CN109012517B - A method for preparing composite silicon-based aerogel using iron tailings as raw material - Google Patents
A method for preparing composite silicon-based aerogel using iron tailings as raw material Download PDFInfo
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- 239000000203 mixture Substances 0.000 claims abstract description 21
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- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims abstract description 11
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 15
- 239000011259 mixed solution Substances 0.000 claims description 14
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 13
- 230000002209 hydrophobic effect Effects 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 12
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- 230000002378 acidificating effect Effects 0.000 claims description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 5
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 2
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims description 2
- 239000002253 acid Substances 0.000 abstract description 10
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 14
- IJOOHPMOJXWVHK-UHFFFAOYSA-N chlorotrimethylsilane Chemical compound C[Si](C)(C)Cl IJOOHPMOJXWVHK-UHFFFAOYSA-N 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 9
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- 229910002808 Si–O–Si Inorganic materials 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
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- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 238000003980 solgel method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000004965 Silica aerogel Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
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- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
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- 238000001879 gelation Methods 0.000 description 1
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- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
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- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
- B01J13/0091—Preparation of aerogels, e.g. xerogels
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Abstract
本发明公开了一种以铁尾矿为原料制备复合型硅基气凝胶的方法,包括以下步骤:铁尾矿粉末与氢氧化钠颗粒混合,于高温下进行碱溶反应,冷却后与水混合,加热搅拌,过滤,滤液与水玻璃溶液混合均匀,通过强酸性阳离子交换树脂进行离子交换,离子交换后的混合液中滴入氨水溶液调节pH,待形成块状凝胶后,再浸入凝胶老化液中静置老化后捞出,得湿溶胶,所得湿溶胶依次经改性液进行表面改性和正己烷进行溶剂交换后,进行常压干燥,即得所述复合型硅基气凝胶。发明采用铁尾矿等固体废弃物为原料,价格低廉,制备条件温和,对设备要求不高,易于工业化;所制备的复合型硅基气凝胶振实密度0.175g/cm3以下,平均孔径不大于40nm,其孔隙率93%以上。
The invention discloses a method for preparing composite silicon-based aerogel by using iron tailings as a raw material. Mixing, heating and stirring, filtration, the filtrate and water glass solution are mixed evenly, ion exchange is carried out through strong acid cation exchange resin, ammonia solution is dropped into the mixture after ion exchange to adjust the pH, and after a massive gel is formed, it is then immersed in the coagulation solution. After standing and aging in the gel aging solution, it is taken out to obtain a wet sol. The obtained wet sol is subjected to surface modification with a modification solution and n-hexane for solvent exchange, and then dried under normal pressure to obtain the composite silicon-based aerogel. glue. The invention uses solid wastes such as iron tailings as raw materials, has low price, mild preparation conditions, low requirements on equipment, and is easy to industrialize; the prepared composite silicon-based aerogel has a tap density of less than 0.175g/cm 3 Not more than 40nm, its porosity is more than 93%.
Description
技术领域technical field
本发明属于无机材料技术领域,具体涉及一种以铁尾矿为原料制备复合型硅基气凝胶的方法。The invention belongs to the technical field of inorganic materials, and in particular relates to a method for preparing a composite silicon-based aerogel by using iron tailings as a raw material.
背景技术Background technique
铁尾矿是选矿后的废弃物,是工业固体废弃物的主要组成部分。我国现有8000多个国营矿山和11万多个乡镇集体矿山,堆存的尾矿量近50亿吨,年排出尾矿量高达5亿吨以上。目前我国铁尾矿的综合利用率很低,不足20%,而且大都用来作为建筑填充料,其高端产品很少,主要是由于制备工艺复杂、反应条件苛刻等因素,使之无法大量生产。缺乏对于高附加值产品的研究,铁尾矿不能得到有效的利用。Iron tailings are wastes after beneficiation and are the main component of industrial solid wastes. There are more than 8,000 state-owned mines and more than 110,000 township collective mines in China, with nearly 5 billion tons of tailings stockpiled and an annual discharge of more than 500 million tons of tailings. At present, the comprehensive utilization rate of iron tailings in my country is very low, less than 20%, and most of them are used as building fillers. There are very few high-end products, mainly due to factors such as complex preparation process and harsh reaction conditions, which make it impossible to produce in large quantities. Lack of research on high value-added products, iron tailings cannot be effectively utilized.
气凝胶的制备主要由溶胶-凝胶过程和后处理过程组成。溶胶-凝胶过程是指化合物在溶液中水解缩合成胶液,然后除去溶剂形成凝胶。后处理是指在溶胶-凝胶聚合后,经过老化、防开裂、干燥等一系列步骤得到性能独特的气凝胶。最初制备气凝胶的后处理是采用超临界干燥方法;超临界干燥有着安全系数低、条件苛刻等缺点,限制了气凝胶材料的产业化和大规模应用。以正硅酸乙酯(TEOS)作为制备硅气凝胶的前驱体采用常压干燥法制备气凝胶,但正硅酸乙酯也有着价格较为昂贵的缺点。现有硅基气凝胶的制备,不仅原料价格昂贵,而且干燥条件苛刻,大大限制其工业生产。The preparation of aerogel mainly consists of sol-gel process and post-processing process. The sol-gel process refers to the hydrolysis and condensation of compounds in solution to form a gel, and then the solvent is removed to form a gel. Post-treatment refers to obtaining aerogels with unique properties after a series of steps such as aging, anti-cracking, and drying after sol-gel polymerization. The initial post-processing of aerogels was supercritical drying; supercritical drying has the disadvantages of low safety factor and harsh conditions, which limit the industrialization and large-scale application of aerogel materials. Orthosilicate (TEOS) is used as a precursor for preparing silicon aerogels by atmospheric drying method to prepare aerogels, but tetraethylorthosilicate also has the disadvantage of being relatively expensive. The preparation of existing silicon-based aerogels is not only expensive for raw materials, but also has harsh drying conditions, which greatly limits its industrial production.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的上述技术问题,本发明的目的在于提供一种以铁尾矿为原料制备复合型硅基气凝胶的方法,其有着原料来源广泛、成本低廉,制备条件温和,易于大规模生产等优点,通过本发明的方法制备了高附加值的复合型硅基气凝胶。In view of the above-mentioned technical problems existing in the prior art, the purpose of the present invention is to provide a method for preparing composite silicon-based aerogels with iron tailings as raw materials, which has the advantages of wide raw material sources, low cost, mild preparation conditions, and easy large-scale production. Due to the advantages of large-scale production and the like, the composite silicon-based aerogel with high added value is prepared by the method of the present invention.
