CN104770833B - A kind of peeling green peel of walnut surface cleaning complete set of equipments - Google Patents
A kind of peeling green peel of walnut surface cleaning complete set of equipments Download PDFInfo
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- 230000007246 mechanism Effects 0.000 claims abstract description 255
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- 241000758789 Juglans Species 0.000 claims abstract description 55
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- 238000005201 scrubbing Methods 0.000 claims description 73
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- 239000003638 chemical reducing agent Substances 0.000 claims description 22
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Abstract
本发明农业机械技术领域,尤其涉及一种用于核桃进行脱青皮、青皮分离、清洗等的核桃初加工成套设备,大支架固定于地面,提升机构输入端固定于支架底座上,提升机构的输出端固定于大支架的垂直架上,垂直架的前部安装有平架固定于底座上,切刷机构固定于平架上,切刷机构的入料口与提升机构的输出端对应,切刷机构的出料口对应分离清洗机构的入料口,分离清洗机构固定于平架前边的底座上,本发明可以达到的有益效果是:生产率高,节省人工,节省时间,实现核桃在种植产区加工转化;适应性强,破碎率低;改善了卫生条件,提高了核桃的品质和质量。
The technical field of agricultural machinery of the present invention particularly relates to a walnut primary processing complete set of equipment for walnut peeling, green peel separation, cleaning, etc., the large support is fixed on the ground, the input end of the lifting mechanism is fixed on the support base, and the output of the lifting mechanism is fixed on the ground. The end is fixed on the vertical frame of the large bracket, the front of the vertical frame is installed with a flat frame fixed on the base, the brush cutting mechanism is fixed on the flat frame, the feeding port of the brush cutting mechanism corresponds to the output end of the lifting mechanism, and the brush cutting mechanism The discharge port of the mechanism corresponds to the feed port of the separation and cleaning mechanism, and the separation and cleaning mechanism is fixed on the base in front of the flat frame. The beneficial effects that the present invention can achieve are: high productivity, labor saving, time saving, and realization of walnuts in the planting production area. Processing transformation; strong adaptability, low breakage rate; improved sanitary conditions, improved quality and quality of walnuts.
Description
技术领域technical field
本发明属于农业机械技术领域,尤其涉及一种用于核桃进行脱青皮、青皮分离、清洗等的中型核桃初加工成套设备。The invention belongs to the technical field of agricultural machinery, and in particular relates to a complete set of medium-sized walnut primary processing equipment used for walnut peeling, green peel separation, cleaning and the like.
技术背景technical background
目前,随着核桃种植面积和产量的不断激增,核桃已成为具有地方特色的果品之一。由于核桃的采收期相对集中,季节性短,核桃果实采收后,必须尽快脱掉外层青果皮,以保持核桃硬壳表面的洁净,否则核桃仁就会发生霉变,严重影响核桃的内在品质;目前,我国核桃产区的果农、核桃脱青皮加工大户大多数用手工刀削或用棒子敲打方式进行脱青皮,然后人工清洗,生产效率低、成本高,劳动强度大,而且青皮分离不彻底,造成核桃等级下降。现有核桃脱青皮清洗装备采用间歇生产,生产率低,青皮脱净率低,碎果率高,没有可连续生产的核桃脱青皮清洗加工生产线,技术不成熟,不能应用于核桃产业化批量加工。为了解决这些问题,研究提供一种中型核桃脱青皮清洗加工成套设备,适用于批量化生产,能够实现核桃脱青皮、青皮分离、清洗等一体化中型核桃脱青皮清洗加工成套设备。该成套设备能高效、快捷、优质实现机械化加工生产,解决人工脱皮、清洗等核桃初加工的技术问题,大大提高核桃的商品品质。At present, with the continuous surge of walnut planting area and output, walnut has become one of the fruits with local characteristics. Because the walnut harvest period is relatively concentrated and the season is short, after the walnut fruit is harvested, the outer green peel must be removed as soon as possible to keep the surface of the walnut hard shell clean, otherwise the walnut kernel will become moldy and seriously affect the quality of the walnut. Intrinsic quality; at present, most of the fruit growers and large walnut peeling processing households in my country's walnut producing areas use manual cutting or beating with sticks to remove the green peel, and then manually clean it, which has low production efficiency, high cost, high labor intensity, and the green peel is separated. Incomplete, resulting in a decline in walnut grades. The existing walnut peeling and cleaning equipment adopts intermittent production, which has low productivity, low green peeling rate and high broken fruit rate. There is no walnut peeling and cleaning processing line that can be continuously produced. The technology is immature and cannot be applied to walnut industrial batch processing. In order to solve these problems, research provides a medium-sized complete set of walnut peeling cleaning and processing equipment, which is suitable for mass production and can realize the integration of walnut peeling, peeling separation, cleaning, etc. The complete set of equipment can realize mechanized processing and production with high efficiency, speed and high quality, solve the technical problems of walnut primary processing such as manual peeling and cleaning, and greatly improve the product quality of walnuts.
发明内容Contents of the invention
为了解决上述问题,本发明提供了一种机械化的、集脱青皮、青皮分离、清洗为一体的中型核桃脱青皮清洗加工成套设备。In order to solve the above problems, the present invention provides a mechanized medium-sized complete set of equipment for cleaning and processing walnut green peels, which integrates green peel removal, green peel separation and cleaning.
本发明为达到以上目的,通过以下技术方案实现:提供的中型核桃脱青皮清洗加工成套设备主要由原料提升机构、切刷机构、分离清洗机构及大支架组成。In order to achieve the above objectives, the present invention is realized through the following technical solutions: the provided medium-sized walnut peeling cleaning and processing complete set of equipment is mainly composed of a raw material lifting mechanism, a cutting and brushing mechanism, a separation and cleaning mechanism and a large bracket.
本发明是这样解决技术问题的:大支架固定于地面,提升机构输入端固定于支架底座上,提升机构的输出端固定于大支架的垂直架上,垂直架的后部安装有平架固定于底座上,切刷机构固定于平架上,切刷机构的入料口与提升机构的输出端对应,切刷机构的出料口对应分离清洗机构的入料口,分离清洗机构固定于平架后边的底座上。The present invention solves the technical problem in this way: the large support is fixed on the ground, the input end of the lifting mechanism is fixed on the support base, the output end of the lifting mechanism is fixed on the vertical frame of the large support, and a flat frame is fixed on the rear of the vertical frame. On the base, the brush cutting mechanism is fixed on the flat frame, the feed port of the brush cutting mechanism corresponds to the output end of the lifting mechanism, the discharge port of the brush cutting mechanism corresponds to the feed port of the separation and cleaning mechanism, and the separation and cleaning mechanism is fixed on the flat frame on the rear base.
本发明还可以这样解决技术问题:所述的切刷机构主要包括下部的链条输送连切机构和上部的板刷擦刷机构,下部的链条输送连切机构包括链条、链轮、横向长条钢板及刀片,链条通过下方的前后两个链轮带动,链轮固定于传动轴上,后端传动轴通过轴承固定于后端轴承安装板上,轴承安装板固定在两侧的支撑板上,链条上固定有横向长条钢板,横向长条钢板上固定刀片,上侧链条下方有链条托架用以顶托上侧链条下垂,支撑板侧面通过电机安装架安装电机减速器,电机通过电机减速器带动后端传动轴转动,前端的轴承安装板固定在两侧支撑板外侧,前端轴承安装板设有横向长条孔,轴承内侧置于横向长条孔内,轴承外侧固定在轴承张紧板上,通过张紧装置控制轴承张紧板前后移动,从而带动轴承及传动轴前后移动,从而实现链条的同步张紧;The present invention can also solve the technical problem in this way: the brush cutting mechanism mainly includes the chain conveying and cutting mechanism of the lower part and the scrubbing brush mechanism of the upper part, and the chain conveying and cutting mechanism of the lower part includes a chain, a sprocket wheel, a horizontal strip steel plate and The blade and the chain are driven by the front and rear sprockets below. The sprocket is fixed on the drive shaft. The rear end drive shaft is fixed on the rear end bearing mounting plate through bearings. The horizontal long steel plate is fixed, and the blade is fixed on the horizontal long steel plate. There is a chain bracket under the upper chain to support the drooping of the upper chain. The motor reducer is installed on the side of the support plate through the motor mounting bracket, and the motor is driven by the motor reducer. The drive shaft at the rear end rotates, and the bearing mounting plate at the front end is fixed on the outside of the support plates on both sides. The bearing mounting plate at the front end is provided with a horizontal long hole, the inner side of the bearing is placed in the horizontal long hole, and the outer side of the bearing is fixed on the bearing tension plate. The tensioning device controls the forward and backward movement of the bearing tensioning plate, thereby driving the bearing and the transmission shaft to move forward and backward, thereby realizing the synchronous tensioning of the chain;
上部的板刷擦刷机构包括钢丝绳、钢丝绳安装板、板刷安装架、间隙升降机、角度升降机,钢丝绳固定于钢丝绳安装板上组成板刷,板刷上端固定在板刷安装板上,板刷安装板与板刷安装架通过调节轴连接,板刷安装架两侧设置有调节板,板刷安装架上设有竖直长条轴孔,调节板上设有斜向长条轴孔,调节轴穿过板刷安装架和调节板上的长条轴孔,间隙升降机上设置有间隙调节手轮,调节板后端通过间隙升降机拉杆与间隙升降机相连,间隙升降机通过间隙调节手轮控制,板刷安装板之间通过调节拉杆连接,其中最后端第一组调节拉杆的一端连接板刷安装板,另一端连接角度升降机,角度升降机通过角度调节手轮控制;The brush brush mechanism on the upper part includes a steel wire rope, a steel wire rope mounting plate, a scrub brush mounting frame, a gap lifter, and an angle lifter. The steel wire rope is fixed on the steel wire rope mounting plate to form a scrub brush. The adjustment shaft is connected, and there are adjustment plates on both sides of the brush installation frame. There are vertical long shaft holes on the brush installation frame, and oblique long shaft holes on the adjustment plate. The adjustment shaft passes through the brush installation frame and the adjustment plate. The gap elevator is provided with a gap adjustment handwheel, and the rear end of the adjustment plate is connected to the gap elevator through the gap elevator pull rod. The gap lift is controlled by the gap adjustment hand wheel, and the plate brush installation plates are connected by an adjustment pull rod. One end of the first group of adjustment rods is connected to the brush installation plate, and the other end is connected to the angle lifter, which is controlled by the angle adjustment handwheel;
下部的链条输送连切机构和上部的板刷擦刷机构通过铰链连接,板刷安装架中部通过调整擦刷机构升降装置连接两侧支撑板,下部的链条输送连切机构和上部的板刷擦刷机构平行放置时之间的空隙为脱皮通道,脱皮通道的前端为进料口,进料口设有布料调整装置和前喷水装置,脱皮通道的后端为出料口,出料口设有后喷水装置;The chain conveying and cutting mechanism at the lower part is connected with the scrubbing brush mechanism at the upper part through hinges, the middle part of the scrubbing brush installation frame is connected to the support plates on both sides by adjusting the lifting device of the scrubbing mechanism, and the chain conveying and cutting mechanism at the lower part is parallel to the scrubbing brush mechanism at the upper part The gap between them is the peeling channel, the front end of the peeling channel is the feeding port, the feeding port is equipped with a cloth adjustment device and a front water spray device, the rear end of the peeling channel is the discharge port, and the discharge port is equipped with a rear spraying device. water installation;
分离清洗机构的机架固定于底座上,滚筒两端固定于机架上,滚筒由前段的栅条段和后段的钢丝网段组成,栅条段的栅条周向均布在连接法兰上,栅条段的前端为进料口,钢丝网段的钢丝网周向固定在滚筒后段的连接法兰上,钢丝网段的后端为出料口,钢丝网段内侧固定有横向条刷,滚筒内壁上设有螺旋叶片,可以推动物料向出料口方向运动,连接法兰中心设有分离传动轴,分离传动轴后端固定有链轮,链轮通过链条与驱动电机的链轮连接,驱动电机固定在机架上,滚筒下方设有分离板用以分离青皮和水;The frame of the separation and cleaning mechanism is fixed on the base, and the two ends of the drum are fixed on the frame. The drum is composed of a grid section in the front section and a steel wire mesh section in the rear section. The grid sections of the grid section are evenly distributed on the connecting flange in the circumferential direction. The front end of the bar section is the feed inlet, the steel mesh of the steel mesh section is fixed circumferentially on the connecting flange of the rear section of the drum, the rear end of the steel mesh section is the discharge port, and the inner side of the steel mesh section is fixed with a horizontal brush. There are helical blades on the inner wall of the drum, which can push the material to move towards the discharge port. There is a separation drive shaft in the center of the connecting flange, and a sprocket is fixed at the rear end of the separation drive shaft. The drive motor is fixed on the frame, and there is a separation plate under the drum to separate green skin and water;
上部的板刷擦刷机构外侧安装有外罩,外罩的前端与板刷安装架铰链,外罩中部设有外罩升降装置与板刷安装架连接;A cover is installed on the outer side of the scrub brush mechanism on the upper part, the front end of the cover is hinged with the scrub brush installation frame, and the middle part of the cover is provided with a cover lifting device to connect with the scrub brush installation frame;
在两侧支撑板上还设置有检修口。Inspection ports are also arranged on the support plates on both sides.
