Disclosure of Invention
(1) Technical problem to be solved
The invention aims to overcome the defects that the stripped insulating layer cannot be chopped and collected, the stripper cannot work normally because the insulating layer is easy to clamp, and the stripping efficiency is low because the stripping device is not suitable for stripping a longer wire insulating layer.
(2) Technical scheme
In order to solve the above technical problems, the present invention provides an apparatus for rapidly cutting an insulation layer of a wire around the insulation layer, comprising: the top of the base is connected with a rack; the paying-off shaft is erected on one side of the rack and used for placing the wire reel; the double-outlet hopper is connected to the other side of the rack; the first connecting plate is connected to the double discharging buckets; a mounting bracket mounted on the first connection plate; at least one guide pipe is arranged and connected to the mounting frame; the feeding mechanism is arranged on the mounting frame; the peeling mechanism is connected between the double discharging hoppers and the guide pipe; and the driving mechanism is connected between the peeling mechanism and the mounting frame and is in transmission connection with the peeling mechanism.
Preferably, the feeding mechanism comprises: the feeding rollers are at least provided with two groups, the number of each group of feeding rollers is two, and the feeding rollers are rotatably connected to the first connecting plate; the conveying device comprises at least two groups of transmission gears, wherein the number of the transmission gears in each group is two, the transmission gears in each group are fixedly connected to one end of a feeding roller, and the two transmission gears in each group are meshed with each other; the speed reducing motor is fixedly arranged on the first connecting plate; and the belt transmission assembly is connected among the plurality of groups of feeding rollers.
Preferably, the peeling mechanism comprises: a lifting plate connected to the lower outer side of the guide pipe in a sliding manner; the tension spring is connected between the lifting plate and the guide pipe; the discharge pipe is connected to the inner lower part of the double discharge hoppers in an embedded manner; the conical block is connected to the outer side of the upper part of the discharge pipe; the first connecting rods are at least provided with two connecting rods and fixedly connected to the outer side surface of the conical block; the swing rod is hinged to the top end of the first connecting rod, and the inner side face of the upper part of the swing rod is contacted with the lifting plate; the return spring is connected between the swinging rod and the first connecting rod; a blade connected to the bottom end of the oscillating rod.
Preferably, the drive mechanism comprises: the connecting frame is connected to the bottom of the mounting frame; the driving motor is connected to the bottom of the connecting frame; a cam connected to an output shaft of the driving motor; a drive lever connected to the cam; the second connecting plate is connected to one side of the top of the lifting plate; the wedge block is connected to the second connecting plate; the wedge block is in contact fit with the driving rod.
Preferably, still include and have the ring cutting mechanism, the ring cutting mechanism includes: a cylindrical gear rotatably coupled to a lower portion of the guide tube; the rack is connected to the connecting frame in a sliding manner and is meshed with the cylindrical gear; a movable plate connected to a tail end of the rack, the movable plate contacting the cam; a swivel rotatably connected to the bottom of the guide tube; a volute spiral spring connected between the swivel and the guide tube; at least two guide wheels are arranged and connected to the top of the rotating ring; at least two cutters are arranged and are connected to the rotating ring in a sliding manner; a compression spring connected between the cutter and the rotary ring; and the stay wire is connected between the cutter and the cylindrical gear and bypasses the wire guide wheel.
Preferably, the stripping device further comprises a stripping mechanism, and the stripping mechanism comprises: the annular sliding sleeve is connected to the top of the conical block in a sliding manner; the elastic stripping plates are at least provided with two elastic stripping plates which are connected to the outer side of the top of the annular sliding sleeve at uniform intervals; the second connecting rod is fixedly connected to the side face of the annular sliding sleeve; and the connecting rod is hinged between the second connecting rod and the tail part of the swinging rod.
Preferably, also include crushing mechanism, crushing mechanism includes: a crushing roller knife which is rotatably connected to the inner sides of the lower parts of the double discharging hoppers; the two belt pulleys are respectively connected to the crushing roller cutter and the feeding roller; a drive belt connected between the two pulleys.
Preferably, also include: the supporting seat is fixedly connected to the top of the base; and the collecting box is connected to the top of the supporting seat.
(3) Advantageous effects
1. The wire insulation layer cutting device can cut the wire insulation layer through the feeding mechanism, the peeling mechanism and the driving mechanism, is time-saving and labor-saving, can peel any part of the wire, and is high in working efficiency.