所述的一种以铁尾矿为原料制备复合型硅基气凝胶的方法,其特征在于包括以下步骤:The method for preparing composite silicon-based aerogel using iron tailings as a raw material is characterized by comprising the following steps:
1)铁尾矿粉末与氢氧化钠颗粒混合,在马弗炉中加热至400~500℃下保持2~3h,冷却至室温,冷却后的混合物与水混合,加热搅拌,过滤后收集滤液,得到粗硅溶液;1) The iron tailings powder is mixed with sodium hydroxide particles, heated to 400~500℃ in a muffle furnace for 2~3 hours, cooled to room temperature, the cooled mixture is mixed with water, heated and stirred, and the filtrate is collected after filtration, to obtain crude silicon solution;
2)步骤1)所得粗硅溶液与水玻璃溶液混合均匀后,通过强酸性阳离子交换树脂进行离子交换,离子交换后的混合液中滴加入氨水溶液调至pH值为7~7.5,静置待形成块状凝胶,再浸入凝胶老化液中,于室温下静置20~25h后,将块状凝胶从凝胶老化液中捞出,得湿溶胶;2) After the crude silicon solution obtained in step 1) and the water glass solution are evenly mixed, ion exchange is carried out through a strongly acidic cation exchange resin, and an aqueous ammonia solution is added dropwise to the mixed solution after ion exchange to adjust the pH to 7~7.5, and it is left to stand for a while. Form a blocky gel, then immerse it in the gel aging solution, stand at room temperature for 20-25 hours, and then remove the blocky gel from the gel aging solution to obtain a wet sol;
3)步骤2)所得湿溶胶浸入改性液中静置16~20h,进行凝胶表面疏水改性后,将湿溶胶从改性液中捞出;3) Step 2) The obtained wet sol is immersed in the modification solution and allowed to stand for 16-20 hours, and after hydrophobic modification of the gel surface, the wet sol is removed from the modification solution;
4)步骤3)捞出后的湿溶胶浸入正己烷中静置10~16h进行溶剂交换,以将湿凝胶孔道中残存的改性液置换出来,再将湿溶胶从正己烷中捞出后,进行常压干燥,即得所述复合型硅基气凝胶。4) Step 3) The wet sol after being pulled out is immersed in n-hexane for 10-16 hours for solvent exchange, so as to replace the modified liquid remaining in the pores of the wet gel, and then the wet sol is pulled out from the n-hexane. , and drying at atmospheric pressure to obtain the composite silicon-based aerogel.
所述的一种以铁尾矿为原料制备复合型硅基气凝胶的方法,其特征在于铁尾矿粉末的目数为100目以上;所述铁尾矿的成分包括SiO2、CaO、MgO、Al2O3和Fe2O3。The method for preparing composite silicon-based aerogel using iron tailings as a raw material is characterized in that the mesh number of the iron tailings powder is more than 100 meshes; the components of the iron tailings include SiO2, CaO, MgO , Al2O3 and Fe2O3.
所述的一种以铁尾矿为原料制备复合型硅基气凝胶的方法,其特征在于步骤1)中,铁尾矿粉末与氢氧化钠颗粒的质量比为1 : 1.4~2.2;所述冷却后的混合物的质量与水的体积的比为1 : 3~6,质量的单位为g,体积的单位为mL,加热搅拌的温度为70~85℃。The described method for preparing composite silicon-based aerogel by using iron tailings as a raw material is characterized in that in step 1), the mass ratio of iron tailings powder and sodium hydroxide particles is 1: 1.4~2.2; The ratio of the mass of the mixture after the cooling to the volume of water is 1: 3~6, the unit of mass is g, the unit of volume is mL, and the temperature of heating and stirring is 70~85 ℃.
所述的一种以铁尾矿为原料制备复合型硅基气凝胶的方法,其特征在于步骤2)中,粗硅溶液与水玻璃溶液的体积比为6~8:1。The method for preparing composite silicon-based aerogel using iron tailings as a raw material is characterized in that in step 2), the volume ratio of crude silicon solution to water glass solution is 6-8:1.
所述的一种以铁尾矿为原料制备复合型硅基气凝胶的方法,其特征在于步骤2)中,凝胶老化液为由无水乙醇和正硅酸乙酯构成的混合液;所述凝胶老化液中,无水乙醇和正硅酸乙酯的体积比为8~12:1,优选为10:1。The method for preparing composite silicon-based aerogel using iron tailings as raw material is characterized in that in step 2), the gel aging solution is a mixed solution composed of absolute ethanol and ethyl orthosilicate; In the gel aging solution, the volume ratio of absolute ethanol and ethyl orthosilicate is 8-12:1, preferably 10:1.
