CN110826668B - Intelligent inspection recording system and method for concrete production equipment - Google Patents
Intelligent inspection recording system and method for concrete production equipment Download PDFInfo
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- 238000003756 stirring Methods 0.000 claims description 12
- 230000002159 abnormal effect Effects 0.000 claims description 6
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- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
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- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C1/00—Registering, indicating or recording the time of events or elapsed time, e.g. time-recorders for work people
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses an intelligent inspection recording system and method for concrete production equipment, wherein the method comprises the following steps: step one, a third party APP on a handheld scanning device is opened, a personal account is logged in, a management interface is opened, and inspection personnel input inspection information of concrete production equipment; step two, the handheld scanning equipment sends the inspection information of the concrete production equipment to a management information system through a wireless network; and thirdly, a manager logs in a management information system through the terminal equipment to check the inspection information of the concrete production equipment. According to the invention, each equipment ID corresponds to a unique concrete production equipment, so that the inspection accuracy is improved, the fault information of the concrete production equipment is conveniently adjusted and analyzed, the equipment inspection and fault analysis efficiency is improved, the inspection result can be transmitted to a management information system in real time for inspection by management staff, and the defect of delay in the inspection result reception is overcome.
Description
Technical Field
The invention belongs to the technical field of concrete production, and particularly relates to an intelligent inspection recording system and method for concrete production equipment.
Background
In the process of concrete production, various concrete production equipment is involved, and along with the aging and faults of the concrete production equipment, the production progress is influenced, and the surrounding environment is influenced, so that the concrete production equipment is inspected daily. The existing inspection method mainly comprises manual inspection, and the recording adopts a paper recording mode, and the inspection method has the following defects: (1) Whether can't effectively monitor the work of patrolling and examining of personnel, the precision of patrolling and examining is at the bottom. (2) The paper recording mode is adopted, so that the checking is inconvenient, and the faults of the equipment cannot be analyzed. (3) The inspection timeliness is poor, and the inspection fruits cannot be sent to management staff, so that the inspection result is received and delayed.
Disclosure of Invention
Aiming at the problems in the prior art, the intelligent inspection recording system for the concrete production equipment provided by the invention can record the use state of the concrete production equipment by adopting the intelligent equipment, integrate the recorded data into a management information system, facilitate the inspection of management personnel and improve the inspection precision and efficiency. In addition, the invention also provides an intelligent inspection recording method for the concrete production equipment.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the invention provides an intelligent inspection recording system of concrete production equipment, which comprises a two-dimension code information box, handheld scanning equipment and a management information system, wherein the handheld scanning equipment scans a two-dimension code on the two-dimension code information box through a third-party app and records fault information of the concrete production equipment, and the handheld scanning equipment is connected with the management information system through a wireless network and sends the fault information to the management information system;
the two-dimensional code information box sets up to 4, sets up mix building bottom layer, mix building top layer, production stock ground and the pier of unloading of concrete production operation point respectively, the two-dimensional code information box includes:
the equipment ID setting module is used for setting equipment ID, wherein the equipment ID is a group of six-digit numerical codes, the first three digits represent a stirring station where stirring equipment is located, and the last three digits represent the specific position of the stirring equipment in the stirring station;
the clock module is used for generating the current time;
the two-dimension code automatic generation module generates a corresponding two-dimension code in real time by the current time and the ID number;
the automatic closing energy-saving module is automatically closed after the screen is displayed for 3 minutes after the two-dimensional code is generated;
the energy supply module is arranged in the two-dimensional code information box, and supplies energy to the clock module, the equipment ID setting module and the equipment ID setting module when power is off;
the management information system is installed on a machine room server, and comprises:
the time checking module is used for checking whether the time in the two-dimensional code information box is consistent with the time in the handheld scanning device;
the position checking module is used for checking whether the equipment ID in the two-dimensional code information exists in the management information system;
the personnel identity verification module is used for verifying whether a user logged in by the third-party app has two-dimensional code scanning authority;
the handheld scanning device comprises:
the camera module is used for scanning the two-dimensional code;
the communication module is used for establishing a connection with the management information system;
the GPS module is used for acquiring the current position of the handheld scanning device;
and the time module is used for acquiring the current time of the handheld scanning device.
