CN110748680A - Air exhaust valve - Google Patents
Air exhaust valve Download PDFInfo
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- CN110748680A CN110748680A CN201911171101.4A CN201911171101A CN110748680A CN 110748680 A CN110748680 A CN 110748680A CN 201911171101 A CN201911171101 A CN 201911171101A CN 110748680 A CN110748680 A CN 110748680A
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- elastic sheet
- valve cover
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- 239000002184 metal Substances 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/04—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Exhaust Silencers (AREA)
Abstract
一种排气阀,其包括阀座、能够相对所述阀座打开或者关闭的阀盖、固定在所述阀盖上的弹片以及固定在所述阀座上且与所述弹片相配合的支架,其中所述阀座包括安装部以及开口,所述阀盖与所述开口相配合,所述阀盖包含轴,所述轴安装在所述支架与所述安装部之间,当所述阀盖相较于所述开口打开或者关闭时,所述弹片能够相对于所述支架滑动。本发明通过将轴安装在支架与安装部之间,通过简单的机械装配就能实现。另外,通过弹片来实现阀盖打开或者关闭的功能,省略了扭簧,降低了成本。
An exhaust valve, comprising a valve seat, a valve cover that can be opened or closed relative to the valve seat, a spring sheet fixed on the valve cover, and a bracket fixed on the valve seat and matched with the spring sheet , wherein the valve seat includes a mounting portion and an opening, the valve cover is matched with the opening, the valve cover includes a shaft, and the shaft is installed between the bracket and the mounting portion, when the valve When the cover is opened or closed relative to the opening, the elastic sheet can slide relative to the bracket. The present invention can be realized by simple mechanical assembly by installing the shaft between the bracket and the mounting portion. In addition, the function of opening or closing the valve cover is realized by the elastic sheet, the torsion spring is omitted, and the cost is reduced.
Description
技术领域technical field
本发明涉及一种排气阀,应用于发动机排气系统技术领域。The invention relates to an exhaust valve, which is applied to the technical field of engine exhaust systems.
背景技术Background technique
US 5,971,098揭示了一种排气阀,其中所述阀包括基座、阀盖以及接触在所述基座与所述阀盖上的扭簧。然而,由于汽车排气系统中的热环境与振动环境等非常复杂,这种设计对扭簧的要求比较高。另外,这种排气阀的结构相对比较复杂,成本较高。US 5,971,098 discloses an exhaust valve, wherein the valve includes a base, a valve cover, and a torsion spring contacting the base and the valve cover. However, because the thermal environment and vibration environment in the automobile exhaust system are very complex, this design has relatively high requirements on the torsion spring. In addition, the structure of this kind of exhaust valve is relatively complicated and the cost is high.
因此,有必要设计出一种新型的排气阀,以解决上述技术问题。Therefore, it is necessary to design a new type of exhaust valve to solve the above technical problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种结构简单且成本较低的排气阀。The purpose of the present invention is to provide an exhaust valve with a simple structure and low cost.
为实现上述目的,本发明采用如下技术方案:一种排气阀,其包括阀座、能够相对所述阀座打开或者关闭的阀盖、固定在所述阀盖上的弹片以及固定在所述阀座上且与所述弹片相配合的支架,其中所述阀座包括安装部以及开口,所述阀盖包括与所述开口相配合的阀盖以及与所述阀盖相连的轴,所述轴安装在所述支架与所述安装部之间,当所述阀盖相较于所述开口打开或者关闭时,所述弹片能够相对于所述支架滑动。In order to achieve the above purpose, the present invention adopts the following technical scheme: an exhaust valve, which includes a valve seat, a valve cover that can be opened or closed relative to the valve seat, a spring sheet fixed on the valve cover, and a valve cover fixed on the valve cover. A bracket on a valve seat and matched with the elastic sheet, wherein the valve seat includes a mounting part and an opening, the valve cover includes a valve cover matched with the opening and a shaft connected with the valve cover, the valve cover The shaft is installed between the bracket and the mounting portion, and when the valve cover is opened or closed relative to the opening, the elastic sheet can slide relative to the bracket.
作为本发明进一步改进的技术方案,所述阀盖是由金属板片一体成型而成,其中所述轴是由所述金属板片卷绕而成。As a further improved technical solution of the present invention, the valve cover is integrally formed by a metal sheet, and the shaft is formed by winding the metal sheet.
作为本发明进一步改进的技术方案,所述安装部设有向内凹陷的凹槽,所述轴至少部分位于所述凹槽中。As a further improved technical solution of the present invention, the mounting portion is provided with an inwardly recessed groove, and the shaft is at least partially located in the groove.