所述的一种以铁尾矿为原料制备复合型硅基气凝胶的方法,其特征在于步骤4)中,常压干燥的方法为:于60~80℃下干燥3~6h后,再于110~130℃下干燥2~4h。The method for preparing composite silicon-based aerogel using iron tailings as a raw material is characterized in that in step 4), the drying method under normal pressure is: after drying at 60-80° C. for 3-6 hours, Dry at 110~130℃ for 2~4h.
所述的一种以铁尾矿为原料制备复合型硅基气凝胶的方法,其特征在于步骤4)制得的复合型硅基气凝胶的振实密度为0.162~0.175g/cm3,孔隙率为93~95%,平均孔径为25~40 nm。The method for preparing composite silicon-based aerogel using iron tailings as a raw material is characterized in that the tap density of the composite silicon-based aerogel obtained in step 4) is 0.162-0.175 g/cm3, The porosity is 93~95%, and the average pore size is 25~40 nm.
相对于现有技术,本发明取得的有益效果是:Compared with the prior art, the beneficial effects obtained by the present invention are:
1)本发明采用铁尾矿等固体废弃物为原料,价格低廉,来源广泛。大量处理了铁尾矿,提取尾矿中的硅、铝元素制备了高附加值的复合型硅基气凝胶,一方面减少了对环境的影响,同时提高了尾矿回收利用率,符合绿色环保要求;1) The present invention uses solid wastes such as iron tailings as raw materials, with low price and wide sources. A large number of iron tailings are processed, and silicon and aluminum elements in the tailings are extracted to prepare a high value-added composite silicon-based aerogel. Environmental requirements;
2)本发明提供了一种以铁尾矿为原料制备复合型硅基气凝胶的方法,包括:对铁尾矿与氢氧化钠在马弗炉中加热,进行直接碱溶操作,将其中的硅、铝元素提取出来,然后溶于水中,制成含硅酸钠的粗硅溶液作为廉价硅源;所得粗硅溶液中加入少量水玻璃溶液进行补充硅源,增加溶液中的硅含量,使得形成的网络结构更密集且强度更高;强酸性阳离子交换树脂可以将溶液中存在的Na+离子交换为H+去除无机盐,以防止凝胶后孔道中大量存在无机盐影响常压干燥的效果,将强酸性阳离子交换树脂填充到交换柱中,粗硅溶液和水玻璃溶液的混合液在交换柱中通过树脂就可以完成离子交换,然后滴入氨水调节pH;对块状凝胶通过老化、表面改性、溶剂交换等操作:老化可以增强块状凝胶的结构强度;表面改性是使凝胶表面附着大量甲基使凝胶由亲水性变为疏水性,为了在干燥时降低液体表面张力对凝胶孔道结构的影响,也可以将孔道内的水进一步排出,在干燥过程中保持良好的结构,通过表面疏水改性进一步减少孔道中溶剂干燥时对于整体结构的影响;溶剂交换可以将孔道内大部分水置换为表面张力较小的正己烷;通过上述过程,使凝胶成为可以在常压下进行干燥,避免了超临界干燥中反应条件苛刻,能耗大等缺点。本发明提供的复合型硅基气凝胶制备条件温和,对设备要求不高,日常能耗较小,合理利用固体废弃物,降低成本,易于工业化;2) The present invention provides a method for preparing a composite silicon-based aerogel using iron tailings as a raw material, comprising: heating the iron tailings and sodium hydroxide in a muffle furnace, and performing a direct alkali-dissolving operation; The silicon and aluminum elements are extracted and dissolved in water to make a crude silicon solution containing sodium silicate as a cheap silicon source; a small amount of water glass solution is added to the obtained crude silicon solution to supplement the silicon source and increase the silicon content in the solution. The resulting network structure is denser and stronger; the strong acid cation exchange resin can exchange Na + ions in the solution for H + to remove inorganic salts, so as to prevent the presence of a large amount of inorganic salts in the pores after gelation. The effect is that the strong acid cation exchange resin is filled into the exchange column, and the mixture of crude silicon solution and water glass solution can pass through the resin in the exchange column to complete the ion exchange, and then drop ammonia water to adjust the pH; , surface modification, solvent exchange and other operations: aging can enhance the structural strength of the bulk gel; surface modification is to attach a large number of methyl groups to the surface of the gel to change the gel from hydrophilic to hydrophobic, in order to reduce the The influence of liquid surface tension on the structure of the gel pores can also further discharge the water in the pores and maintain a good structure during the drying process. The surface hydrophobic modification can further reduce the influence of the solvent in the pores on the overall structure when drying; solvent exchange Most of the water in the pores can be replaced with n-hexane with lower surface tension; through the above process, the gel can be dried under normal pressure, avoiding the disadvantages of harsh reaction conditions and high energy consumption in supercritical drying. The composite silicon-based aerogel provided by the invention has mild preparation conditions, does not require high equipment, has low daily energy consumption, reasonably utilizes solid waste, reduces costs, and is easy to industrialize;
3)本发明制备的气凝胶有着较强的疏水性能,在应用过程中可以有效的阻止水进入孔道中导致气凝胶孔道坍塌。3) The aerogel prepared by the present invention has strong hydrophobic properties, which can effectively prevent water from entering the pores and cause the collapse of the aerogel pores during the application process.
