CN110923464B

CN110923464B - High-efficient ground aluminium ingot production is with aluminium liquid filtration purification device

Info

Publication number: CN110923464B
Application number: CN201911183924.9A
Authority: CN
Inventors: 许国琴
Original assignee: Shenyang Dongsheng Metal Products Co ltd
Current assignee: SHENYANG DONGSHENG METAL PRODUCTS Co.,Ltd.
Priority date: 2019-11-27
Filing date: 2019-11-27
Publication date: 2021-08-27
Anticipated expiration: 2039-11-27
Also published as: CN110923464A

Abstract

The invention discloses a device for filtering and purifying aluminum liquid for efficiently producing aluminum ingots, and relates to the technical field of aluminum ingot production. This high-efficient ground aluminium liquid filters purification device for aluminium pig production, including supporting platform and agitator tank, supporting platform's top fixed surface installs guard box and fixed block, the top fixed surface of guard box installs the bracing piece, the one end of bracing piece and the bottom outer wall fixed connection of agitator tank, the zone of heating has been laid to the inside of agitator tank, one side fixed surface of agitator tank installs driving motor, the stirring main shaft is installed in the internal rotation of agitator tank. This high-efficient ground aluminium pig production is with aluminium liquid filtration purification device adopts dual filter, filters the impurity in the aluminium liquid, improves the quality of aluminium liquid, and irregular wave filter screen still has the advantage of being convenient for install and dismantle, is convenient for clear up irregular wave filter screen, improves its life, indirect improvement work efficiency.

Description

High-efficient ground aluminium ingot production is with aluminium liquid filtration purification device

Technical Field

The invention relates to the technical field of aluminum ingot production, in particular to a device for filtering and purifying aluminum liquid for efficiently producing aluminum ingots.

Background

The raw material in our daily industry is called aluminum ingot, which is called 'remelting aluminum ingot' according to the national standard, but the people are used to 'aluminum ingot'. It is produced by electrolysis of alumina-cryolite. There are two main categories of aluminum ingots entering industrial applications: cast aluminum alloys and wrought aluminum alloys. Cast aluminum and aluminum alloys are cast by producing aluminum castings by a casting method; wrought aluminium and aluminium alloys are processed products of aluminium produced by pressure processing methods: plates, strips, foils, tubes, rods, profiles, wires, and forgings.

At present, part of aluminum liquid filtering and purifying devices for aluminum ingot production have low filtering speed and low efficiency, and indirectly cause the reduction of the purifying rate.