本发明具有以下优点:The present invention has the following advantages:
1、生产率高,节省人工,节省时间,实现核桃在种植产区加工转化。由于我国大部分地区的果农采用落后的堆沤法手工脱青皮,劳动强度大,工作效率低,堆沤时间过长,影响核桃的商品品质,采用该中型核桃脱青皮清洗加工成套设备既可以保证核桃的商品品质又可以提高生产率,降低了工作人员的劳动强度,及时高效去除核桃青皮,保证了核桃的品质,本发明所提供的中型核桃脱青皮清洗加工成套设备可实现青核桃脱青皮、青皮分离、清洗等连续生产加工。1. High productivity, saving labor and time, and realizing the processing and transformation of walnuts in the planting production area. Since the fruit farmers in most areas of our country adopt the backward stacking retting method to remove the green skin manually, the labor intensity is high, the work efficiency is low, and the stacking retting time is too long, which affects the product quality of walnuts. The medium-sized walnut peeling cleaning and processing equipment can ensure The product quality of walnuts can improve productivity, reduce the labor intensity of staff, and remove walnut green skins in a timely and efficient manner, ensuring the quality of walnuts. The medium-sized walnut peeling cleaning and processing equipment provided by the present invention can realize green walnut green peeling and green peeling removal. Separation, cleaning and other continuous production and processing.
2、适应性强,破碎率低。中型核桃脱青皮清洗加工成套设备中的卧式青核桃脱皮机采用安装有刀片的横向长条钢板和板刷相结合的脱青皮方式,可以通过调整板刷与横向长条钢板的间隙和角度,实现对不同品种和大小的核桃进行脱青皮,适应性强,降低对核桃的破碎。2. Strong adaptability and low breakage rate. The horizontal green walnut peeling machine in the complete set of medium-sized walnut peeling cleaning and processing equipment adopts the peeling method of combining the horizontal long steel plate with the blade and the plate brush. By adjusting the gap and angle between the plate brush and the horizontal long steel plate, the green walnut peeling can be realized. Walnuts of different varieties and sizes are peeled, which has strong adaptability and reduces the damage to walnuts.
3、改善了卫生条件,提高了核桃的品质和质量。采用成套设备替代人工脱皮和人工清洗,提高了加工的卫生条件,及时高效地将采收后的核桃脱掉青皮,防止堆沤过程中霉变的发生,提高了核桃的外观质量和内在品质。3. Improve sanitary conditions and improve the quality and quality of walnuts. Using a complete set of equipment to replace manual peeling and manual cleaning improves the hygienic conditions of processing, removes green skins from harvested walnuts in a timely and efficient manner, prevents mildew during stacking and retting, and improves the appearance and internal quality of walnuts.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明切刷机构示意图;Fig. 2 is a schematic diagram of the brush cutting mechanism of the present invention;
图3为本发明切刷机构维修状态示意图;Fig. 3 is a schematic diagram of the maintenance state of the brush cutting mechanism of the present invention;
图4为本发明切刷机构去掉外罩俯视图;Fig. 4 is a top view of the brush cutting mechanism of the present invention with the outer cover removed;
图5为本发明切刷机构间隙调整及脱皮通道局部放大图;Fig. 5 is a partial enlarged view of the gap adjustment of the brush cutting mechanism and the peeling channel of the present invention;
图6为本发明切刷机构角度调整及脱皮通道局部放大图;Fig. 6 is a partially enlarged view of the angle adjustment of the brush cutting mechanism and the peeling channel of the present invention;
图7为本发明切刷机构刀片排列结构示意图;Fig. 7 is a schematic diagram of the blade arrangement structure of the brush cutting mechanism of the present invention;
图8为本发明切刷机构中链条张紧装置示意图Fig. 8 is a schematic diagram of the chain tensioning device in the brush cutting mechanism of the present invention
图9为本发明切刷机构板刷的结构示意图;Fig. 9 is a schematic structural view of the brush cutting mechanism of the present invention;
图10为本发明分离清洗机构主视图;Fig. 10 is a front view of the separation and cleaning mechanism of the present invention;
图11为分离清洗机构俯视图;Figure 11 is a top view of the separation and cleaning mechanism;
图12为本发明分离清洗机构横向条刷的结构示意图;Fig. 12 is a schematic structural view of the horizontal strip brush of the separation and cleaning mechanism of the present invention;
图13为本发明分离清洗机构钢丝网的结构示意图。Fig. 13 is a schematic structural view of the steel wire mesh of the separation and cleaning mechanism of the present invention.
具体实施方式detailed description
附图中各标号所标示的零部件及部位名称如下:The names of parts and parts marked by each label in the attached drawings are as follows:
提升机构1、切刷机构2[链条输送连切机构2.1(链条2.11、链轮2.12、横向长条钢板2.13、刀片2.14、传动轴2.15、轴承安装板2.16、链条托架2.17、电机安装架2.18、电机减速器2.19、电机2.110)、板刷擦刷机构2.2(钢丝绳2.21、钢丝绳安装板2.22、板刷安装架2.23、间隙升降机2.24、角度升降机2.25、调节轴2.26、调节板2.27、间隙升降机拉杆2.28、间隙调节手轮2.29、调节拉杆2.210、角度调节手轮2.211、板刷安装板2.212)、支撑板2.3、调整擦刷机构升降装置2.4、脱皮通道2.5、进料口2.6、布料调整装置2.7、前喷水装置2.8、出料口2.9、后喷水装置2.10、外罩2.011、外罩升降装置2.012、检修口2.013、轴承张紧板2.014、张紧装置2.015]、分离清洗机构3[机架3.1、滚筒3.2(栅条段3.21、钢丝网段3.22、连接法兰3.23、横向条刷3.24)、分离传动轴3.3、链轮3.4、链条3.5、驱动电机3.6、螺旋叶片3.7、分离板3.8]、大支架4[底座4.1、垂直架4.2、平架4.3]。Lifting mechanism 1, brush cutting mechanism 2 [chain conveying and cutting mechanism 2.1 (chain 2.11, sprocket 2.12, horizontal long steel plate 2.13, blade 2.14, drive shaft 2.15, bearing mounting plate 2.16, chain bracket 2.17, motor mounting frame 2.18 , motor reducer 2.19, motor 2.110), scrub brush mechanism 2.2 (wire rope 2.21, wire rope mounting plate 2.22, scrub brush mounting frame 2.23, gap lifter 2.24, angle lifter 2.25, adjustment shaft 2.26, adjustment plate 2.27, gap lifter rod 2.28, Gap adjustment handwheel 2.29, adjustment pull rod 2.210, angle adjustment handwheel 2.211, scrub brush installation plate 2.212), support plate 2.3, adjusting brushing mechanism lifting device 2.4, peeling channel 2.5, feed port 2.6, cloth adjustment device 2.7, front spray Water device 2.8, discharge port 2.9, rear water spray device 2.10, outer cover 2.011, outer cover lifting device 2.012, inspection port 2.013, bearing tensioning plate 2.014, tensioning device 2.015], separation cleaning mechanism 3 [frame 3.1, drum 3.2 (grid section 3.21, wire mesh section 3.22, connecting flange 3.23, horizontal bar brush 3.24), separation drive shaft 3.3, sprocket 3.4, chain 3.5, drive motor 3.6, spiral blade 3.7, separation plate 3.8], large bracket 4 [base 4.1, vertical frame 4.2, flat frame 4.3].
实施例1:大支架4固定于地面,提升机构1输入端固定于大支架底座4.1上,提升机构1的输出端固定于大支架4的垂直架4.2上,垂直架的后部安装有平架4.3固定于底座4.1上,切刷机构2固定于平架4.3上,切刷机构2的入料口与提升机构1的输出端对应,切刷机构2的出料口对应分离清洗机构3的入料口,分离清洗机构3固定于平架4.3后边的底座4.1上。Embodiment 1: The large support 4 is fixed on the ground, the input end of the lifting mechanism 1 is fixed on the base 4.1 of the large support, the output end of the lifting mechanism 1 is fixed on the vertical frame 4.2 of the large support 4, and a flat frame is installed at the rear of the vertical frame 4.3 is fixed on the base 4.1, and the brush cutting mechanism 2 is fixed on the flat frame 4.3. The material inlet of the brush cutting mechanism 2 corresponds to the output end of the lifting mechanism 1, and the material outlet of the brush cutting mechanism 2 corresponds to the inlet of the separation and cleaning mechanism 3. Feed port, separation cleaning mechanism 3 is fixed on the base 4.1 of flat frame 4.3 rear.
实施例2:大支架4固定于地面,提升机构1输入端固定于支架底座4.1上,提升机构1的输出端固定于大支架4的垂直架4.2上,垂直架的后部安装有平架4.3固定于底座4.1上,切刷机构2固定于平架4.3上,切刷机构2的入料口与提升机构1的输出端对应,切刷机构2的出料口对应分离清洗机构3的入料口,分离清洗机构3固定于平架4.3后边的底座4.1上。Embodiment 2: The large bracket 4 is fixed on the ground, the input end of the lifting mechanism 1 is fixed on the bracket base 4.1, the output end of the lifting mechanism 1 is fixed on the vertical frame 4.2 of the large bracket 4, and a flat frame 4.3 is installed at the rear of the vertical frame Fixed on the base 4.1, the brush cutting mechanism 2 is fixed on the flat frame 4.3, the feed port of the brush cutting mechanism 2 corresponds to the output end of the lifting mechanism 1, and the discharge port of the brush cutting mechanism 2 corresponds to the feed of the separation and cleaning mechanism 3 Mouth, separation cleaning mechanism 3 is fixed on the base 4.1 of flat frame 4.3 rear.
所述的切刷机构2主要包括下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2,下部的链条输送连切机构2.1包括链条2.11、链轮2.12、横向长条钢板2.13及刀片2.14,链条2.11通过下方的前后两个链轮2.12带动,链轮2.12固定于传动轴2.15上,后端传动轴2.15通过轴承固定于后端轴承安装板2.16上,轴承安装板2.16固定在两侧的支撑板2.3上,链条2.11上固定有横向长条钢板2.13,横向长条钢板2.13上固定刀片2.14,上侧链条2.11下方有链条托架2.17用以顶托上侧链条2.11下垂,支撑板2.3侧面通过电机安装架2.18安装电机减速器2.19,电机2.110通过电机减速器2.19带动后端传动轴2.15转动,前端的轴承安装板2.16固定在两侧支撑板2.3外侧,前端轴承安装板2.16设有横向长条孔,轴承内侧置于横向长条孔内,轴承外侧固定在轴承张紧板2.014上,通过张紧装置2.015控制轴承张紧板2.014前后移动,从而带动轴承及传动轴2.15前后移动,从而实现链条的同步张紧;The brush cutting mechanism 2 mainly includes a lower chain conveying and cutting mechanism 2.1 and an upper scrubbing brush mechanism 2.2, and the lower chain conveying and cutting mechanism 2.1 includes a chain 2.11, a sprocket wheel 2.12, a horizontal strip steel plate 2.13 and a blade 2.14 , the chain 2.11 is driven by the two front and rear sprockets 2.12 below, the sprocket 2.12 is fixed on the drive shaft 2.15, the rear end drive shaft 2.15 is fixed on the rear end bearing mounting plate 2.16 through bearings, and the bearing mounting plate 2.16 is fixed on both sides On the support plate 2.3, the chain 2.11 is fixed with a horizontal long steel plate 2.13, the horizontal long steel plate 2.13 is fixed with a blade 2.14, and there is a chain bracket 2.17 below the upper side chain 2.11 to support the upper side chain 2.11 to droop, and the side of the support plate 2.3 The motor reducer 2.19 is installed by the motor mounting frame 2.18, and the motor 2.110 drives the rear end drive shaft 2.15 to rotate through the motor reducer 2.19. The bearing mounting plate 2.16 of the front end is fixed on the outsides of the support plates 2.3 on both sides, and the front end bearing mounting plate 2.16 is provided with a transverse length The inner side of the bearing is placed in the horizontal long hole, the outer side of the bearing is fixed on the bearing tensioning plate 2.014, and the bearing tensioning plate 2.014 is controlled to move forward and backward through the tensioning device 2.015, thereby driving the bearing and the transmission shaft 2.15 to move forward and backward, thereby realizing Synchronous tensioning of the chain;
上部的板刷擦刷机构2.2包括钢丝绳2.21、钢丝绳安装板2.22、板刷安装架2.23、间隙升降机2.24、角度升降机2.25,钢丝绳2.21固定于钢丝绳安装板2.22上组成板刷,板刷上端固定在板刷安装板2.212上,板刷安装板2.212与板刷安装架2.23通过调节轴2.26连接,板刷安装架2.23两侧设置有调节板2.27,板刷安装架2.23上设有竖直长条轴孔,调节板2.27上设有斜向长条轴孔,调节轴2.26穿过板刷安装架2.23和调节板2.27上的长条轴孔,间隙升降机2.24上设置有间隙调节手轮2.29,调节板2.27后端通过间隙升降机拉杆2.28与间隙升降机2.24相连,间隙升降机2.24通过间隙调节手轮2.29控制,板刷安装板2.212之间通过调节拉杆2.210连接,其中最后端第一组调节拉杆2.210的一端连接板刷安装板2.212,另一端连接角度升降机2.25,角度升降机2.25通过角度调节手轮2.211控制;The upper scrub brush mechanism 2.2 includes a steel wire rope 2.21, a steel wire rope mounting plate 2.22, a scrub brush mounting frame 2.23, a gap elevator 2.24, and an angle elevator 2.25. The steel wire rope 2.21 is fixed on the steel wire rope mounting plate 2.22 to form a scrub brush, and the upper end of the scrub brush is fixed on the scrub brush mounting plate 2.212. , the scrubber mounting plate 2.212 is connected with the scrubber mounting frame 2.23 through the adjustment shaft 2.26, the scrubbing mounting frame 2.23 is provided with adjusting plates 2.27 on both sides, the scrubbing mounting frame 2.23 is provided with vertical strip shaft holes, and the adjusting plate 2.27 is provided with oblique The long shaft hole, the adjustment shaft 2.26 passes through the long shaft hole on the brush mounting frame 2.23 and the adjustment plate 2.27, the clearance adjustment handwheel 2.29 is arranged on the clearance lifter 2.24, and the rear end of the adjustment plate 2.27 passes through the clearance lifter pull rod 2.28 and the clearance lifter 2.24 are connected, the gap elevator 2.24 is controlled by the gap adjustment handwheel 2.29, and the brush installation plates 2.212 are connected by the adjustment rod 2.210, wherein one end of the first group of adjustment rods 2.210 at the rear end is connected to the brush installation plate 2.212, and the other end is connected to the angle elevator 2.25, The angle lifter 2.25 is controlled by the angle adjustment handwheel 2.211;
下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2通过铰链连接,板刷安装架2.23中部通过调整擦刷机构升降装置2.4连接两侧支撑板2.3,下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2平行放置时之间的空隙为脱皮通道2.5,脱皮通道2.5的前端为进料口2.6,进料口2.6设有布料调整装置2.7和前喷水装置2.8,脱皮通道2.5的后端为出料口2.9,出料口2.9设有后喷水装置2.10。The lower chain conveying and cutting mechanism 2.1 and the upper scrubbing mechanism 2.2 are connected by hinges, and the middle part of the scrubber installation frame 2.23 is connected to the support plates 2.3 on both sides by adjusting the lifting device 2.4 of the scrubbing mechanism. The lower chain conveying and cutting mechanism 2.1 and the upper The gap between the scrub brush mechanism 2.2 placed in parallel is the peeling channel 2.5, the front end of the peeling channel 2.5 is the feed port 2.6, the feed port 2.6 is provided with a cloth adjustment device 2.7 and a front water spray device 2.8, and the peeling channel 2.5 The rear end is a discharge port 2.9, and the discharge port 2.9 is provided with a rear spraying device 2.10.
