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CN112641756A - 一种泊沙康唑肠溶微丸及其制备方法 - Google Patents

一种泊沙康唑肠溶微丸及其制备方法 Download PDF

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CN112641756A
CN112641756A CN202011604246.1A CN202011604246A CN112641756A CN 112641756 A CN112641756 A CN 112641756A CN 202011604246 A CN202011604246 A CN 202011604246A CN 112641756 A CN112641756 A CN 112641756A
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posaconazole
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朱丽
薛丹露
韩小霜
张峰
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Abstract

本发明公开了一种泊沙康唑肠溶微丸及其制备方法,该微丸包括含药微丸和肠溶性包衣膜;含药微丸与肠溶性包衣膜的比例为90:10‑98:2;含药微丸包括以下质量配比的组分:泊沙康唑10%‑30%、稀释剂1%‑40%、崩解剂0%‑15%、粘合剂1%‑10%和pH调节剂1%‑5%;肠溶性包衣膜包括以下质量配比的组分:水不溶性材料30‑65%、肠溶性材料5%‑20%和增塑剂0.1%‑2%。本发明的制备工艺简单,采用的设备普及度高,节约能源,降低成本,适合工业化生产,极具市场开发前景;利用药物本身的溶解特点,达到肠溶片一样的疗效。

Description

一种泊沙康唑肠溶微丸及其制备方法
技术领域
本发明涉及医药技术领域,特别涉及一种泊沙康唑肠溶微丸及其制备方法。
背景技术
泊沙康唑是由伊曲康唑衍生而来,是一种广谱的三唑类抗真菌药,用于难治性疾病或其他药物耐药所引起的真菌感染(如曲霉菌病、结核菌病和镰刀菌病等),该药由美国Schering-Plough公司研制上市,是一种新的化学分子实体,是第一个被FDA批准的用于预防由侵袭性曲霉菌引起病变的抗菌药物.
泊沙康唑为弱碱性药物,其在在胃酸性环境中溶解度较高,溶解度约为0.8mg/mL,在pH5-7的缓冲盐溶液中溶解度<0.001mg/mL。表明泊沙康唑到达肠道时,溶解后的泊沙康唑会沉淀,而泊沙康唑的主要吸收部位位于小肠,这就泊沙康唑生物利用率低的主要原因。由于泊沙康唑的蛋白结合率高达98%~99%,因此保证泊沙康唑溶解后的药物被吸收就能达到提高生物利用度目的。又由于市售肠溶片(Noxafil)采用了固体分散体技术,设备成本较高,设备目前相对通用性低;而市售另一种剂型为口服混悬液,该剂型携带和服用不方便,且有文献报道个体差异较大。
发明内容
本发明的目的是提供一种泊沙康唑肠溶微丸及其制备方法,解决上述现有技术问题中的一个或者多个。
本发明提供的一种泊沙康唑肠溶微丸,其包括含药微丸和肠溶性包衣膜;所述含药微丸与肠溶性包衣膜的比例为90:10-98:2;所述含药微丸包括以下质量配比的组分:泊沙康唑10%-30%、稀释剂1%-40%、崩解剂0%-15%、粘合剂1%-10%和pH调节剂1%-5%;所述肠溶性包衣膜包括以下质量配比的组分:水不溶性材料30-65%、肠溶性材料5%-20%和增塑剂0.1%-2%。
在某些实施方式中,稀释剂选自淀粉、乳糖、糊精、预胶化淀粉、微晶纤维素、甘露醇或其混合物。
在某些实施方式中,崩解剂选自羧甲基淀粉钠、低取代羟丙基纤维素、交联羧甲基纤维素钠、交联聚维酮、预胶化淀粉或其混合物。
在某些实施方式中,粘合剂选自淀粉、预胶化淀粉、甲基纤维素、羟丙基纤维素、羟丙甲纤维素、聚维酮或其混合物。
在某些实施方式中,pH调节剂选自柠檬酸、氨基酸类、硬脂酸或其混合物。
在某些实施方式中,肠溶性材料选自邻苯二甲酸醋酸纤维素(CAP)、聚乙烯邻苯二醋酸酯(PVAP)、甲基丙烯酸-甲基丙烯酸酯共聚物、醋酸羟丙甲纤维素琥珀酸酯、羟丙甲纤维素酞酸酯或其混合物。
