CN112027447B - Automatic go up steaming car device - Google Patents
Automatic go up steaming car device Download PDFInfo
- Publication number
- CN112027447B CN112027447B CN202010052756.6A CN202010052756A CN112027447B CN 112027447 B CN112027447 B CN 112027447B CN 202010052756 A CN202010052756 A CN 202010052756A CN 112027447 B CN112027447 B CN 112027447B
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- China
- Prior art keywords
- tray
- plate
- frame
- lifting
- steaming
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- 238000010025 steaming Methods 0.000 title claims abstract description 112
- 230000007246 mechanism Effects 0.000 claims abstract description 108
- 238000003860 storage Methods 0.000 claims abstract description 55
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 12
- 238000001514 detection method Methods 0.000 claims description 46
- 230000001360 synchronised effect Effects 0.000 claims description 45
- 230000008093 supporting effect Effects 0.000 claims description 40
- 230000007704 transition Effects 0.000 claims description 25
- 230000033001 locomotion Effects 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 14
- 230000005484 gravity Effects 0.000 claims description 6
- 235000004443 Ricinus communis Nutrition 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000003139 buffering effect Effects 0.000 claims description 3
- 235000008429 bread Nutrition 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 235000013305 food Nutrition 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
- Reciprocating Conveyors (AREA)
Abstract
The automatic steaming vehicle device is characterized by comprising a tray pushing mechanism, a tray mechanism and a frame body mechanism, wherein the tray pushing mechanism is arranged at the inlet end of the tray mechanism, the inlet end of the tray pushing mechanism corresponds to the steaming tray outlet position of the automatic tray arranging machine when in use, and the outlet end of the tray pushing mechanism is positioned below the tray mechanism; the tray mechanism can be installed in the frame body mechanism in a vertical sliding mode, has a conveying function of moving up and down and left and right, and is used for conveying the steaming tray pushed by the tray pushing mechanism to any storage position of the double-row multi-layer steaming vehicle, and the automatic placing process of the steaming tray is completed. The invention has the advantages that: the steaming tray can be automatically placed on the steaming vehicle, and labor required by the original procedure is saved; the automatic steaming tray placing process is stable and controllable, the placing speed of the automatic tray placing machine can be matched in speed, and the automation degree of the steamed bread production line can be prolonged.
Description
Technical Field
The invention relates to an automatic steaming vehicle device, which is mainly used for automatically placing a steaming tray into a steaming vehicle in the food processing process, and belongs to the technical field of food processing machinery.
Background
Steaming food is exemplified by industrial production of steamed bread, the existing industrial flow can be completed until the steamed bread is put on a steaming tray through an automatic tray arranging machine, but the procedure of putting the steaming tray on a steaming vehicle is still completed automatically without a relatively well-done machine. At present, the procedure of stacking the steaming trays on the steaming vehicle is still finished manually.
Disclosure of Invention
The invention provides an automatic steaming vehicle device, which further perfects the industrial production line of steamed bread main foods, enriches production line equipment and improves the automation degree of the production line so as to solve the problems in the prior art.
The technical scheme of the invention is as follows: the automatic steaming vehicle device is characterized by comprising a tray pushing mechanism, a tray mechanism and a frame body mechanism, wherein the tray pushing mechanism is arranged at the inlet end of the tray mechanism, the inlet end of the tray pushing mechanism corresponds to the steaming tray outlet position of the automatic tray arranging machine when in use, and the outlet end of the tray pushing mechanism is positioned below the tray mechanism; the tray mechanism can be installed in the frame body mechanism in a vertical sliding mode, has a conveying function of moving up and down and left and right, and is used for conveying the steaming tray pushed by the tray pushing mechanism to any storage position of the double-row multi-layer steaming vehicle, and the automatic placing process of the steaming tray is completed.
The pushing disc mechanism comprises rib plates, a fixed plate, a buffer seat, a pushing disc supporting strip, a pushing disc stepping motor, a driving shaft, a driving belt wheel, a driving belt, a pushing disc belt wheel, a support, a pushing disc belt, a synchronous belt mounting frame, a transition table, a transition plate support, a lifting cylinder, an extension cylinder, a hydraulic buffer, a pushing disc frame, a pushing disc clip, a bearing seat, a rotating shaft, a pushing disc sliding block, an adjustable belt clip, a pushing disc sliding rail, a guide groove plate, a guide bearing and a guide connecting plate.
The fixed plate is fixedly arranged at the outlet position of the automatic disc arranging machine E; one end of the rib plate is connected with a machine frame of the automatic disc arranging machine, and the other end of the rib plate is fixedly connected to the fixed plate; the lower side of the fixed plate extends out, the middle of the upper side is provided with a window, and the cylinder body of the stretching cylinder is fixedly arranged at the extending position of the lower side of the fixed plate; the piston plate of the extension cylinder is fixedly connected with the cylinder body of the lifting cylinder through the middle transition piece; the piston expansion direction of the lifting cylinder is perpendicular to the piston expansion direction of the stretching cylinder, and the piston plate of the lifting cylinder extends out of the window of the fixed plate; a buffer seat and a pushing tray supporting strip are fixedly arranged on a piston plate of the lifting cylinder, a hydraulic buffer is fixedly arranged below the buffer seat, a punch of the hydraulic buffer faces the tail of the lifting cylinder, and when a piston of the lifting cylinder stretches out, the punch of the hydraulic buffer acts on the tail of the lifting cylinder to realize a motion buffering effect;
two support fixed mounting are on the fixed plate of cylinder combination part, and the fixed hoist and mount of hold-in range mounting is in the support below, and fixed mounting pushes away a set step motor, transition board support, transition platform, push away a set slide rail and guide slot board on the hold-in range mounting, pushes away a set step motor and installs the front end downside at the hold-in range mounting, and transition board support fixed mounting is in the upside of hold-in range mounting, and the transition platform is installed in the rear end downside of hold-in range mounting, pushes away a set slide rail and installs the downside position placed in the middle at the hold-in range mounting, and the guide slot board is installed on the inboard edge of hold-in range mounting.