实施例3:大支架4固定于地面,提升机构1输入端固定于支架底座4.1上,提升机构1的输出端固定于大支架4的垂直架4.2上,垂直架的后部安装有平架4.3固定于底座4.1上,切刷机构2固定于平架4.3上,切刷机构2的入料口与提升机构1的输出端对应,切刷机构2的出料口对应分离清洗机构3的入料口,分离清洗机构3固定于平架4.3后边的底座4.1上。Embodiment 3: The large support 4 is fixed on the ground, the input end of the lifting mechanism 1 is fixed on the support base 4.1, the output end of the lifting mechanism 1 is fixed on the vertical frame 4.2 of the large support 4, and a flat frame 4.3 is installed at the rear of the vertical frame Fixed on the base 4.1, the brush cutting mechanism 2 is fixed on the flat frame 4.3, the feed port of the brush cutting mechanism 2 corresponds to the output end of the lifting mechanism 1, and the discharge port of the brush cutting mechanism 2 corresponds to the feed of the separation and cleaning mechanism 3 Mouth, separation cleaning mechanism 3 is fixed on the base 4.1 of flat frame 4.3 rear.
分离清洗机构3的机架3.1固定于底座4.1上,滚筒3.2两端固定于机架3.1上,滚筒3.2由前段的栅条段3.21和后段的钢丝网段3.22组成,栅条段3.21的栅条周向均布在连接法兰3.23上,栅条段3.21的前端为进料口,钢丝网段3.22的钢丝网周向固定在滚筒3.2前段的连接法兰3.23上,钢丝网段3.22的后端为出料口,钢丝网段3.22内侧固定有横向条刷3.24,滚筒3.2内壁上设有螺旋叶片3.7,可以推动物料向出料口方向运动,连接法兰3.23中心设有分离传动轴3.3,分离传动轴3.3后端固定有链轮3.4,链轮3.4通过链条3.5与驱动电机3.6的链轮连接,驱动电机3.6固定在机架3.1上,滚筒3.2下方设有分离板3.8用以分离青皮和水。The frame 3.1 of the separation and cleaning mechanism 3 is fixed on the base 4.1, and the two ends of the cylinder 3.2 are fixed on the frame 3.1. The cylinder 3.2 is composed of the grid section 3.21 of the front section and the steel wire mesh section 3.22 of the rear section. The strips are evenly distributed on the connecting flange 3.23 in the circumferential direction, the front end of the bar section 3.21 is the feed inlet, the steel mesh of the steel mesh section 3.22 is circumferentially fixed on the connecting flange 3.23 of the front section of the drum 3.2, and the rear end of the steel mesh section 3.22 is At the discharge port, the inner side of the steel mesh section 3.22 is fixed with a horizontal strip brush 3.24, and the inner wall of the drum 3.2 is provided with a spiral blade 3.7, which can push the material to move toward the discharge port. The center of the connecting flange 3.23 is provided with a separation drive shaft 3.3, which separates the transmission Axle 3.3 rear end is fixed with sprocket wheel 3.4, and sprocket wheel 3.4 is connected with the sprocket wheel of drive motor 3.6 by chain 3.5, and drive motor 3.6 is fixed on the frame 3.1, and cylinder 3.2 below is provided with separating plate 3.8 in order to separate green skin and water.
实施例4:大支架4固定于地面,提升机构1输入端固定于支架底座4.1上,提升机构1的输出端固定于大支架4的垂直架4.2上,垂直架的后部安装有平架4.3固定于底座4.1上,切刷机构2固定于平架4.3上,切刷机构2的入料口与提升机构1的输出端对应,切刷机构2的出料口对应分离清洗机构3的入料口,分离清洗机构3固定于平架4.3后边的底座4.1上。Embodiment 4: The large bracket 4 is fixed on the ground, the input end of the lifting mechanism 1 is fixed on the bracket base 4.1, the output end of the lifting mechanism 1 is fixed on the vertical frame 4.2 of the large bracket 4, and a flat frame 4.3 is installed at the rear of the vertical frame Fixed on the base 4.1, the brush cutting mechanism 2 is fixed on the flat frame 4.3, the feed port of the brush cutting mechanism 2 corresponds to the output end of the lifting mechanism 1, and the discharge port of the brush cutting mechanism 2 corresponds to the feed of the separation and cleaning mechanism 3 Mouth, separation cleaning mechanism 3 is fixed on the base 4.1 of flat frame 4.3 rear.
所述的切刷机构2主要包括下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2,下部的链条输送连切机构2.1包括链条2.11、链轮2.12、横向长条钢板2.13及刀片2.14,链条2.11通过下方的前后两个链轮2.12带动,链轮2.12固定于传动轴2.15上,后端传动轴2.15通过轴承固定于后端轴承安装板2.16上,轴承安装板2.16固定在两侧的支撑板2.3上,链条2.11上固定有横向长条钢板2.13,横向长条钢板2.13上固定刀片2.14,上侧链条2.11下方有链条托架2.17用以顶托上侧链条2.11下垂,支撑板2.3侧面通过电机安装架2.18安装电机减速器2.19,电机2.110通过电机减速器2.19带动后端传动轴2.15转动,前端的轴承安装板2.16固定在两侧支撑板2.3外侧,前端轴承安装板2.16设有横向长条孔,轴承内侧置于横向长条孔内,轴承外侧固定在轴承张紧板2.014上,通过张紧装置2.015控制轴承张紧板2.014前后移动,从而带动轴承及传动轴2.15前后移动,从而实现链条的同步张紧;The brush cutting mechanism 2 mainly includes a lower chain conveying and cutting mechanism 2.1 and an upper scrubbing brush mechanism 2.2, and the lower chain conveying and cutting mechanism 2.1 includes a chain 2.11, a sprocket wheel 2.12, a horizontal strip steel plate 2.13 and a blade 2.14 , the chain 2.11 is driven by the two front and rear sprockets 2.12 below, the sprocket 2.12 is fixed on the drive shaft 2.15, the rear end drive shaft 2.15 is fixed on the rear end bearing mounting plate 2.16 through bearings, and the bearing mounting plate 2.16 is fixed on both sides On the support plate 2.3, the chain 2.11 is fixed with a horizontal long steel plate 2.13, the horizontal long steel plate 2.13 is fixed with a blade 2.14, and there is a chain bracket 2.17 below the upper side chain 2.11 to support the upper side chain 2.11 to droop, and the side of the support plate 2.3 The motor reducer 2.19 is installed by the motor mounting frame 2.18, and the motor 2.110 drives the rear end drive shaft 2.15 to rotate through the motor reducer 2.19. The bearing mounting plate 2.16 of the front end is fixed on the outsides of the support plates 2.3 on both sides, and the front end bearing mounting plate 2.16 is provided with a transverse length The inner side of the bearing is placed in the horizontal long hole, the outer side of the bearing is fixed on the bearing tensioning plate 2.014, and the bearing tensioning plate 2.014 is controlled to move forward and backward through the tensioning device 2.015, thereby driving the bearing and the transmission shaft 2.15 to move forward and backward, thereby realizing Synchronous tensioning of the chain;
上部的板刷擦刷机构2.2包括钢丝绳2.21、钢丝绳安装板2.22、板刷安装架2.23、间隙升降机2.24、角度升降机2.25,钢丝绳2.21固定于钢丝绳安装板2.22上组成板刷,板刷上端固定在板刷安装板2.212上,板刷安装板2.212与板刷安装架2.23通过调节轴2.26连接,板刷安装架2.23两侧设置有调节板2.27,板刷安装架2.23上设有竖直长条轴孔,调节板2.27上设有斜向长条轴孔,调节轴2.26穿过板刷安装架2.23和调节板2.27上的长条轴孔,间隙升降机2.24上设置有间隙调节手轮2.29,调节板2.27后端通过间隙升降机拉杆2.28与间隙升降机2.24相连,间隙升降机2.24通过间隙调节手轮2.29控制,板刷安装板2.212之间通过调节拉杆2.210连接,其中最后端第一组调节拉杆2.210的一端连接板刷安装板2.212,另一端连接角度升降机2.25,角度升降机2.25通过角度调节手轮2.211控制;The upper scrub brush mechanism 2.2 includes a steel wire rope 2.21, a steel wire rope mounting plate 2.22, a scrub brush mounting frame 2.23, a gap elevator 2.24, and an angle elevator 2.25. The steel wire rope 2.21 is fixed on the steel wire rope mounting plate 2.22 to form a scrub brush, and the upper end of the scrub brush is fixed on the scrub brush mounting plate 2.212. , the scrubber mounting plate 2.212 is connected with the scrubber mounting frame 2.23 through the adjustment shaft 2.26, the scrubbing mounting frame 2.23 is provided with adjusting plates 2.27 on both sides, the scrubbing mounting frame 2.23 is provided with vertical strip shaft holes, and the adjusting plate 2.27 is provided with oblique The long shaft hole, the adjustment shaft 2.26 passes through the long shaft hole on the brush mounting frame 2.23 and the adjustment plate 2.27, the clearance adjustment handwheel 2.29 is arranged on the clearance lifter 2.24, and the rear end of the adjustment plate 2.27 passes through the clearance lifter pull rod 2.28 and the clearance lifter 2.24 are connected, the gap elevator 2.24 is controlled by the gap adjustment handwheel 2.29, and the brush installation plates 2.212 are connected by the adjustment rod 2.210, wherein one end of the first group of adjustment rods 2.210 at the rear end is connected to the brush installation plate 2.212, and the other end is connected to the angle elevator 2.25, The angle lifter 2.25 is controlled by the angle adjustment handwheel 2.211;
下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2通过铰链连接,板刷安装架2.23中部通过调整擦刷机构升降装置2.4连接两侧支撑板2.3,下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2平行放置时之间的空隙为脱皮通道2.5,脱皮通道2.5的前端为进料口2.6,进料口2.6设有布料调整装置2.7和前喷水装置2.8,脱皮通道2.5的后端为出料口2.9,出料口2.9设有后喷水装置2.10。The lower chain conveying and cutting mechanism 2.1 and the upper scrubbing mechanism 2.2 are connected by hinges, and the middle part of the scrubber installation frame 2.23 is connected to the support plates 2.3 on both sides by adjusting the lifting device 2.4 of the scrubbing mechanism. The lower chain conveying and cutting mechanism 2.1 and the upper The gap between the scrub brush mechanism 2.2 placed in parallel is the peeling channel 2.5, the front end of the peeling channel 2.5 is the feed port 2.6, the feed port 2.6 is provided with a cloth adjustment device 2.7 and a front water spray device 2.8, and the peeling channel 2.5 The rear end is a discharge port 2.9, and the discharge port 2.9 is provided with a rear spraying device 2.10.