在某些实施方式中,增塑剂选自柠檬酸三乙酯(TEC)、柠檬酸三丁酯(TBC)、乙酰柠檬酸三乙酯(ATEC)、癸二酸二甲酯(DMS)、癸二酸二丁酯(DBS)、邻苯二甲酸二丁酯(DBP)或其混合物。
在某些实施方式中,不溶性包衣材料包括但不限于乙基纤维素。
本发明还公开了一种泊沙康唑肠溶微丸的制备方法,其特征在于,包括以下步骤:
1)将泊沙康唑、稀释剂、崩解剂过筛网,并混合均匀;
2)配制粘合剂溶液;
3)将步骤1)中物料转移至流化床中,采用步骤2)制备的溶液作为粘合剂,侧喷制粒,干燥;
4)配制包衣溶液,将水不溶性材料溶于溶剂中,加入肠溶性材料、增塑剂搅拌至分散均匀;
5)将步骤3)的物料转移至流化床中,采用步骤4)制备的混悬液进行底喷包衣;
6)干燥收集微丸。
崩解剂是指能促使药物在胃肠道中迅速崩解成小粒子的辅料,由于药物被制成微丸后,孔隙率很小,结合力很强,即使原先在水中易溶解的药物被制成微丸后,其在水中溶解或者崩解也需要一定的时间。因此,微丸中难溶性药物的溶出速度成为体内药物吸收速度的限制因素,而微丸的崩解速度直接影响药物的溶出。
助流剂是指制备微丸时为了能够顺利加料和出丸,并减少黏冲及降低颗粒与颗粒、微丸与模孔壁之间的摩擦力,使片面光滑美观,在制备中加入的一种药物制剂。
与现有技术相比,本发明的有益效果是:本发明的制备工艺简单,采用的设备普及度高,节约能源,降低成本,适合工业化生产,极具市场开发前景;利用药物本身的溶解特点,达到肠溶片一样的疗效。
附图说明
图1是本发明实施例1制备的产品与市售产品的溶出曲线图;
图2是本发明实施例1制备的产品与市售产品的溶出曲线图;
图3是本发明实施例1、2制备的产品与市售产品的溶出曲线图。
具体实施方式
下面通过实施方式对本发明进行进一步详细的说明。
实施例1
处方:(制备1000粒微丸)
Figure BDA0002870070690000031
制备方法:
1)将泊沙康唑、微晶纤维素、乳糖交联羧甲基纤维素钠过80目筛网;
2)将羟丙甲基纤维素K4M配制1.5%水溶液;
3)将步骤1)中的物料转移至流化床中,采用步骤2)中的溶液作为粘合剂,侧喷制粒,干燥;
4)配制包衣溶液,将乙基纤维素分散于纯化水中,配成15%的水分散体,加入肠溶性材料、增塑剂搅拌至分散均匀;
5)将步骤3)中的物料转移至流化床中,采用步骤4)中制备的混悬液进行底喷包衣;
6)干燥收集微丸。
实施例2
处方:(制备1000粒微丸)
Figure BDA0002870070690000041
制备方法:
1)将泊沙康唑、微晶纤维素、乳糖交联羧甲基纤维素钠过80目筛网;
2)将羟丙甲基纤维素K4M配制2.0%水溶液;
3)将步骤1)中的物料转移至流化床中,采用步骤2)中溶液作为粘合剂,侧喷制粒,干燥;
4)配制包衣溶液,将乙基纤维素分散于纯化水中,配成20%的水分散体,加入肠溶材料、增塑剂搅拌至分散均匀;
5)将步骤3)中物料中物料转移至流化床中,采用步骤4)中制备的混悬液进行底喷包衣;
6)干燥收集微丸。
根据实施例1制得的微丸(简称示例1),使用中国药典2015版,第二法,桨法,在75rpm和0.01N HCl中溶出2h后取样测定溶出量,加250mL磷酸盐(含吐温)调节pH至6.8,继续溶出60min,分别于10、15、20、30、45、50、60min中取样绘制其溶出曲线,并与市售产品(诺科飞)的溶出曲线对比,该溶出曲线对比如图1所示。
根据实施例1制得的微丸(简称示例1),实施例2制得的微丸(简称示例2),使用中国药典2015版,第二法,桨法,在100rpm 0.1N HCl(分别含0%和40%乙醇)中溶出2h,每隔15min取样,绘制其溶出曲线,并与市售产品(诺科飞)的溶出曲线对比,该溶出曲线对比如图2和图3所示。
图1至图3的结果表明,按照本发明所述制备方法制备得到的泊沙康唑肠溶微丸,与市售产品相比,在体外溶出曲线基本一致,证明本发明所得产品与市售产品的体内疗效具有一致性。
本发明的制备工艺简单,采用的设备普及度高,节约能源,降低成本,适合工业化生产,极具市场开发前景;利用药物本身的溶解特点,达到肠溶片一样的疗效。
以上表述仅为本发明的优选方式,应当指出,对本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些也应视为发明的保护范围之内。