As an optimal technical scheme, the handheld intelligent device is a smart phone.
The system is characterized by further comprising terminal equipment, wherein the terminal equipment is used for logging in the management information system to check fault information of each mixing plant concrete production equipment.
As an optimal technical scheme, the time verification module verifies that the time error between the time in the two-dimensional code information box and the time error in the handheld scanning equipment exceeds 3 minutes, and then invalid code scanning information is returned; the position verification module verifies that the equipment ID does not exist in the management information system, and returns invalid equipment information; and the personnel identity verification module returns personnel identity invalid information when detecting that the login user does not have the two-dimensional code scanning authority.
The second aspect of the invention provides an intelligent inspection recording method for concrete production equipment, which adopts the intelligent inspection recording system for concrete production equipment and comprises the following steps:
step one, a third party APP on a handheld scanning device is opened, a personal account is logged in, a two-dimensional code generated in real time on a two-dimensional code information box is scanned, firstly, a personnel identity verification module of an information management system verifies the identity of a user, if the personnel identity verification module verifies that a logged user does not have two-dimensional code scanning authority, personnel identity invalid information is returned, if the identity verification succeeds, a position verification module verifies whether a device ID in the two-dimensional code information exists in a management information system, invalid device information is returned, if the device ID does not exist, a time verification module verifies whether the time in the two-dimensional code information box is identical with the time in the handheld scanning device, if the time error in the two-dimensional code information box is more than 3 minutes, invalid code scanning information is returned, if the time is identical, a management interface is opened, and inspection personnel input inspection information of concrete production equipment;
step two, the handheld scanning equipment sends the inspection information of the concrete production equipment to a management information system through a wireless network;
and thirdly, a manager logs in a management information system through the terminal equipment to check the inspection information of the concrete production equipment.
In the first step, the inspection information of the concrete production equipment includes the identity of the code scanning personnel, the equipment ID, the code scanning time, whether the fault exists, the fault description and the fault photo.
As an optimal technical scheme, if the fault condition is abnormal and serious, the management information system sends fault information to management staff in the form of short messages.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the invention, the two-dimension code generated by the two-dimension code information box is associated with the time and the equipment ID, so that the phenomenon that a code scanning person steals and brushes the two-dimension code by using a photo is avoided, the time information of the two-dimension code needs to be consistent with the time information of the handheld scanning terminal, and the accuracy of inspection record is improved.
(2) The inspection result can be transmitted to the management information system in real time for being checked by management staff, and the defect that the inspection result is received with time delay is overcome.
(3) According to the invention, one equipment ID corresponds to the unique concrete production equipment, so that the fault information of the concrete production equipment can be conveniently fetched and analyzed, and the equipment inspection and fault analysis efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is one of the block diagrams of the intelligent patrol recording system of the concrete production equipment of the present invention.
FIG. 2 is a second block diagram of the intelligent inspection recording system of the concrete production equipment of the present invention.
Wherein, the reference numerals specifically explain as follows: the two-dimensional code information box 1, the handheld scanning device 2, the management information system 3, the terminal device 4, the device ID setting module 11, the clock module 12, the two-dimensional code automatic generation module 13, the energy supply module 14, the automatic closing energy saving module 15, the camera module 21, the GPS module 22, the time module 23, the communication module 24, the time checking module 31, the position checking module 32 and the personnel identity checking module 33.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 and 2, the present embodiment provides an intelligent inspection recording system for concrete production equipment, which includes a two-dimensional code information box 1, a handheld scanning device 2, a management information system 3 and a terminal device 4.
The handheld scanning device 2 comprises a camera module 21 for scanning the two-dimensional code. The communication module 24 is configured to establish a connection with the management information system 3. The GPS module 22 is configured to acquire a current position of the handheld scanning device 2. A time module 23, configured to obtain a current time of the handheld scanning device 2. In this embodiment, the handheld scanning device 2 is a smart phone, on which a third-party app is installed, where the third-party app includes an android version and an ios version, and how to develop the third-party app according to the required functions is common knowledge in the art and is not an invention point of the present application, so that a detailed description is not given here. The intelligent mobile phone scans the two-dimension code on the two-dimension code information box 1 through the third party app and records fault information of concrete production equipment.