分离清洗机构3的机架3.1固定于底座4.1上,滚筒3.2两端固定于机架3.1上,滚筒3.2由前段的栅条段3.21和后段的钢丝网段3.22组成,栅条段3.21的栅条周向均布在连接法兰3.23上,栅条段3.21的前端为进料口,钢丝网段3.22的钢丝网周向固定在滚筒3.2前段的连接法兰3.23上,钢丝网段3.22的后端为出料口,钢丝网段3.22内侧固定有横向条刷3.24,滚筒3.2内壁上设有螺旋叶片3.7,可以推动物料向出料口方向运动,连接法兰3.23中心设有分离传动轴3.3,分离传动轴3.3后端固定有链轮3.4,链轮3.4通过链条3.5与驱动电机3.6的链轮连接,驱动电机3.6固定在机架3.1上,滚筒3.2下方设有分离板3.8用以分离青皮和水。The frame 3.1 of the separation and cleaning mechanism 3 is fixed on the base 4.1, and the two ends of the cylinder 3.2 are fixed on the frame 3.1. The cylinder 3.2 is composed of the grid section 3.21 of the front section and the steel wire mesh section 3.22 of the rear section. The strips are evenly distributed on the connecting flange 3.23 in the circumferential direction, the front end of the bar section 3.21 is the feed inlet, the steel mesh of the steel mesh section 3.22 is circumferentially fixed on the connecting flange 3.23 of the front section of the drum 3.2, and the rear end of the steel mesh section 3.22 is At the discharge port, the inner side of the steel mesh section 3.22 is fixed with a horizontal strip brush 3.24, and the inner wall of the drum 3.2 is provided with a spiral blade 3.7, which can push the material to move toward the discharge port. The center of the connecting flange 3.23 is provided with a separation drive shaft 3.3, which separates the transmission Axle 3.3 rear end is fixed with sprocket wheel 3.4, and sprocket wheel 3.4 is connected with the sprocket wheel of drive motor 3.6 by chain 3.5, and drive motor 3.6 is fixed on the frame 3.1, and cylinder 3.2 below is provided with separating plate 3.8 in order to separate green skin and water.
实施例5:大支架4固定于地面,提升机构1输入端固定于支架底座4.1上,提升机构1的输出端固定于大支架4的垂直架4.2上,垂直架的后部安装有平架4.3固定于底座4.1上,切刷机构2固定于平架4.3上,切刷机构2的入料口与提升机构1的输出端对应,切刷机构2的出料口对应分离清洗机构3的入料口,分离清洗机构3固定于平架4.3后边的底座4.1上。Embodiment 5: The large support 4 is fixed on the ground, the input end of the lifting mechanism 1 is fixed on the support base 4.1, the output end of the lifting mechanism 1 is fixed on the vertical frame 4.2 of the large support 4, and a flat frame 4.3 is installed at the rear of the vertical frame Fixed on the base 4.1, the brush cutting mechanism 2 is fixed on the flat frame 4.3, the feed port of the brush cutting mechanism 2 corresponds to the output end of the lifting mechanism 1, and the discharge port of the brush cutting mechanism 2 corresponds to the feed of the separation and cleaning mechanism 3 Mouth, separation cleaning mechanism 3 is fixed on the base 4.1 of flat frame 4.3 rear.
所述的切刷机构2主要包括下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2,下部的链条输送连切机构2.1包括链条2.11、链轮2.12、横向长条钢板2.13及刀片2.14,链条2.11通过下方的前后两个链轮2.12带动,链轮2.12固定于传动轴2.15上,后端传动轴2.15通过轴承固定于后端轴承安装板2.16上,轴承安装板2.16固定在两侧的支撑板2.3上,链条2.11上固定有横向长条钢板2.13,横向长条钢板2.13上固定刀片2.14,上侧链条2.11下方有链条托架2.17用以顶托上侧链条2.11下垂,支撑板2.3侧面通过电机安装架2.18安装电机减速器2.19,电机2.110通过电机减速器2.19带动后端传动轴2.15转动,前端的轴承安装板2.16固定在两侧支撑板2.3外侧,前端轴承安装板2.16设有横向长条孔,轴承内侧置于横向长条孔内,轴承外侧固定在轴承张紧板2.014上,通过张紧装置2.015控制轴承张紧板2.014前后移动,从而带动轴承及传动轴2.15前后移动,从而实现链条的同步张紧;The brush cutting mechanism 2 mainly includes a lower chain conveying and cutting mechanism 2.1 and an upper scrubbing brush mechanism 2.2, and the lower chain conveying and cutting mechanism 2.1 includes a chain 2.11, a sprocket wheel 2.12, a horizontal strip steel plate 2.13 and a blade 2.14 , the chain 2.11 is driven by the two front and rear sprockets 2.12 below, the sprocket 2.12 is fixed on the drive shaft 2.15, the rear end drive shaft 2.15 is fixed on the rear end bearing mounting plate 2.16 through bearings, and the bearing mounting plate 2.16 is fixed on both sides On the support plate 2.3, the chain 2.11 is fixed with a horizontal long steel plate 2.13, the horizontal long steel plate 2.13 is fixed with a blade 2.14, and there is a chain bracket 2.17 below the upper side chain 2.11 to support the upper side chain 2.11 to droop, and the side of the support plate 2.3 The motor reducer 2.19 is installed by the motor mounting frame 2.18, and the motor 2.110 drives the rear end drive shaft 2.15 to rotate through the motor reducer 2.19. The bearing mounting plate 2.16 of the front end is fixed on the outsides of the support plates 2.3 on both sides, and the front end bearing mounting plate 2.16 is provided with a transverse length The inner side of the bearing is placed in the horizontal long hole, the outer side of the bearing is fixed on the bearing tensioning plate 2.014, and the bearing tensioning plate 2.014 is controlled to move forward and backward through the tensioning device 2.015, thereby driving the bearing and the transmission shaft 2.15 to move forward and backward, thereby realizing Synchronous tensioning of the chain;
上部的板刷擦刷机构2.2包括钢丝绳2.21、钢丝绳安装板2.22、板刷安装架2.23、间隙升降机2.24、角度升降机2.25,钢丝绳2.21固定于钢丝绳安装板2.22上组成板刷,板刷上端固定在板刷安装板2.212上,板刷安装板2.212与板刷安装架2.23通过调节轴2.26连接,板刷安装架2.23两侧设置有调节板2.27,板刷安装架2.23上设有竖直长条轴孔,调节板2.27上设有斜向长条轴孔,调节轴2.26穿过板刷安装架2.23和调节板2.27上的长条轴孔,间隙升降机2.24上设置有间隙调节手轮2.29,调节板2.27后端通过间隙升降机拉杆2.28与间隙升降机2.24相连,间隙升降机2.24通过间隙调节手轮2.29控制,板刷安装板2.212之间通过调节拉杆2.210连接,其中最后端第一组调节拉杆2.210的一端连接板刷安装板2.212,另一端连接角度升降机2.25,角度升降机2.25通过角度调节手轮2.211控制;The upper scrub brush mechanism 2.2 includes a steel wire rope 2.21, a steel wire rope mounting plate 2.22, a scrub brush mounting frame 2.23, a gap elevator 2.24, and an angle elevator 2.25. The steel wire rope 2.21 is fixed on the steel wire rope mounting plate 2.22 to form a scrub brush, and the upper end of the scrub brush is fixed on the scrub brush mounting plate 2.212. , the scrubber mounting plate 2.212 is connected with the scrubber mounting frame 2.23 through the adjustment shaft 2.26, the scrubbing mounting frame 2.23 is provided with adjusting plates 2.27 on both sides, the scrubbing mounting frame 2.23 is provided with vertical strip shaft holes, and the adjusting plate 2.27 is provided with oblique The long shaft hole, the adjustment shaft 2.26 passes through the long shaft hole on the brush mounting frame 2.23 and the adjustment plate 2.27, the clearance adjustment handwheel 2.29 is arranged on the clearance lifter 2.24, and the rear end of the adjustment plate 2.27 passes through the clearance lifter pull rod 2.28 and the clearance lifter 2.24 are connected, the gap elevator 2.24 is controlled by the gap adjustment handwheel 2.29, and the brush installation plates 2.212 are connected by the adjustment rod 2.210, wherein one end of the first group of adjustment rods 2.210 at the rear end is connected to the brush installation plate 2.212, and the other end is connected to the angle elevator 2.25, The angle lifter 2.25 is controlled by the angle adjustment handwheel 2.211;
下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2通过铰链连接,板刷安装架2.23中部通过调整擦刷机构升降装置2.4连接两侧支撑板2.3,下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2平行放置时之间的空隙为脱皮通道2.5,脱皮通道2.5的前端为进料口2.6,进料口2.6设有布料调整装置2.7和前喷水装置2.8,脱皮通道2.5的后端为出料口2.9,出料口2.9设有后喷水装置2.10。The lower chain conveying and cutting mechanism 2.1 and the upper scrubbing mechanism 2.2 are connected by hinges, and the middle part of the scrubber installation frame 2.23 is connected to the support plates 2.3 on both sides by adjusting the lifting device 2.4 of the scrubbing mechanism. The lower chain conveying and cutting mechanism 2.1 and the upper The gap between the scrub brush mechanism 2.2 placed in parallel is the peeling channel 2.5, the front end of the peeling channel 2.5 is the feed port 2.6, the feed port 2.6 is provided with a cloth adjustment device 2.7 and a front water spray device 2.8, and the peeling channel 2.5 The rear end is a discharge port 2.9, and the discharge port 2.9 is provided with a rear spraying device 2.10.
上部的板刷擦刷机构2.2外侧安装有外罩2.011,外罩2.011的前端与板刷安装架2.23铰链,外罩中部设有外罩升降装置2.012与板刷安装架2.23连接。Scrubbing brush mechanism 2.2 outside of the top is provided with outer cover 2.011, and the front end of outer cover 2.011 is hinged with scrub brush mounting frame 2.23, and the outer cover middle part is provided with housing elevating device 2.012 and is connected with scrub brush mounting frame 2.23.
实施例6:大支架4固定于地面,提升机构1输入端固定于支架底座4.1上,提升机构1的输出端固定于大支架4的垂直架4.2上,垂直架的后部安装有平架4.3固定于底座4.1上,切刷机构2固定于平架4.3上,切刷机构2的入料口与提升机构1的输出端对应,切刷机构2的出料口对应分离清洗机构3的入料口,分离清洗机构3固定于平架4.3后边的底座4.1上。Embodiment 6: The large support 4 is fixed on the ground, the input end of the lifting mechanism 1 is fixed on the support base 4.1, the output end of the lifting mechanism 1 is fixed on the vertical frame 4.2 of the large support 4, and a flat frame 4.3 is installed at the rear of the vertical frame Fixed on the base 4.1, the brush cutting mechanism 2 is fixed on the flat frame 4.3, the feed port of the brush cutting mechanism 2 corresponds to the output end of the lifting mechanism 1, and the discharge port of the brush cutting mechanism 2 corresponds to the feed of the separation and cleaning mechanism 3 Mouth, separation cleaning mechanism 3 is fixed on the base 4.1 of flat frame 4.3 rear.
