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CN110748680A - Air exhaust valve - Google Patents

Air exhaust valve Download PDF

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Publication number
CN110748680A
CN110748680A CN201911171101.4A CN201911171101A CN110748680A CN 110748680 A CN110748680 A CN 110748680A CN 201911171101 A CN201911171101 A CN 201911171101A CN 110748680 A CN110748680 A CN 110748680A
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CN
China
Prior art keywords
valve
opening
elastic sheet
valve cover
valve according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911171101.4A
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Chinese (zh)
Inventor
刘健
曹侃
谢方
李刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tiannake (suzhou) Emission System Co Ltd
Tenneco Suzhou Emission System Co Ltd
Original Assignee
Tiannake (suzhou) Emission System Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tiannake (suzhou) Emission System Co Ltd filed Critical Tiannake (suzhou) Emission System Co Ltd
Priority to CN201911171101.4A priority Critical patent/CN110748680A/en
Publication of CN110748680A publication Critical patent/CN110748680A/en
Priority to PCT/CN2020/117094 priority patent/WO2021103786A1/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/02Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
    • F16K17/04Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Exhaust Silencers (AREA)

Abstract

一种排气阀,其包括阀座、能够相对所述阀座打开或者关闭的阀盖、固定在所述阀盖上的弹片以及固定在所述阀座上且与所述弹片相配合的支架,其中所述阀座包括安装部以及开口,所述阀盖与所述开口相配合,所述阀盖包含轴,所述轴安装在所述支架与所述安装部之间,当所述阀盖相较于所述开口打开或者关闭时,所述弹片能够相对于所述支架滑动。本发明通过将轴安装在支架与安装部之间,通过简单的机械装配就能实现。另外,通过弹片来实现阀盖打开或者关闭的功能,省略了扭簧,降低了成本。

Figure 201911171101

An exhaust valve, comprising a valve seat, a valve cover that can be opened or closed relative to the valve seat, a spring sheet fixed on the valve cover, and a bracket fixed on the valve seat and matched with the spring sheet , wherein the valve seat includes a mounting portion and an opening, the valve cover is matched with the opening, the valve cover includes a shaft, and the shaft is installed between the bracket and the mounting portion, when the valve When the cover is opened or closed relative to the opening, the elastic sheet can slide relative to the bracket. The present invention can be realized by simple mechanical assembly by installing the shaft between the bracket and the mounting portion. In addition, the function of opening or closing the valve cover is realized by the elastic sheet, the torsion spring is omitted, and the cost is reduced.

Figure 201911171101

Description

排气阀Vent

技术领域technical field

本发明涉及一种排气阀,应用于发动机排气系统技术领域。The invention relates to an exhaust valve, which is applied to the technical field of engine exhaust systems.

背景技术Background technique

US 5,971,098揭示了一种排气阀,其中所述阀包括基座、阀盖以及接触在所述基座与所述阀盖上的扭簧。然而,由于汽车排气系统中的热环境与振动环境等非常复杂,这种设计对扭簧的要求比较高。另外,这种排气阀的结构相对比较复杂,成本较高。US 5,971,098 discloses an exhaust valve, wherein the valve includes a base, a valve cover, and a torsion spring contacting the base and the valve cover. However, because the thermal environment and vibration environment in the automobile exhaust system are very complex, this design has relatively high requirements on the torsion spring. In addition, the structure of this kind of exhaust valve is relatively complicated and the cost is high.

因此,有必要设计出一种新型的排气阀,以解决上述技术问题。Therefore, it is necessary to design a new type of exhaust valve to solve the above technical problems.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种结构简单且成本较低的排气阀。The purpose of the present invention is to provide an exhaust valve with a simple structure and low cost.

