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CN111232997A - Method for co-producing analcime by high-modulus water glass and product thereof - Google Patents

Method for co-producing analcime by high-modulus water glass and product thereof Download PDF

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CN111232997A
CN111232997A CN201811446656.0A CN201811446656A CN111232997A CN 111232997 A CN111232997 A CN 111232997A CN 201811446656 A CN201811446656 A CN 201811446656A CN 111232997 A CN111232997 A CN 111232997A
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water glass
silicon slag
analcite
modulus water
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肖永丰
陈爱国
刘汇东
王晓欢
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China Energy Investment Corp Ltd
National Institute of Clean and Low Carbon Energy
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National Institute of Clean and Low Carbon Energy
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/20Silicates
    • C01B33/32Alkali metal silicates
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/20Silicates
    • C01B33/26Aluminium-containing silicates, i.e. silico-aluminates
    • C01B33/28Base exchange silicates, e.g. zeolites
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    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
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Abstract

本发明涉及硅、铝矿物残渣利用领域,公开了一种高模数水玻璃联产方沸石的方法,其特征在于,所述方法包括如下步骤:I)将低模数水玻璃溶液与硅渣混合进行水热反应,然后进行固液分离,制得高模数水玻璃溶液和滤渣;II)将所述滤渣进行洗涤和干燥,制得方沸石;其中,所述硅渣中SiO2的含量为50‑80重量%,Al2O3的含量为10‑20重量%。利用该方法制得的水玻璃模数高,水玻璃中Na2O含量能够满足工业液体硅酸钠的要求,同时制备得到了方沸石,实现了硅渣的充分利用,整体上提高了资源利用率。

Figure 201811446656

The invention relates to the field of utilization of silicon and aluminum mineral residues, and discloses a method for co-producing analcite with high modulus water glass. Mixing to carry out hydrothermal reaction, then carrying out solid-liquid separation to obtain high modulus water glass solution and filter residue; II ) washing and drying the filter residue to obtain analcite; wherein, the content of SiO in the silicon residue is 50-80% by weight, and the content of Al 2 O 3 is 10-20% by weight. The water glass prepared by this method has a high modulus, and the Na 2 O content in the water glass can meet the requirements of industrial liquid sodium silicate. At the same time, analcite is prepared, which realizes the full utilization of silicon slag and improves the utilization of resources as a whole. Rate.

Figure 201811446656

Description

高模数水玻璃联产方沸石的方法及其产品Method for co-producing analcite with high modulus water glass and product thereof

技术领域technical field

本发明涉及硅、铝矿物残渣利用领域,具体涉及一种高模数水玻璃联产方沸石的方法和硅渣或高铝粉煤灰制备高模数水玻璃联产方沸石的方法及其产品。The invention relates to the field of utilization of silicon and aluminum mineral residues, in particular to a method for co-producing analcite with high-modulus water glass, a method for preparing high-modulus water glass co-producing analcite from silicon slag or high-alumina fly ash, and products thereof .

背景技术Background technique

以堆存为主的粉煤灰、煤矸石和高岭土提铝后的固体残渣给周边环境造成了严重的污染和埋下更大的安全隐患,但这些固体残渣中仍然含有丰富的硅、铝成分,通常该残渣中SiO2含量约为50-80%,Al2O3含量约为5-20%,将这些固体残渣进行全部资源化利用,不仅可以解决其带来的环境危害,还可以提高粉煤灰、煤矸石和高岭土综合利用的经济效益和社会效益。The solid residues of fly ash, coal gangue and kaolin that are mainly stockpiled after aluminum extraction have caused serious pollution to the surrounding environment and buried greater safety hazards, but these solid residues are still rich in silicon and aluminum components. , usually the content of SiO 2 in the residue is about 50-80%, and the content of Al 2 O 3 is about 5-20%. The resource utilization of these solid residues can not only solve the environmental harm caused by them, but also improve the Economic and social benefits of comprehensive utilization of fly ash, coal gangue and kaolin.

水玻璃是硅酸钠的水溶液,是一种用途广泛的化工产品。水玻璃的的生产方法分为固相法和液相法;固相法是将石英砂与纯碱以一定比例混合后高温熔融,生成熔融态的固体硅酸钠,固相法生产水玻璃可以制备高模数的水玻璃,但是耗能大,液相法生产水玻璃是将氢氧化钠溶液与石英粉在反应釜中进行反应生成硅酸钠溶液,然后过滤得到水玻璃产品,其耗能低,但是水玻璃的模数较低。Water glass is an aqueous solution of sodium silicate, which is a widely used chemical product. The production methods of water glass are divided into solid phase method and liquid phase method; solid phase method is to mix quartz sand and soda ash in a certain proportion and then melt at high temperature to generate molten solid sodium silicate. High modulus water glass, but high energy consumption. The liquid phase method for producing water glass is to react sodium hydroxide solution and quartz powder in a reactor to generate sodium silicate solution, and then filter to obtain water glass product, which has low energy consumption. , but the modulus of water glass is lower.

沸石是一种孔隙结构发达的硅铝酸盐,具有非常好的离子交换性能、吸附性能和催化性能等,广泛应用于水处理、气体干燥等化工领域。方沸石为含铝的钠铝硅酸盐,结构式为[Na(Si2Al)06·H2O]。大部分的方沸石有固定的化学组成,仅有少量的钾或钙取代钠,以及部分铝取代硅。方沸石在金属离子吸附筛分分离、气体分离、纯水分离方面存在巨大的市场潜在价值。方沸石经过化学改性处理后,显示出独具特色的分子筛特性,对Pb、Cu、Zn等重金属离子具有很好的吸附效果,可以用来处理含此类重金属的废水。Zeolite is a kind of aluminosilicate with developed pore structure. It has very good ion exchange performance, adsorption performance and catalytic performance. It is widely used in water treatment, gas drying and other chemical fields. Analcite is an aluminum-containing sodium aluminosilicate with a structural formula of [Na(Si 2 Al) 0 6 ·H 2 O]. Most analcites have a fixed chemical composition, with only a small amount of potassium or calcium substituted for sodium, and some aluminum substituted for silicon. Analcite has huge potential market value in metal ion adsorption and screening separation, gas separation, and pure water separation. After chemical modification treatment, analcite shows unique molecular sieve characteristics, and has a good adsorption effect on heavy metal ions such as Pb, Cu, Zn, etc., and can be used to treat wastewater containing such heavy metals.

在传统方沸石分子筛的制备过程中,基本上使用化学纯度较高的药品与试剂,很少使用价格低廉的低纯度原料。我国高铝粉煤灰产量巨大,其主要成分是SiO2和Al2O3,高铝粉煤灰经酸法提铝后产生硅渣,在工程中,常用硅渣作为填垫地基,然而硅渣的消耗量相比巨大的排放量依然较低,大量的硅渣只能堆放闲置,不仅占用宝贵的土地资源,还可能对环境造成污染。硅渣中仍含有的SiO2和Al2O3,可以作为生产水玻璃及方沸石的原料。目前,大多是利用普通粉煤灰来生产水玻璃或方沸石,所生产的水玻璃模数低,高模数水玻璃的生产则大多需要经过煅烧工艺,工艺复杂,耗能较高。In the preparation process of traditional analcite molecular sieves, medicines and reagents with higher chemical purity are basically used, and low-purity raw materials with low price are rarely used. The output of high-alumina fly ash in China is huge, and its main components are SiO 2 and Al 2 O 3 . After the high-alumina fly ash is extracted from aluminum by acid method, silicon slag is produced. In engineering, silicon slag is often used as a pad foundation. The consumption of slag is still low compared to the huge amount of emissions, and a large amount of silicon slag can only be piled up idle, which not only occupies valuable land resources, but may also pollute the environment. The SiO 2 and Al 2 O 3 still contained in the silicon slag can be used as raw materials for the production of water glass and analcite. At present, most of the common fly ash is used to produce water glass or analcite. The produced water glass has a low modulus, and the production of high modulus water glass mostly requires a calcination process, which is complicated and consumes high energy.