所述的切刷机构2主要包括下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2,下部的链条输送连切机构2.1包括链条2.11、链轮2.12、横向长条钢板2.13及刀片2.14,链条2.11通过下方的前后两个链轮2.12带动,链轮2.12固定于传动轴2.15上,后端传动轴2.15通过轴承固定于后端轴承安装板2.16上,轴承安装板2.16固定在两侧的支撑板2.3上,链条2.11上固定有横向长条钢板2.13,横向长条钢板2.13上固定刀片2.14,上侧链条2.11下方有链条托架2.17用以顶托上侧链条2.11下垂,支撑板2.3侧面通过电机安装架2.18安装电机减速器2.19,电机2.110通过电机减速器2.19带动后端传动轴2.15转动,前端的轴承安装板2.16固定在两侧支撑板2.3外侧,前端轴承安装板2.16设有横向长条孔,轴承内侧置于横向长条孔内,轴承外侧固定在轴承张紧板2.014上,通过张紧装置2.015控制轴承张紧板2.014前后移动,从而带动轴承及传动轴2.15前后移动,从而实现链条的同步张紧;The brush cutting mechanism 2 mainly includes a lower chain conveying and cutting mechanism 2.1 and an upper scrubbing brush mechanism 2.2, and the lower chain conveying and cutting mechanism 2.1 includes a chain 2.11, a sprocket wheel 2.12, a horizontal strip steel plate 2.13 and a blade 2.14 , the chain 2.11 is driven by the two front and rear sprockets 2.12 below, the sprocket 2.12 is fixed on the drive shaft 2.15, the rear end drive shaft 2.15 is fixed on the rear end bearing mounting plate 2.16 through bearings, and the bearing mounting plate 2.16 is fixed on both sides On the support plate 2.3, the chain 2.11 is fixed with a horizontal long steel plate 2.13, the horizontal long steel plate 2.13 is fixed with a blade 2.14, and there is a chain bracket 2.17 below the upper side chain 2.11 to support the upper side chain 2.11 to droop, and the side of the support plate 2.3 The motor reducer 2.19 is installed by the motor mounting frame 2.18, and the motor 2.110 drives the rear end drive shaft 2.15 to rotate through the motor reducer 2.19. The bearing mounting plate 2.16 of the front end is fixed on the outsides of the support plates 2.3 on both sides, and the front end bearing mounting plate 2.16 is provided with a transverse length The inner side of the bearing is placed in the horizontal long hole, the outer side of the bearing is fixed on the bearing tensioning plate 2.014, and the bearing tensioning plate 2.014 is controlled to move forward and backward through the tensioning device 2.015, thereby driving the bearing and the transmission shaft 2.15 to move forward and backward, thereby realizing Synchronous tensioning of the chain;
上部的板刷擦刷机构2.2包括钢丝绳2.21、钢丝绳安装板2.22、板刷安装架2.23、间隙升降机2.24、角度升降机2.25,钢丝绳2.21固定于钢丝绳安装板2.22上组成板刷,板刷上端固定在板刷安装板2.212上,板刷安装板2.212与板刷安装架2.23通过调节轴2.26连接,板刷安装架2.23两侧设置有调节板2.27,板刷安装架2.23上设有竖直长条轴孔,调节板2.27上设有斜向长条轴孔,调节轴2.26穿过板刷安装架2.23和调节板2.27上的长条轴孔,间隙升降机2.24上设置有间隙调节手轮2.29,调节板2.27后端通过间隙升降机拉杆2.28与间隙升降机2.24相连,间隙升降机2.24通过间隙调节手轮2.29控制,板刷安装板2.212之间通过调节拉杆2.210连接,其中最后端第一组调节拉杆2.210的一端连接板刷安装板2.212,另一端连接角度升降机2.25,角度升降机2.25通过角度调节手轮2.211控制;The upper scrub brush mechanism 2.2 includes a steel wire rope 2.21, a steel wire rope mounting plate 2.22, a scrub brush mounting frame 2.23, a gap elevator 2.24, and an angle elevator 2.25. The steel wire rope 2.21 is fixed on the steel wire rope mounting plate 2.22 to form a scrub brush, and the upper end of the scrub brush is fixed on the scrub brush mounting plate 2.212. , the scrubber mounting plate 2.212 is connected with the scrubber mounting frame 2.23 through the adjustment shaft 2.26, the scrubbing mounting frame 2.23 is provided with adjusting plates 2.27 on both sides, the scrubbing mounting frame 2.23 is provided with vertical strip shaft holes, and the adjusting plate 2.27 is provided with oblique The long shaft hole, the adjustment shaft 2.26 passes through the long shaft hole on the brush mounting frame 2.23 and the adjustment plate 2.27, the clearance adjustment handwheel 2.29 is arranged on the clearance lifter 2.24, and the rear end of the adjustment plate 2.27 passes through the clearance lifter pull rod 2.28 and the clearance lifter 2.24 are connected, the gap elevator 2.24 is controlled by the gap adjustment handwheel 2.29, and the brush installation plates 2.212 are connected by the adjustment rod 2.210, wherein one end of the first group of adjustment rods 2.210 at the rear end is connected to the brush installation plate 2.212, and the other end is connected to the angle elevator 2.25, The angle lifter 2.25 is controlled by the angle adjustment handwheel 2.211;
下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2通过铰链连接,板刷安装架2.23中部通过调整擦刷机构升降装置2.4连接两侧支撑板2.3,下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2平行放置时之间的空隙为脱皮通道2.5,脱皮通道2.5的前端为进料口2.6,进料口2.6设有布料调整装置2.7和前喷水装置2.8,脱皮通道2.5的后端为出料口2.9,出料口2.9设有后喷水装置2.10。The lower chain conveying and cutting mechanism 2.1 and the upper scrubbing mechanism 2.2 are connected by hinges, and the middle part of the scrubber installation frame 2.23 is connected to the support plates 2.3 on both sides by adjusting the lifting device 2.4 of the scrubbing mechanism. The lower chain conveying and cutting mechanism 2.1 and the upper The gap between the scrub brush mechanism 2.2 placed in parallel is the peeling channel 2.5, the front end of the peeling channel 2.5 is the feed port 2.6, the feed port 2.6 is provided with a cloth adjustment device 2.7 and a front water spray device 2.8, and the peeling channel 2.5 The rear end is a discharge port 2.9, and the discharge port 2.9 is provided with a rear spraying device 2.10.
分离清洗机构3的机架3.1固定于底座4.1上,滚筒3.2两端固定于机架3.1上,滚筒3.2由前段的栅条段3.21和后段的钢丝网段3.22组成,栅条段3.21的栅条周向均布在连接法兰3.23上,栅条段3.21的前端为进料口,钢丝网段3.22的钢丝网周向固定在滚筒3.2前段的连接法兰3.23上,钢丝网段3.22的后端为出料口,钢丝网段3.22内侧固定有横向条刷3.24,滚筒3.2内壁上设有螺旋叶片3.7,可以推动物料向出料口方向运动,连接法兰3.23中心设有分离传动轴3.3,分离传动轴3.3后端固定有链轮3.4,链轮3.4通过链条3.5与驱动电机3.6的链轮连接,驱动电机3.6固定在机架3.1上,滚筒3.2下方设有分离板3.8用以分离青皮和水。The frame 3.1 of the separation and cleaning mechanism 3 is fixed on the base 4.1, and the two ends of the cylinder 3.2 are fixed on the frame 3.1. The cylinder 3.2 is composed of the grid section 3.21 of the front section and the steel wire mesh section 3.22 of the rear section. The strips are evenly distributed on the connecting flange 3.23 in the circumferential direction, the front end of the bar section 3.21 is the feed inlet, the steel mesh of the steel mesh section 3.22 is circumferentially fixed on the connecting flange 3.23 of the front section of the drum 3.2, and the rear end of the steel mesh section 3.22 is At the discharge port, the inner side of the steel mesh section 3.22 is fixed with a horizontal strip brush 3.24, and the inner wall of the drum 3.2 is provided with a spiral blade 3.7, which can push the material to move toward the discharge port. The center of the connecting flange 3.23 is provided with a separation drive shaft 3.3, which separates the transmission Axle 3.3 rear end is fixed with sprocket wheel 3.4, and sprocket wheel 3.4 is connected with the sprocket wheel of drive motor 3.6 by chain 3.5, and drive motor 3.6 is fixed on the frame 3.1, and cylinder 3.2 below is provided with separating plate 3.8 in order to separate green skin and water.
上部的板刷擦刷机构2.2外侧安装有外罩2.011,外罩2.011的前端与板刷安装架2.23铰链,外罩中部设有外罩升降装置2.012与板刷安装架2.23连接。Scrubbing brush mechanism 2.2 outside of the top is provided with outer cover 2.011, and the front end of outer cover 2.011 is hinged with scrub brush mounting frame 2.23, and the outer cover middle part is provided with housing elevating device 2.012 and is connected with scrub brush mounting frame 2.23.
实施例7:大支架4固定于地面,提升机构1输入端固定于支架底座4.1上,提升机构1的输出端固定于大支架4的垂直架4.2上,垂直架的后部安装有平架4.3固定于底座4.1上,切刷机构2固定于平架4.3上,切刷机构2的入料口与提升机构1的输出端对应,切刷机构2的出料口对应分离清洗机构3的入料口,分离清洗机构3固定于平架4.3后边的底座4.1上。Embodiment 7: The large support 4 is fixed on the ground, the input end of the lifting mechanism 1 is fixed on the support base 4.1, the output end of the lifting mechanism 1 is fixed on the vertical frame 4.2 of the large support 4, and a flat frame 4.3 is installed at the rear of the vertical frame Fixed on the base 4.1, the brush cutting mechanism 2 is fixed on the flat frame 4.3, the feed port of the brush cutting mechanism 2 corresponds to the output end of the lifting mechanism 1, and the discharge port of the brush cutting mechanism 2 corresponds to the feed of the separation and cleaning mechanism 3 Mouth, separation cleaning mechanism 3 is fixed on the base 4.1 of flat frame 4.3 rear.
所述的切刷机构2主要包括下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2,下部的链条输送连切机构2.1包括链条2.11、链轮2.12、横向长条钢板2.13及刀片2.14,链条2.11通过下方的前后两个链轮2.12带动,链轮2.12固定于传动轴2.15上,后端传动轴2.15通过轴承固定于后端轴承安装板2.16上,轴承安装板2.16固定在两侧的支撑板2.3上,链条2.11上固定有横向长条钢板2.13,横向长条钢板2.13上固定刀片2.14,上侧链条2.11下方有链条托架2.17用以顶托上侧链条2.11下垂,支撑板2.3侧面通过电机安装架2.18安装电机减速器2.19,电机2.110通过电机减速器2.19带动后端传动轴2.15转动,前端的轴承安装板2.16固定在两侧支撑板2.3外侧,前端轴承安装板2.16设有横向长条孔,轴承内侧置于横向长条孔内,轴承外侧固定在轴承张紧板2.014上,通过张紧装置2.015控制轴承张紧板2.014前后移动,从而带动轴承及传动轴2.15前后移动,从而实现链条的同步张紧;The brush cutting mechanism 2 mainly includes a lower chain conveying and cutting mechanism 2.1 and an upper scrubbing brush mechanism 2.2, and the lower chain conveying and cutting mechanism 2.1 includes a chain 2.11, a sprocket wheel 2.12, a horizontal strip steel plate 2.13 and a blade 2.14 , the chain 2.11 is driven by the two front and rear sprockets 2.12 below, the sprocket 2.12 is fixed on the drive shaft 2.15, the rear end drive shaft 2.15 is fixed on the rear end bearing mounting plate 2.16 through bearings, and the bearing mounting plate 2.16 is fixed on both sides On the support plate 2.3, the chain 2.11 is fixed with a horizontal long steel plate 2.13, the horizontal long steel plate 2.13 is fixed with a blade 2.14, and there is a chain bracket 2.17 below the upper side chain 2.11 to support the upper side chain 2.11 to droop, and the side of the support plate 2.3 The motor reducer 2.19 is installed by the motor mounting frame 2.18, and the motor 2.110 drives the rear end drive shaft 2.15 to rotate through the motor reducer 2.19. The bearing mounting plate 2.16 of the front end is fixed on the outsides of the support plates 2.3 on both sides, and the front end bearing mounting plate 2.16 is provided with a transverse length The inner side of the bearing is placed in the horizontal long hole, the outer side of the bearing is fixed on the bearing tensioning plate 2.014, and the bearing tensioning plate 2.014 is controlled to move forward and backward through the tensioning device 2.015, thereby driving the bearing and the transmission shaft 2.15 to move forward and backward, thereby realizing Synchronous tensioning of the chain;
上部的板刷擦刷机构2.2包括钢丝绳2.21、钢丝绳安装板2.22、板刷安装架2.23、间隙升降机2.24、角度升降机2.25,钢丝绳2.21固定于钢丝绳安装板2.22上组成板刷,板刷上端固定在板刷安装板2.212上,板刷安装板2.212与板刷安装架2.23通过调节轴2.26连接,板刷安装架2.23两侧设置有调节板2.27,板刷安装架2.23上设有竖直长条轴孔,调节板2.27上设有斜向长条轴孔,调节轴2.26穿过板刷安装架2.23和调节板2.27上的长条轴孔,间隙升降机2.24上设置有间隙调节手轮2.29,调节板2.27后端通过间隙升降机拉杆2.28与间隙升降机2.24相连,间隙升降机2.24通过间隙调节手轮2.29控制,板刷安装板2.212之间通过调节拉杆2.210连接,其中最后端第一组调节拉杆2.210的一端连接板刷安装板2.212,另一端连接角度升降机2.25,角度升降机2.25通过角度调节手轮2.211控制;The upper scrub brush mechanism 2.2 includes a steel wire rope 2.21, a steel wire rope mounting plate 2.22, a scrub brush mounting frame 2.23, a gap elevator 2.24, and an angle elevator 2.25. The steel wire rope 2.21 is fixed on the steel wire rope mounting plate 2.22 to form a scrub brush, and the upper end of the scrub brush is fixed on the scrub brush mounting plate 2.212. , the scrubber mounting plate 2.212 is connected with the scrubber mounting frame 2.23 through the adjustment shaft 2.26, the scrubbing mounting frame 2.23 is provided with adjusting plates 2.27 on both sides, the scrubbing mounting frame 2.23 is provided with vertical strip shaft holes, and the adjusting plate 2.27 is provided with oblique The long shaft hole, the adjustment shaft 2.26 passes through the long shaft hole on the brush mounting frame 2.23 and the adjustment plate 2.27, the clearance adjustment handwheel 2.29 is arranged on the clearance lifter 2.24, and the rear end of the adjustment plate 2.27 passes through the clearance lifter pull rod 2.28 and the clearance lifter 2.24 are connected, the gap elevator 2.24 is controlled by the gap adjustment handwheel 2.29, and the brush installation plates 2.212 are connected by the adjustment rod 2.210, wherein one end of the first group of adjustment rods 2.210 at the rear end is connected to the brush installation plate 2.212, and the other end is connected to the angle elevator 2.25, The angle lifter 2.25 is controlled by the angle adjustment handwheel 2.211;
下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2通过铰链连接,板刷安装架2.23中部通过调整擦刷机构升降装置2.4连接两侧支撑板2.3,下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2平行放置时之间的空隙为脱皮通道2.5,脱皮通道2.5的前端为进料口2.6,进料口2.6设有布料调整装置2.7和前喷水装置2.8,脱皮通道2.5的后端为出料口2.9,出料口2.9设有后喷水装置2.10。The lower chain conveying and cutting mechanism 2.1 and the upper scrubbing mechanism 2.2 are connected by hinges, and the middle part of the scrubber installation frame 2.23 is connected to the support plates 2.3 on both sides by adjusting the lifting device 2.4 of the scrubbing mechanism. The lower chain conveying and cutting mechanism 2.1 and the upper The gap between the scrub brush mechanism 2.2 placed in parallel is the peeling channel 2.5, the front end of the peeling channel 2.5 is the feed port 2.6, the feed port 2.6 is provided with a cloth adjustment device 2.7 and a front water spray device 2.8, and the peeling channel 2.5 The rear end is a discharge port 2.9, and the discharge port 2.9 is provided with a rear spraying device 2.10.