Claims (9)

1.一种泊沙康唑肠溶微丸,其特征在于,包括含药微丸和肠溶性包衣膜;所述含药微丸与肠溶性包衣膜的比例为90:10-98:2;所述含药微丸包括以下质量配比的组分:泊沙康唑10%-30%、稀释剂1%-40%、崩解剂0%-15%、粘合剂1%-10%和pH调节剂1%-5%;所述肠溶性包衣膜包括以下质量配比的组分:水不溶性材料30-65%、肠溶性材料5%-20%和增塑剂0.1%-2%。
2.根据权利要求1所述的一种泊沙康唑肠溶微丸,其特征在于,所述稀释剂选自淀粉、乳糖、糊精、预胶化淀粉、微晶纤维素、甘露醇或其混合物。
3.根据权利要求2所述的一种泊沙康唑肠溶微丸,其特征在于,所述崩解剂选自羧甲基淀粉钠、低取代羟丙基纤维素、交联羧甲基纤维素钠、交联聚维酮、预胶化淀粉或其混合物。
4.根据权利要求3所述的一种泊沙康唑肠溶微丸,其特征在于,所述粘合剂选自淀粉、预胶化淀粉、甲基纤维素、羟丙基纤维素、羟丙甲纤维素、聚维酮或其混合物。
5.根据权利要求4所述的一种泊沙康唑肠溶微丸,其特征在于,所述pH调节剂选自柠檬酸、氨基酸类、硬脂酸或其混合物。
6.根据权利要求5所述的一种泊沙康唑肠溶微丸,其特征在于,所述肠溶性材料选自邻苯二甲酸醋酸纤维素(CAP)、聚乙烯邻苯二醋酸酯(PVAP)、甲基丙烯酸-甲基丙烯酸酯共聚物、醋酸羟丙甲纤维素琥珀酸酯、羟丙甲纤维素酞酸酯或其混合物。
7.根据权利要求6所述的一种泊沙康唑肠溶微丸,其特征在于,所述增塑剂选自柠檬酸三乙酯(TEC)、柠檬酸三丁酯(TBC)、乙酰柠檬酸三乙酯(ATEC)、癸二酸二甲酯(DMS)、癸二酸二丁酯(DBS)、邻苯二甲酸二丁酯(DBP)或其混合物。
8.根据权利要求7所述的一种泊沙康唑肠溶微丸,其特征在于,所述不溶性包衣材料包括但不限于乙基纤维素。
9.根据权利要求8所述一种泊沙康唑肠溶微丸的制备方法,其特征在于,包括以下步骤:
1)将泊沙康唑、稀释剂、崩解剂过筛网,并混合均匀;
2)配制粘合剂溶液;
3)将步骤1)中物料转移至流化床中,采用步骤2)制备的溶液作为粘合剂,侧喷制粒,干燥;
4)配制包衣溶液,将水不溶性材料溶于溶剂中,加入肠溶性材料、增塑剂搅拌至分散均匀;
5)将步骤3)的物料转移至流化床中,采用步骤4)制备的混悬液进行底喷包衣;
6)干燥收集微丸。
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