作为本发明进一步改进的技术方案,所述排气阀包括套接在所述轴上的钢丝环。As a further improved technical solution of the present invention, the exhaust valve includes a steel wire ring sleeved on the shaft.
作为本发明进一步改进的技术方案,所述支架设有固定在所述安装部上的固定部、用以部分包裹所述钢丝环的弧形部以及倾斜延伸的支撑部,所述支撑部与所述弹片相接触。As a further improved technical solution of the present invention, the bracket is provided with a fixing portion fixed on the mounting portion, an arc portion for partially wrapping the steel wire ring, and a supporting portion extending obliquely. The shrapnel are in contact.
作为本发明进一步改进的技术方案,所述支撑部设有与所述弹片相接触的V形面。As a further improved technical solution of the present invention, the support portion is provided with a V-shaped surface in contact with the elastic piece.
作为本发明进一步改进的技术方案,所述支撑部设有位于延伸至所述V形面的中部的加强筋。As a further improved technical solution of the present invention, the support portion is provided with a reinforcing rib extending to the middle of the V-shaped surface.
作为本发明进一步改进的技术方案,所述弹片固定在所述阀盖上。As a further improved technical solution of the present invention, the elastic sheet is fixed on the valve cover.
作为本发明进一步改进的技术方案,所述阀盖具有面向所述开口且用以受排气推动的凹陷部。As a further improved technical solution of the present invention, the valve cover has a concave portion facing the opening and used for being pushed by the exhaust gas.
本发明通过将轴安装在支架与安装部之间,通过简单的机械装配就能实现。另外,通过弹片来实现阀盖打开或者关闭的功能,省略了扭簧,降低了成本。The present invention can be realized by simple mechanical assembly by installing the shaft between the bracket and the mounting portion. In addition, the function of opening or closing the valve cover is realized by the elastic sheet, the torsion spring is omitted, and the cost is reduced.
附图说明Description of drawings
图1是本发明的排气阀在阀盖处于关闭位置时的立体示意图。FIG. 1 is a schematic perspective view of the exhaust valve of the present invention when the valve cover is in the closed position.
图2是图1另一角度的立体示意图。FIG. 2 is a schematic perspective view of FIG. 1 from another angle.
图3是图1的俯视图。FIG. 3 is a plan view of FIG. 1 .
图4是图1的右视图。FIG. 4 is a right side view of FIG. 1 .
图5是图1的立体分解图。FIG. 5 is an exploded perspective view of FIG. 1 .
图6是本发明的排气阀在阀盖处于打开位置时的立体示意图。FIG. 6 is a schematic perspective view of the exhaust valve of the present invention when the valve cover is in the open position.
图7是图6的主视图。FIG. 7 is a front view of FIG. 6 .
具体实施方式Detailed ways
请参图1至图7所示,本发明揭示了一种用于汽车排气系统中的排气阀100,所述排气阀100包括阀座1、能够相对所述阀座1打开或者关闭的阀盖2、位于所述阀座1与所述阀盖2之间的缓冲垫3、固定在所述阀盖2上的弹片4以及固定在所述阀座1上且与所述弹片4相配合的支架5。Referring to FIGS. 1 to 7 , the present invention discloses an
所述阀座1包括安装部11以及位于所述安装部11的旁侧的开口部12。所述安装部11设有向内凹陷的凹槽13、位于所述凹槽13的旁侧的第一固定位置14以及从两侧边缘向上折弯的凸缘部15。在本发明图示的实施方式中,所述阀座1是由金属片冲压形成的,其中所述凹槽13是自所述安装部11向内冲压形成的。具体地,所述凹槽13包括位于中部的第一凹槽131以及位于所述第一凹槽131的两端的第二凹槽132,其中所述第二凹槽132的宽度大于所述第一凹槽131的宽度。所述开口部12包括与所述凹槽13位于同一侧的平板部121、贯穿所述平板部121的开口122以及围绕在所述开口122的周围的筒状部123,其中所述筒状部123向远离所述平板部121的方向凸出。The
所述阀盖2用以与所述开口122相配合,所述阀盖2包含轴22,所述轴22安装在所述支架5与所述安装部11之间且至少部分位于所述凹槽13中。当所述阀盖2相较于所述开口122打开或者关闭时,所述弹片4能够相对于所述支架5滑动。The