The intelligent mobile phone is connected with the management information system 3 through a wireless network, the management information system 3 receives fault information, and a manager checks and analyzes the fault information of the concrete production equipment by logging in the management information system 3 on the terminal equipment 4.
The two-dimensional code information box 1 sets up to 4, sets up mix building bottom layer, mix building top layer, production stock ground and the pier of unloading of concrete production operation point respectively, and two-dimensional code information box 1 includes: the device ID setting module 11 is configured to set a device ID, where the device ID is a set of six-bit digital codes, the first three bits represent a stirring station where the stirring device is located, the last three bits represent a specific position of the stirring device at the stirring station, the digital codes are set in a database in advance, and corresponding codes are input according to a table when the two-dimensional code information box 1 is installed on site. A clock module 12 for generating a current time; the two-dimensional code automatic generation module 13 generates a corresponding two-dimensional code in real time by the current time and the ID number. The automatic closing energy saving module 15 presses the two-dimension code generating key, and when the two-dimension code is generated, the screen is automatically closed after 3 minutes of display. The energy supply module 14 is arranged inside the two-dimensional code information box 1, and is used for supplying energy to the clock module 12, the equipment ID setting module 11 and the equipment ID setting module 11 when power is off, and when power is off, the built-in battery can be used for preventing the records of the clock module 12, the equipment ID setting module 11 and the equipment ID setting module 11 from being lost, and the duration exceeds two weeks.
The management information system 3 is installed on a machine room server and is used for receiving inspection information sent by the handheld scanning device 2, and comprises a time checking module 31 which is used for checking whether the time in the two-dimensional code information box 1 is consistent with the time in the handheld scanning device 2, and if the time checking module 31 checks that the time error between the time in the two-dimensional code information box 1 and the time error between the time in the handheld scanning device 2 exceeds 3 minutes, invalid code scanning information is returned. The location checking module 32 is configured to check whether the device ID in the two-dimensional code information exists in the management information system 3, and if the location checking module 32 checks that the device ID does not exist in the management information system 3, return invalid device information. The personnel identity verification module 33 is configured to verify whether the user logged in by the third party app has two-dimensional code scanning authority, and if the personnel identity verification module 33 verifies that the logged-in user does not have the two-dimensional code scanning authority, return personnel identity invalid information.
The terminal device 4 is used for managing the login of the information system 3, and the terminal device 4 can be a computer or a smart phone.
The embodiment also provides an intelligent inspection recording system for concrete production equipment, which comprises the following steps:
step one, a third party APP on the handheld scanning equipment 2 is opened, a personal account is logged in, a two-dimension code generated in real time on the two-dimension code information box 1 is scanned, firstly, a personnel identity verification module 33 of the information management system verifies the identity of a user, and if the personnel identity verification module 33 verifies that the logged-in user does not have two-dimension code scanning authority, personnel identity invalid information is returned. If the identity verification is successful, the location verification module 32 verifies whether the device ID in the two-dimensional code information exists in the management information system 3, if not, invalid device information is returned, if so, the time verification module 31 verifies whether the time in the two-dimensional code information box 1 coincides with the time in the handheld scanning device 2, and if the time in the two-dimensional code information box 1 and the time in the handheld scanning device 2 have an error exceeding 3 minutes, invalid code scanning information is returned. If the time is consistent, the management interface is opened, normal or abnormal options are selected according to the code brushing prompt information, if the abnormal options are selected, abnormal information is written on the recording page, or a photographing button is selected to photograph, the image is compressed after being stored, and identity information of code scanning personnel, equipment ID information, code scanning time information, fault or not information and fault description information are combined to form a patrol information compression packet.
And step two, the handheld scanning equipment 2 sends the inspection information of the concrete production equipment to the management information system 3 through a wireless network.
And thirdly, a manager logs in the management information system 3 through the terminal equipment 4 to check the inspection information of the concrete production equipment. If the fault condition is abnormal and serious, the management information system 3 sends the fault information to the management personnel in the form of a short message.
While the foregoing embodiments have been described in detail and with reference to the present invention, it will be apparent to one skilled in the art that modifications and improvements can be made based on the disclosure without departing from the spirit and scope of the invention.