The pushing disc stepping motor transmits power to the pushing disc belt wheel through the driving belt, the driving belt wheel and the driving shaft, and then drives the pushing disc belt to operate.
The bearing seat is fixedly connected to the push disc sliding block through the middle connecting plate; the adjustable belt clamp is fixedly connected to the push disc sliding block and clamps the push disc belt.
The pushing disc frame is fixedly connected with a pushing disc clip and is fixedly connected with the rotating shaft.
The rotating shaft is rotationally connected in the bearing seat through bearings at two ends, and the rotating shaft is fixedly connected with the guide connecting plate. The guide bearing is fixedly connected to the guide connecting plate through a small intermediate shaft.
The guide plate is connected to the side edge of the guide groove plate through a pin, and can swing in a small amplitude relative to the guide groove plate by taking the pin as a rotation center.
The guide groove plate is provided with an annular notch, and the guide bearing moves in the annular notch; the guide plate swings in the annular notch in a small amplitude, and the guide bearing can jack up the guide plate when passing through the lower side of the guide plate; when the guide bearing passes through the guide plate, the guide bearing continuously moves along the notch, and the guide plate swings downwards again to an initial position by means of self gravity; the guide plate at the initial position can be combined with the shape of the annular groove opening by virtue of the shape of the guide plate, so that the guide bearing is prevented from moving reversely.
The tray mechanism comprises a long tray lifting plate, a tray frame, a tray supporting plate detection frame, a drag chain groove, a belt wheel seat, a transverse driving belt wheel, a transverse driving belt, a transverse driven belt wheel, a transverse driving motor, a transverse anti-collision block, a transverse sliding rail, a movable stop block, a pusher dog connecting plate, a tray sliding rail, a tray supporting plate, a belt pressing plate, a short tray lifting plate, a sliding block plate, a transverse sliding block, a vertical sliding block, a drag chain support, a vertical detection bracket, a convex belt pressing plate, a transverse driving motor plate, a module guide rail seat, a module guide rail and a module guide rail sliding block.
The tray supporting plate is fixedly provided with a tray sliding rail, a sliding block plate, a transverse sliding block, a drag chain bracket, a module guide rail seat and a module guide rail.
The transverse driven belt is clamped between the belt pressing plate and the convex belt pressing plate and then fixedly installed with the tray supporting plate.
The module guide rail combination is fixedly arranged on the side edge of the tray supporting plate, the pusher dog connecting plate is fixedly connected to the module guide rail sliding block, the movable stop block is connected to the pusher dog connecting plate through a pin shaft, and the movable stop block can perform simple rotary motion around the pin shaft relative to the pusher dog connecting plate; under normal conditions, the movable stop block naturally hangs down due to the fact that the gravity center deviates from the pin shaft.
The tray frame is fixedly provided with a long tray lifting plate, a tray supporting plate detection frame, a drag chain groove, a belt wheel seat, a transverse driving motor plate, a transverse sliding rail, a short tray lifting plate, a vertical sliding block and a vertical detection bracket, wherein the long tray lifting plate is arranged on the outer side of a rear end pipe of the tray frame. The tray supporting plate detection frame is arranged on the side edge of the tray frame, so that the detection device can be ensured to be used for downward detection. The drag chain groove and the tray supporting plate detection frame are arranged on the same side edge. The pulley seat is arranged on the inner side of the front end pipe and the rear end pipe of the tray frame. The transverse driving motor plate is arranged on the upper side of the square tube at the rear end of the tray frame. The transverse sliding rail is arranged on the inner sides of the left end pipe and the right end pipe of the tray frame. The end tray lifting plate is mounted outside the front end pipe of the tray frame. The vertical sliding block is arranged on the long tray lifting plate and the short tray lifting plate close to the right side. The vertical detection support is arranged on the upper side of the square tube at the rear end of the tray frame.
The transverse driving motor is fixedly connected to the tray frame through a transverse driving motor plate; the transverse driving motor is in transmission connection with the transverse driven belt wheel through the transverse driving belt wheel and the transverse driving belt, so that the transverse driven belt is driven to finish forward and reverse operation.
The frame mechanism comprises a front side tray frame part and a rear side temporary storage frame part which are connected with each other through a frame connecting plate, wherein the front side tray frame part provides support for the tray mechanism; the rear temporary storage frame body part provides transition storage from the steaming tray to the steaming vehicle and is used for compensating the time interval for replacing the steaming vehicle.
The front side tray support body include: the lifting device comprises a synchronous belt tensioning bearing, a tray front frame, a tray upper frame, a lifting driving shaft, a lifting synchronous belt wheel, a lifting synchronous belt, a lifting driving belt wheel, a lifting driving synchronous belt, a vertical sliding rail, a vertical drag chain groove, a tray rear frame, a tray lower frame, a lifting driven shaft, a vertical seat bearing and universal casters.
The tray front frame, the tray upper frame, the tray rear frame and the tray lower frame are fixedly connected with each other to form a main body frame of the front side tray frame body part.
On the main body frame of the front side tray frame body part, a synchronous belt tensioning bearing, a vertical sliding rail, a vertical drag chain groove, a bearing with a vertical seat and a universal castor are fixedly connected.
The servo motor is used for driving the lifting driving belt wheel and the lifting driving synchronous belt to be combined, and power is transmitted to the lifting synchronous belt wheel through the lifting driving shaft, so that the lifting synchronous belt is driven to complete positive and negative operation.
The rear side frame body of keeping in include: the long push rod reset detection support, the starting push point detection support, the push disc driving shaft, the side plate vertical frame, the long push rod, the temporary storage front frame, the temporary storage upper frame, the push rod driving motor, the side plate underframe, the push rod chain, the push rod driven sprocket, the push rod driving chain, the final push point detection support, the cylinder fixing frame, the temporary storage rear frame, the cushion block, the tray supporting bar, the steaming vehicle clamping cylinder, the steaming vehicle clamping jaw, the steaming vehicle detection support, the chain supporting plate, the chain supporting rail and the temporary storage lower frame.