2. The two ends of the stripped insulating layer can be circularly cut without manpower through the circular cutting mechanism, and the working efficiency of wire stripping is further improved.
3. Can conveniently collect the insulating layer after shelling through peeling means, can also avoid the insulating layer winding after shelling on this equipment, reduce the fault rate of this equipment work.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic partial perspective view of a first embodiment of the present invention.
Fig. 3 is a second partial perspective view of the present invention.
Fig. 4 is a third partial perspective view of the present invention.
Fig. 5 is a schematic view of a fourth partial perspective structure of the present invention.
Fig. 6 is a schematic partial perspective view of a first circular cutting mechanism according to the present invention.
Fig. 7 is a schematic partial perspective view of a second ring cutting mechanism according to the present invention.
FIG. 8 is a perspective view of the peeling mechanism of the present invention.
The labels in the figures are: 1-base, 2-frame, 3-payoff shaft, 4-double hopper, 5-first connecting plate, 6-mounting frame, 7-guide tube, 8-feeding mechanism, 81-feeding roller, 82-transmission gear, 83-speed reducing motor, 84-belt transmission component, 9-peeling mechanism, 91-lifting plate, 92-tension spring, 93-discharging tube, 94-conical block, 95-first connecting rod, 96-swinging rod, 97-reset spring, 98-blade, 10-driving mechanism, 101-connecting frame, 102-driving motor, 103-cam, 104-driving rod, 105-second connecting plate, 106-wedge block, 11-ring cutting mechanism, 111-cylindrical gear, 112-rack, 113-movable plate, 114-rotary ring, 115-volute spring, 116-wire guide wheel, 117-cutter, 118-compression spring, 119-wire pulling, 12-stripping mechanism, 121-annular sliding sleeve, 122-elastic stripping plate, 123-second connecting rod, 124-connecting rod, 13-crushing mechanism, 131-crushing roller cutter, 132-belt pulley, 133-transmission belt, 14-supporting seat, 15-collecting box and 20-wire reel.
Detailed Description
The invention is further described below with reference to the figures and examples.
Example 1
A device for quickly and circularly cutting an electric wire insulating layer comprises a base 1, a frame 2, a paying-off shaft 3, double-outlet hoppers 4, first connecting plates 5, a mounting frame 6, guide pipes 7, a feeding mechanism 8, a skin scraping mechanism 9 and a driving mechanism 10, wherein the frame 2 is mounted at the top of the base 1, the paying-off shaft 3 is mounted at the left side of the top of the frame 2, the double-outlet hoppers 4 are mounted at the right side of the top of the frame 2, the front end and the rear end of each double-outlet hopper 4 are respectively connected with the first connecting plates 5, the mounting frame 6 is mounted at the right side between the first connecting plates 5 at two sides, five guide pipes 7 are uniformly connected onto the mounting frame 6 from front to back at intervals, openings are formed in the upper part and the lower part of each guide pipe 7, the feeding mechanism 8 is mounted on each first connecting plate 5, the skin scraping mechanism 9 is mounted between each guide pipe 7 and each double-outlet hopper, the driving mechanism 10 is in transmission connection with the peeling mechanism 9.
The feeding mechanism 8 comprises feeding rollers 81, transmission gears 82, speed reduction motors 83 and belt transmission assemblies 84, two feeding rollers 81 are connected to the upper side and the lower side of the first connecting plate 5 in a rotating mode, the two feeding rollers 81 are located on the left side and the right side of the guide pipe 7 respectively, the feeding rollers 81 extend into an opening of the guide pipe 7, the transmission gears 82 are connected to the front portions of the feeding rollers 81, the transmission gears 82 on the left side and the right side are meshed with each other, the speed reduction motors 83 are installed on the front side of the top of the first connecting plate 5, output shafts of the speed reduction motors 83 are connected with the feeding rollers 81 on the right side of the upper side, and the belt transmission assemblies 84 are installed.