Claims (7)
1. The intelligent inspection recording system for the concrete production equipment is characterized by comprising a two-dimensional code information box, a handheld scanning device and a management information system, wherein the handheld scanning device scans a two-dimensional code on the two-dimensional code information box through a third-party app and records fault information of the concrete production equipment, and the handheld scanning device is connected with the management information system through a wireless network and sends the fault information to the management information system;
the two-dimensional code information box sets up to 4, sets up mix building bottom layer, mix building top layer, production stock ground and the pier of unloading of concrete production operation point respectively, the two-dimensional code information box includes:
the equipment ID setting module is used for setting equipment ID, wherein the equipment ID is a group of six-digit numerical codes, the first three digits represent a stirring station where stirring equipment is located, and the last three digits represent the specific position of the stirring equipment in the stirring station;
the clock module is used for generating the current time;
the two-dimension code automatic generation module generates a corresponding two-dimension code in real time by the current time and the ID number;
the automatic closing energy-saving module is automatically closed after the screen is displayed for 3 minutes after the two-dimensional code is generated;
the energy supply module is arranged in the two-dimensional code information box, and supplies energy to the clock module, the equipment ID setting module and the equipment ID setting module when power is off;
the management information system is installed on a machine room server, and comprises:
the time checking module is used for checking whether the time in the two-dimensional code information box is consistent with the time in the handheld scanning device;
the position checking module is used for checking whether the equipment ID in the two-dimensional code information exists in the management information system;
the personnel identity verification module is used for verifying whether a user logged in by the third-party app has two-dimensional code scanning authority;
the handheld scanning device comprises:
the camera module is used for scanning the two-dimensional code;
the communication module is used for establishing a connection with the management information system;
the GPS module is used for acquiring the current position of the handheld scanning device;
and the time module is used for acquiring the current time of the handheld scanning device.
2. The intelligent patrol recording system of concrete production equipment according to claim 1, wherein the handheld intelligent device is a smart phone.
3. The intelligent patrol recording system of concrete production equipment according to claim 1, further comprising a terminal device, wherein the terminal device is used for logging in the management information system to check fault information of each mixing plant concrete production equipment.
4. The intelligent inspection recording system of concrete production equipment according to claim 1, wherein the time checking module is used for checking that the time error between the time in the two-dimensional code information box and the time error in the handheld scanning equipment exceeds 3 minutes, and returning invalid code scanning information; the position verification module verifies that the equipment ID does not exist in the management information system, and returns invalid equipment information; and the personnel identity verification module returns personnel identity invalid information when detecting that the login user does not have the two-dimensional code scanning authority.
5. An intelligent inspection recording method for concrete production equipment, which adopts the intelligent inspection recording system for the concrete production equipment according to any one of claims 1-4, is characterized by comprising the following steps:
step one, a third party APP on a handheld scanning device is opened, a personal account is logged in, a two-dimensional code generated in real time on a two-dimensional code information box is scanned, firstly, a personnel identity verification module of an information management system verifies the identity of a user, if the personnel identity verification module verifies that a logged user does not have two-dimensional code scanning authority, personnel identity invalid information is returned, if the identity verification succeeds, a position verification module verifies whether a device ID in the two-dimensional code information exists in a management information system, invalid device information is returned, if the device ID does not exist, a time verification module verifies whether the time in the two-dimensional code information box is identical with the time in the handheld scanning device, if the time error in the two-dimensional code information box is more than 3 minutes, invalid code scanning information is returned, if the time is identical, a management interface is opened, and inspection personnel input inspection information of concrete production equipment;
step two, the handheld scanning equipment sends the inspection information of the concrete production equipment to a management information system through a wireless network;
and thirdly, a manager logs in a management information system through the terminal equipment to check the inspection information of the concrete production equipment.
6. The intelligent inspection recording method of concrete production equipment according to claim 5, wherein in the first step, inspection information of the concrete production equipment comprises identity of code scanning personnel, equipment ID, code scanning time, fault or not, fault description and fault photo.
7. The intelligent inspection recording method of concrete production equipment according to claim 5, wherein if the fault condition is abnormal, the management information system sends the fault information to the manager in the form of a short message.
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