附图说明Description of drawings
图1是本发明工艺流程图;Fig. 1 is the process flow diagram of the present invention;
图2是本发明实施例1中制得的复合型硅基气凝胶的SEM图;2 is a SEM image of the composite silicon-based aerogel prepared in Example 1 of the present invention;
图3是本发明实施例1中制得的复合型硅基气凝胶的FTIR分析图。3 is an FTIR analysis diagram of the composite silicon-based aerogel prepared in Example 1 of the present invention.
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步说明,但本发明的保护范围并不限于此。The present invention will be further described below with reference to specific embodiments, but the protection scope of the present invention is not limited thereto.
以下实施例和比较例中,铁尾矿的组分质量百分含量如下:SiO245.43%、CaO13.81%、MgO 13.10%、Al2O3 11.35%、Fe2O3 10.13%,余量为杂质;水玻璃溶液的质量浓度为25%~27%(水玻璃溶液为硅酸钠水溶液)。In the following examples and comparative examples, the mass percentages of iron tailings are as follows: SiO 2 45.43%, CaO 13.81%, MgO 13.10%, Al 2 O 3 11.35%, Fe 2 O 3 10.13%, the balance It is an impurity; the mass concentration of the water glass solution is 25%~27% (the water glass solution is an aqueous solution of sodium silicate).
强酸性阳离子交换树脂为D-62大孔强酸性苯乙烯系阳离子交换树脂,将强酸性阳离子交换树脂填充入交换柱中,混合液流入交换柱,通过强酸性阳离子交换树脂进行离子交换,混合液从交换柱流出后,再经氨水溶液调节pH。The strong acid cation exchange resin is D-62 macroporous strong acid styrene cation exchange resin. The strong acid cation exchange resin is filled into the exchange column, the mixed liquid flows into the exchange column, and the ion exchange is carried out through the strong acid cation exchange resin, and the mixed liquid After flowing out from the exchange column, the pH is adjusted by an aqueous ammonia solution.
实施例1:Example 1:
一种以铁尾矿为原料制备复合型硅基气凝胶的方法,包括以下步骤:A method for preparing composite silicon-based aerogel using iron tailings as raw material, comprising the following steps:
1)铁尾矿粉碎,取目数为100目以上的铁尾矿粉末与氢氧化钠颗粒按质量比1:1.4进行混合,在马弗炉中加热至400℃下保持2h进行碱溶反应,冷却至室温后与水按固液比为1:3进行混合(即冷却后的铁尾矿与氢氧化钠的整体混合物与水混合,以下等同,固液比的单位为g/mL),于70℃下加热搅拌20h,过滤后收集滤液,得到粗硅溶液;1) Pulverize the iron tailings, take the iron tailings powder with a mesh number of 100 or more and mix them with sodium hydroxide particles in a mass ratio of 1:1.4, and heat them in a muffle furnace to 400 °C for 2 hours for alkali dissolution reaction. After cooling to room temperature, mix with water at a solid-liquid ratio of 1:3 (that is, the overall mixture of iron tailings and sodium hydroxide after cooling is mixed with water, the following are equivalent, and the unit of solid-liquid ratio is g/mL), at Heating and stirring at 70°C for 20h, the filtrate was collected after filtration to obtain crude silicon solution;
2)步骤1)所得粗硅溶液按体积比6 : 1与水玻璃溶液混合均匀(加入水玻璃溶液是为补充硅源),通过D-62大孔强酸性苯乙烯系阳离子交换树脂进行离子交换,离子交换后的混合液中滴加入0.5mol/L的氨水溶液调至pH值为7,静置待形成块状凝胶,再浸入凝胶老化液中(所述凝胶老化液为无水乙醇与正硅酸乙酯按体积比8:1构成的混合液),于室温下静置20h后,将块状凝胶从凝胶老化液中捞出,得湿溶胶;2) Step 1) The obtained crude silicon solution is uniformly mixed with the water glass solution in a volume ratio of 6:1 (the water glass solution is added to supplement the silicon source), and ion exchange is carried out through D-62 macroporous strongly acidic styrene-based cation exchange resin , 0.5mol/L ammonia solution was added dropwise to the ion-exchanged mixed solution to adjust the pH to 7, left standing to form a massive gel, and then immersed in the gel aging solution (the gel aging solution is anhydrous). A mixture of ethanol and ethyl orthosilicate in a volume ratio of 8:1), after standing at room temperature for 20 hours, the bulk gel was removed from the gel aging solution to obtain a wet sol;
3)步骤2)所得湿溶胶浸入改性液中静置16h(所述改性液为正己烷与三甲基氯硅烷按体积比8:1构成的混合液),进行凝胶表面疏水改性后,将湿溶胶从改性液中捞出;3) Step 2) The obtained wet sol was immersed in the modification solution and allowed to stand for 16 hours (the modification solution was a mixture of n-hexane and trimethylchlorosilane in a volume ratio of 8:1) to perform hydrophobic modification of the gel surface. Then, remove the wet sol from the modified liquid;
4)步骤3)捞出后的湿凝胶浸入正己烷中静置10h进行溶剂交换,以将湿凝胶孔道中残存的改性液置换出来,再将湿溶胶从正己烷中捞出后,进行常压干燥(先60℃下干燥3小时,再110℃下干燥2小时),即得所述复合型硅基气凝胶。4) Step 3) The wet gel after being pulled out is immersed in n-hexane for 10 hours for solvent exchange to replace the modified liquid remaining in the pores of the wet gel. After the wet gel is pulled out from the n-hexane, Drying at normal pressure (first drying at 60° C. for 3 hours, and then drying at 110° C. for 2 hours), the composite silicon-based aerogel is obtained.