发明内容SUMMARY OF THE INVENTION

本发明的目的是为了克服现有技术利用粉煤灰生产水玻璃工艺复杂、耗能高、生产的水玻璃模数低的问题,提供了一种利用硅渣制备高模数水玻璃联产方沸石的方法和利用所述方法制备得到的高模数水玻璃及方沸石产品。该方法具有操作工艺简单、耗能低、制备得到的水玻璃模数高,水玻璃中Na2O含量能够满足工业液体水玻璃的标准(《GB/T4209-2008工业硅酸钠》),同时制备得到了方沸石,实现了硅渣残渣的充分利用,整体上提高了资源利用率。The purpose of the present invention is to overcome the problems in the prior art that the use of fly ash to produce water glass is complicated, the energy consumption is high, and the modulus of the water glass produced is low, and a co-production method for preparing high modulus water glass by using silicon slag is provided. The method of zeolite and the high modulus water glass and analcite products prepared by the method. The method has the advantages of simple operation process, low energy consumption, high modulus of the prepared water glass, the Na 2 O content in the water glass can meet the standard of industrial liquid water glass ("GB/T4209-2008 Industrial Sodium Silicate"), and at the same time The analite is prepared, the silicon slag residue is fully utilized, and the resource utilization rate is improved as a whole.

为了实现上述目的,本发明第一方面提供一种高模数水玻璃联产方沸石的方法,其特征在于,所述方法包括如下步骤:In order to achieve the above purpose, a first aspect of the present invention provides a method for co-producing analcite with high modulus water glass, characterized in that the method comprises the following steps:

I)将低模数水玻璃溶液与硅渣混合进行水热反应,然后进行固液分离,制得高模数水玻璃溶液和滤渣;1) mixing low modulus water glass solution with silicon slag and carrying out hydrothermal reaction, then carrying out solid-liquid separation to obtain high modulus water glass solution and filter residue;

II)将所述滤渣进行洗涤和干燥,制得方沸石;II) washing and drying the filter residue to obtain analcite;

其中,所述硅渣中SiO2的含量为50-80重量%,Al2O3的含量为5-20重量%。Wherein, the content of SiO 2 in the silicon slag is 50-80 wt %, and the content of Al 2 O 3 is 5-20 wt %.

优选地,步骤I)中,所述水热反应温度为120-200℃,水热反应时间为1-6h,水热反应压力为0.2-2.0MPa。Preferably, in step I), the hydrothermal reaction temperature is 120-200° C., the hydrothermal reaction time is 1-6 h, and the hydrothermal reaction pressure is 0.2-2.0 MPa.

优选地,所述硅渣中SiO2的含量为70-80重量%,Al2O3的含量为8-15重量%。Preferably, the content of SiO 2 in the silicon slag is 70-80 wt %, and the content of Al 2 O 3 is 8-15 wt %.

优选地,所述硅渣选自粉煤灰、煤矸石和高岭石提铝后的硅渣中的至少一种。Preferably, the silicon slag is selected from at least one of fly ash, coal gangue and silicon slag obtained from aluminum extraction from kaolinite.

优选地,所述硅渣中含有物相为非晶态的SiO2Preferably, the silicon slag contains amorphous SiO 2 .

优选地,步骤I)中,所述低模数水玻璃与硅渣的质量比为1:(2.5-5.0)。Preferably, in step 1), the mass ratio of the low modulus water glass to the silicon slag is 1:(2.5-5.0).

本发明第二方面提供了一种硅渣制备高模数水玻璃联产方沸石的方法,其特征在于,所述方法包括如下步骤:The second aspect of the present invention provides a method for preparing high modulus water glass co-producing analcite from silicon slag, characterized in that the method comprises the following steps:

1)将硅渣与氢氧化钠溶液混合,制得混合浆液;1) mixing silicon slag with sodium hydroxide solution to obtain mixed slurry;

2)将所述浆液进行脱硅反应,然后进行固液分离,制得低模数水玻璃溶液和第一滤渣;2) carrying out the desiliconization reaction of the slurry, and then carrying out solid-liquid separation to obtain a low modulus water glass solution and a first filter residue;

3)将所述低模数水玻璃溶液按照本发明所述高模数水玻璃联产方沸石的方法制得高模数水玻璃溶液和方沸石;3) using the low-modulus water glass solution according to the method for co-producing analcite with high-modulus water glass according to the present invention to obtain a high-modulus water glass solution and analcite;

其中,所述硅渣中SiO2的含量为50-80重量%,Al2O3的含量为5-20重量%。Wherein, the content of SiO 2 in the silicon slag is 50-80 wt %, and the content of Al 2 O 3 is 5-20 wt %.

优选地,步骤1)中,所述硅渣与氢氧化钠溶液的质量比为1:(3-6),所述氢氧化钠溶液的质量浓度为10%-20%。Preferably, in step 1), the mass ratio of the silicon slag to the sodium hydroxide solution is 1:(3-6), and the mass concentration of the sodium hydroxide solution is 10%-20%.

优选地,步骤2)中,所述脱硅反应温度为60-120℃,脱硅反应时间为0.5-2h;Preferably, in step 2), the desiliconization reaction temperature is 60-120°C, and the desiliconization reaction time is 0.5-2h;

本发明第三方面提供了一种高铝粉煤灰制备高模数水玻璃联产方沸石的方法,其特征在于,所述方法包括以下步骤:A third aspect of the present invention provides a method for preparing high-modulus water glass co-producing analcite from high-alumina fly ash, characterized in that the method comprises the following steps:

a)将高铝粉煤灰与酸溶液接触进行酸法提铝,制得氧化铝和硅渣;a) contacting high-alumina fly ash with an acid solution to extract aluminum by acid method to obtain alumina and silicon slag;

b)将所述硅渣通过本发明中所述硅渣制备高模数水玻璃联产方沸石的方法来制备高模数水玻璃联产方沸石。b) Using the silicon slag to prepare high-modulus water glass and co-producing analcite by using the method for preparing high-modulus water glass and co-producing analcite described in the present invention.

本发明第四方面提供了利用本发明所述方法制备得到的高模数水玻璃和方沸石。The fourth aspect of the present invention provides high modulus water glass and analcite prepared by the method of the present invention.