The temporary storage front frame, the temporary storage upper frame, the temporary storage rear frame and the temporary storage lower frame are fixedly connected, and a main body frame of the rear temporary storage frame body part is formed.
The main body frame of the rear temporary storage frame body part is fixedly provided with a long push rod reset detection bracket, a push rod starting point detection bracket, a push rod driving motor, a side plate underframe, a push rod driven sprocket, a cylinder fixing frame, a cushion block, a steaming vehicle clamping cylinder, a chain supporting plate and a chain supporting rail.
The side plate vertical frames are fixed between the side plate underframe, and the side plate vertical frames are fixed with tray supporting bars in a row. And a long push rod reset detection bracket and a steaming vehicle detection bracket are fixed on the side edge of the side plate vertical frame.
The driving shaft of the pushing disc is fixed on the frame through a bearing with a vertical seat. The push rod driving motor transmits power to the push disc driving shaft through the push rod driving chain wheel and the push rod driving chain, so that the push rod chain is driven. A long push rod is fixedly connected to a certain link plate of the push rod chain.
The cylinder fixing frame is fixedly connected with a cushion block and the steaming vehicle clamps the cylinder. The piston plate of the clamping cylinder of the steaming vehicle is fixedly connected with the clamping jaw of the steaming vehicle.
The invention has the advantages that: the steaming tray can be automatically placed on the steaming vehicle, and labor required by the original procedure is saved; the automatic steaming tray placing process is stable and controllable, the placing speed of the automatic tray placing machine can be matched in speed, and the automation degree of the steamed bread production line can be prolonged.
Drawings
FIG. 1 is an overall isometric view of the present invention (with a complementary steaming vehicle D);
FIG. 2 is an isometric view of the push plate mechanism A side of the present invention;
FIG. 3 is an isometric view of the other side of the push plate mechanism A of the present invention;
FIG. 4 is an isometric view of the pushing disc mechanism A of the present invention from an oblique bottom view;
FIG. 5 is an enlarged isometric view of a portion (at P in FIG. 4) of the push plate mechanism A of the present invention;
FIG. 6 is an isometric view of the tray mechanism B side of the present invention;
FIG. 7 is an isometric view of the other side of the tray mechanism B of the present invention;
FIG. 8 is an isometric view of a laterally displaced portion of the tray mechanism B of the present invention;
FIG. 9 is an isometric view of a track portion of the B-module of the tray mechanism of the present invention;
FIG. 10 is an isometric view of the frame mechanism C of the present invention;
fig. 11 is an isometric view of the front tray frame of the frame mechanism C of the present invention;
FIG. 12 is an isometric view of a rear side temporary storage frame of the frame mechanism C of the present invention;
FIG. 13 is a top view of FIG. 12;
fig. 14 is an isometric view of the overall structure of the present invention in use with an automatic wobble plate assembly.
Reference numerals illustrate:
Detailed Description
Referring to fig. 1-14, the automatic steaming vehicle device comprises a tray pushing mechanism a, a tray mechanism B and a frame mechanism C, wherein the tray pushing mechanism a is arranged at the lower part of one side of the tray mechanism B, the inlet end of the tray pushing mechanism a corresponds to the steaming tray outlet position of an automatic tray arranging machine E during application, and the outlet end of the tray pushing mechanism a is positioned below the tray mechanism B; the vertical sliding block 60 is arranged on the tray mechanism B, the vertical sliding rail 89 is arranged on the frame mechanism C, and the tray mechanism B is connected with the frame mechanism C through the combination of the vertical sliding block 60 and the vertical sliding rail 89. At the same time, the long tray lifting plates 40 and the short tray lifting plates 57 at the four corners of the tray mechanism B clamp the four lifting synchronous belts 86 of the frame mechanism C by the belt pressing plate 64 and the convex belt pressing plate 63. Under the pulling of the lifting synchronous belt 86, the tray mechanism B moves up and down in the frame mechanism C by being guided by the combination of the vertical sliding block 60 and the vertical sliding rail 89.
The tray pallet 55 of the tray mechanism B can be moved to the exit position of the transition table 13 of the alignment pusher mechanism a.
Action of the pushing disc mechanism A: the automatic tray arranging machine is used for conveying the steaming tray from the outlet position of the automatic tray arranging machine E to the inlet of the tray mechanism B, and the height of the steaming tray is adjusted in the conveying process so that the height of the steaming tray corresponds to the height of the inlet of the tray mechanism B.
Tray mechanism B: and the steaming tray pushed by the tray pushing mechanism A is stably supported to any one storage position of the double-row multi-layer steaming vehicle D, so that the automatic placing process of the steaming tray is completed. The tray mechanism B can stably support the steaming tray, any point in a vertical plane perpendicular to the direction of pushing the steaming tray by the tray pushing mechanism A is moved, and two-dimensional plane movement can be completed.
Frame mechanism C: comprises a front tray frame part C1 and a rear temporary storage frame part C2.
The function is that the front side tray frame part C1 provides support for the tray mechanism B; the rear temporary storage frame part C2 provides transition storage from the steaming tray to the steaming vehicle D and is used for compensating the time interval for replacing the steaming vehicle D.
Parts of the pushing disc mechanism A: rib plate 1, fixed plate 2, buffer seat 3, push disc pallet strip 4, push disc stepping motor 5, driving shaft 6, driving belt wheel 7, driving belt 8, push disc belt wheel 9, support 10, push disc belt 11, synchronous belt mounting frame 12, transition table 13, transition plate support 14, lifting cylinder 15, stretching cylinder 16, hydraulic buffer 17, push disc frame 18, push disc clip 19, bearing seat 20, rotating shaft 21, push disc slider 22, adjustable belt clip 23, push disc sliding rail 24, guide groove plate 25, guide plate 26, guide bearing 27, guide connecting plate 28 and the like.
The specific structure of the pushing disc mechanism A is as follows:
The pushing disc mechanism A is divided into two parts as a whole: a cylinder combining part A1 and a push plate combining part A2.
The cylinder combination part A1 is fixedly connected to the outlet position of the automatic disc arranging machine E through a fixing plate 2 and is positioned at a lower position in the whole disc pushing mechanism A.