Disclosure of Invention

The invention aims to provide an aluminum liquid filtering and purifying device for efficiently producing aluminum ingots, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a high-efficient ground aluminium pig production is with aluminium liquid filtration purification device, includes supporting platform and agitator tank, supporting platform's top surface fixed mounting has guard box and fixed block, the top surface fixed mounting of guard box has the bracing piece, the one end of bracing piece and the bottom outer wall fixed connection of agitator tank, the zone of heating has been laid to the inside of agitator tank, one side surface fixed mounting of agitator tank has driving motor, the inside rotation of agitator tank installs the stirring main shaft, driving motor's output shaft extends to the inside of agitator tank and the one end fixed connection of stirring main shaft through the shaft coupling, the outer wall fixed mounting of stirring main shaft has the stirring piece, the one end fixed connection of stirring piece has the hot plate, the top outer wall fixed mounting of agitator tank has first charge-in pipeline, first charge-in pipeline communicates with each other with the inside of agitator tank, the outer surface of the front side of the stirring box is embedded with a feeding cover plate, the outer wall of the bottom of the stirring box is fixedly provided with a first discharging pipeline, the first discharging pipeline is communicated with the inside of the stirring box, the inside of the protection box is provided with a filter box and an umbrella-shaped discharging pipeline, one end of the first discharging pipeline extends to the inside of the protection box and is fixedly connected with one end of the umbrella-shaped discharging pipeline, the bottom of the inner side of the protection box is fixedly provided with an extrusion box, the inner walls of the two sides of the protection box are both fixedly provided with second connecting rods, the outer walls of the two sides of the filter box are both fixedly provided with first connecting rods, one end of each first connecting rod is fixedly provided with a spring, one end of each spring, which is far away from each first connecting rod, is fixedly connected with each second connecting rod, the filter box is provided with two groups of hook-shaped mounting plates, and the adjacent side walls of the hook-shaped mounting plates are fixedly connected with irregular wave filter screens, the filter box is characterized in that a filter mesh screen is fixedly arranged in the filter box, slag discharge pipelines are fixedly arranged on the outer walls of two sides of the filter box and communicated with the inside of the filter box, one end, far away from the filter box, of each slag discharge pipeline extends to the outside of the protection box, two groups of second discharge pipelines are fixedly arranged on the outer surface of the bottom of the filter box and communicated with the inside of the filter box, clamping blocks are fixedly arranged on the outer surface of the top of the extrusion box, one end of each second discharge pipeline is clamped with the clamping blocks, a second feeding pipeline is fixedly connected to the top of the inner side of the extrusion box, the clamping blocks are communicated with the second discharge pipelines and the clamping blocks, a hydraulic rod is fixedly arranged on the top of the inner side of the extrusion box, an extrusion plate is fixedly arranged on the outer surface of the bottom of the hydraulic rod, and output pipelines are fixedly connected to the outer walls of two sides of the extrusion box, the output pipeline is communicated with the inside of the extrusion box, one end, far away from the extrusion box, of the output pipeline extends to the outer side of the protection box, and the outer wall of the bottom of the output pipeline is fixedly connected with the top of the fixing block.

Preferably, the outer fixed surface in bottom of supporting platform installs the supporting leg, the quantity of supporting leg is four and is the rectangle and distributes, the outer fixed surface in bottom of supporting leg installs the weight.

Preferably, the number of the stirring blocks is seven, and the stirring blocks are symmetrically distributed in a vertical center line.

Preferably, the front side outer surface of guard box inlays and installs first apron, the front side outer surface of rose box inlays and installs the second apron, the outer wall of feeding apron, first apron and second apron is all inlayed and is installed glass.

Preferably, the bottom of the umbrella-shaped material discharge pipeline is fixedly connected with a sieve plate, holes are formed in the sieve plate, the umbrella-shaped material discharge pipeline is located right above the filter box, and the diameter of the umbrella-shaped material discharge pipeline is smaller than that of the filter box.

Preferably, the outer walls of the two sides of the filter box are fixedly provided with buckles, the buckles are provided with clamping holes matched with the hook-shaped mounting plates, and the hook-shaped mounting plates are clamped with the buckles.

Preferably, handles are fixedly mounted on the outer walls of the two sides of the protection box, one end, far away from the protection box, of each handle is fixedly connected with one side of the stirring box, and an anti-skidding sleeve is sleeved on the outer wall of each handle.

Preferably, all fixed mounting has the valve on first discharge pipeline, second discharge pipeline and the output pipeline, the knob lid is installed to the equal screw thread in one end of first feed pipeline and row's sediment pipeline.

Compared with the prior art, the invention has the beneficial effects that:

(1) this high-efficient ground aluminium liquid filters purification device for aluminium ingot production, through driving motor, a charge-in pipeline, the feeding apron, the stirring main shaft, the stirring piece, the cooperation of zone of heating and hot plate is used, stir the aluminium liquid that the heating melts, prevent that aluminium liquid from solidifying in the agitator tank, make the stirring main shaft in the agitator tank, the stirring piece, zone of heating and hot plate scrap, then must change new stirring main shaft when needing to purify once more, the stirring piece, zone of heating and hot plate, cause man-hour waste and increased manufacturing cost, zone of heating and hot plate further heat aluminium liquid, slow down the time that aluminium liquid solidifies.