The peeling mechanism 9 comprises a lifting plate 91, a tension spring 92, a discharge pipe 93 and a conical block 94, the double-bucket elevator comprises first connecting rods 95, swing rods 96, return springs 97 and blades 98, wherein lifting plates 91 are connected between the outer sides of the lower portions of a plurality of guide pipes 7 in a sliding mode, tension springs 92 are connected between the lifting plates 91 and the guide pipes 7, the tension springs 92 are sleeved on the outer sides of the guide pipes 7, five discharging pipes 93 are connected to the inner lower portions of the double-bucket 4 in an embedded mode, the five discharging pipes 93 are located under the five guide pipes 7 respectively, conical blocks 94 are fixedly connected to the outer sides of the upper portions of the discharging pipes 93, four first connecting rods 95 are connected to the outer side faces of the conical blocks 94 in the circumferential direction at intervals, the top ends of the first connecting rods 95 are hinged to be connected with the swing rods 96, the inner side faces of the upper portions of the swing rods 96 are in contact with the lifting plates 91.
The driving mechanism 10 comprises a connecting frame 101, a driving motor 102, a cam 103, a driving rod 104, a second connecting plate 105 and a wedge block 106, the connecting frame 101 is connected to the bottom of the mounting frame 6, the driving motor 102 is installed at the bottom of the connecting frame 101, the cam 103 is connected to an output shaft of the driving motor 102, the driving rod 104 is installed at the tail end of the cam 103, the second connecting plate 105 is connected to the right side of the top of the positive second lifting plate 91, the wedge block 106 is connected to the second connecting plate 105, and the wedge block 106 is in contact fit with the driving rod 104.
The paying-off shaft 3 is taken down, the wire reel 20 is sleeved on the paying-off shaft 3, the paying-off shaft 3 is erected on the rack 2 again, the head end of the wire on the wire reel 20 is pulled out, the speed reducing motor 83 is started to work, the speed reducing motor 83 rotates to drive the two feeding rollers 81 above to rotate, the two feeding rollers 81 below rotate under the action of the belt transmission assembly 84, then the head end of the wire is inserted into the guide pipe 7, when the head end is positioned between the two feeding rollers 81 above, the wire is conveyed under the conveying action of the feeding rollers 81, then the wire is conveyed from the outlet direction of the discharging pipe 93 by the two feeding rollers 81 below, when the insulating layer in the middle section of the wire needs to be stripped, the driving motor 102 is started to rotate clockwise, the driving rod 104 is driven to rotate through the cam 103, the driving rod 104 extrudes the wedge block 106 to move downwards, the lifting plate 91 moves downwards along, the tension spring 92 is extended and the drive motor 102 is turned off when the drive rod 104 is in the plane of the top of the wedge block 106. Lifter plate 91 moves down and promotes swinging arm 96 lower part and upwards swings, reset spring 97 is tensile, swinging arm 96 lower part upwards swings and makes blade 98 pierce through the insulating layer of electric wire, so when the electric wire is carried downwards, can scrape out the mar with the insulating layer of electric wire through blade 98, when need not peel off the electric wire insulating layer, start driving motor 102 and continue to rotate, close driving motor 102 after actuating lever 104 breaks away from the contact with wedge 106, under the effect of extension spring 92, lifter plate 91, second connecting plate 105 and wedge 106 reset, then will peel off the insulating layer both ends after opening and carry out the circular cut, so can peel off the insulating layer fast, time saving and labor saving, and can realize peeling off arbitrary position of electric wire, high work efficiency.
Example 2
On the basis of embodiment 1, as shown in fig. 5 to 7, the ring cutting mechanism 11 further includes a ring cutting mechanism 11, the ring cutting mechanism 11 includes a cylindrical gear 111, a rack 112, a movable plate 113, a rotary ring 114, a spiral spring 115, a wire guiding wheel 116, a cutter 117, a compression spring 118 and a pull wire 119, the cylindrical gear 111 is rotatably connected to the outer side of the lower portion of the guide tube 7, five racks 112 are slidably connected to the lower portion of the connecting frame 101, the movable plate 113 is connected between the tail ends of the five racks 112, the movable plate 113 is in contact with the cam 103, the five racks 112 are respectively engaged with the five cylindrical gears 111, the rotary ring 114 is rotatably connected to the bottom of the guide tube 7, the spiral spring 115 is connected between the rotary ring 114 and the guide tube 7, the three wire guiding wheels 116 are uniformly connected to the top of the rotary ring 114 at intervals, the three cutters 117 are slidably connected to the rotary ring 114, and the compression spring, a pull wire 119 is connected between the cutter 117 and the cylindrical gear 111, and the pull wire 119 passes around the wire guide wheel 116.