The push plate combining part A2 is fixedly connected to the fixed plate L2 of the cylinder combining part through the synchronous belt mounting frame 12, and is positioned at an upper position in the whole push plate mechanism A.
The specific position installation relationship is as follows:
1. Cylinder combination part:
two symmetrically arranged fixing plates 2 are fixedly arranged at the outlet position of the automatic disc arranging machine E; one end of each two symmetrical rib plates 1 is connected with a rack of the automatic disc arranging machine E, and the other end of each two symmetrical rib plates is fixedly connected to the fixed plate 2, so that an auxiliary supporting effect is achieved on the whole disc pushing mechanism A.
The lower side of the fixed plate 2 extends out, the middle of the upper side is provided with a window, and the cylinder body of the extension cylinder 16 is fixedly arranged at the extending position of the lower side of the fixed plate 2. The piston plate of the extension cylinder 16 is fixedly connected to the block of the lifting cylinder 15 via an intermediate transition piece. The piston extension direction of the lifting cylinder 15 is perpendicular to the piston extension direction of the extension cylinder 16, and the piston plate of the lifting cylinder 15 extends out of the window of the fixed plate 2.
The hydraulic buffer 17 is fixedly arranged below the buffer seat 3, and the buffer seat 3 and the push tray carrier strip 4 are fixedly arranged on a piston plate of the lifting cylinder 15. The punch of the hydraulic buffer 17 faces the tail of the lifting cylinder 15, and when the piston of the lifting cylinder 15 stretches out, the punch of the hydraulic buffer 17 can act on the tail of the lifting cylinder 15 to realize a motion buffering effect.
2. Push away a set combination part:
The two brackets 10 are fixedly arranged on the fixed plate 2 of the cylinder combination part, the synchronous belt mounting frame 12 is fixedly hoisted below the brackets 10, and the synchronous belt mounting frame 12 is fixedly provided with a push disc stepping motor 5, a transition plate bracket 14, a transition table 13, a push disc sliding rail 24, a guide groove plate 25 and the like.
The pushing disc stepping motor 5 transmits power to the pushing disc belt wheel 9 through the driving belt 8, the driving belt wheel 7 and the driving shaft 6, and further drives the pushing disc belt 11 to operate.
The bearing seat 20 is fixedly connected to the push disc slider 22 through an intermediate connecting plate. An adjustable belt clamp 23 clamps the push belt 11 while being fixedly attached to the push slider 22.
The pushing disc frame 18 is fixedly connected with a pushing disc clip 19, and the pushing disc frame 18 is fixedly connected with a rotating shaft 21.
The rotating shaft 21 is rotatably connected in the bearing seat 20 through bearings at two ends, and the rotating shaft 21 is fixedly connected with the guide connecting plate 28. The guide bearing 27 is fixedly connected to the guide connection plate 28 via a small intermediate shaft.
The guide plate 26 is connected to the side of the guide plate 25 by a pin, and can swing slightly with respect to the guide plate with the pin as a rotation center.
The guide groove plate 25 has an annular groove in which the guide bearing 27 moves. The guide plate 26 swings slightly in the annular notch, and the guide bearing 27 can jack up the guide plate 26 when passing from the lower side of the guide plate 26. After the guide bearing 27 passes the guide plate 26, the guide bearing 27 continues to travel along the notch, and the guide plate 26 swings down again to the initial position by its own weight. The guide plate in the initial position can prevent the reverse movement of the guide bearing 27 by virtue of its own shape, in combination with the shape of the annular notch.
Parts of the tray mechanism B: long tray lifting plate 40, tray rack 41, tray pallet detecting rack 42, drag chain groove 43, pulley seat 44, lateral driving pulley 45, lateral driving belt 46, lateral driven pulley 47, lateral driven belt 48, lateral driving motor 49, lateral crashproof block 50, lateral slide rail 51, movable stopper 52, finger connecting plate 53, tray slide rail 54, tray pallet 55, belt pressing plate 56, short tray lifting plate 57, slider plate 58, lateral slider 59, vertical slider 60, drag chain bracket 61, vertical detecting bracket 62, convex pressing plate 63, pressing belt plate 64, lateral driving motor plate 65, module guide rail seat 66, module guide rail 67, module guide rail slider 68, and the like.
The synchronous belt transmission mechanism in the tray mechanism B can be replaced by gear sets or chain sprocket transmission; the translation motion driven by the belt portion can be laterally driven in a translational manner by means of a lead screw guide.
The tray mechanism B is generally divided into two parts, a lateral movement combination part having the tray pallet 55 as a fixed body and a vertical movement combination part having the tray frame 41 as a fixed body.
The tray frame 41 is fixedly connected with a pair of transverse sliding rails 51, the tray supporting plate 55 is fixedly connected with a group of transverse sliding blocks 59 through a sliding block plate 58, and the transverse movement cooperation between the sliding blocks 59 and the sliding rails 51 ensures the relative transverse movement function between the two parts.
The tray mechanism B is specifically configured as follows:
1. And (3) transversely moving the combined part:
The tray supporting plate 55 is fixedly provided with a tray sliding rail 54, a sliding block plate 58, a transverse sliding block 59, a drag chain bracket 61, a module guide rail seat 66, a module guide rail 67 and the like.
The belt platen 56 and the convex belt platen 63 clamp the transverse driven belt 48 therebetween and are fixedly attached to the tray pallet 55.
The module guide rail combination is fixedly arranged on the side edge of the tray supporting plate 55, the pusher dog connecting plate 53 is fixedly connected to the module guide rail sliding block 68, the movable stop block 52 is connected to the pusher dog connecting plate 53 through a pin shaft, and the movable stop block 52 can perform simple rotary motion relative to the pusher dog connecting plate 53 around the pin shaft. In a normal state, the movable block 52 naturally hangs down due to the deviation of the center of gravity from the pin shaft.
2. Vertically moving the combining part:
the tray frame 41 is fixedly provided with a long tray lifting plate 40, a tray pallet detection frame 42, a drag chain groove 43, a belt pulley seat 44, a transverse driving motor plate 65, a transverse sliding rail 51, a short tray lifting plate 57, a vertical sliding block 60, a vertical detection bracket 62 and the like.