(2) This high-efficient ground aluminium liquid filters purification device for ingot production, through the rose box, first row material pipeline, umbrella-type row material pipeline, the hook-shaped mounting panel, irregular wave filter screen, filter screen sieve, the cooperation of buckle is used, aluminium liquid to in the rose box filters, adopt dual filtration, filter the impurity in the aluminium liquid, improve the quality of aluminium liquid, irregular wave filter screen still has the advantage of being convenient for install and dismantle, be convenient for clear up irregular wave filter screen, improve its life, indirect improvement work efficiency.

(3) This high-efficient ground aluminium liquid for production of aluminium ingot filters purification device, hydraulic stem, stripper plate and output pipeline's setting carry out quick output to the aluminium liquid after filtering in the extrusion case and handle, reduce aluminium liquid in the time that the extrusion case persists, prevent that aluminium liquid from appearing the condition of solidifying because the velocity of flow is too slow.

(4) This high-efficient ground aluminium liquid for aluminium pig production filters purification device, the setting of head rod, spring and second connecting rod rocks the processing to the rose box, reduces aluminium liquid in its time of stopping, still makes the filter residue discharge fast.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is an enlarged view of A of FIG. 1 according to the present invention;

FIG. 4 is an enlarged view of B of FIG. 1 in accordance with the present invention;

fig. 5 is a schematic structural diagram of the protective box of the present invention.