在两侧支撑板2.3上还设置有检修口2.013。An inspection port 2.013 is also provided on the support plates 2.3 on both sides.
实施例8:Embodiment 8:
大支架4固定于地面,提升机构1输入端固定于支架底座4.1上,提升机构1的输出端固定于大支架4的垂直架4.2上,垂直架的后部安装有平架4.3固定于底座4.1上,切刷机构2固定于平架4.3上,切刷机构2的入料口与提升机构1的输出端对应,切刷机构2的出料口对应分离清洗机构3的入料口,分离清洗机构3固定于平架4.3后边的底座4.1上。The large bracket 4 is fixed on the ground, the input end of the lifting mechanism 1 is fixed on the bracket base 4.1, the output end of the lifting mechanism 1 is fixed on the vertical frame 4.2 of the large bracket 4, and a flat frame 4.3 is fixed on the base 4.1 at the rear of the vertical frame Above, the brush cutting mechanism 2 is fixed on the flat frame 4.3, the material inlet of the brush cutting mechanism 2 corresponds to the output end of the lifting mechanism 1, the material outlet of the brush cutting mechanism 2 corresponds to the material inlet of the separation and cleaning mechanism 3, separate and clean Mechanism 3 is fixed on the base 4.1 of flat frame 4.3 rear.
所述的切刷机构2主要包括下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2,下部的链条输送连切机构2.1包括链条2.11、链轮2.12、横向长条钢板2.13及刀片2.14,链条2.11通过下方的前后两个链轮2.12带动,链轮2.12固定于传动轴2.15上,后端传动轴2.15通过轴承固定于后端轴承安装板2.16上,轴承安装板2.16固定在两侧的支撑板2.3上,链条2.11上固定有横向长条钢板2.13,横向长条钢板2.13上固定刀片2.14,上侧链条2.11下方有链条托架2.17用以顶托上侧链条2.11下垂,支撑板2.3侧面通过电机安装架2.18安装电机减速器2.19,电机2.110通过电机减速器2.19带动后端传动轴2.15转动,前端的轴承安装板2.16固定在两侧支撑板2.3外侧,前端轴承安装板2.16设有横向长条孔,轴承内侧置于横向长条孔内,轴承外侧固定在轴承张紧板2.014上,通过张紧装置2.015控制轴承张紧板2.014前后移动,从而带动轴承及传动轴2.15前后移动,从而实现链条的同步张紧;The brush cutting mechanism 2 mainly includes a lower chain conveying and cutting mechanism 2.1 and an upper scrubbing brush mechanism 2.2, and the lower chain conveying and cutting mechanism 2.1 includes a chain 2.11, a sprocket wheel 2.12, a horizontal strip steel plate 2.13 and a blade 2.14 , the chain 2.11 is driven by the two front and rear sprockets 2.12 below, the sprocket 2.12 is fixed on the drive shaft 2.15, the rear end drive shaft 2.15 is fixed on the rear end bearing mounting plate 2.16 through bearings, and the bearing mounting plate 2.16 is fixed on both sides On the support plate 2.3, the chain 2.11 is fixed with a horizontal long steel plate 2.13, the horizontal long steel plate 2.13 is fixed with a blade 2.14, and there is a chain bracket 2.17 below the upper side chain 2.11 to support the upper side chain 2.11 to droop, and the side of the support plate 2.3 The motor reducer 2.19 is installed by the motor mounting frame 2.18, and the motor 2.110 drives the rear end drive shaft 2.15 to rotate through the motor reducer 2.19. The bearing mounting plate 2.16 of the front end is fixed on the outsides of the support plates 2.3 on both sides, and the front end bearing mounting plate 2.16 is provided with a transverse length The inner side of the bearing is placed in the horizontal long hole, the outer side of the bearing is fixed on the bearing tensioning plate 2.014, and the bearing tensioning plate 2.014 is controlled to move forward and backward through the tensioning device 2.015, thereby driving the bearing and the transmission shaft 2.15 to move forward and backward, thereby realizing Synchronous tensioning of the chain;
上部的板刷擦刷机构2.2包括钢丝绳2.21、钢丝绳安装板2.22、板刷安装架2.23、间隙升降机2.24、角度升降机2.25,钢丝绳2.21固定于钢丝绳安装板2.22上组成板刷,板刷上端固定在板刷安装板2.212上,板刷安装板2.212与板刷安装架2.23通过调节轴2.26连接,板刷安装架2.23两侧设置有调节板2.27,板刷安装架2.23上设有竖直长条轴孔,调节板2.27上设有斜向长条轴孔,调节轴2.26穿过板刷安装架2.23和调节板2.27上的长条轴孔,间隙升降机2.24上设置有间隙调节手轮2.29,调节板2.27后端通过间隙升降机拉杆2.28与间隙升降机2.24相连,间隙升降机2.24通过间隙调节手轮2.29控制,板刷安装板2.212之间通过调节拉杆2.210连接,其中最后端第一组调节拉杆2.210的一端连接板刷安装板2.212,另一端连接角度升降机2.25,角度升降机2.25通过角度调节手轮2.211控制;The upper scrub brush mechanism 2.2 includes a steel wire rope 2.21, a steel wire rope mounting plate 2.22, a scrub brush mounting frame 2.23, a gap elevator 2.24, and an angle elevator 2.25. The steel wire rope 2.21 is fixed on the steel wire rope mounting plate 2.22 to form a scrub brush, and the upper end of the scrub brush is fixed on the scrub brush mounting plate 2.212. , the scrubber mounting plate 2.212 is connected with the scrubber mounting frame 2.23 through the adjustment shaft 2.26, the scrubbing mounting frame 2.23 is provided with adjusting plates 2.27 on both sides, the scrubbing mounting frame 2.23 is provided with vertical strip shaft holes, and the adjusting plate 2.27 is provided with oblique The long shaft hole, the adjustment shaft 2.26 passes through the long shaft hole on the brush mounting frame 2.23 and the adjustment plate 2.27, the clearance adjustment handwheel 2.29 is arranged on the clearance lifter 2.24, and the rear end of the adjustment plate 2.27 passes through the clearance lifter pull rod 2.28 and the clearance lifter 2.24 are connected, the gap elevator 2.24 is controlled by the gap adjustment handwheel 2.29, and the brush installation plates 2.212 are connected by the adjustment rod 2.210, wherein one end of the first group of adjustment rods 2.210 at the rear end is connected to the brush installation plate 2.212, and the other end is connected to the angle elevator 2.25, The angle lifter 2.25 is controlled by the angle adjustment handwheel 2.211;
下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2通过铰链连接,板刷安装架2.23中部通过调整擦刷机构升降装置2.4连接两侧支撑板2.3,下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2平行放置时之间的空隙为脱皮通道2.5,脱皮通道2.5的前端为进料口2.6,进料口2.6设有布料调整装置2.7和前喷水装置2.8,脱皮通道2.5的后端为出料口2.9,出料口2.9设有后喷水装置2.10。The lower chain conveying and cutting mechanism 2.1 and the upper scrubbing mechanism 2.2 are connected by hinges, and the middle part of the scrubber installation frame 2.23 is connected to the support plates 2.3 on both sides by adjusting the lifting device 2.4 of the scrubbing mechanism. The lower chain conveying and cutting mechanism 2.1 and the upper The gap between the scrub brush mechanism 2.2 placed in parallel is the peeling channel 2.5, the front end of the peeling channel 2.5 is the feed port 2.6, the feed port 2.6 is provided with a cloth adjustment device 2.7 and a front water spray device 2.8, and the peeling channel 2.5 The rear end is a discharge port 2.9, and the discharge port 2.9 is provided with a rear spraying device 2.10.
上部的板刷擦刷机构2.2外侧安装有外罩2.011,外罩2.011的前端与板刷安装架2.23铰链,外罩中部设有外罩升降装置2.012与板刷安装架2.23连接。Scrubbing brush mechanism 2.2 outside of the top is provided with outer cover 2.011, and the front end of outer cover 2.011 is hinged with scrub brush mounting frame 2.23, and the outer cover middle part is provided with housing elevating device 2.012 and is connected with scrub brush mounting frame 2.23.
在两侧支撑板2.3上还设置有检修口2.013。An inspection port 2.013 is also provided on the support plates 2.3 on both sides.
实施例9:大支架4固定于地面,提升机构1输入端固定于支架底座4.1上,提升机构1的输出端固定于大支架4的垂直架4.2上,垂直架的后部安装有平架4.3固定于底座4.1上,切刷机构2固定于平架4.3上,切刷机构2的入料口与提升机构1的输出端对应,切刷机构2的出料口对应分离清洗机构3的入料口,分离清洗机构3固定于平架4.3后边的底座4.1上。Embodiment 9: The large support 4 is fixed on the ground, the input end of the lifting mechanism 1 is fixed on the support base 4.1, the output end of the lifting mechanism 1 is fixed on the vertical frame 4.2 of the large support 4, and a flat frame 4.3 is installed on the rear of the vertical frame Fixed on the base 4.1, the brush cutting mechanism 2 is fixed on the flat frame 4.3, the feed port of the brush cutting mechanism 2 corresponds to the output end of the lifting mechanism 1, and the discharge port of the brush cutting mechanism 2 corresponds to the feed of the separation and cleaning mechanism 3 Mouth, separation cleaning mechanism 3 is fixed on the base 4.1 of flat frame 4.3 rear.
所述的切刷机构2主要包括下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2,下部的链条输送连切机构2.1包括链条2.11、链轮2.12、横向长条钢板2.13及刀片2.14,链条2.11通过下方的前后两个链轮2.12带动,链轮2.12固定于传动轴2.15上,后端传动轴2.15通过轴承固定于后端轴承安装板2.16上,轴承安装板2.16固定在两侧的支撑板2.3上,链条2.11上固定有横向长条钢板2.13,横向长条钢板2.13上固定刀片2.14,上侧链条2.11下方有链条托架2.17用以顶托上侧链条2.11下垂,支撑板2.3侧面通过电机安装架2.18安装电机减速器2.19,电机2.110通过电机减速器2.19带动后端传动轴2.15转动,前端的轴承安装板2.16固定在两侧支撑板2.3外侧,前端轴承安装板2.16设有横向长条孔,轴承内侧置于横向长条孔内,轴承外侧固定在轴承张紧板2.014上,通过张紧装置2.015控制轴承张紧板2.014前后移动,从而带动轴承及传动轴2.15前后移动,从而实现链条的同步张紧;The brush cutting mechanism 2 mainly includes a lower chain conveying and cutting mechanism 2.1 and an upper scrubbing brush mechanism 2.2, and the lower chain conveying and cutting mechanism 2.1 includes a chain 2.11, a sprocket wheel 2.12, a horizontal strip steel plate 2.13 and a blade 2.14 , the chain 2.11 is driven by the two front and rear sprockets 2.12 below, the sprocket 2.12 is fixed on the drive shaft 2.15, the rear end drive shaft 2.15 is fixed on the rear end bearing mounting plate 2.16 through bearings, and the bearing mounting plate 2.16 is fixed on both sides On the support plate 2.3, the chain 2.11 is fixed with a horizontal long steel plate 2.13, the horizontal long steel plate 2.13 is fixed with a blade 2.14, and there is a chain bracket 2.17 below the upper side chain 2.11 to support the upper side chain 2.11 to droop, and the side of the support plate 2.3 The motor reducer 2.19 is installed by the motor mounting frame 2.18, and the motor 2.110 drives the rear end drive shaft 2.15 to rotate through the motor reducer 2.19. The bearing mounting plate 2.16 of the front end is fixed on the outsides of the support plates 2.3 on both sides, and the front end bearing mounting plate 2.16 is provided with a transverse length The inner side of the bearing is placed in the horizontal long hole, the outer side of the bearing is fixed on the bearing tensioning plate 2.014, and the bearing tensioning plate 2.014 is controlled to move forward and backward through the tensioning device 2.015, thereby driving the bearing and the transmission shaft 2.15 to move forward and backward, thereby realizing Synchronous tensioning of the chain;
上部的板刷擦刷机构2.2包括钢丝绳2.21、钢丝绳安装板2.22、板刷安装架2.23、间隙升降机2.24、角度升降机2.25,钢丝绳2.21固定于钢丝绳安装板2.22上组成板刷,板刷上端固定在板刷安装板2.212上,板刷安装板2.212与板刷安装架2.23通过调节轴2.26连接,板刷安装架2.23两侧设置有调节板2.27,板刷安装架2.23上设有竖直长条轴孔,调节板2.27上设有斜向长条轴孔,调节轴2.26穿过板刷安装架2.23和调节板2.27上的长条轴孔,间隙升降机2.24上设置有间隙调节手轮2.29,调节板2.27后端通过间隙升降机拉杆2.28与间隙升降机2.24相连,间隙升降机2.24通过间隙调节手轮2.29控制,板刷安装板2.212之间通过调节拉杆2.210连接,其中最后端第一组调节拉杆2.210的一端连接板刷安装板2.212,另一端连接角度升降机2.25,角度升降机2.25通过角度调节手轮2.211控制;The upper scrub brush mechanism 2.2 includes a steel wire rope 2.21, a steel wire rope mounting plate 2.22, a scrub brush mounting frame 2.23, a gap elevator 2.24, and an angle elevator 2.25. The steel wire rope 2.21 is fixed on the steel wire rope mounting plate 2.22 to form a scrub brush, and the upper end of the scrub brush is fixed on the scrub brush mounting plate 2.212. , the scrubber mounting plate 2.212 is connected with the scrubber mounting frame 2.23 through the adjustment shaft 2.26, the scrubbing mounting frame 2.23 is provided with adjusting plates 2.27 on both sides, the scrubbing mounting frame 2.23 is provided with vertical strip shaft holes, and the adjusting plate 2.27 is provided with oblique The long shaft hole, the adjustment shaft 2.26 passes through the long shaft hole on the brush mounting frame 2.23 and the adjustment plate 2.27, the clearance adjustment handwheel 2.29 is arranged on the clearance lifter 2.24, and the rear end of the adjustment plate 2.27 passes through the clearance lifter pull rod 2.28 and the clearance lifter 2.24 are connected, the gap elevator 2.24 is controlled by the gap adjustment handwheel 2.29, and the brush installation plates 2.212 are connected by the adjustment rod 2.210, wherein one end of the first group of adjustment rods 2.210 at the rear end is connected to the brush installation plate 2.212, and the other end is connected to the angle elevator 2.25, The angle lifter 2.25 is controlled by the angle adjustment handwheel 2.211;
下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2通过铰链连接,板刷安装架2.23中部通过调整擦刷机构升降装置2.4连接两侧支撑板2.3,下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2平行放置时之间的空隙为脱皮通道2.5,脱皮通道2.5的前端为进料口2.6,进料口2.6设有布料调整装置2.7和前喷水装置2.8,脱皮通道2.5的后端为出料口2.9,出料口2.9设有后喷水装置2.10。The lower chain conveying and cutting mechanism 2.1 and the upper scrubbing mechanism 2.2 are connected by hinges, and the middle part of the scrubber installation frame 2.23 is connected to the support plates 2.3 on both sides by adjusting the lifting device 2.4 of the scrubbing mechanism. The lower chain conveying and cutting mechanism 2.1 and the upper The gap between the scrub brush mechanism 2.2 placed in parallel is the peeling channel 2.5, the front end of the peeling channel 2.5 is the feed port 2.6, the feed port 2.6 is provided with a cloth adjustment device 2.7 and a front water spray device 2.8, and the peeling channel 2.5 The rear end is a discharge port 2.9, and the discharge port 2.9 is provided with a rear spraying device 2.10.