通过上述技术方案,本发明实现了硅渣制备高模数水玻璃联产方沸石,并且实现了硅渣的充分利用,其利用率达到100%,同时也提供了一种高模数水玻璃联产方沸石的简单工艺,所制得的高模数水玻璃的模数达到3.5,水玻璃中Na2O含量能够满足工业液体水玻璃的标准,同时制得的方沸石粒度为4-10μm,可以满足各种方沸石应用的粒径要求。Through the above technical solutions, the present invention realizes the preparation of high-modulus water glass from silicon slag to co-produce analcite, and realizes the full utilization of silicon slag, and the utilization rate reaches 100%, and also provides a high-modulus water glass joint. The simple process for producing analcite, the modulus of the prepared high modulus water glass reaches 3.5, the Na 2 O content in the water glass can meet the standard of industrial liquid water glass, and the particle size of the prepared anallite is 4-10 μm, Particle size requirements for various analite applications can be met.

本发明的其它特点和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description section that follows.

附图说明Description of drawings

图1是本发明的硅渣制高模数水玻璃联产方沸石的流程示意图;Fig. 1 is the schematic flow sheet of silicon slag system high modulus water glass co-production analcite of the present invention;

图2是本发明实施例6制备的方沸石的XRD谱图;Fig. 2 is the XRD spectrum of the analcite prepared in Example 6 of the present invention;

图3是本发明实施例6制备的方沸石的SEM图像。FIG. 3 is an SEM image of the analcite prepared in Example 6 of the present invention.

具体实施方式Detailed ways

以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和理解本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described herein are only used to illustrate and understand the present invention, but not to limit the present invention.

在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise ranges or values, which are to be understood to encompass values proximate to those ranges or values. For ranges of values, the endpoints of each range, the endpoints of each range and the individual point values, and the individual point values can be combined with each other to yield one or more new ranges of values that Ranges should be considered as specifically disclosed herein.

本发明第一方面提供一种高模数水玻璃联产方沸石的方法,其特征在于,所述方法包括如下步骤:A first aspect of the present invention provides a method for co-producing analcite with high modulus water glass, characterized in that the method comprises the following steps:

I)将低模数水玻璃溶液与硅渣混合进行水热反应,然后进行固液分离,制得高模数水玻璃溶液和滤渣;1) mixing low modulus water glass solution with silicon slag and carrying out hydrothermal reaction, then carrying out solid-liquid separation to obtain high modulus water glass solution and filter residue;

II)将所述滤渣进行洗涤和干燥,制得方沸石;II) washing and drying the filter residue to obtain analcite;

其中,所述硅渣中SiO2的含量为50-80重量%,Al2O3的含量为5-20重量%。Wherein, the content of SiO 2 in the silicon slag is 50-80 wt %, and the content of Al 2 O 3 is 5-20 wt %.

优选地,所述硅渣中SiO2的含量为70-80重量%,Al2O3的含量为8-15重量%。Preferably, the content of SiO 2 in the silicon slag is 70-80 wt %, and the content of Al 2 O 3 is 8-15 wt %.

优选地,满足上述所述硅、铝含量的残渣可以为选自粉煤灰、煤矸石和高岭土提铝后的硅渣中的至少一种。Preferably, the residue satisfying the above-mentioned content of silicon and aluminum may be at least one selected from the group consisting of fly ash, coal gangue and kaolin clay extracted from silicon residues.

根据本发明,优选地,所述硅渣中含有物相为非晶态的SiO2。其中,所述非晶态的SiO2是指本发明中所述SiO2主要是以物相为非晶态的SiO2存在。According to the present invention, preferably, the silicon slag contains amorphous SiO 2 in phase. Wherein, the amorphous SiO 2 means that the SiO 2 in the present invention mainly exists as SiO 2 in an amorphous state.

本发明中,优选地,步骤I)所述低模数水玻璃的模数为0.5-1.5,所述低模数水玻璃可以利用本发明所述方法制备,也可以商购获得。In the present invention, preferably, the modulus of the low modulus water glass in step I) is 0.5-1.5, and the low modulus water glass can be prepared by the method of the present invention, or can be obtained commercially.

本发明中,通过水热反应制备高模数水玻璃,步骤I)中,所述水热反应温度可以为120-200℃,水热反应时间可以为1-6h,水热反应压力可以为0.2-2.0MPa;为进一步提高所制备得到的高模数水玻璃的模数,优选地,所述水热反应温度可以为150-180℃,水热反应时间可以为2.5-5h,水热反应压力可以为0.8-1.3MPa。In the present invention, high modulus water glass is prepared by hydrothermal reaction. In step 1), the hydrothermal reaction temperature can be 120-200° C., the hydrothermal reaction time can be 1-6h, and the hydrothermal reaction pressure can be 0.2 -2.0MPa; in order to further improve the modulus of the prepared high modulus water glass, preferably, the hydrothermal reaction temperature can be 150-180°C, the hydrothermal reaction time can be 2.5-5h, and the hydrothermal reaction pressure It can be 0.8-1.3MPa.

优选地,步骤I)中,所述低模数水玻璃与硅渣的质量比为1:(2.5-5.0)。Preferably, in step 1), the mass ratio of the low modulus water glass to the silicon slag is 1:(2.5-5.0).

具体地,所述水热反应过程可以为将本发明所述方法制备得到的低模数水玻璃与硅渣按质量比为1:(2.5-5.0)均匀混合,然后打入水热反应釜中,通过蒸汽加热控制反应温度为120-200℃,反应压力为0.2-2.0MPa,持续反应1-6h,待反应结束后,取出浆液,过滤得到滤液和第二滤渣,滤液即为模数为2.5-3.5的高模数水玻璃,其中,所述高模数水玻璃的模数及Na2O含量按照《GB/T4209-2008工业硅酸钠》测定;第二滤渣经洗涤、干燥,即得粒度为4~10μm的方沸石。Specifically, the hydrothermal reaction process may be uniform mixing of the low modulus water glass prepared by the method of the present invention and the silicon slag in a mass ratio of 1:(2.5-5.0), and then pouring into the hydrothermal reaction kettle , the reaction temperature is controlled by steam heating to be 120-200 ° C, the reaction pressure is 0.2-2.0 MPa, and the reaction is continued for 1-6 h. After the reaction is completed, the slurry is taken out and filtered to obtain the filtrate and the second filter residue. The filtrate has a modulus of 2.5 The high modulus water glass of -3.5, wherein the modulus and Na 2 O content of the high modulus water glass are determined according to "GB/T4209-2008 Industrial Sodium Silicate"; the second filter residue is washed and dried to obtain Analcite with a particle size of 4 to 10 μm.

具体地,所述洗涤过程可以采用50-100℃的水进行洗涤2-6次,其中水的用量为过滤所形成的滤渣重量的3-6倍;所述干燥过程可以采用80-100℃下干燥3-10h。Specifically, in the washing process, water at 50-100° C. can be used for washing 2-6 times, wherein the amount of water is 3-6 times the weight of the filter residue formed by filtration; the drying process can be performed at 80-100° C. Dry for 3-10h.