在本发明图示的实施方式中,所述阀盖2是由金属板片一体成型而成,其中所述轴22是由所述金属板片卷绕而成。所述排气阀100包括套接在所述轴22上的钢丝环23,所述轴22至少部分安装在所述第一凹槽131中,所述钢丝环23至少部分安装在所述第二凹槽132中。In the illustrated embodiment of the present invention, the
在本发明图示的实施方式中,所述阀盖2并非呈平板状,其具有面向所述开口122的凹陷部211,如此设置,可以与排气进行更好的接触。In the illustrated embodiment of the present invention, the
所述缓冲垫3可以固定在所述平板部121上或者所述阀盖2的内侧,以在所述阀盖2关闭时降低其与相应部件的冲击,降低噪音。The
所述弹片4固定在所述阀盖2上,所述弹片4向所述轴22的方向倾斜延伸。所述弹片4包括与所述阀盖2相固定的固持部41、自所述固持部41进一步倾斜延伸的延伸部42以及自所述延伸部42的末端向下弯折的末端部43。所述延伸部42与所述末端部43的连接处形成弧形表面44,用以与所述支架5相配合。请参图4所示,当阀盖2处于关闭位置时,所述延伸部42与所述阀盖2之间设有间隙45。在本发明图示的实施方式中,所述固持部41固定在所述阀盖2上。The
所述支架5设有固定在所述安装部11上的固定部51、用以部分包裹所述钢丝环23的弧形部52以及倾斜延伸的支撑部53。所述固定部51设有与所述第一固定位置14相对齐的第二固定位置511。通过在第一固定位置14与第二固定位置511进行固定,能够将所述支架5与所述安装部11固定起来。所述弧形部52能够对钢丝环23起到限制作用,防止其脱离第二凹槽132。The
所述支撑部53与所述弹片4相接触。在本发明图示的实施方式中,所述支撑部53设有与所述弹片4相接触的V形面531以及延伸至所述V形面531的中部的加强筋532。The
使用时,发动机的排气自筒状部123进入开口122中,并与阀盖2的凹陷部211产生作用力。当排气压力大于弹片4对阀盖2的压力时,所述阀盖2被排气推开。在此过程中,所述阀盖2绕所述轴22转动,同时所述弹片4的弧形表面44沿着所述支撑部53滑动。由于所述V形面531呈V形,当所述弹片4的变形量越大时,其与所述面531的接触面积越大,二者所产生的摩擦力也就越大,从而需要更大的排气压力才能将阀盖2的开度进一步增大。When in use, the exhaust gas of the engine enters the
相较于现有技术,本发明通过将轴22安装在支架5与安装部11之间,通过简单的机械装配就能实现。另外,弹片4与阀盖2相接触,通过弹片4来实现阀盖2打开或者关闭的功能,省略了扭簧,降低了成本。Compared with the prior art, the present invention can be realized through simple mechanical assembly by installing the
以上实施例仅用于说明本发明而并非限制本发明所描述的技术方案,对本说明书的理解应该以所属技术领域的技术人员为基础,尽管本说明书参照上述的实施例对本发明已进行了详细的说明,但是,本领域的普通技术人员应当理解,所属技术领域的技术人员仍然可以对本发明进行修改或者等同替换,而一切不脱离本发明的精神和范围的技术方案及其改进,均应涵盖在本发明的权利要求范围内。The above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention. The understanding of this specification should be based on those skilled in the art, although the present specification has been described in detail with reference to the above embodiments. However, those of ordinary skill in the art should understand that those skilled in the art can still modify or equivalently replace the present invention, and all technical solutions and improvements that do not depart from the spirit and scope of the present invention should be included in the within the scope of the claims of the present invention.
Claims (9)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN201911171101.4A CN110748680A (en) | 2019-11-26 | 2019-11-26 | Air exhaust valve |
PCT/CN2020/117094 WO2021103786A1 (en) | 2019-11-26 | 2020-09-23 | Exhaust valve |
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CN201911171101.4A CN110748680A (en) | 2019-11-26 | 2019-11-26 | Air exhaust valve |
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CN201911171101.4A Pending CN110748680A (en) | 2019-11-26 | 2019-11-26 | Air exhaust valve |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2021103786A1 (en) * | 2019-11-26 | 2021-06-03 | 天纳克(苏州)排放系统有限公司 | Exhaust valve |
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2019
- 2019-11-26 CN CN201911171101.4A patent/CN110748680A/en active Pending
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2020
- 2020-09-23 WO PCT/CN2020/117094 patent/WO2021103786A1/en active Application Filing
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