对本实施例制得的复合型硅基气凝胶进行扫描电子显微镜(SEM)分析表征,结果如图2所示;从图2中可以看出,气凝胶是由很多纳米级的粒子连接而成,粒径分布较为均为,属于典型的三维网状纳米多孔结构。The composite silicon-based aerogel prepared in this example was characterized by scanning electron microscope (SEM), and the results are shown in Figure 2; it can be seen from Figure 2 that the aerogel is connected by many nano-scale particles. The particle size distribution is relatively uniform, which belongs to the typical three-dimensional network nanoporous structure.
对本实施例制得的复合型硅基气凝胶进行傅里叶红外(FTIR)分析表征,结果如图3所示;从图3可以看出,在波数2925 cm-1处为Si-CH3的伸缩振动峰;在1094 cm-1处强而宽的峰为Si-O-Si振动峰。从上述图中可以看出,该气凝胶是由大量Si-O-Si组成的三维网状结构,同时还具有很多起疏水作用的甲基存在。The composite silicon-based aerogel prepared in this example is characterized by Fourier transform infrared (FTIR) analysis, and the results are shown in Figure 3; it can be seen from Figure 3 that at the wavenumber of 2925 cm -1 Si-CH 3 The stretching vibration peak of ; the strong and broad peak at 1094 cm -1 is the Si-O-Si vibration peak. It can be seen from the above figure that the aerogel is a three-dimensional network structure composed of a large number of Si-O-Si, and also has a lot of hydrophobic methyl groups.
实施例1制备的二氧化硅气凝胶的硅回收率为62%。(所述硅回收率为制得的二氧化硅气凝胶与铁尾矿原料中硅含量的比值)。The silicon recovery rate of the silica aerogel prepared in Example 1 was 62%. (The silicon recovery is the ratio of the silicon dioxide aerogel prepared to the silicon content in the iron tailings raw material).
实施例2:Example 2:
一种以铁尾矿为原料制备复合型硅基气凝胶的方法,包括以下步骤:A method for preparing composite silicon-based aerogel using iron tailings as raw material, comprising the following steps:
1)铁尾矿粉碎,取目数为100目以上的铁尾矿粉末与氢氧化钠颗粒按质量比1:2.2进行混合,在马弗炉中加热至500℃下保持3h进行碱溶反应,冷却至室温后与水按固液比为1:6进行混合(固液比的单位为g/mL),于85℃下加热搅拌24h,过滤后收集滤液,得到粗硅溶液;1) The iron tailings are crushed, and the iron tailings powder with a mesh number of more than 100 meshes is mixed with sodium hydroxide particles in a mass ratio of 1:2.2, and heated to 500 °C in a muffle furnace for 3 hours for alkali dissolution reaction. After cooling to room temperature, mix with water at a solid-liquid ratio of 1:6 (the unit of solid-liquid ratio is g/mL), heat and stir at 85 °C for 24 h, filter and collect the filtrate to obtain a crude silicon solution;
2)步骤1)所得粗硅溶液按体积比8 : 1与水玻璃溶液混合均匀(加入水玻璃溶液是为补充硅源),通过D-62大孔强酸性苯乙烯系阳离子交换树脂进行离子交换,离子交换后的混合液中滴加入0.5mol/L的氨水溶液调至pH值为7.5,静置待形成块状凝胶,再浸入凝胶老化液中(所述凝胶老化液为无水乙醇与正硅酸乙酯按体积比12:1构成的混合液),于室温下静置25h,将块状凝胶从凝胶老化液中捞出,得湿溶胶;2) Step 1) The obtained crude silicon solution is evenly mixed with water glass solution in a volume ratio of 8:1 (the water glass solution is added to supplement the silicon source), and ion exchange is carried out through D-62 macroporous strong acid styrene cation exchange resin , 0.5mol/L ammonia solution was added dropwise to the ion-exchanged mixed solution to adjust the pH to 7.5, left standing to form a massive gel, and then immersed in the gel aging solution (the gel aging solution is anhydrous). A mixture of ethanol and ethyl orthosilicate in a volume ratio of 12:1), left standing at room temperature for 25 hours, and the bulk gel was removed from the gel aging solution to obtain a wet sol;
3)步骤2)所得湿溶胶浸入改性液中静置20h(所述改性液为正己烷与三甲基氯硅烷按体积比12:1构成的混合液),进行凝胶表面疏水改性后,将湿溶胶从改性液中捞出;3) Step 2) The obtained wet sol is immersed in the modification solution and allowed to stand for 20 hours (the modification solution is a mixed solution of n-hexane and trimethylchlorosilane in a volume ratio of 12:1) to perform hydrophobic modification of the gel surface Then, remove the wet sol from the modified liquid;
4)步骤3)捞出后的湿凝胶浸入正己烷中静置16h进行溶剂交换,以将湿凝胶孔道中残存的改性液置换出来,再将湿溶胶从正己烷中捞出后,进行常压干燥(先80℃下干燥6小时,再130℃下干燥4小时),即得所述复合型硅基气凝胶。4) Step 3) The wet gel after being pulled out is immersed in n-hexane for 16 hours for solvent exchange to replace the modified liquid remaining in the pores of the wet gel. After the wet gel is pulled out from the n-hexane, Drying at normal pressure (first drying at 80° C. for 6 hours, and then drying at 130° C. for 4 hours), the composite silicon-based aerogel is obtained.