In the figure: 1 supporting platform, 2 stirring boxes, 3 protection boxes, 4 extrusion boxes, 5 driving motors, 6 first feeding pipelines, 7 feeding cover plates, 8 stirring main shafts, 9 stirring blocks, 10 heating layers, 11 filtering boxes, 12 first discharging pipelines, 13 umbrella-shaped discharging pipelines, 14 hook-shaped mounting plates, 15 irregular wave filtering nets, 16 filtering nets, 17 buckles, 18 deslagging pipelines, 19 second discharging pipelines, 20 clamping blocks, 21 second feeding pipelines, 22 hydraulic rods, 23 extrusion plates, 24 output pipelines, 25 supporting legs, 26 handles, 27 first connecting rods, 28 springs, 29 second connecting rods, 30 fixing blocks, 31 weighting blocks, 32 first cover plates, 33 heating plates, 34 second cover plates and 35 supporting rods.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: a high-efficiency aluminum liquid filtering and purifying device for aluminum ingot production comprises a supporting platform 1 and an agitating tank 2, a protective tank 3 and a fixed block 30 are fixedly arranged on the outer surface of the top of the supporting platform 1, a supporting rod 35 is fixedly arranged on the outer surface of the top of the protective tank 3, one end of the supporting rod 35 is fixedly connected with the outer wall of the bottom of the agitating tank 2, a heating layer 10 is laid in the agitating tank 2, a driving motor 5 is fixedly arranged on the outer surface of one side of the agitating tank 2, an agitating main shaft 8 is rotatably arranged in the agitating tank 2, an output shaft of the driving motor 5 extends into the agitating tank 2 through a coupler and is fixedly connected with one end of the agitating main shaft 8, an agitating block 9 is fixedly arranged on the outer wall of the agitating main shaft 8, a first feeding pipeline 6 is fixedly arranged on the outer wall of the top of the agitating tank 2, the first feeding pipeline 6 is communicated with the inner part of the agitating tank 2, and a feeding cover plate 7 is embedded on the outer surface of the front side of the agitating tank 2, a first discharging pipeline 12 is fixedly installed on the outer wall of the bottom of the stirring box 2, molten aluminum is stirred through the matching use of a driving motor 5, a first feeding pipeline 6, a feeding cover plate 7, a stirring main shaft 8, a stirring block 9, a heating layer 10 and a heating plate 33, the molten aluminum is prevented from being solidified in the stirring box 2, the stirring main shaft 8, the stirring block 9, the heating layer 10 and the heating plate 33 in the stirring box 2 are scrapped, when purification is needed again, a new stirring main shaft 8, the stirring block 9, the heating layer 10 and the heating plate 33 are required to be replaced, waste of working hours and production cost increase are caused, the heating layer 10 and the heating plate 33 further heat the aluminum, the solidification time is reduced, the first discharging pipeline 12 is communicated with the inside of the stirring box 2, a filtering box 11 and an umbrella-shaped discharging pipeline 13 are arranged inside the protection box 3, one end of the first discharging pipeline 12 extends to the inside the protection box 3 and is fixedly connected with one end of the umbrella-shaped discharging pipeline 13, the bottom of the inner side of the protection box 3 is fixedly provided with an extrusion box 4, the inner walls of two sides of the protection box 3 are fixedly provided with second connecting rods 29, the outer walls of two sides of the filter box 11 are fixedly provided with first connecting rods 27, one end of each first connecting rod 27 is fixedly provided with a spring 28, one end of each spring 28 far away from the corresponding first connecting rod 27 is fixedly connected with the corresponding second connecting rod 29, the first connecting rods 27, the springs 28 and the second connecting rods 29 are arranged to shake the filter box 11 so as to reduce the stay time of aluminum liquid in the filter box and quickly discharge filter residues, the filter box 11 is provided with two groups of hook-shaped mounting plates 14, the adjacent side walls of the hook-shaped mounting plates 14 are fixedly connected with irregular wave filter screens 15, filter screens 16 are fixedly arranged in the filter box 11, the outer walls of two sides of the filter box 11 are fixedly provided with residue discharge pipelines 18, and the residue discharge pipelines 18 are communicated with the interior of the filter box 11, one end of the slag discharge pipeline 18, which is far away from the filter box 11, extends to the outside of the protection box 3, two groups of second discharge pipelines 19 are fixedly arranged on the outer surface of the bottom of the filter box 11, the second discharge pipelines 19 are communicated with the inside of the filter box 11, and through the matching use of the filter box 11, the first discharge pipeline 12, the umbrella-shaped discharge pipeline 13, the hook-shaped mounting plate 14, the irregular wave filter screen 15, the filter screen 16 and the buckle 17, the aluminum liquid in the filter box 11 is filtered, a double filter is adopted to filter out impurities in the aluminum liquid and improve the quality of the aluminum liquid, the irregular wave filter screen 15 also has the advantages of convenient installation and disassembly, the irregular wave filter screen 15 is convenient to clean, the service life of the irregular wave filter screen is prolonged, the working efficiency is indirectly improved, the fixture block 20 is fixedly arranged on the outer surface of the top of the extrusion box 4, one end of the second discharge pipeline 19 is clamped with the fixture block 20, inside top fixedly connected with second charge channel 21 of squeeze box 4, fixture block 20 all communicates with each other with second blowdown pipeline 19 and fixture block 20, there is hydraulic stem 22 at the inboard top of squeeze box 4 still fixed mounting, the bottom external fixed surface of hydraulic stem 22 installs stripper plate 23, the equal fixedly connected with output tube 24 of both sides outer wall of squeeze box 4, output tube 24 communicates with each other with the inside of squeeze box 4, the one end that squeeze box 4 was kept away from to output tube 24 extends to the outside of guard box 3, the bottom outer wall of output tube 24 and the top fixed connection of fixed block 30, hydraulic stem 22, the setting of stripper plate 23 and output tube 24, carry out quick output to the aluminium liquid after filtering in squeeze box 4 and handle, reduce the time that aluminium liquid stayed at squeeze box 4, prevent that aluminium liquid from because the velocity of the condition that the velocity of flow appears solidifying too slowly.