分离清洗机构3的机架3.1固定于底座4.1上,滚筒3.2两端固定于机架3.1上,滚筒3.2由前段的栅条段3.21和后段的钢丝网段3.22组成,栅条段3.21的栅条周向均布在连接法兰3.23上,栅条段3.21的前端为进料口,钢丝网段3.22的钢丝网周向固定在滚筒3.2前段的连接法兰3.23上,钢丝网段3.22的后端为出料口,钢丝网段3.22内侧固定有横向条刷3.24,滚筒3.2内壁上设有螺旋叶片3.7,可以推动物料向出料口方向运动,连接法兰3.23中心设有分离传动轴3.3,分离传动轴3.3后端固定有链轮3.4,链轮3.4通过链条3.5与驱动电机3.6的链轮连接,驱动电机3.6固定在机架3.1上,滚筒3.2下方设有分离板3.8用以分离青皮和水。The frame 3.1 of the separation and cleaning mechanism 3 is fixed on the base 4.1, and the two ends of the cylinder 3.2 are fixed on the frame 3.1. The cylinder 3.2 is composed of the grid section 3.21 of the front section and the steel wire mesh section 3.22 of the rear section. The strips are evenly distributed on the connecting flange 3.23 in the circumferential direction, the front end of the bar section 3.21 is the feed inlet, the steel mesh of the steel mesh section 3.22 is circumferentially fixed on the connecting flange 3.23 of the front section of the drum 3.2, and the rear end of the steel mesh section 3.22 is At the discharge port, the inner side of the steel mesh section 3.22 is fixed with a horizontal strip brush 3.24, and the inner wall of the drum 3.2 is provided with a spiral blade 3.7, which can push the material to move toward the discharge port. The center of the connecting flange 3.23 is provided with a separation drive shaft 3.3, which separates the transmission Axle 3.3 rear end is fixed with sprocket wheel 3.4, and sprocket wheel 3.4 is connected with the sprocket wheel of drive motor 3.6 by chain 3.5, and drive motor 3.6 is fixed on the frame 3.1, and cylinder 3.2 below is provided with separating plate 3.8 in order to separate green skin and water.
在两侧支撑板2.3上还设置有检修口2.013。An inspection port 2.013 is also provided on the support plates 2.3 on both sides.
实施例10:大支架4固定于地面,提升机构1输入端固定于支架底座4.1上,提升机构1的输出端固定于大支架4的垂直架4.2上,垂直架的后部安装有平架4.3固定于底座4.1上,切刷机构2固定于平架4.3上,切刷机构2的入料口与提升机构1的输出端对应,切刷机构2的出料口对应分离清洗机构3的入料口,分离清洗机构3固定于平架4.3后边的底座4.1上。Embodiment 10: The large bracket 4 is fixed on the ground, the input end of the lifting mechanism 1 is fixed on the bracket base 4.1, the output end of the lifting mechanism 1 is fixed on the vertical frame 4.2 of the large bracket 4, and a flat frame 4.3 is installed on the rear of the vertical frame Fixed on the base 4.1, the brush cutting mechanism 2 is fixed on the flat frame 4.3, the feed port of the brush cutting mechanism 2 corresponds to the output end of the lifting mechanism 1, and the discharge port of the brush cutting mechanism 2 corresponds to the feed of the separation and cleaning mechanism 3 Mouth, separation cleaning mechanism 3 is fixed on the base 4.1 of flat frame 4.3 rear.
所述的切刷机构2主要包括下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2,下部的链条输送连切机构2.1包括链条2.11、链轮2.12、横向长条钢板2.13及刀片2.14,链条2.11通过下方的前后两个链轮2.12带动,链轮2.12固定于传动轴2.15上,后端传动轴2.15通过轴承固定于后端轴承安装板2.16上,轴承安装板2.16固定在两侧的支撑板2.3上,链条2.11上固定有横向长条钢板2.13,横向长条钢板2.13上固定刀片2.14,上侧链条2.11下方有链条托架2.17用以顶托上侧链条2.11下垂,支撑板2.3侧面通过电机安装架2.18安装电机减速器2.19,电机2.110通过电机减速器2.19带动后端传动轴2.15转动,前端的轴承安装板2.16固定在两侧支撑板2.3外侧,前端轴承安装板2.16设有横向长条孔,轴承内侧置于横向长条孔内,轴承外侧固定在轴承张紧板2.014上,通过张紧装置2.015控制轴承张紧板2.014前后移动,从而带动轴承及传动轴2.15前后移动,从而实现链条的同步张紧;The brush cutting mechanism 2 mainly includes a lower chain conveying and cutting mechanism 2.1 and an upper scrubbing brush mechanism 2.2, and the lower chain conveying and cutting mechanism 2.1 includes a chain 2.11, a sprocket wheel 2.12, a horizontal strip steel plate 2.13 and a blade 2.14 , the chain 2.11 is driven by the two front and rear sprockets 2.12 below, the sprocket 2.12 is fixed on the drive shaft 2.15, the rear end drive shaft 2.15 is fixed on the rear end bearing mounting plate 2.16 through bearings, and the bearing mounting plate 2.16 is fixed on both sides On the support plate 2.3, the chain 2.11 is fixed with a horizontal long steel plate 2.13, the horizontal long steel plate 2.13 is fixed with a blade 2.14, and there is a chain bracket 2.17 below the upper side chain 2.11 to support the upper side chain 2.11 to droop, and the side of the support plate 2.3 The motor reducer 2.19 is installed by the motor mounting frame 2.18, and the motor 2.110 drives the rear end drive shaft 2.15 to rotate through the motor reducer 2.19. The bearing mounting plate 2.16 of the front end is fixed on the outsides of the support plates 2.3 on both sides, and the front end bearing mounting plate 2.16 is provided with a transverse length The inner side of the bearing is placed in the horizontal long hole, the outer side of the bearing is fixed on the bearing tensioning plate 2.014, and the bearing tensioning plate 2.014 is controlled to move forward and backward through the tensioning device 2.015, thereby driving the bearing and the transmission shaft 2.15 to move forward and backward, thereby realizing Synchronous tensioning of the chain;
上部的板刷擦刷机构2.2包括钢丝绳2.21、钢丝绳安装板2.22、板刷安装架2.23、间隙升降机2.24、角度升降机2.25,钢丝绳2.21固定于钢丝绳安装板2.22上组成板刷,板刷上端固定在板刷安装板2.212上,板刷安装板2.212与板刷安装架2.23通过调节轴2.26连接,板刷安装架2.23两侧设置有调节板2.27,板刷安装架2.23上设有竖直长条轴孔,调节板2.27上设有斜向长条轴孔,调节轴2.26穿过板刷安装架2.23和调节板2.27上的长条轴孔,间隙升降机2.24上设置有间隙调节手轮2.29,调节板2.27后端通过间隙升降机拉杆2.28与间隙升降机2.24相连,间隙升降机2.24通过间隙调节手轮2.29控制,板刷安装板2.212之间通过调节拉杆2.210连接,其中最后端第一组调节拉杆2.210的一端连接板刷安装板2.212,另一端连接角度升降机2.25,角度升降机2.25通过角度调节手轮2.211控制;The upper scrub brush mechanism 2.2 includes a steel wire rope 2.21, a steel wire rope mounting plate 2.22, a scrub brush mounting frame 2.23, a gap elevator 2.24, and an angle elevator 2.25. The steel wire rope 2.21 is fixed on the steel wire rope mounting plate 2.22 to form a scrub brush, and the upper end of the scrub brush is fixed on the scrub brush mounting plate 2.212. , the scrubber mounting plate 2.212 is connected with the scrubber mounting frame 2.23 through the adjustment shaft 2.26, the scrubbing mounting frame 2.23 is provided with adjusting plates 2.27 on both sides, the scrubbing mounting frame 2.23 is provided with vertical strip shaft holes, and the adjusting plate 2.27 is provided with oblique The long shaft hole, the adjustment shaft 2.26 passes through the long shaft hole on the brush mounting frame 2.23 and the adjustment plate 2.27, the clearance adjustment handwheel 2.29 is arranged on the clearance lifter 2.24, and the rear end of the adjustment plate 2.27 passes through the clearance lifter pull rod 2.28 and the clearance lifter 2.24 are connected, the gap elevator 2.24 is controlled by the gap adjustment handwheel 2.29, and the brush installation plates 2.212 are connected by the adjustment rod 2.210, wherein one end of the first group of adjustment rods 2.210 at the rear end is connected to the brush installation plate 2.212, and the other end is connected to the angle elevator 2.25, The angle lifter 2.25 is controlled by the angle adjustment handwheel 2.211;
下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2通过铰链连接,板刷安装架2.23中部通过调整擦刷机构升降装置2.4连接两侧支撑板2.3,下部的链条输送连切机构2.1和上部的板刷擦刷机构2.2平行放置时之间的空隙为脱皮通道2.5,脱皮通道2.5的前端为进料口2.6,进料口2.6设有布料调整装置2.7和前喷水装置2.8,脱皮通道2.5的后端为出料口2.9,出料口2.9设有后喷水装置2.10。The lower chain conveying and cutting mechanism 2.1 and the upper scrubbing mechanism 2.2 are connected by hinges, and the middle part of the scrubber installation frame 2.23 is connected to the support plates 2.3 on both sides by adjusting the lifting device 2.4 of the scrubbing mechanism. The lower chain conveying and cutting mechanism 2.1 and the upper The gap between the scrub brush mechanism 2.2 placed in parallel is the peeling channel 2.5, the front end of the peeling channel 2.5 is the feed port 2.6, the feed port 2.6 is provided with a cloth adjustment device 2.7 and a front water spray device 2.8, and the peeling channel 2.5 The rear end is a discharge port 2.9, and the discharge port 2.9 is provided with a rear spraying device 2.10.
分离清洗机构3的机架3.1固定于底座4.1上,滚筒3.2两端固定于机架3.1上,滚筒3.2由前段的栅条段3.21和后段的钢丝网段3.22组成,栅条段3.21的栅条周向均布在连接法兰3.23上,栅条段3.21的前端为进料口,钢丝网段3.22的钢丝网周向固定在滚筒3.2前段的连接法兰3.23上,钢丝网段3.22的后端为出料口,钢丝网段3.22内侧固定有横向条刷3.24,滚筒3.2内壁上设有螺旋叶片3.7,可以推动物料向出料口方向运动,连接法兰3.23中心设有分离传动轴3.3,分离传动轴3.3后端固定有链轮3.4,链轮3.4通过链条3.5与驱动电机3.6的链轮连接,驱动电机3.6固定在机架3.1上,滚筒3.2下方设有分离板3.8用以分离青皮和水。The frame 3.1 of the separation and cleaning mechanism 3 is fixed on the base 4.1, and the two ends of the cylinder 3.2 are fixed on the frame 3.1. The cylinder 3.2 is composed of the grid section 3.21 of the front section and the steel wire mesh section 3.22 of the rear section. The strips are evenly distributed on the connecting flange 3.23 in the circumferential direction, the front end of the bar section 3.21 is the feed inlet, the steel mesh of the steel mesh section 3.22 is circumferentially fixed on the connecting flange 3.23 of the front section of the drum 3.2, and the rear end of the steel mesh section 3.22 is At the discharge port, the inner side of the steel mesh section 3.22 is fixed with a horizontal strip brush 3.24, and the inner wall of the drum 3.2 is provided with a spiral blade 3.7, which can push the material to move toward the discharge port. The center of the connecting flange 3.23 is provided with a separation drive shaft 3.3, which separates the transmission Axle 3.3 rear end is fixed with sprocket wheel 3.4, and sprocket wheel 3.4 is connected with the sprocket wheel of drive motor 3.6 by chain 3.5, and drive motor 3.6 is fixed on the frame 3.1, and cylinder 3.2 below is provided with separating plate 3.8 in order to separate green skin and water.