实施例3:Example 3:
一种以铁尾矿为原料制备复合型硅基气凝胶的方法,包括以下步骤:A method for preparing composite silicon-based aerogel using iron tailings as raw material, comprising the following steps:
1)铁尾矿粉碎,取目数为100目以上的铁尾矿粉末与氢氧化钠颗粒按质量比1:1.8进行混合,在马弗炉中加热至450℃下保持2.5h进行碱溶反应,冷却至室温后与水按固液比为1:5进行混合(固液比的单位为g/mL),于80℃下加热搅拌23h,过滤后收集滤液,得到粗硅溶液;1) The iron tailings are crushed, and the iron tailings powder with a mesh number of 100 or more is mixed with sodium hydroxide particles in a mass ratio of 1:1.8, and heated to 450 °C in a muffle furnace for 2.5 hours for alkali dissolution reaction. , cooled to room temperature and mixed with water at a solid-liquid ratio of 1:5 (the unit of solid-liquid ratio is g/mL), heated and stirred at 80 °C for 23 h, filtered and collected the filtrate to obtain a crude silicon solution;
2)步骤1)所得粗硅溶液按体积比7 : 1与水玻璃溶液混合均匀(加入水玻璃溶液是为补充硅源),通过D-62大孔强酸性苯乙烯系阳离子交换树脂进行离子交换,离子交换后的混合液中滴加入0.4mol/L的氨水溶液调至pH值为7.5,静置待形成块状凝胶,再浸入凝胶老化液中(所述凝胶老化液为无水乙醇与正硅酸乙酯按体积比10:1构成的混合液),于室温下静置24h,将块状凝胶从凝胶老化液中捞出,得湿溶胶;2) Step 1) The obtained crude silicon solution is evenly mixed with water glass solution in a volume ratio of 7:1 (the water glass solution is added to supplement the silicon source), and ion exchange is carried out through D-62 macroporous strong acid styrene cation exchange resin , 0.4mol/L ammonia solution was added dropwise to the ion-exchanged mixed solution to adjust the pH to 7.5, left to stand to form a blocky gel, and then immersed in the gel aging solution (the gel aging solution is anhydrous). A mixed solution of ethanol and ethyl orthosilicate in a volume ratio of 10:1), left standing at room temperature for 24 hours, and the bulk gel was removed from the gel aging solution to obtain a wet sol;
3)步骤2)所得湿溶胶浸入改性液中静置18h(所述改性液为正己烷与三甲基氯硅烷按体积比10:1构成的混合液),进行凝胶表面疏水改性后,将湿溶胶从改性液中捞出;3) Step 2) The obtained wet sol is immersed in the modification solution and allowed to stand for 18 hours (the modification solution is a mixed solution of n-hexane and trimethylchlorosilane in a volume ratio of 10:1) to perform hydrophobic modification of the gel surface Then, remove the wet sol from the modified liquid;
4)步骤3)捞出后的湿凝胶浸入正己烷中静置12h进行溶剂交换,以将湿凝胶孔道中残存的改性液置换出来,再将湿溶胶从正己烷中捞出后,进行常压干燥(先70℃下干燥5小时,再120℃下干燥3小时),即得所述复合型硅基气凝胶。4) Step 3) The wet gel after being pulled out is immersed in n-hexane for 12 hours for solvent exchange to replace the modified liquid remaining in the pores of the wet gel. After the wet gel is pulled out from the n-hexane, Drying at normal pressure (first drying at 70° C. for 5 hours, and then drying at 120° C. for 3 hours), the composite silicon-based aerogel is obtained.
实施例4:Example 4:
一种以铁尾矿为原料制备复合型硅基气凝胶的方法,包括以下步骤:A method for preparing composite silicon-based aerogel using iron tailings as raw material, comprising the following steps:
1)铁尾矿粉碎,取目数为100目以上的铁尾矿粉末与氢氧化钠颗粒按质量比1:2进行混合,在马弗炉中加热至480℃下保持2h进行碱溶反应,冷却至室温后与水按固液比为1:6进行混合(固液比的单位为g/mL),于85℃下加热搅拌24h,过滤后收集滤液,得到粗硅溶液;1) The iron tailings are crushed, and the iron tailings powder with a mesh number of more than 100 meshes is mixed with sodium hydroxide particles in a mass ratio of 1:2, and heated to 480 °C in a muffle furnace for 2 hours for alkali dissolution reaction. After cooling to room temperature, mix with water at a solid-liquid ratio of 1:6 (the unit of solid-liquid ratio is g/mL), heat and stir at 85 °C for 24 h, filter and collect the filtrate to obtain a crude silicon solution;
2)步骤1)所得粗硅溶液按体积比6 : 1与水玻璃溶液混合均匀(加入水玻璃溶液是为补充硅源),通过D-62大孔强酸性苯乙烯系阳离子交换树脂进行离子交换,离子交换后的混合液中滴加入0.5mol/L的氨水溶液调至pH值为7,静置待形成块状凝胶,再浸入凝胶老化液中(所述凝胶老化液为无水乙醇与正硅酸乙酯按体积比11:1构成的混合液),于室温下静置22h,将块状凝胶从凝胶老化液中捞出,得湿溶胶;2) Step 1) The obtained crude silicon solution is uniformly mixed with the water glass solution in a volume ratio of 6:1 (the water glass solution is added to supplement the silicon source), and ion exchange is carried out through D-62 macroporous strongly acidic styrene-based cation exchange resin , 0.5mol/L ammonia solution was added dropwise to the ion-exchanged mixed solution to adjust the pH to 7, left standing to form a massive gel, and then immersed in the gel aging solution (the gel aging solution is anhydrous). A mixed solution of ethanol and ethyl orthosilicate in a volume ratio of 11:1), let stand for 22 hours at room temperature, and the lumpy gel is removed from the gel aging solution to obtain a wet sol;
3)步骤2)所得湿溶胶浸入改性液中静置20h(所述改性液为正己烷与三甲基氯硅烷按体积比11:1构成的混合液),进行凝胶表面疏水改性后,将湿溶胶从改性液中捞出;3) Step 2) The obtained wet sol is immersed in the modification solution and allowed to stand for 20 hours (the modification solution is a mixture of n-hexane and trimethylchlorosilane in a volume ratio of 11:1) to perform hydrophobic modification of the gel surface Then, remove the wet sol from the modified liquid;
4)步骤3)捞出后的湿凝胶浸入正己烷中静置13h进行溶剂交换,以将湿凝胶孔道中残存的改性液置换出来,再将湿溶胶从正己烷中捞出后,进行常压干燥(先75℃下干燥5小时,再125℃下干燥4小时),即得所述复合型硅基气凝胶。4) Step 3) The wet gel after being pulled out is immersed in n-hexane for 13 hours for solvent exchange to replace the remaining modified liquid in the pores of the wet gel. After the wet gel is pulled out from the n-hexane, Drying at normal pressure (first drying at 75° C. for 5 hours, and then drying at 125° C. for 4 hours), the composite silicon-based aerogel is obtained.