The bottom outer surface of the supporting platform 1 is fixedly provided with supporting legs 25, the number of the supporting legs 25 is four and is rectangular, the bottom outer surface of the supporting legs 25 is fixedly provided with a weighting block 31 to reduce the center of gravity and improve the integral stability, the number of the stirring blocks 9 is seven and is vertical to the center line and is symmetrically distributed, one end of each stirring block 9 is fixedly connected with a heating plate 33, the front outer surface of the protection box 3 is embedded with a first cover plate 32, the front outer surface of the filter box 11 is embedded with a second cover plate 34, the outer walls of the feeding cover plate 7, the first cover plate 32 and the second cover plate 34 are all embedded with glass, the bottom of the umbrella-shaped material discharge pipeline 13 is fixedly connected with a sieve plate, holes are formed in the sieve plate, the umbrella-shaped material discharge pipeline 13 is positioned right above the filter box 11, the diameter of the umbrella-shaped material discharge pipeline 13 is smaller than that of the filter box 11, the outer walls at two sides of the filter box 11 are fixedly provided with buckles 17, offer the card hole that matches with hook-shaped mounting panel 14 on the buckle 17, hook-shaped mounting panel 14 and buckle 17 joint mutually, the equal fixed mounting in both sides outer wall of guard box 3 has handle 26, the one end that guard box 3 was kept away from to handle 26 and one side fixed connection of agitator tank 2, the outer wall cover of handle 26 is equipped with the antiskid cover, equal fixed mounting has the valve on first discharge conduit 12, second discharge conduit 19 and the output pipeline 24, the knob lid is installed to the equal screw thread of one end of first feed conduit 6 and row's sediment pipeline 18.

During the use, get into agitator tank 2 with aluminium liquid through first charge-in pipeline 6 in, control driving motor 5 starts, drive stirring main shaft 8 and stirring piece 9 and rotate, stir in agitator tank 2, after the stirring, control driving motor 5 stall, open the valve on the first discharge pipeline 12, aluminium liquid is arranged to irregular wave filter screen 15 and filter screen sieve 16 through first discharge pipeline 12 on, arrange to extrusion box 4 in through second discharge pipeline 19 and second charge-in pipeline 21, hydraulic stem 22 drives stripper plate 23 extrusion downwards, carry out quick output to the aluminium liquid after filtering in extrusion box 4 and handle, reduce the time that aluminium liquid stayed in extrusion box 4, then discharge through output pipeline 24.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a high-efficient ground aluminium pig production is with aluminium liquid filtration purification device, includes supporting platform (1) and agitator tank (2), its characterized in that: the supporting platform is characterized in that a protection box (3) and a fixed block (30) are fixedly arranged on the outer surface of the top of the supporting platform (1), a supporting rod (35) is fixedly arranged on the outer surface of the top of the protection box (3), one end of the supporting rod (35) is fixedly connected with the outer wall of the bottom of the stirring box (2), a heating layer (10) is laid in the stirring box (2), a driving motor (5) is fixedly arranged on the outer surface of one side of the stirring box (2), a stirring main shaft (8) is installed in the stirring box (2) in a rotating mode, an output shaft of the driving motor (5) extends to the inside of the stirring box (2) and fixedly connected with one end of the stirring main shaft (8) through a coupler, a stirring block (9) is fixedly arranged on the outer wall of the stirring main shaft (8), a heating plate (33) is fixedly connected with one end of the stirring block (9), and a first feeding pipeline (6) is fixedly arranged on the outer wall of the top of the stirring box (2), the utility model discloses a material mixing device, including agitator tank (2), first charge-in pipeline (6), feed apron (7) are installed with the inside of agitator tank (2) to the front side outer surface inlay of agitator tank (2), the bottom outer wall fixed mounting of agitator tank (2) has first row material pipeline (12), first row material pipeline (12) communicate with each other with the inside of agitator tank (2), the inside of guard box (3) is provided with rose box (11) and umbrella-type row material pipeline (13), the one end of first row material pipeline (12) extends to the inside of guard box (3) and the one end fixed connection of umbrella-type row material pipeline (13), the inboard bottom fixed mounting of guard box (3) has extrusion case (4), the equal fixed mounting in both sides inner wall of guard box (3) has second connecting rod (29), the equal fixed mounting in both sides outer wall of rose box (11) has head rod (27), the filter box is characterized in that a spring (28) is fixedly mounted at one end of the first connecting rod (27), one end, far away from the first connecting rod (27), of the spring (28) is fixedly connected with a second connecting rod (29), two groups of hook-shaped mounting plates (14) are arranged on the filter box (11), the adjacent side walls of the hook-shaped mounting plates (14) are fixedly connected with irregular wave filter screens (15), filter screens (16) are fixedly mounted in the filter box (11), slag discharge pipelines (18) are fixedly mounted on the outer walls of the two sides of the filter box (11), the slag discharge pipelines (18) are communicated with the inside of the filter box (11), one end, far away from the filter box (11), of each slag discharge pipeline (18) extends to the outside of the protection box (3), two groups of second discharge pipelines (19) are fixedly mounted on the outer surface of the bottom of the filter box (11), and the second discharge pipelines (19) are communicated with the inside of the filter box (11), a clamping block (20) is fixedly arranged on the outer surface of the top of the extrusion box (4), one end of the second discharge pipeline (19) is clamped with the clamping block (20), the top of the inner side of the extrusion box (4) is fixedly connected with a second feeding pipeline (21), the fixture block (20) is communicated with the second discharge pipeline (19) and the fixture block (20), the top of the inner side of the extrusion box (4) is also fixedly provided with a hydraulic rod (22), the outer surface of the bottom of the hydraulic rod (22) is fixedly provided with an extrusion plate (23), the outer walls of the two sides of the extrusion box (4) are fixedly connected with output pipelines (24), the output pipeline (24) is communicated with the interior of the extrusion box (4), one end of the output pipeline (24) far away from the extrusion box (4) extends to the outer side of the protection box (3), the outer wall of the bottom of the output pipeline (24) is fixedly connected with the top of the fixing block (30).