本发明第二方面提供了一种硅渣制备高模数水玻璃联产方沸石的方法,其特征在于,所述方法包括如下步骤:The second aspect of the present invention provides a method for preparing high modulus water glass co-producing analcite from silicon slag, characterized in that the method comprises the following steps:

1)将硅渣与氢氧化钠溶液混合,制得混合浆液;1) mixing silicon slag with sodium hydroxide solution to obtain mixed slurry;

2)将所述浆液进行脱硅反应,然后进行固液分离,制得低模数水玻璃溶液和第一滤渣;2) carrying out the desiliconization reaction of the slurry, and then carrying out solid-liquid separation to obtain a low modulus water glass solution and a first filter residue;

3)将所述低模数水玻璃溶液按照本发明所述高模数水玻璃联产方沸石的方法制得高模数水玻璃溶液和方沸石;3) using the low-modulus water glass solution according to the method for co-producing analcite with high-modulus water glass according to the present invention to obtain a high-modulus water glass solution and analcite;

其中,所述硅渣中SiO2的含量为50-80重量%,Al2O3的含量为5-20重量%。Wherein, the content of SiO 2 in the silicon slag is 50-80 wt %, and the content of Al 2 O 3 is 5-20 wt %.

优选地,所述硅渣中SiO2的含量为70-80重量%,Al2O3的含量为8-15重量%。Preferably, the content of SiO 2 in the silicon slag is 70-80 wt %, and the content of Al 2 O 3 is 8-15 wt %.

根据本发明,为制得低模数水玻璃,优选地,步骤1)中,所述硅渣与氢氧化钠溶液的质量比为1:(3-6),所述氢氧化钠溶液的质量浓度为10%-20%。According to the present invention, in order to obtain low modulus water glass, preferably, in step 1), the mass ratio of the silicon slag to the sodium hydroxide solution is 1:(3-6), and the mass of the sodium hydroxide solution is 1: (3-6). The concentration is 10%-20%.

根据本发明,为制得低模数水玻璃,优选地,步骤2)中,所述脱硅反应温度为60-120℃,脱硅反应时间为0.5-2h;According to the present invention, in order to prepare low modulus water glass, preferably, in step 2), the desiliconization reaction temperature is 60-120° C., and the desiliconization reaction time is 0.5-2h;

具体地,所述脱硅反应过程可以为将硅渣与氢氧化钠溶液按质量比为1:(3-6)混合均匀,其中氢氧化钠溶液的质量浓度为10%-20%,然后将混合均匀的浆液打入脱硅反应釜中,通过蒸汽加热控制反应温度为60-120℃,持续反应0.5-2h,待反应结束后,取出浆液,过滤得滤液和第一滤渣,滤液即为模数为0.5-1.5的低模数水玻璃,其中,所述低模数水玻璃的模数按照《GB/T4209-2008工业硅酸钠》测定。Specifically, the desiliconization reaction process may be to mix the silicon slag and the sodium hydroxide solution in a mass ratio of 1:(3-6), wherein the mass concentration of the sodium hydroxide solution is 10%-20%, and then the The uniformly mixed slurry is poured into the desiliconization reaction kettle, and the reaction temperature is controlled to be 60-120 ° C by steam heating, and the reaction is continued for 0.5-2 h. After the reaction is completed, the slurry is taken out and filtered to obtain the filtrate and the first filter residue. The filtrate is the mold Low modulus water glass with a number of 0.5-1.5, wherein the modulus of the low modulus water glass is determined according to "GB/T4209-2008 Industrial Sodium Silicate".

根据本发明,以上述方法所制备的水玻璃是低模数水玻璃,其模数为0.5-1.5,可进一步用于制备高模数水玻璃。According to the present invention, the water glass prepared by the above method is low modulus water glass, and its modulus is 0.5-1.5, which can be further used to prepare high modulus water glass.

本发明第三方面提供一种高铝粉煤灰制备高模数水玻璃联产方沸石的方法,其特征在于,该方法包括以下步骤:A third aspect of the present invention provides a method for preparing high-modulus water glass and co-producing analcite from high-alumina fly ash, characterized in that the method comprises the following steps:

a)将高铝粉煤灰与酸溶液接触进行酸法提铝,制得氧化铝和硅渣;a) contacting high-alumina fly ash with an acid solution to extract aluminum by acid method to obtain alumina and silicon slag;

b)将所述硅渣通过本发明中硅渣制备高模数水玻璃联产方沸石的方法来制备高模数水玻璃联产方沸石。b) Using the silicon slag to prepare high-modulus water glass co-producing anallite by the method of the present invention for preparing high-modulus water glass co-producing anallite.

根据本发明的一种优选的实施方式,所述硅渣可以来自高铝粉煤灰酸法提铝的残渣,其中,酸法提铝过程可以为采用硫酸或盐酸将高铝粉煤灰进行酸溶提取氧化铝,硅渣经过酸浸之后,其SiO2活性很高。为提高氧化铝的提取效率,优选采用盐酸提取高铝粉煤灰中的氧化铝。具体地,所述硅渣的制备过程可以为,首先将高铝粉煤灰采用粉碎性研磨机进行研磨,研磨后颗粒粒径范围在100-200目,加水制成固含量为25-35%的浆料,使用立环磁选机,在磁场强度为1.2-1.8万GS下磁选2-4遍,经板框压滤机压滤后得到固含量35-45重量%的滤饼;向滤饼中加入浓度为20-26重量%的盐酸进行酸溶反应,盐酸中的HCl与高铝粉煤灰中的氧化铝的摩尔比为2.5-3.5:1,反应温度100-180℃,反应压力0.3-1.0MPa,反应时间1.2-3h后,抽滤,滤饼用高铝粉煤灰与水的固液比为0.5-2:1的水洗涤,过滤得到硅渣。According to a preferred embodiment of the present invention, the silicon slag can be obtained from the residue of high-alumina fly ash acid extraction aluminum, wherein, the acid extraction process of aluminum can be the use of sulfuric acid or hydrochloric acid to acidify the high-alumina fly ash Alumina is dissolved and extracted, and the SiO 2 activity of the silicon slag is very high after acid leaching. In order to improve the extraction efficiency of alumina, hydrochloric acid is preferably used to extract alumina in high-alumina fly ash. Specifically, the preparation process of the silicon slag can be as follows: firstly, the high-alumina fly ash is ground with a pulverizing grinder, the particle size after grinding is in the range of 100-200 mesh, and the solid content is 25-35% by adding water. The slurry of 35-45% by weight of solid content is obtained after the magnetic field strength is 12-18,000 GS under the magnetic field strength of 12-18,000 GS. Adding hydrochloric acid with a concentration of 20-26% by weight to the filter cake to carry out acid dissolution reaction, the molar ratio of HCl in the hydrochloric acid to the alumina in the high-alumina fly ash is 2.5-3.5:1, and the reaction temperature is 100-180 ° C. The pressure is 0.3-1.0MPa, the reaction time is 1.2-3h, suction filtration, the filter cake is washed with water with a solid-liquid ratio of high-alumina fly ash and water of 0.5-2:1, and the silicon slag is obtained by filtration.

其中,所述高铝粉煤灰来自内蒙古某电厂湿排粉煤灰,主要成分为Al2O352重量%,SiO237重量%。Wherein, the high-alumina fly ash comes from the wet discharge fly ash of a power plant in Inner Mongolia, and the main components are Al 2 O 3 52 wt % and SiO 2 37 wt %.

本发明提供的高铝粉煤灰制备高模数水玻璃联产方沸石的方法可以提高高铝粉煤灰的利用效率。其中,步骤a)可以生产氧化铝,产生的硅渣可以利用步骤b)制备高模数水玻璃同时联产方沸石。The method for preparing high-modulus water glass and co-producing analcite provided by the high-alumina fly ash provided by the invention can improve the utilization efficiency of the high-alumina fly ash. Wherein, in step a), alumina can be produced, and the produced silicon slag can be used in step b) to prepare high-modulus water glass while co-producing analcite.