The lateral drive motor 49 is fixedly coupled to the tray frame 41 by a lateral drive motor plate 65. The lateral drive motor 49 transmits power to the lateral driven pulley 47 through a combination of the lateral drive pulley 45, the lateral drive belt 46 and the lateral drive shaft, and drives the lateral driven belt 48 to perform forward and reverse operations.
The frame mechanism C includes: the front side tray frame body C1 and the rear side temporary storage frame body C2 are connected with each other through the frame body connecting plate 80. The front side tray frame body C1 is used for providing support for the tray mechanism; the rear temporary storage frame body C2 is used as a temporary storage area, so that the time consumed in the process of replacing the steaming vehicle is compensated, and when the steaming vehicle is replaced, the part of the temporary storage area can still continuously push the steaming tray inwards. Wherein:
the front tray frame C1 includes: the synchronous belt tensioning bearing 81, the tray front frame 82, the tray upper frame 83, the lifting driving shaft 84, the lifting synchronous pulley 85, the lifting synchronous belt 86, the lifting driving pulley 87, the lifting driving synchronous belt 88, the vertical sliding rail 89, the vertical drag chain groove 90, the tray rear frame 91, the tray lower frame 92, the lifting driven shaft 93, the vertical seat bearing 94 and the universal castor 95.
The rear temporary storage frame C2 includes: the long push rod reset detection support 96, the starting point detection support 97, the push disc driving shaft 98, the side plate vertical frame 99, the long push rod 100, the temporary storage front frame 101, the temporary storage upper frame 102, the push rod driving motor 103, the side plate bottom frame 104, the push rod chain 105, the push rod driven chain wheel 106, the push rod driving chain wheel 107, the push rod driving chain 108, the final push point detection support 109, the cylinder fixing frame 110, the temporary storage rear frame 111, the cushion block 112, the tray support bar 113, the steaming car clamping cylinder 114, the steaming car clamping jaw 115, the steaming car detection support 116, the chain support plate 117, the chain support rail 118 and the temporary storage lower frame 119.
The specific connection relation is described as follows:
1. front tray frame C1:
The tray front frame 82, the tray upper frame 83, the tray rear frame 91 and the tray lower frame 92 are fixedly connected to form a main body frame of the front side tray frame body.
On the main body frame of the front side tray frame body part, a synchronous belt tensioning bearing 81, a vertical slide rail 89, a vertical drag chain groove 90, a vertical seat bearing 94, a universal castor 95 and the like are fixedly connected.
The lifting driving belt wheel 87 and the lifting driving synchronous belt 88 are driven by a servo motor, and power is transmitted to the lifting synchronous belt wheel 85 through the lifting driving shaft 84, so that the lifting synchronous belt 86 is driven to complete forward and backward operations.
2. Rear temporary storage frame C2:
the temporary storage front frame 101, the temporary storage upper frame 102, the temporary storage rear frame 111 and the temporary storage lower frame 119 are fixedly connected to form a main body frame of the rear temporary storage frame body.
The main body frame of the rear temporary storage frame body part is fixedly provided with a long push rod reset detection bracket 96, a push rod starting point detection bracket 97, a push rod driving motor 103, a side plate underframe 104, a push rod driven sprocket 106, a cylinder fixing frame 110, a cushion block 112, a steaming car clamping cylinder 114, a chain supporting plate 117, a chain supporting rail 118 and the like.
The side plate vertical frames 99 are fixed between the side plate bottom frames 104, and tray support bars 113 are fixed on the side plate vertical frames 99 in a row. A long push rod reset detection bracket 96 and a steaming vehicle detection bracket 116 are fixed on the side of the side plate vertical frame 99.
The push plate drive shaft 98 is secured to the frame by a belt vertical seat bearing. The push rod drive motor 103 transmits power to the push disc drive shaft 98 via the push rod drive sprocket 107 and the push rod drive chain 108, thereby driving the push rod chain 105. A long push rod 100 is fixedly connected to a link plate of the push rod chain 105.
The cylinder fixing frame 110 is fixedly connected with a cushion block 112 and a steaming vehicle clamping cylinder 114. The piston plate of the steaming vehicle clamping cylinder 114 is fixedly connected with a steaming vehicle clamping jaw 115.
The working process of the invention comprises the following steps:
1. Before the automatic tray arranging machine E conveys steaming trays into the tray pushing mechanism A: the lifting cylinder 15 is in a contracted state, the stretching cylinder 16 is in an stretched state, and the pushing disc slider 22 is driven by the pushing disc belt 11 to approach the pushing disc stepping motor 5 side.
2. When the steaming tray enters the tray pushing mechanism A: the stretching cylinder 16 starts to shrink, and the tray pushing strip 4 shrinks along with the shrinkage of the stretching cylinder 16, and then reaches the lower part of the steaming tray, so that the potential of supporting the steaming tray is hidden. Secondly, the lifting air cylinder 15 starts to stretch, and the tray pushing bar 4 lifts the steaming tray upwards along with the stretching of the lifting air cylinder 15. The pushing disc stepping motor 5 then operates to drive the part mechanism fixedly connected to the pushing disc slider 22 to move toward the tray mechanism B. A tray pushing frame 18 and a tray pushing clamp 19 clamp the edge of the steaming tray and push the steaming tray to the tray mechanism B.
3. Before the tray pushing stepper motor 5 in the previous step is operated (i.e. before the steaming tray enters the tray mechanism B), the tray mechanism B: the vertical movement combined part taking the tray frame 41 as a main body fixing piece is driven by the lifting synchronous belt 86 to vertically move to a vertical origin, namely, when the origin is vertical, the upper surface of the tray sliding rail 54 and the steaming tray bearing surface of the transition table 13 are positioned at the same height; the tray supporting plate 55 is used as a transverse moving combined part of the main body fixing piece, and is driven by the transverse driven belt 48 to transversely move to a transverse origin, namely, when the transverse origin is reached, the inlet of the tray supporting plate 55 is opposite to the outlet of the transition table 13; the die set rail slide 68 is also at the die set rail travel origin, i.e., the die set rail travel origin position, where the movable stop 52 is adjacent to the push disk mechanism a.