2. The device for filtering and purifying the aluminum liquid for producing the aluminum ingots with high efficiency as claimed in claim 1, is characterized in that: the supporting platform is characterized in that supporting legs (25) are fixedly mounted on the outer surface of the bottom of the supporting platform (1), the number of the supporting legs (25) is four, the supporting legs are distributed in a rectangular shape, and weighting blocks (31) are fixedly mounted on the outer surface of the bottom of the supporting legs (25).

3. The device for filtering and purifying the aluminum liquid for producing the aluminum ingots with high efficiency as claimed in claim 1, is characterized in that: the number of the stirring blocks (9) is seven, and the stirring blocks are symmetrically distributed in a vertical center line.

4. The device for filtering and purifying the aluminum liquid for producing the aluminum ingots with high efficiency as claimed in claim 1, is characterized in that: the front side outer surface of guard box (3) is inlayed and is installed first apron (32), the front side outer surface of rose box (11) is inlayed and is installed second apron (34), the outer wall of feeding apron (7), first apron (32) and second apron (34) is all inlayed and is installed glass.

5. The device for filtering and purifying the aluminum liquid for producing the aluminum ingots with high efficiency as claimed in claim 1, is characterized in that: the bottom of the umbrella-shaped material discharge pipeline (13) is fixedly connected with a sieve plate, holes are formed in the sieve plate, the umbrella-shaped material discharge pipeline (13) is located right above the filter box (11), and the diameter of the umbrella-shaped material discharge pipeline (13) is smaller than that of the filter box (11).

6. The device for filtering and purifying the aluminum liquid for producing the aluminum ingots with high efficiency as claimed in claim 1, is characterized in that: the filter box is characterized in that buckles (17) are fixedly mounted on the outer walls of the two sides of the filter box (11), clamping holes matched with the hook-shaped mounting plates (14) are formed in the buckles (17), and the hook-shaped mounting plates (14) are clamped with the buckles (17).

7. The device for filtering and purifying the aluminum liquid for producing the aluminum ingots with high efficiency as claimed in claim 1 or 4, is characterized in that: the outer walls of the two sides of the protection box (3) are fixedly provided with handles (26), one end of each handle (26), which is far away from the protection box (3), is fixedly connected with one side of the stirring box (2), and the outer wall of each handle (26) is sleeved with an anti-skidding sleeve.

8. The device for filtering and purifying the aluminum liquid for producing the aluminum ingots with high efficiency as claimed in claim 1, is characterized in that: the automatic material discharging device is characterized in that valves are fixedly mounted on the first material discharging pipeline (12), the second material discharging pipeline (19) and the output pipeline (24), and knob covers are mounted at one ends of the first material feeding pipeline (6) and the residue discharging pipeline (18) in a threaded mode.