比较例1:Comparative Example 1:
一种以铁尾矿为原料制备复合型硅基气凝胶的方法,按实施例1中相同投料量进行对比,包括以下步骤:A method for preparing composite silicon-based aerogel using iron tailings as a raw material is compared according to the same feeding amount in Example 1, comprising the following steps:
1)铁尾矿粉碎,取目数为100目以上的铁尾矿粉末与氢氧化钠颗粒按质量比1:1.4进行混合,在马弗炉中加热至400℃下保持2h进行碱溶反应,冷却至室温后与水按固液比为1:3进行混合(即冷却后的铁尾矿与氢氧化钠的整体混合物与水混合,以下等同,固液比的单位为g/mL),于70℃下加热搅拌20h,过滤后收集滤液,得到粗硅溶液;1) Pulverize the iron tailings, take the iron tailings powder with a mesh number of 100 or more and mix them with sodium hydroxide particles in a mass ratio of 1:1.4, and heat them in a muffle furnace to 400 °C for 2 hours for alkali dissolution reaction. After cooling to room temperature, mix with water at a solid-liquid ratio of 1:3 (that is, the overall mixture of iron tailings and sodium hydroxide after cooling is mixed with water, the following are equivalent, and the unit of solid-liquid ratio is g/mL), at Heating and stirring at 70°C for 20h, the filtrate was collected after filtration to obtain crude silicon solution;
2)步骤1)所得粗硅溶液通过D-62大孔强酸性苯乙烯系阳离子交换树脂进行离子交换,离子交换后的混合液中滴加入0.5mol/L的氨水溶液调至pH值为7,静置待形成块状凝胶,再浸入凝胶老化液中(所述凝胶老化液为无水乙醇与正硅酸乙酯按体积比8:1构成的混合液),于室温下静置20h后,将块状凝胶从凝胶老化液中捞出,得湿溶胶;2) The crude silicon solution obtained in step 1) is ion-exchanged through D-62 macroporous strongly acidic styrene-based cation-exchange resin, and 0.5 mol/L aqueous ammonia solution is added dropwise to the ion-exchanged mixed solution to adjust the pH to 7, Let stand to form a blocky gel, then immerse it in the gel aging solution (the gel aging solution is a mixture of absolute ethanol and ethyl orthosilicate in a volume ratio of 8:1), and let it stand at room temperature. After 20 hours, the bulk gel was removed from the gel aging solution to obtain a wet sol;
3)步骤2)所得湿溶胶浸入改性液中静置16h(所述改性液为正己烷与三甲基氯硅烷按体积比8:1构成的混合液),进行凝胶表面疏水改性后,将湿溶胶从改性液中捞出;3) Step 2) The obtained wet sol was immersed in the modification solution and allowed to stand for 16 hours (the modification solution was a mixture of n-hexane and trimethylchlorosilane in a volume ratio of 8:1) to perform hydrophobic modification of the gel surface. Then, remove the wet sol from the modified liquid;
4)步骤3)捞出后的湿凝胶浸入正己烷中静置10h进行溶剂交换,以将湿凝胶孔道中残存的改性液置换出来,再将湿溶胶从正己烷中捞出后,进行常压干燥(先60℃下干燥3小时,再110℃下干燥2小时),即得所述复合型硅基气凝胶。4) Step 3) The wet gel after being pulled out is immersed in n-hexane for 10 hours for solvent exchange to replace the modified liquid remaining in the pores of the wet gel. After the wet gel is pulled out from the n-hexane, Drying at normal pressure (first drying at 60° C. for 3 hours, and then drying at 110° C. for 2 hours), the composite silicon-based aerogel is obtained.