4. When the steaming tray enters the tray mechanism B: the pushing disc stepping motor 5 operates to drive the part mechanism fixedly connected with the pushing disc slide block 22 to move towards the tray mechanism B. A tray pushing frame 18 and a tray pushing clamp 19 clamp the edge of the steaming tray and push the steaming tray to the tray mechanism B. The front frame of the steaming tray firstly passes through the first movable stop block 52 to press the steaming tray, and then passes through the second movable stop block 52 to press the steaming tray, and then passes through the first movable stop block 52 to receive the action of self gravity, and the first movable stop block 52 rotates to restore the original state to clamp the rear frame of the steaming tray. The guide bearing 27 passes under the guide plate 26 to lift the guide plate 26. When the guide bearing 27 passes completely through the guide plate 26, the guide bearing 27 continues to travel along the notch, and the guide plate 26 swings down again to the initial position by its own weight. The pushing disc stepping motor 5 stops.
5. After the steaming tray enters the tray mechanism B: on the one hand: the push disc stepping motor 5 runs reversely. The guide bearing 27 passes over the guide plate 26 and returns along the upper notch toward the stepper motor 5. Extension cylinder 16 extends. The lifting cylinder 15 is contracted. On the other hand: the servo motor in the C frame mechanism drives the lifting drive belt wheel 87 and the lifting drive synchronous belt 88 to be combined, and power is transmitted to the lifting synchronous belt wheel 85 through the lifting drive shaft 84, so that the lifting synchronous belt 86 is driven to complete forward and backward operations. The tray frame 41 is vertically moved to a corresponding height. The lateral drive motor 49 transmits power to the lateral driven pulley 47 through a combination of the lateral drive pulley 45, the lateral drive belt 46 and the lateral drive shaft, and drives the lateral driven belt 48 to perform forward and reverse operations. The tray pallet 55, which is moved laterally by means of the lateral driven belt 48, is moved laterally to the corresponding position. After the outlet of the tray supporting plate 55 is opposite to the inlet of the tray supporting bar to be put in, the motor of the module guide rail part drives the inner synchronous belt to pull the module guide rail sliding block 68 to move towards the rear temporary storage frame, at the moment, the first movable stop block 52 clamps the rear frame of the steaming tray to move forward, after the steaming tray is moved forward by a proper distance, the module guide rail sliding block 68 moves reversely by the same distance and then moves towards the rear temporary storage frame again, at the moment, the second movable stop block 52 clamps the rear frame of the steaming tray. This manner of movement of the module rail blocks 68 is to compensate for the inconvenience of having too short an effective stroke of its own. When the module rail slide block 68 moves to the rear side temporary storage frame close to the limit stroke, the steaming tray is pushed onto the tray support bar 113. Finally, the tray mechanism B returns to (the state of) the 4 th step again for each part mechanism.
6. When a certain row of tray support bars of the rear temporary storage frame body are fully placed with steaming trays: the push rod drive motor 103 of this column drives the push rod drive sprocket 107, the push rod drive chain 108, the push rod drive shaft 98, and the like, and further drives the push rod chain 105 to rotate. The long push rod 100 fixedly arranged on the push rod chain 105 pushes the whole row of steaming trays into the steaming cart which is locked and fixed by the steaming cart clamping air cylinder 114 and the steaming cart clamping jaw 115 in four directions.
7. When the long push rod 100 finishes the process of pushing the steaming tray, the push rod driving motor 103 runs reversely, the long push rod 100 is retracted and is sent to the detection position of the long push rod reset detection bracket 96, and the steaming tray pushing process of the next round is not affected by the position.
Claims (5)
1. The automatic steaming vehicle device is characterized by comprising a tray pushing mechanism (A), a tray mechanism (B) and a frame body mechanism (C), wherein the tray pushing mechanism (A) is arranged at the inlet end of the tray mechanism (B), the inlet end of the tray pushing mechanism (A) corresponds to the steaming tray outlet position of the automatic tray arranging machine (E) in application, and the outlet end of the tray pushing mechanism (A) is positioned below the tray mechanism (B); the tray mechanism (B) is arranged in the frame mechanism (C) in a vertically sliding manner, has a conveying function of moving up and down and left and right, and is used for conveying the steaming tray pushed by the tray pushing mechanism (A) to any storage position of the double-row multi-layer steaming vehicle (D) to finish the automatic placing process of the steaming tray;
The pushing disc mechanism (A) comprises rib plates (1), a fixing plate (2), a buffer seat (3), a pushing disc supporting strip (4), a pushing disc stepping motor (5), a driving shaft (6), a driving belt wheel (7), a driving belt (8), a pushing disc belt wheel (9), a bracket (10), a pushing disc belt (11), a synchronous belt mounting frame (12), a transition table (13), a transition plate bracket (14), a lifting cylinder (15), an extension cylinder (16), a hydraulic buffer (17), a pushing disc frame (18), a pushing disc clip (19), a bearing seat (20), a rotating shaft (21), a pushing disc sliding block (22), an adjustable belt clip (23), a pushing disc belt, the device comprises a push disc sliding rail (24), a guide groove plate (25), a guide plate (26), a guide bearing (27) and a guide connecting plate (28); The fixed plate (2) is fixedly arranged at the outlet position of the automatic disc arranging machine (E); one end of the rib plate (1) is connected with a rack of the automatic tray arranging machine (E), and the other end of the rib plate is fixedly connected to the fixed plate (2); the lower side of the fixed plate (2) extends out, the middle part of the upper side is provided with a window, and the cylinder body of the extension cylinder (16) is fixedly arranged at the extending position of the lower side of the fixed plate (2); the piston plate of the extension cylinder (16) is fixedly connected with the cylinder body of the lifting cylinder (15) through the middle transition piece; the piston expansion direction of the lifting cylinder (15) is perpendicular to the piston expansion direction of the stretching cylinder (16), and a piston plate of the lifting cylinder (15) extends out of a window of the fixed plate (2); a buffer seat (3) and a push disc supporting strip (4) are fixedly arranged on a piston plate of a lifting cylinder (15), a hydraulic