上部的板刷擦刷机构2.2外侧安装有外罩2.011,外罩2.011的前端与板刷安装架2.23铰链,外罩中部设有外罩升降装置2.012与板刷安装架2.23连接。Scrubbing brush mechanism 2.2 outside of the top is provided with outer cover 2.011, and the front end of outer cover 2.011 is hinged with scrub brush mounting frame 2.23, and the outer cover middle part is provided with housing elevating device 2.012 and is connected with scrub brush mounting frame 2.23.
在两侧支撑板2.3上还设置有检修口2.013。An inspection port 2.013 is also provided on the support plates 2.3 on both sides.
如图1所示,提供的中型核桃脱青皮清洗加工成套设备主要由原料提升机构1、切刷机构2、分离清洗机构3组成,这些机构共同实现了核桃的脱青皮、青皮分离、清洗机械化作业。As shown in Figure 1, the medium-sized complete set of walnut peeling and cleaning processing equipment is mainly composed of a raw material lifting mechanism 1, a cutting and brushing mechanism 2, and a separation and cleaning mechanism 3. These mechanisms together realize the mechanized operations of walnut peeling, peeling separation, and cleaning .
如图2~图9所示,是本发明切刷机构图,包括横向长条钢板的上方设置有板刷,板刷安装在板刷安装板上,板刷安装板和板刷安装架之间通过调节轴连接在一起,板刷安装架两侧设置有调节板,调节板与间隙升降机连接,间隙升降机上设置有间隙调节手轮,通过旋转间隙调节手轮来驱动间隙升降机的运动,推动调节板的前进或后退,从而带动调节轴的上升和下降。若干组板刷安装板之间通过调节拉杆连接在一起,优选三组板刷安装板,其中最后端一组调节拉杆的前端连接板刷安装板,后端与角度升降机连接,角度升降机通过旋转角度调节手轮来驱动角度升降机的运动,拉动调节拉杆前进或后退,实现板刷安装板绕调节轴转动,从而实现三组安装有板刷与横向长条钢板的角度调节。As shown in Fig. 2 to Fig. 9, it is a diagram of the brush cutting mechanism of the present invention, including a scrub brush installed on the top of the horizontal strip steel plate, the scrub brush is installed on the scrub brush mounting plate, and the scrub brush mounting plate and the scrub brush mounting frame are connected together through the adjustment shaft , There are adjustment plates on both sides of the brush mounting frame, the adjustment plate is connected with the gap elevator, and the gap adjustment handwheel is set on the gap elevator, the movement of the gap elevator is driven by rotating the gap adjustment hand wheel, and the adjustment plate is pushed forward or backward, so that Drive the rise and fall of the adjustment shaft. Several groups of brush mounting plates are connected together by adjusting pull rods, preferably three sets of brush mounting plates, among which the front end of the last set of adjusting rods is connected to the brush mounting plate, and the rear end is connected to the angle lifter, which adjusts the handwheel by rotating the angle To drive the movement of the angle lifter, pull the adjustment rod forward or backward to realize the rotation of the scrub brush installation plate around the adjustment shaft, thereby realizing the angle adjustment of three sets of scrub brushes and horizontal long steel plates.
所述的卧式青核桃脱皮机,包括板刷安装架通过调整铰链和调整升降装置与左右支撑板连接,实现板刷安装架的的升降,外罩通过外罩铰链、外罩升降装置与板刷安装架连接,实现外罩的升降,整体可形成“Z”字型的检修状态,又可以合到一起形成“一”字型的工作状态。The horizontal green walnut peeling machine comprises that the scrub brush installation frame is connected with the left and right support plates through the adjustment hinge and the adjustment lifting device to realize the lifting of the scrub brush installation frame, and the outer cover is connected with the scrub brush installation frame through the outer cover hinge and the outer cover lifting device to realize The lifting of the outer cover can form a "Z"-shaped maintenance state as a whole, and can be combined together to form a "one"-shaped working state.
所述的卧式青核桃脱皮机,包括在左右支撑板两侧设置有检修口,便于维修和观察。The horizontal green walnut peeling machine includes inspection ports on both sides of the left and right support plates, which are convenient for maintenance and observation.
所述的卧式青核桃脱皮机,包括刀片的形状为U型结构,同一块横向长条钢板上安装刀片之间成平行排列,不同横向长条钢板上的刀片成一定规则排列,方便刀片在核桃青皮上划口。The described horizontal green walnut peeling machine comprises that the shape of the blade is a U-shaped structure, and the blades installed on the same horizontal long steel plate are arranged in parallel, and the blades on different horizontal long steel plates are arranged regularly, so that the blades are conveniently placed Score the walnut green skin.
所述的卧式青核桃脱皮机,包括板刷采用采用尼龙或者其他材料平板上,钻上若干个孔眼,穿钢丝绳成U型结构,组成一块方形或者长方向型的板刷,单根钢丝绳相互之间交错排列,增加板刷的弹性和刚度。The horizontal green walnut peeling machine includes a flat brush made of nylon or other materials, several holes are drilled, and steel wire ropes are threaded into a U-shaped structure to form a square or long-shaped scrub brush. The staggered arrangement increases the elasticity and rigidity of the brush.
所述的卧式青核桃脱皮机,包括采用若干组板刷与安装有刀片的横向长条钢板组成的水平方向上的脱皮通道,板刷可以更换。Described horizontal green walnut peeling machine comprises the peeling channel on the horizontal direction that adopts several groups of scrub brushes and the horizontal strip steel plate that blade is installed, and scrub brush can be replaced.
如图9~图12所示,为本发明的分离清洗机构。As shown in Figures 9 to 12, they are the separation and cleaning mechanism of the present invention.
分离清洗机构包括连接法兰周向均布若干组栅条,栅条之间的间隙小于核桃硬壳短轴直径而大于青皮的厚度,偏于青皮与核桃的分离,滚筒前段法兰周向设置有钢丝网,钢丝网上设置有若干组均布的条刷,优选三组,未脱干净的核桃在钢丝网中不断翻滚撞击,不断被条刷刷洗,实现二次脱皮分离,解决青皮剥离不干净的问题。The separation and cleaning mechanism includes several groups of grating bars evenly distributed in the circumferential direction of the connecting flange. The gap between the grating bars is smaller than the diameter of the short axis of the walnut hard shell but greater than the thickness of the green skin, which is biased towards the separation of green skin and walnut. There are several groups of evenly distributed strip brushes on the steel wire net, three groups are preferred. Uncleaned walnuts are constantly rolled and hit in the steel wire net, and are constantly scrubbed by the strip brushes to realize secondary peeling and separation, and solve the problem of unclean peeling. .
所述的青皮分离清洗机,包括栅条滚筒内壁上设有螺旋叶片,可以推动物料向出料口方向运动,便于后续物料的进入。The green skin separating and cleaning machine includes helical blades arranged on the inner wall of the bar drum, which can push the material to move toward the discharge port, so as to facilitate the entry of subsequent materials.
其工作原理是:在工作之前,检查各个部件是否正常,启动检查各部件的转向和方向是否正确,有无卡死或者异常现象。待设备运转平稳后,通过间隙调节手轮和角度调节手轮调整好板刷和安装有刀片的横向长条钢板之间的距离和角度,将采摘后带青皮核桃喂入到原料提升机构中,通过提升机构将青核桃输送到切刷机构的进料口中,切刷机构的电机减速器通过传动轴将动力传递给链轮,链轮带动链条转动,安装在链条上有横向长条钢板跟着转动,刀片载着青核桃前进,在布料装置的作用下平铺一层前进,同时受到前喷水装置喷洒水清洗润滑,青核桃进入板刷与链条输送连切机构之间形成的水平方向脱皮通道,青核桃不断被挤压脱皮过程中,刀片组将核桃青皮划出若干个裂口,然后在板刷的擦刷作用下将青皮去除,并一起输送至出料口,出料口处设置有后喷水装置,通过喷洒水的润滑,将青皮和核桃一起带入下一个分离清洗机构中,驱动电机驱动传动链轮通过传动链条将动力传递给分离传动轴,连接法兰带动栅条滚筒的转动,带动混杂在一起的核桃和青皮上下翻滚,同时又有喷水装置的喷洗,青皮等杂质通过栅条的间隙分离落到分离板上,分离板将青皮和水分离,并将青皮排出,未脱干净的核桃被螺旋叶片推送到由钢丝网组成栅条滚筒后段部分,钢丝网上安装有三组均布的条刷,条刷上设置有钢丝,核桃在不停的翻滚中,被条刷刷洗,将核桃、青皮彻底脱离,干净的核桃在螺旋叶片的推动下输送到核桃出料口排出。Its working principle is: before working, check whether each component is normal, start to check whether the steering and direction of each component are correct, and whether there is any jamming or abnormal phenomenon. After the equipment runs smoothly, adjust the distance and angle between the brush and the horizontal long steel plate with the blade through the gap adjustment handwheel and the angle adjustment handwheel, and feed the picked walnuts with green skin into the raw material lifting mechanism. The lifting mechanism transports the green walnuts to the feeding port of the brush cutting mechanism. The motor reducer of the brush cutting mechanism transmits power to the sprocket through the drive shaft, and the sprocket drives the chain to rotate. There is a horizontal long steel plate installed on the chain to rotate. The blade carries the green walnuts forward, and advances in a flat layer under the action of the material distribution device. At the same time, it is cleaned and lubricated by the water sprayed by the front water spray device. The green walnuts enter the horizontal peeling channel formed between the brush and the chain conveying and cutting mechanism. During the process of being continuously extruded and peeled, the blade group cuts out several cracks in the walnut green skin, and then removes the green skin under the scrubbing action of the scrub brush, and transports them to the discharge port together. There is a rear spraying device at the discharge port. Lubricated by spraying water, the green skin and walnuts are brought into the next separation and cleaning mechanism, the drive motor drives the transmission sprocket to transmit the power to the separation transmission shaft through the transmission chain, and the connecting flange drives the rotation of the grid roller, driving the mixed in The walnuts and green skins are rolled up and down together, and at the same time, there is spray washing by the water spray device. Impurities such as green skins are separated through the gaps of the grid bars and fall onto the separation plate. The separation plate separates the green skins from water and discharges the green skins. The walnuts are pushed by the spiral blades to the rear part of the bar roller composed of steel wire mesh. Three groups of evenly distributed strip brushes are installed on the steel mesh. , The green skin is completely separated, and the clean walnuts are transported to the walnut discharge port under the push of the spiral blade.
本发明工作过程如下:通过原料提升机构将青核桃提升至切刷机构中,横向长条钢板上安装的刀片将载着青核桃进入板刷与横向长条钢板之间形成的水平方向脱皮通道区,横向长条钢板上方进料口处安装有前喷水装置,青核桃在横向长条钢板上前进的同时受到水的喷洒润滑,青核桃不断被挤压脱皮过程中,横向长条钢板上安装的刀片组将核桃青皮划出若干个裂口,然后在板刷的擦刷作用下将青皮去除,并一起输送至出料口。在出料口设置有后喷水装置,通过喷洒水的润滑,将青皮和核桃一起带入下一个分离清洗机构中,通过栅条滚筒的转动,带动混杂在一起的核桃和青皮上下翻滚,同时又有喷水装置的喷洗,栅条滚筒前段部分青皮等杂质从栅条间隙中分离出去,栅条滚筒后段部分钢丝网上安装有三组均布的条刷,条刷上设置有钢丝,物料在不停的翻滚中,被条刷刷洗,将核桃青皮彻底分离,青皮通过分离板排出,干净的核桃在螺旋叶片的推动下输送到核桃出料口排出。The working process of the present invention is as follows: the green walnut is lifted into the cutting brush mechanism by the raw material lifting mechanism, and the blade installed on the horizontal strip steel plate will carry the green walnut into the horizontal direction peeling passage area formed between the scrub brush and the horizontal strip steel plate, A front water spray device is installed at the feed inlet above the horizontal long steel plate, and the green walnuts are sprayed and lubricated by water while advancing on the horizontal long steel plate. The blade set cuts several cracks in the walnut green skin, and then removes the green skin under the scrubbing action of the scrub brush, and transports them to the discharge port together. There is a rear water spray device at the discharge port. Through the lubrication of spraying water, the green skins and walnuts are brought into the next separation and cleaning mechanism. Through the rotation of the grid roller, the mixed walnuts and green skins are driven to roll up and down, and at the same time There is also the spray washing of the water spray device, the green skin and other impurities in the front section of the grid roller are separated from the gap between the grid bars, and three groups of evenly distributed strip brushes are installed on the steel wire mesh in the rear section of the grid roller, and steel wires are arranged on the strip brushes. During the continuous tumbling, the green walnut skins are completely separated by the strip brush, and the green skins are discharged through the separation plate, and the clean walnuts are transported to the walnut discharge port under the push of the spiral blades.
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