本发明第四方面提供了利用本发明所述方法制备得到的高模数水玻璃和方沸石。The fourth aspect of the present invention provides high modulus water glass and analcite prepared by the method of the present invention.

以下将通过实施例对本发明进行详细描述。The present invention will be described in detail below by means of examples.

以下实施例中,水玻璃模数通过《GB/T4209-2008工业硅酸钠》测定;方沸石粒度采用激光粒度仪测定;In the following examples, the modulus of water glass is determined by "GB/T4209-2008 Industrial Sodium Silicate"; the particle size of analcite is determined by a laser particle size analyzer;

高铝粉煤灰来自内蒙古电厂湿排粉煤灰,主要成分为Al2O352重量%,SiO237重量%;The high-alumina fly ash comes from the wet discharge fly ash of Inner Mongolia Power Plant, and the main components are Al 2 O 3 52% by weight and SiO 2 37% by weight;

煤矸石采自内蒙古地区,主要成分为Al2O331重量%,SiO260重量%;The coal gangue is mined from Inner Mongolia, and the main components are Al 2 O 3 31% by weight and SiO 2 60% by weight;

高岭石采自石内蒙古地区,主要成分为Al2O337重量%,SiO242重量%;Kaolinite is mined from Inner Mongolia, and its main components are Al 2 O 3 37% by weight and SiO 2 42% by weight;

通过XRD测定制得的方沸石中主要的物相组成;The main phase composition of the obtained analcite was determined by XRD;

通过SEM观察制得的方沸石的形貌特征;The morphological characteristics of the prepared analcite were observed by SEM;

以下实施例中,水玻璃的收率计算方法为:(水玻璃中SiO2重量%×水玻璃体积×密度)/(硅渣重量×硅渣SiO2重量%)。In the following examples, the calculation method of the yield of water glass is: (SiO 2 weight % in water glass×water glass volume×density)/(silicon slag weight×silicon slag SiO 2 weight %).

制备例1Preparation Example 1

将高铝粉煤灰采用粉碎性研磨机进行研磨,研磨后颗粒粒径范围在100-200目,加水制成固含量为30重量%的浆料,使用立环磁选机,在磁场强度为1.5万GS下磁选3遍,经板框压滤机压滤后得到固含量42重量%的滤饼;向滤饼中加入浓度为31重量%的盐酸进行酸溶反应,盐酸中的HCl与高铝粉煤灰中的氧化铝的摩尔比为3:1,反应温度150℃,反应压力0.7MPa,反应时间1.8h后,抽滤,滤饼用高铝粉煤灰与水的固液比为1.3:1的水洗涤,过滤得到硅渣。The high-alumina fly ash is ground with a pulverizing grinder. The particle size after grinding is in the range of 100-200 mesh, and water is added to make a slurry with a solid content of 30% by weight. A vertical ring magnetic separator is used. Magnetic separation at 15,000 GS was performed 3 times, and a filter cake with a solid content of 42 wt % was obtained after being filtered by a plate and frame filter press; hydrochloric acid with a concentration of 31 wt % was added to the filter cake to carry out acid dissolution reaction. The molar ratio of alumina in the high-alumina fly ash is 3:1, the reaction temperature is 150°C, the reaction pressure is 0.7MPa, and after the reaction time is 1.8h, suction filtration, and the filter cake uses the solid-liquid ratio of high-alumina fly ash and water Washed with 1.3:1 water, filtered to obtain silicon slag.

制备得到的硅渣中SiO2的含量为70重量%,Al2O3的含量为15重量%。The content of SiO 2 in the prepared silicon slag was 70% by weight, and the content of Al 2 O 3 was 15% by weight.

制备例2Preparation Example 2

将煤矸石破碎为5-10mm的颗粒,采用回转窑对煤矸石颗粒进行活化,活化温度为850℃,经活化后的煤矸石颗粒采用粉碎性研磨机进行研磨,研磨后颗粒粒径范围在100-200目,加水制成固含量为30重量%的浆料,使用立环磁选机,在磁场强度为1.5万GS下磁选3遍,经板框压滤机压滤后得到固含量42重量%的滤饼;向滤饼中加入浓度为26重量%的盐酸进行酸溶反应,盐酸中的HCl与煤矸石中的氧化铝的摩尔比为3:1,反应温度140℃,反应压力0.6MPa,反应时间1.5h后,抽滤,滤饼用高铝粉煤灰与水的固液比为1.3:1的水洗涤,过滤得到硅渣。The coal gangue is crushed into 5-10mm particles, and the coal gangue particles are activated by a rotary kiln. The activation temperature is 850 ° C. The activated coal gangue particles are ground by a pulverizing grinder, and the particle size range after grinding is 100. -200 mesh, add water to make a slurry with a solid content of 30% by weight, use a vertical ring magnetic separator, magnetically separate 3 times at a magnetic field strength of 15,000 GS, and filter by a plate and frame filter press to obtain a solid content of 42%. The filter cake of % by weight; adding the hydrochloric acid with a concentration of 26% by weight to the filter cake to carry out acid dissolution reaction, the molar ratio of HCl in the hydrochloric acid to the alumina in the coal gangue is 3:1, the reaction temperature is 140 ° C, and the reaction pressure is 0.6 MPa, after a reaction time of 1.5h, suction filtration, the filter cake is washed with water with a solid-liquid ratio of high-alumina fly ash to water of 1.3:1, and filtered to obtain silicon slag.

制备得到的硅渣中SiO2的含量为76%重量%,Al2O3的含量为9重量%。The content of SiO 2 in the prepared silicon slag is 76% by weight, and the content of Al 2 O 3 is 9% by weight.

制备例3Preparation Example 3

将高岭石破碎为5-10mm的颗粒,采用回转窑对煤矸石颗粒进行活化,活化温度为900℃,经活化后的煤矸石颗粒采用粉碎性研磨机进行研磨,研磨后颗粒粒径范围在100-200目,向高岭石粉碎颗粒中加入浓度为28重量%的盐酸进行酸溶反应,盐酸中的HCl与高岭石中的氧化铝的摩尔比为3:1,反应温度150℃,反应压力0.7MPa,反应时间1.5h后,抽滤,滤饼用高铝粉煤灰与水的固液比为1.3:1的水洗涤,过滤得到硅渣。The kaolinite is broken into 5-10mm particles, and the coal gangue particles are activated by a rotary kiln. The activation temperature is 900 ° C. The activated coal gangue particles are ground by a pulverizing grinder. 100-200 mesh, add hydrochloric acid with a concentration of 28% by weight to the kaolinite pulverized particles to carry out acid dissolution reaction, the molar ratio of HCl in the hydrochloric acid to the alumina in the kaolinite is 3:1, and the reaction temperature is 150 ℃, The reaction pressure is 0.7MPa, and the reaction time is 1.5h, then suction filtration, and the filter cake is washed with water with a solid-liquid ratio of high-alumina fly ash to water of 1.3:1, and the silicon slag is obtained by filtration.

制备得到的硅渣中SiO2的含量为80重量%,Al2O3的含量为8重量%。The content of SiO 2 in the prepared silicon slag is 80% by weight, and the content of Al 2 O 3 is 8% by weight.