When an insulating layer of the middle section of the electric wire needs to be stripped, the driving motor 102 is started to rotate clockwise, the cam 103 rotates along with the driving motor, the movable plate 113 is pushed to move rightwards through the cam 103, the rack 112 moves rightwards along with the rack 112, the rack 112 drives the cylindrical gear 111 to rotate anticlockwise, the cylindrical gear 111 rotates anticlockwise and drives the cutter 117 to penetrate through the insulating layer through the pull wire 119, the compression spring 118 is compressed, the cutter 117 is completely inserted into the insulating layer and then pulls the rotary ring 114 to rotate through the pull wire 119, the scroll spring 115 is compressed, the cutter 117 rotates along with the rotary ring 114, the insulating layer can be cut off circularly, when the driving rod 104 is driven by the rotation of the cam 103 to extrude the wedge block 106 to move downwards, the cam 103 is separated from being in contact with the movable plate 113, under the action of the scroll spring 115 and the compression spring, the feeding mechanism 8 is started to convey the electric wire, so that the insulation layer after circular cutting can be peeled, and when the tail end of the insulation layer after peeling needs to be cut off, the driving motor 102 is started again to drive the circular cutting mechanism 11 to work through the cam 103. So do not need the manual work to carry out the circular cutting with the insulating layer both ends after peeling off, further improved the work efficiency that the electric wire was skinned.
Example 3
On the basis of embodiment 2, as shown in fig. 8, the stripping mechanism 12 is further included, the stripping mechanism 12 includes an annular sliding sleeve 121, an elastic stripping plate 122, a second connecting rod 123 and a connecting rod 124, the top of the conical block 94 is slidably connected with the annular sliding sleeve 121, the annular sliding sleeve 121 is sleeved on the top of the discharge pipe 93, four elastic stripping plates 122 are uniformly connected to the outer side of the top of the annular sliding sleeve 121 at intervals, the elastic stripping plate 122 is in contact with the discharge pipe 93, four second connecting rods 123 are uniformly connected to the outer side of the annular sliding sleeve 121 at intervals in the circumferential direction, and the connecting rod 124 is hinged between the second connecting rods 123 and the tail of the swing rod 96.
When the lower part of the swing rod 96 swings upwards, the annular sliding sleeve 121 is driven to move upwards through the connecting rod 124 and the second connecting rod 123, the elastic stripping plate 122 also moves upwards, when the upper part of the elastic stripping plate 122 is not in contact with the outer wall of the upper part of the discharge pipe 93, the four elastic stripping plates 122 are all gathered inwards and are in contact with the outer surface of an electric wire insulating layer, when the electric wire moves, the stripped insulating layer is separated through the elastic stripping plate 122, the separated insulating layer leaks from the double-outlet hopper 4 along the conical block 94, so that the stripped insulating layer can be conveniently collected, the stripped insulating layer can be prevented from being wound on the equipment, and the working failure rate of the equipment is reduced.
As shown in fig. 2, the double-hopper crusher further comprises a crushing mechanism 13, wherein the crushing mechanism 13 comprises a crushing roller knife 131, a belt pulley 132 and a transmission belt 133, the crushing roller knife 131 is rotatably connected to the inner side of the lower part of the double-hopper 4, the belt pulley 132 is connected to both the front end of the crushing roller knife 131 and the front part of the lower feed roller 81, and the transmission belt 133 is connected between the two belt pulleys 132.
When the feed roll 81 rotates and carries the electric wire, the feed roll 81 of below rotates and drives crushing roller sword 131 through drive belt 133 and belt pulley 132 and rotate, and crushing roller sword 131 rotates and can cut up the insulating layer in two hoppers 4, need not do subsequent processing again, has further reached labour saving and time saving's effect.
As shown in figure 1, the device also comprises a supporting seat 14 and a collecting box 15, wherein the supporting seat 14 is fixedly arranged at the right side of the top of the base 1, and the collecting box 15 is connected to the left side and the right side of the top of the supporting seat 14.
The chopped insulation layer debris fall into the collection box 15, so that the collection effect of the insulation layer debris is further improved.
The above examples are merely representative of preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, various changes, modifications and substitutions can be made without departing from the spirit of the present invention, and these are all within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.