比较例2:Comparative Example 2:
一种以铁尾矿为原料制备复合型硅基气凝胶的方法,按实施例1中相同投料量进行对比,包括以下步骤:A method for preparing composite silicon-based aerogel using iron tailings as a raw material is compared according to the same feeding amount in Example 1, comprising the following steps:
1)将去离子水按体积比6 : 1与水玻璃溶液混合均匀,通过D-62大孔强酸性苯乙烯系阳离子交换树脂进行离子交换,离子交换后的混合液中滴加入0.5mol/L的氨水溶液调至pH值为7,静置待形成块状凝胶,再浸入凝胶老化液中(所述凝胶老化液为无水乙醇与正硅酸乙酯按体积比8:1构成的混合液),于室温下静置20h后,将块状凝胶从凝胶老化液中捞出,得湿溶胶;1) Mix the deionized water with the water glass solution in a volume ratio of 6:1, carry out ion exchange through D-62 macroporous strong acid styrene cation exchange resin, and add 0.5mol/L dropwise to the mixed solution after ion exchange. The aqueous ammonia solution was adjusted to pH 7, left standing to form a massive gel, and then immersed in the gel aging solution (the gel aging solution is composed of absolute ethanol and ethyl orthosilicate in a volume ratio of 8:1). After standing at room temperature for 20 hours, the lumpy gel was pulled out from the gel aging solution to obtain a wet sol;
2)步骤1)所得湿溶胶浸入改性液中静置16h(所述改性液为正己烷与三甲基氯硅烷按体积比8:1构成的混合液),进行凝胶表面疏水改性后,将湿溶胶从改性液中捞出;2) Step 1) The obtained wet sol was immersed in the modification solution and allowed to stand for 16 hours (the modification solution was a mixed solution of n-hexane and trimethylchlorosilane in a volume ratio of 8:1) to perform hydrophobic modification of the gel surface Then, remove the wet sol from the modified liquid;
3)步骤2)捞出后的湿凝胶浸入正己烷中静置10h进行溶剂交换,以将湿凝胶孔道中残存的改性液置换出来,再将湿溶胶从正己烷中捞出后,进行常压干燥(先60℃下干燥3小时,再110℃下干燥2小时),即得所述复合型硅基气凝胶。3) Step 2) The wet gel after being pulled out is immersed in n-hexane for 10 hours for solvent exchange to replace the remaining modified liquid in the pores of the wet gel. After the wet gel is pulled out from the n-hexane, Drying at normal pressure (first drying at 60° C. for 3 hours, and then drying at 110° C. for 2 hours), the composite silicon-based aerogel is obtained.
对实施例1~4和比较例1~2制备的复合型硅基气凝胶进行性能测试,检测其振实密度、平均孔径和孔隙率,检测结果如表1所示;表1中振实密度的检测标准为GB/T 21354-2008。The composite silicon-based aerogels prepared in Examples 1 to 4 and Comparative Examples 1 to 2 were tested for their performance, and their tapped density, average pore size and porosity were tested. The test results are shown in Table 1; The testing standard for density is GB/T 21354-2008.
表1 复合型硅基气凝胶的性能参数表Table 1 Performance parameters of composite silicon-based aerogels
从表1可以得出,比较例1所制得的气凝胶产品密度较大,孔隙率较低。这是由于比较例1中没有加入水玻璃溶液,在缓慢滴加0.5mol/L氨水溶液调节pH凝胶时,没有产生整块凝胶,只有少量质软的絮状小块,在凝胶过程中没有形成坚固的骨架结构,导致在干燥过程中无法承受液体表面张力的拉扯而导致孔道坍塌;比较例2中没有加入粗硅溶液,且水玻璃的稀释比例过高,导致只形成质软、骨架单薄的凝胶,在干燥过程中骨架坍塌导致体积收缩孔隙率降低,这就证明了本发明在铁尾矿粉碱溶反应中提取出了较多硅元素,且说明粗硅溶液与少量水玻璃溶液混合是必要的。It can be concluded from Table 1 that the aerogel product prepared in Comparative Example 1 has a higher density and a lower porosity. This is because no water glass solution was added in Comparative Example 1. When the pH gel was adjusted by slowly adding 0.5 mol/L ammonia solution dropwise, no whole gel was produced, but only a small amount of soft flocculent pieces. There is no solid skeleton structure formed in the drying process, which leads to the collapse of the pores due to the inability to withstand the pulling of the surface tension of the liquid during the drying process; in Comparative Example 2, no crude silicon solution was added, and the dilution ratio of water glass was too high, resulting in the formation of only soft, For a gel with a thin skeleton, the collapse of the skeleton during the drying process leads to a decrease in volume shrinkage and porosity, which proves that the present invention extracts more silicon elements in the alkali-solution reaction of iron tailings powder, and shows that the crude silicon solution and a small amount of water Glass solution mixing is necessary.
而本发明实施例1~4的结果证明,通过本发明限定的方法,对铁尾矿进行回收利用,所制备的复合型硅基气凝胶振实密度0.175g/cm3以下,平均孔径不大于40nm,其孔隙率93%以上。The results of Examples 1 to 4 of the present invention prove that, by recycling the iron tailings by the method defined in the present invention, the tap density of the prepared composite silicon-based aerogel is less than 0.175 g/cm 3 , and the average pore size is not more than 0.175 g/cm 3 . Greater than 40nm, its porosity is more than 93%.
本说明书所述的内容仅仅是对发明构思实现形式的列举,本发明的保护范围不应当被视为仅限于实施例所陈述的具体形式,本发明的保护范围也仅仅于本领域技术人员根据本发明构思所能够想到的等同技术手段。The content described in this specification is only an enumeration of the realization forms of the inventive concept, and the protection scope of the present invention should not be regarded as limited to the specific forms stated in the embodiments, and the protection scope of the present invention is only limited to those skilled in the art according to the present invention. Equivalent technical means conceivable by the inventive concept.
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