实施例1-5用以说明低模数水玻璃的制备。Examples 1-5 are used to illustrate the preparation of low modulus water glass.

实施例1Example 1

将制备例1得到的硅渣与质量浓度为15%的氢氧化钠溶液按质量比为1:4.5均匀混合,制得混合浆料,然后将混合浆料打入脱硅反应釜中,通过蒸汽加热控制反应温度,使浆料在100℃下反应1.2h,待反应结束后,取出浆液,经过滤,滤液即为低模数水玻璃,按照《GB/T4209-2008工业硅酸钠》测量所制得的水玻璃的模数为1.1。The silicon slag obtained in Preparation Example 1 and the sodium hydroxide solution with a mass concentration of 15% were uniformly mixed at a mass ratio of 1:4.5 to obtain a mixed slurry, and then the mixed slurry was poured into the desiliconization reaction kettle, and the steam was passed through. The reaction temperature is controlled by heating, and the slurry is reacted at 100 ° C for 1.2 hours. After the reaction is completed, the slurry is taken out and filtered. The filtrate is low modulus water glass. The modulus of the prepared water glass was 1.1.

实施例2Example 2

将制备例1得到的硅渣与质量浓度为10%的氢氧化钠溶液按质量比为1:3均匀混合,制得混合浆料,然后将混合浆料打入脱硅反应釜中,通过蒸汽加热控制反应温度,使浆料在60℃下反应2h,待反应结束后,取出浆液,经过滤,滤液即为低模数水玻璃,按照《GB/T4209-2008工业硅酸钠》测量所制得的水玻璃的模数为0.9。The silicon slag obtained in Preparation Example 1 and the sodium hydroxide solution with a mass concentration of 10% were uniformly mixed in a mass ratio of 1:3 to obtain a mixed slurry, and then the mixed slurry was poured into the desiliconization reaction kettle, and the steam was passed through. The reaction temperature was controlled by heating, and the slurry was reacted at 60 °C for 2 hours. After the reaction was completed, the slurry was taken out and filtered. The filtrate was low modulus water glass, which was measured and prepared according to "GB/T4209-2008 Industrial Sodium Silicate". The modulus of the obtained water glass was 0.9.

实施例3Example 3

将制备例1得到的硅渣与质量浓度为20%的氢氧化钠溶液按质量比为1:6均匀混合,制得混合浆料,然后将混合浆料打入脱硅反应釜中,通过蒸汽加热控制反应温度,使浆料在120℃下反应0.5h,待反应结束后,取出浆液,经过滤,滤液即为低模数水玻璃,按照《GB/T4209-2008工业硅酸钠》测量所制得的水玻璃的模数为1.5。The silicon slag obtained in Preparation Example 1 and the sodium hydroxide solution with a mass concentration of 20% were uniformly mixed in a mass ratio of 1:6 to obtain a mixed slurry, and then the mixed slurry was poured into the desiliconization reaction kettle, and the steam was passed through. The reaction temperature is controlled by heating, and the slurry is reacted at 120 ° C for 0.5 h. After the reaction is completed, the slurry is taken out and filtered. The filtrate is low modulus water glass. The modulus of the prepared water glass was 1.5.

实施例4Example 4

按照实施例1的方法,不同的是:采用制备例2得到的硅渣制备低模数水玻璃,按照《GB/T4209-2008工业硅酸钠》测量所制得的水玻璃的模数为1.2。According to the method of Example 1, the difference is: the silicon slag obtained in Preparation Example 2 is used to prepare low modulus water glass, and the modulus of the prepared water glass measured according to "GB/T4209-2008 Industrial Sodium Silicate" is 1.2 .

实施例5Example 5

按照实施例1的方法,不同的是:采用制备例3得到的硅渣,低模数水玻璃,按照《GB/T4209-2008工业硅酸钠》测量所制得的水玻璃的模数为1.4。According to the method of Example 1, the difference is: the silicon slag obtained in Preparation Example 3, the low modulus water glass, and the modulus of the water glass obtained by measuring according to "GB/T4209-2008 Industrial Sodium Silicate" is 1.4 .

对比例1Comparative Example 1

按照实施例1的方法,其不同之处在于硅渣与氢氧化钠的质量比为2:1,结果由于浆液太粘稠,反应效率低,经过滤所得到的水玻璃模数仅为0.4。According to the method of Example 1, the difference is that the mass ratio of silicon slag and sodium hydroxide is 2:1. As a result, because the slurry is too viscous and the reaction efficiency is low, the modulus of the water glass obtained by filtration is only 0.4.

实施例6-14用以说明高模数水玻璃及方沸石的制备。Examples 6-14 are used to illustrate the preparation of high modulus water glass and analcite.

实施例6Example 6

将实施例1得到的低模数水玻璃与制备例1得到的硅渣按质量比为1:3均匀混合,然后打入水热反应釜中,通过蒸汽加热控制反应温度为150℃,反应压力为1.3MPa,持续反应5h,待反应结束后,取出浆液,经过滤,滤液即为高模数水玻璃。按照《GB/T4209-2008工业硅酸钠》测量所制得的水玻璃的模数及水玻璃中Na2O的含量,结果见表1;The low modulus water glass obtained in Example 1 and the silicon slag obtained in Preparation Example 1 were uniformly mixed in a mass ratio of 1:3, and then poured into a hydrothermal reaction kettle, and the reaction temperature was controlled to be 150 ° C by steam heating, and the reaction pressure was It was 1.3MPa, and the reaction was continued for 5h. After the reaction was completed, the slurry was taken out and filtered, and the filtrate was high modulus water glass. According to "GB/T4209-2008 Industrial Sodium Silicate", the modulus of the prepared water glass and the content of Na 2 O in the water glass were measured, and the results are shown in Table 1;

滤渣采用80℃的水洗涤4次,其中水的用量为过滤所形成的滤渣重量的4.5倍,洗涤后置于90℃条件下干燥7h,即得方沸石。采用激光粒度仪测量所制得的方沸石的粒度,结果见表1。The filter residue was washed 4 times with water at 80°C, and the amount of water was 4.5 times the weight of the filter residue formed by filtration. After washing, the residue was dried at 90°C for 7 hours to obtain analcite. The particle size of the obtained analcite was measured by a laser particle size analyzer, and the results are shown in Table 1.

实施例7Example 7

将实施例2得到的低模数水玻璃与制备例1得到的硅渣按质量比为1:4均匀混合,然后打入水热反应釜中,通过蒸汽加热控制反应温度为180℃,反应压力为0.8MPa,持续反应2.5h,待反应结束后,取出浆液,经过滤,滤液即为高模数水玻璃。按照《GB/T4209-2008工业硅酸钠》测量所制得的水玻璃的模数及水玻璃中Na2O的含量,结果见表1;The low modulus water glass obtained in Example 2 and the silicon slag obtained in Preparation Example 1 were uniformly mixed at a mass ratio of 1:4, and then poured into a hydrothermal reactor, and the reaction temperature was controlled to be 180 ° C by steam heating, and the reaction pressure was The reaction was continued for 2.5h. After the reaction was over, the slurry was taken out and filtered. The filtrate was high modulus water glass. According to "GB/T4209-2008 Industrial Sodium Silicate", the modulus of the prepared water glass and the content of Na 2 O in the water glass were measured, and the results are shown in Table 1;

滤渣采用60℃的水洗涤3次,其中水的用量为过滤所形成的滤渣重量的3倍,洗涤后置于100℃条件下干燥5h,即得方沸石。采用激光粒度仪测量所制得的方沸石的粒度,结果见表1。The filter residue was washed three times with water at 60°C, wherein the amount of water was 3 times the weight of the filter residue formed by filtration. After washing, the residue was dried at 100°C for 5 hours to obtain analcite. The particle size of the obtained analcite was measured by a laser particle size analyzer, and the results are shown in Table 1.