buffer (17) is fixedly arranged below the buffer seat (3), a punch of the hydraulic buffer (17) faces the tail of the lifting cylinder (15), and when the piston of the lifting cylinder (15) stretches out, the punch of the hydraulic buffer (17) acts on the tail of the lifting cylinder (15) to realize a motion buffering effect; Two brackets (10) are fixedly arranged on a fixed plate (2) of a cylinder combination part, a synchronous belt mounting frame (12) is fixedly hung below the brackets (10), a push disc stepping motor (5), a transition plate bracket (14), a transition table (13), a push disc sliding rail (24) and a guide groove plate (25) are fixedly arranged on the synchronous belt mounting frame (12), the push disc stepping motor (5) is arranged at the lower side of the front end of the synchronous belt mounting frame (12), the transition plate bracket (14) is fixedly arranged at the upper side of the synchronous belt mounting frame (12), the transition table (13) is arranged at the lower side of the rear end of the synchronous belt mounting frame (12), the push disc sliding rail (24) is arranged at the center position of the lower side of the synchronous belt mounting frame (12), the guide groove plate (25) is arranged on the inner side edge of the synchronous belt mounting frame (12); The pushing disc stepping motor (5) transmits power to the pushing disc belt wheel (9) through the driving belt (8), the driving belt wheel (7) and the driving shaft (6), so as to drive the pushing disc belt (11) to operate; the bearing seat (20) is fixedly connected to the push disc sliding block (22) through the middle connecting plate; an adjustable belt clamp (23) which is fixedly connected to the push disc sliding block (22) and clamps the push disc belt (11); the pushing disc frame (18) is fixedly connected with a pushing disc clip (19), and the pushing disc frame (18) is fixedly connected with a rotating shaft (21); the rotating shaft (21) is rotationally connected in the bearing seat (20) through bearings at two ends, and the rotating shaft (21) is fixedly connected with the guide connecting plate (28); The guide bearing (27) is fixedly connected to the guide connecting plate (28) through a small intermediate shaft; the guide plate (26) is connected to the side edge of the guide groove plate (25) through a pin, and can swing in a small amplitude relative to the guide groove plate by taking the pin as a rotation center; the guide groove plate (25) is provided with an annular notch, and the guide bearing (27) moves in the annular notch; the guide plate (26) swings in the annular notch to a small extent, and when the guide bearing (27) passes through the lower side of the guide plate (26), the guide plate (26) can be jacked up; after the guide bearing (27) passes through the guide plate (26), the guide bearing (27) continues to move forward along the notch, and the guide plate (26) swings downwards again to an initial position by virtue of self gravity; The guide plate in the initial position can be combined with the shape of the annular notch by virtue of the shape of the guide plate, so that the guide bearing (27) is prevented from moving reversely.
2. The automatic steaming car device according to claim 1, wherein the tray mechanism (B) comprises a long tray lifting plate (40), a tray frame (41), a tray detection frame (42), a drag chain groove (43), a pulley seat (44), a transverse driving pulley (45), a transverse driving belt (46), a transverse driven pulley (47), a transverse driven belt (48), a transverse driving motor (49), a transverse crashproof block (50), a transverse sliding rail (51), a movable stop block (52), a pawl connecting plate (53), a tray sliding rail (54), a tray (55), a belt pressing plate (56), The device comprises a short tray lifting plate (57), a sliding block plate (58), a transverse sliding block (59), a vertical sliding block (60), a drag chain bracket (61), a vertical detection bracket (62), a convex belt pressing plate (63), a belt pressing plate (64), a transverse driving motor plate (65), a module guide rail seat (66), a module guide rail (67) and a module guide rail sliding block (68); A tray sliding rail (54), a sliding block plate (58), a transverse sliding block (59), a drag chain bracket (61), a module guide rail seat (66) and a module guide rail (67) are fixedly arranged on the tray supporting plate (55); a transverse driven belt (48) is clamped between the belt pressing plate (56) and the convex pressing plate (63), and is fixedly arranged with the tray supporting plate (55); the module guide rail combination is fixedly arranged on the side edge of the tray supporting plate (55), the pusher dog connecting plate (53) is fixedly connected to the module guide rail sliding block (68), the movable stop block (52) is connected to the pusher dog connecting plate (53) through a pin shaft, and the movable stop block (52) can perform simple rotary motion relative to the pusher dog connecting plate (53) around the pin shaft; In a normal state, the movable stop block (52) naturally hangs down due to the fact that the gravity center deviates from the pin shaft; a long tray lifting plate (40), a tray supporting plate detection frame (42), a drag chain groove (43), a belt wheel seat (44), a transverse driving motor plate (65), a transverse sliding rail (51), a short tray lifting plate (57), a vertical sliding block (60) and a vertical detection bracket (62) are fixedly arranged on the tray frame (41), and the long tray lifting plate (40) is arranged outside a rear end pipe of the tray frame (41); the tray supporting plate detection frame (42) is arranged on the side edge of the tray frame (41) and can ensure that the detection device is used for downward detection; the drag chain groove (43) and the tray supporting plate detection frame (42) are arranged on the same side edge; The belt wheel seat (44) is arranged on the inner side of the front end pipe and the rear end pipe of the tray frame (41); the transverse driving motor plate (65) is arranged on the upper side of the square tube at the rear end of the tray frame (41); the transverse sliding rail (51) is arranged at the inner sides of the left end pipe and the right end pipe of the tray frame (41); an end tray lifting plate (57) is installed outside the front end pipe of the tray frame (41); the vertical sliding block (60) is arranged on the long tray lifting plate and the short tray lifting plate close to the right side; the vertical detection bracket (62) is arranged on the upper side of the square tube at the rear end of the tray frame (41); the transverse driving motor (49) is fixedly connected to the tray frame (41) through a transverse driving motor plate (65); the transverse driving motor (49) is in transmission connection with the transverse driven belt wheel (47) through the transverse driving belt wheel (45) and the transverse driving belt (46), so that the transverse driven belt (48) is driven to finish forward and reverse operation.
