-mounted data terminal, the positioning chip is matched with the positioning base station to monitor the position information of the loader, the camera and the vehicle-mounted data terminal are in communication connection with the wireless receiver, the wireless receiver and the positioning base station are in communication connection with the wireless base station, the batching terminal and the wireless base station are in communication connection with the workstation host, the feeding machine is in communication connection with the batching terminal, and the positioning chip transmits signals to the positioning base station, the UWB positioning monitoring center receives the position information transmitted by the positioning base station and monitors the position of the loader, the workstation receives the image signal transmitted by the camera and monitors the operation process of the loader, the vehicle-mounted data terminal transmits the material taking or unloading information of the loader to the batching terminal, the batching terminal transmits the information to the batching management center, the feeder is provided with a weighing and batching control system and a controller, the batching management center sends a batching instruction to the feeder through the batching terminal, the weighing and batching control system receives the instruction and then carries out accurate batching under the control of the controller, the controller transmits the required material information to the workstation host, and the workstation host transmits the required material information to the vehicle-mounted data terminal through the batching terminal, and the loader takes materials or unloads materials according to the received information.
2. The intelligent batching monitoring system for ceramic raw materials as claimed in claim 1, characterized in that: the positioning base stations are multiple in total and are uniformly distributed in the sand silo.
3. The intelligent batching monitoring system for ceramic raw materials as claimed in claim 2, characterized in that: the positioning base station realizes positioning by adopting UWB technology.
4. The intelligent batching monitoring system for ceramic raw materials as claimed in claim 1, characterized in that: the workstation host is connected with the batching terminal and the feeding controller in an Ethernet communication mode, and the camera and the vehicle-mounted data terminal are in wireless communication with the wireless receiver.
5. The intelligent batching monitoring system for ceramic raw materials as claimed in claim 1, characterized in that: the intelligent ceramic raw material batching monitoring system further comprises an exchanger, and the wireless base station is connected with the exchanger through an optical fiber network and transmits information to the workstation host.
6. The intelligent batching monitoring system for ceramic raw materials as claimed in claim 5, characterized in that: and the wireless receiver transmits the received signal of the wireless base station to the vehicle-mounted data terminal.
7. The intelligent batching monitoring system for ceramic raw materials as claimed in claim 6, characterized in that: and the wireless receiver transmits the received image signal transmitted by the camera and the data transmitted by the vehicle-mounted data terminal to the wireless base station.
8. The intelligent batching monitoring system for ceramic raw materials as claimed in claim 1, characterized in that: the intelligent batching and monitoring system for the raw ceramic materials further comprises a monitoring video recorder, wherein the monitoring video recorder is in communication connection with the workstation host through a switch, and the monitoring video recorder is used for recording and reviewing images conveyed by the camera.
9. The intelligent batching monitoring system for ceramic raw materials as claimed in claim 1, characterized in that: the intelligent batching and monitoring system for the raw materials of the ceramics further comprises an operation terminal, and the workstation host is in communication connection with the operation terminal.
10. The intelligent batching monitoring system for ceramic raw materials as claimed in claim 9, wherein: and the operating terminal inputs an operating command to the workstation host, and the workstation host feeds back the received information to the operating terminal.
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CN202110306708.XA CN113031557A (en) | 2021-03-23 | 2021-03-23 | Ceramic raw material intelligent batching monitoring system |
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CN202110306708.XA CN113031557A (en) | 2021-03-23 | 2021-03-23 | Ceramic raw material intelligent batching monitoring system |
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