实施例8Example 8

将实施例3得到的低模数水玻璃与制备例1得到的硅渣按质量比为1:5均匀混合,然后打入水热反应釜中,通过蒸汽加热控制反应温度为165℃,反应压力为1.1MPa,持续反应3.5h,待反应结束后,取出浆液,经过滤,滤液即为高模数水玻璃。按照《GB/T4209-2008工业硅酸钠》测量所制得的水玻璃的模数及水玻璃中Na2O的含量,结果见表1;The low modulus water glass obtained in Example 3 and the silicon slag obtained in Preparation Example 1 were uniformly mixed at a mass ratio of 1:5, then poured into a hydrothermal reactor, and the reaction temperature was controlled to be 165 ° C by steam heating, and the reaction pressure was The reaction was continued for 3.5h. After the reaction was over, the slurry was taken out and filtered, and the filtrate was high modulus water glass. According to "GB/T4209-2008 Industrial Sodium Silicate", the modulus of the prepared water glass and the content of Na 2 O in the water glass were measured, and the results are shown in Table 1;

滤渣采用100℃的水洗涤2次,其中水的用量为过滤所形成的滤渣重量的5倍,洗涤后置于80℃条件下干燥9h,即得方沸石。采用激光粒度仪测量所制得的方沸石的粒度,结果见表1。The filter residue was washed twice with water at 100°C, wherein the amount of water was 5 times the weight of the filter residue formed by filtration. After washing, the residue was dried at 80°C for 9 hours to obtain analcite. The particle size of the obtained analcite was measured by a laser particle size analyzer, and the results are shown in Table 1.

实施例9Example 9

按照实施例6的方法,不同的是:水热反应釜中,通过蒸汽加热控制反应温度为120℃,反应压力为2.0MPa,持续反应6h。结果见表1。According to the method of Example 6, the difference is: in the hydrothermal reaction kettle, the reaction temperature is controlled by steam heating to be 120° C., the reaction pressure is 2.0 MPa, and the reaction is continued for 6 hours. The results are shown in Table 1.

实施例10Example 10

按照实施例6的方法,不同的是:水热反应釜中,通过蒸汽加热控制反应温度为200℃,反应压力为0.2MPa,持续反应1.2h。结果见表1。According to the method of Example 6, the difference is: in the hydrothermal reaction kettle, the reaction temperature is controlled by steam heating to be 200° C., the reaction pressure is 0.2 MPa, and the reaction is continued for 1.2 h. The results are shown in Table 1.

实施例11Example 11

按照实施例6的方法,不同的是所述低模数水玻璃通过商购获得模数为1.2。结果见表1。According to the method of Example 6, the difference is that the low-modulus water glass is commercially available with a modulus of 1.2. The results are shown in Table 1.

实施例12Example 12

按照实施例6的方法,不同的是:将实施例1得到的低模数水玻璃与制备例1得到的硅渣按质量比为1:6.5均匀混合,然后打入水热反应釜中。结果见表1。According to the method of Example 6, the difference is: the low modulus water glass obtained in Example 1 and the silicon slag obtained in Preparation Example 1 are uniformly mixed in a mass ratio of 1:6.5, and then poured into a hydrothermal reactor. The results are shown in Table 1.

实施例13Example 13

按照实施例6的方法,不同的是:将实施例1得到的低模数水玻璃与制备例1得到的硅渣按质量比为1:1.2均匀混合,然后打入水热反应釜中。结果见表1。According to the method of Example 6, the difference is: the low modulus water glass obtained in Example 1 and the silicon slag obtained in Preparation Example 1 are uniformly mixed in a mass ratio of 1:1.2, and then poured into a hydrothermal reactor. The results are shown in Table 1.

实施例14Example 14

按照实施例6的方法:不同的是采用实施例4得到的低模数水玻璃与制备例2得到的硅渣按质量比为1:3均匀混合。结果见表1。According to the method of Example 6: the difference is that the low modulus water glass obtained in Example 4 and the silicon slag obtained in Preparation Example 2 are uniformly mixed at a mass ratio of 1:3. The results are shown in Table 1.

实施例15Example 15

按照实施例6的方法:不同的是采用实施例5得到的低模数水玻璃与制备例3得到的硅渣按质量比为1:3均匀混合。结果见表1。According to the method of Example 6: the difference is that the low modulus water glass obtained in Example 5 and the silicon slag obtained in Preparation Example 3 are uniformly mixed at a mass ratio of 1:3. The results are shown in Table 1.

对比例2Comparative Example 2

将制备例1得到的硅渣与质量浓度为15%的氢氧化钠溶液按质量比为1:4.5均匀混合,制得混合浆料,然后将混合浆料打入脱硅反应釜中,通过蒸汽加热控制反应温度,使浆料在100℃下反应1.2h,待反应结束后,将浆料全部打入水热反应釜中,通过蒸汽加热控制反应温度为150℃,反应压力为1.3MPa,持续反应5h,待反应结束后,取出浆液,经过滤,按照《GB/T4209-2008工业硅酸钠》测量所制得的水玻璃的模数,结果见表1;The silicon slag obtained in Preparation Example 1 and the sodium hydroxide solution with a mass concentration of 15% were uniformly mixed at a mass ratio of 1:4.5 to obtain a mixed slurry, and then the mixed slurry was poured into the desiliconization reaction kettle, and the steam was passed through. The reaction temperature was controlled by heating, and the slurry was reacted at 100 °C for 1.2 h. After the reaction was completed, all the slurry was poured into the hydrothermal reactor. The reaction temperature was controlled by steam heating to 150 °C, and the reaction pressure was 1.3 MPa. After the reaction was completed for 5h, the slurry was taken out, filtered, and the modulus of the prepared water glass was measured according to "GB/T4209-2008 Industrial Sodium Silicate", and the results are shown in Table 1;

滤渣采用80℃的水洗涤4次,其中水的用量为过滤所形成的滤渣重量的4.5倍,洗涤后置于90℃条件下干燥7h,即得方沸石。采用激光粒度仪测量所制得的方沸石的粒度,结果见表1。The filter residue was washed 4 times with water at 80°C, and the amount of water was 4.5 times the weight of the filter residue formed by filtration. After washing, the residue was dried at 90°C for 7 hours to obtain analcite. The particle size of the obtained analcite was measured by a laser particle size analyzer, and the results are shown in Table 1.