3. The automatic steaming vehicle device according to claim 1, wherein the frame mechanism (C) includes a front tray frame portion (C1) and a rear temporary storage frame portion (C2) connected to each other by a frame connecting plate (80), the front tray frame portion (C1) providing support for the tray mechanism (B); the rear temporary storage frame part (C2) provides transition storage from the steaming tray to the steaming vehicle (D) and is used for compensating the time interval for replacing the steaming vehicle (D).
4. An automatic steaming vehicle device according to claim 3, wherein the front tray frame portion (C1) includes: the lifting device comprises a synchronous belt tensioning bearing (81), a tray front frame (82), a tray upper frame (83), a lifting driving shaft (84), a lifting synchronous pulley (85), a lifting synchronous belt (86), a lifting driving pulley (87), a lifting driving synchronous belt (88), a vertical sliding rail (89), a vertical drag chain groove (90), a tray rear frame (91), a tray lower frame (92), a lifting driven shaft (93), a vertical seat bearing (94) and universal casters (95); the tray front frame (82), the tray upper frame (83), the tray rear frame (91) and the tray lower frame (92) are fixedly connected to form a main body frame of a front side tray frame body part; the main body frame of the front side tray frame body part is fixedly connected with a synchronous belt tensioning bearing (81), a vertical sliding rail (89), a vertical drag chain groove (90), a vertical seat bearing (94) and a universal castor (95); a servo motor is used for driving a lifting driving belt wheel (87) and a lifting driving synchronous belt (88) to be combined, and power is transmitted to the lifting synchronous belt wheel (85) through a lifting driving shaft (84), so that the lifting synchronous belt (86) is driven to complete forward and backward operation.
5. The automatic steaming vehicle device according to claim 4, wherein the rear side temporary storage frame portion (C2) includes: the long push rod reset detection support (96), the push rod start point detection support (97), the push disc driving shaft (98), the side plate vertical frame (99), the long push rod (100), the temporary storage front frame (101), the temporary storage upper frame (102), the push rod driving motor (103), the side plate bottom frame (104), the push rod chain (105), the push rod driven sprocket (106), the push rod driving sprocket (107), the push rod driving chain (108), the final push point detection support (109), the cylinder fixing frame (110), the temporary storage rear frame (111), the cushion block (112), the tray support bar (113), the steaming car clamping cylinder (114), the steaming car clamping jaw (115), the steaming car detection support (116), the chain supporting plate (117), the chain supporting rail (118) and the temporary storage lower frame (119); the temporary storage front frame (101), the temporary storage upper frame (102), the temporary storage rear frame (111) and the temporary storage lower frame (119) are fixedly connected to form a main body frame of the rear temporary storage frame body part; a main body frame of the rear temporary storage frame body part is fixedly provided with a long push rod reset detection bracket (96), a push rod starting point detection bracket (97), a push rod driving motor (103), a side plate underframe (104), a push rod driven sprocket (106), an air cylinder fixing frame (110), a cushion block (112), a steaming vehicle clamping air cylinder (114), a chain supporting plate (117) and a chain supporting rail (118); the side plate vertical frames (99) are fixed between the side plate underframe (104), and tray supporting bars (113) are fixed on the side plate vertical frames (99) in a row; a long push rod reset detection bracket (96) and a steaming vehicle detection bracket (116) are fixed at the side edge of the side plate vertical frame (99); the push disc driving shaft (98) is fixed on the frame through a bearing with a vertical seat, and the push rod driving motor (103) transmits power to the push disc driving shaft (98) through a push rod driving chain wheel (107) and a push rod driving chain (108) so as to drive the push rod chain (105); a certain section of chain plate of the push rod chain (105) is fixedly connected with a long push rod (100); the cylinder fixing frame (110) is fixedly connected with a cushion block (112) and the steaming vehicle clamps a cylinder (114); the piston plate of the steaming vehicle clamping cylinder (114) is fixedly connected with a steaming vehicle clamping jaw (115).
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CN113500387B (en) * | 2021-06-30 | 2022-08-23 | 赛尔富电子有限公司 | Rectangular lamp assembly fixture |
CN115200558B (en) * | 2022-05-27 | 2023-08-29 | 中国人民解放军国防科技大学 | Marine temperature salt deep profile ship base automatic detection equipment |
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CN107472792A (en) * | 2017-09-19 | 2017-12-15 | 苏州翊讯生物科技有限公司 | Blood outlines Input System |
CN108609338A (en) * | 2018-04-26 | 2018-10-02 | 广州复雅机械设备有限公司 | A kind of apparatus for automatically loading |
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CN106144624B (en) * | 2016-08-10 | 2017-08-29 | 杨晖伟 | A kind of automatic boxing method and the mechanical hand of automatic boxing |
CN206797855U (en) * | 2017-05-12 | 2017-12-26 | 天津狗不理食品股份有限公司 | A kind of automatic packaging machine feeding arrangement apparatus |
CN109230228A (en) * | 2017-07-11 | 2019-01-18 | 李凯岭 | A kind of steamed bun disk automatic storage dress steaming vehicle device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107472792A (en) * | 2017-09-19 | 2017-12-15 | 苏州翊讯生物科技有限公司 | Blood outlines Input System |
CN108609338A (en) * | 2018-04-26 | 2018-10-02 | 广州复雅机械设备有限公司 | A kind of apparatus for automatically loading |
CN211845929U (en) * | 2020-01-17 | 2020-11-03 | 青岛香饽饽智能科技有限公司 | Automatic go up and evaporate car device |
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Effective date of registration: 20220902 Address after: 266111 plant a and B, No. 11, Jinye Road, high tech Zone, Qingdao, Shandong Applicant after: Qingdao Haike Yangchu Intelligent Technology Co.,Ltd. Address before: No.77 Longyue Road, Shangma street, Chengyang District, Qingdao City, Shandong Province Applicant before: Qingdao Xiangbo Intelligent Technology Co.,Ltd. |
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