对比例3Comparative Example 3

将普通粉煤灰(Al2O331重量%,SiO262重量%)与质量浓度为15%的氢氧化钠溶液按质量比为1:4均匀混合,制得混合浆料,然后将混合浆料打入脱硅反应釜中,通过蒸汽加热控制反应温度,使浆料在100℃下反应2h,待反应结束后取出浆液,经过滤,按照《GB/T4209-2008工业硅酸钠》测量所制得的水玻璃的模数。结果见表1。The ordinary fly ash (Al 2 O 3 31 wt %, SiO 2 62 wt %) and sodium hydroxide solution with a mass concentration of 15% are uniformly mixed in a mass ratio of 1:4 to obtain a mixed slurry, and then the mixed The slurry was poured into the desiliconization reaction kettle, and the reaction temperature was controlled by steam heating, so that the slurry was reacted at 100 ° C for 2 hours. After the reaction was completed, the slurry was taken out, filtered, and measured according to "GB/T4209-2008 Industrial Sodium Silicate" The modulus of the prepared water glass. The results are shown in Table 1.

表1Table 1

Figure BDA0001885877480000141
Figure BDA0001885877480000141

通过表1的结果可以看出,本发明描述的方法可以通过液相法制备得到高模数的水玻璃产品,水玻璃的模数能够达到3.5,水玻璃中Na2O含量能够满足工业液体水玻璃的标准,同时水玻璃的收率达到69%,并且副产方沸石产品,实现了硅渣的全部利用,降低了制备高模数水玻璃的能耗,并且得到了高附加值的产品。It can be seen from the results in Table 1 that the method described in the present invention can prepare a high modulus water glass product by a liquid phase method, the modulus of the water glass can reach 3.5, and the Na 2 O content in the water glass can meet the requirements of industrial liquid water At the same time, the yield of water glass reaches 69%, and the by-product analcite product realizes the full utilization of silicon slag, reduces the energy consumption for preparing high modulus water glass, and obtains high value-added products.

以上详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described above in detail, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, a variety of simple modifications can be made to the technical solutions of the present invention, including combining various technical features in any other suitable manner. These simple modifications and combinations should also be regarded as the content disclosed in the present invention. All belong to the protection scope of the present invention.

Claims (9)

1.一种高模数水玻璃联产方沸石的方法,其特征在于,所述方法包括如下步骤:1. a method for high modulus water glass co-production analcite, is characterized in that, described method comprises the steps: I)将低模数水玻璃溶液与硅渣混合进行水热反应,然后进行固液分离,制得高模数水玻璃溶液和滤渣;1) mixing low modulus water glass solution with silicon slag and carrying out hydrothermal reaction, then carrying out solid-liquid separation to obtain high modulus water glass solution and filter residue; II)将所述滤渣进行洗涤和干燥,制得方沸石;II) washing and drying the filter residue to obtain analcite; 其中,所述硅渣中SiO2的含量为50-80重量%,Al2O3的含量为5-20重量%。Wherein, the content of SiO 2 in the silicon slag is 50-80 wt %, and the content of Al 2 O 3 is 5-20 wt %. 2.根据权利要求1所述的方法,其特征在于,步骤I)中,所述水热反应温度为120-200℃,水热反应时间为1-6h,水热反应压力为0.2-2.0MPa;2. method according to claim 1, is characterized in that, in step 1), described hydrothermal reaction temperature is 120-200 ℃, and hydrothermal reaction time is 1-6h, and hydrothermal reaction pressure is 0.2-2.0MPa ; 优选地,水热反应温度为150-180℃,水热反应时间为2.5-5h,水热反应压力为0.8-1.3MPa。Preferably, the hydrothermal reaction temperature is 150-180° C., the hydrothermal reaction time is 2.5-5 h, and the hydrothermal reaction pressure is 0.8-1.3 MPa. 3.根据权利要求1或2所述的方法,其特征在于,步骤I)中,所述硅渣中SiO2的含量为70-80重量%,Al2O3的含量为8-15重量%;3. The method according to claim 1 or 2, wherein in step 1), in the silicon slag, the content of SiO 2 is 70-80% by weight, and the content of Al 2 O 3 is 8-15% by weight ; 优选地,所述硅渣选自粉煤灰、煤矸石和高岭石提铝后的硅渣中的至少一种;Preferably, the silicon slag is selected from at least one of fly ash, coal gangue and silicon slag extracted from aluminum by kaolinite; 优选地,所述硅渣中含有物相为非晶态的SiO2Preferably, the silicon slag contains amorphous SiO 2 . 4.根据权利要求1-3中任意一项所述的方法,其特征在于,步骤I)中,所述低模数水玻璃与硅渣的质量比为1:(2.5-5.0)。4. The method according to any one of claims 1-3, wherein in step 1), the mass ratio of the low modulus water glass to the silicon slag is 1:(2.5-5.0). 5.一种硅渣制备高模数水玻璃联产方沸石的方法,其特征在于,所述方法包括如下步骤:5. A method for preparing high modulus water glass co-producing analcite from silicon slag, wherein the method comprises the following steps: 1)将硅渣与氢氧化钠溶液混合,制得混合浆液;1) mixing silicon slag with sodium hydroxide solution to obtain mixed slurry; 2)将所述浆液进行脱硅反应,然后进行固液分离,制得低模数水玻璃溶液和第一滤渣;2) carrying out the desiliconization reaction of the slurry, and then carrying out solid-liquid separation to obtain a low modulus water glass solution and a first filter residue; 3)将所述低模数水玻璃溶液按照权利要求1-4中任意一项所述的高模数水玻璃联产方沸石的方法制得高模数水玻璃溶液和方沸石;3) high modulus water glass solution and analcite are obtained from the low modulus water glass solution according to the method for the high modulus water glass co-production analcite described in any one of claims 1-4; 其中,所述硅渣中SiO2的含量为50-80重量%,Al2O3的含量为5-20重量%。Wherein, the content of SiO 2 in the silicon slag is 50-80 wt %, and the content of Al 2 O 3 is 5-20 wt %. 6.根据权利要求5所述的方法,其特征在于,步骤1)中,所述硅渣与氢氧化钠溶液的质量比为1:(3-6),所述氢氧化钠溶液的质量浓度为10%-20%。6. method according to claim 5, is characterized in that, in step 1), the mass ratio of described silicon slag and sodium hydroxide solution is 1: (3-6), the mass concentration of described sodium hydroxide solution 10%-20%. 7.根据权利要求5所述的方法,其特征在于,步骤2)中,所述脱硅反应温度为60-120℃,脱硅反应时间为0.5-2h。7 . The method according to claim 5 , wherein, in step 2), the desiliconization reaction temperature is 60-120° C., and the desiliconization reaction time is 0.5-2h. 8 . 8.一种高铝粉煤灰制备高模数水玻璃联产方沸石的方法,其特征在于,所述方法包括以下步骤:8. A method for preparing high-modulus water glass co-producing analcite with high-alumina fly ash, characterized in that the method comprises the following steps: a)将高铝粉煤灰与酸溶液接触进行酸法提铝,制得氧化铝和硅渣;a) contacting high-alumina fly ash with an acid solution to extract aluminum by acid method to obtain alumina and silicon slag; b)将所述硅渣通过权利要求5-8任意一项所述方法制备高模数水玻璃联产方沸石。b) The silicon slag is used to prepare high modulus water glass to co-produce analcite by the method of any one of claims 5-8. 9.根据权利要求1-8任一项所述方法制备得到的高模数水玻璃和方沸石。9. The high modulus water glass and analcite prepared by the method according to any one of claims 1-8.
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