为实现上述目的,本发明采用如下技术方案:一种排气阀,其包括阀座、能够相对所述阀座打开或者关闭的阀盖、固定在所述阀盖上的弹片以及固定在所述阀座上且与所述弹片相配合的支架,其中所述阀座包括安装部以及开口,所述阀盖包括与所述开口相配合的阀盖以及与所述阀盖相连的轴,所述轴安装在所述支架与所述安装部之间,当所述阀盖相较于所述开口打开或者关闭时,所述弹片能够相对于所述支架滑动。In order to achieve the above purpose, the present invention adopts the following technical scheme: an exhaust valve, which includes a valve seat, a valve cover that can be opened or closed relative to the valve seat, a spring sheet fixed on the valve cover, and a valve cover fixed on the valve cover. A bracket on a valve seat and matched with the elastic sheet, wherein the valve seat includes a mounting part and an opening, the valve cover includes a valve cover matched with the opening and a shaft connected with the valve cover, the valve cover The shaft is installed between the bracket and the mounting portion, and when the valve cover is opened or closed relative to the opening, the elastic sheet can slide relative to the bracket.

作为本发明进一步改进的技术方案,所述阀盖是由金属板片一体成型而成,其中所述轴是由所述金属板片卷绕而成。As a further improved technical solution of the present invention, the valve cover is integrally formed by a metal sheet, and the shaft is formed by winding the metal sheet.

作为本发明进一步改进的技术方案,所述安装部设有向内凹陷的凹槽,所述轴至少部分位于所述凹槽中。As a further improved technical solution of the present invention, the mounting portion is provided with an inwardly recessed groove, and the shaft is at least partially located in the groove.

作为本发明进一步改进的技术方案,所述排气阀包括套接在所述轴上的钢丝环。As a further improved technical solution of the present invention, the exhaust valve includes a steel wire ring sleeved on the shaft.

作为本发明进一步改进的技术方案,所述支架设有固定在所述安装部上的固定部、用以部分包裹所述钢丝环的弧形部以及倾斜延伸的支撑部,所述支撑部与所述弹片相接触。As a further improved technical solution of the present invention, the bracket is provided with a fixing portion fixed on the mounting portion, an arc portion for partially wrapping the steel wire ring, and a supporting portion extending obliquely. The shrapnel are in contact.

作为本发明进一步改进的技术方案,所述支撑部设有与所述弹片相接触的V形面。As a further improved technical solution of the present invention, the support portion is provided with a V-shaped surface in contact with the elastic piece.

作为本发明进一步改进的技术方案,所述支撑部设有位于延伸至所述V形面的中部的加强筋。As a further improved technical solution of the present invention, the support portion is provided with a reinforcing rib extending to the middle of the V-shaped surface.

作为本发明进一步改进的技术方案,所述弹片固定在所述阀盖上。As a further improved technical solution of the present invention, the elastic sheet is fixed on the valve cover.

作为本发明进一步改进的技术方案,所述阀盖具有面向所述开口且用以受排气推动的凹陷部。As a further improved technical solution of the present invention, the valve cover has a concave portion facing the opening and used for being pushed by the exhaust gas.

本发明通过将轴安装在支架与安装部之间,通过简单的机械装配就能实现。另外,通过弹片来实现阀盖打开或者关闭的功能,省略了扭簧,降低了成本。The present invention can be realized by simple mechanical assembly by installing the shaft between the bracket and the mounting portion. In addition, the function of opening or closing the valve cover is realized by the elastic sheet, the torsion spring is omitted, and the cost is reduced.

附图说明Description of drawings

图1是本发明的排气阀在阀盖处于关闭位置时的立体示意图。FIG. 1 is a schematic perspective view of the exhaust valve of the present invention when the valve cover is in the closed position.

图2是图1另一角度的立体示意图。FIG. 2 is a schematic perspective view of FIG. 1 from another angle.

图3是图1的俯视图。FIG. 3 is a plan view of FIG. 1 .

图4是图1的右视图。FIG. 4 is a right side view of FIG. 1 .

图5是图1的立体分解图。FIG. 5 is an exploded perspective view of FIG. 1 .

图6是本发明的排气阀在阀盖处于打开位置时的立体示意图。FIG. 6 is a schematic perspective view of the exhaust valve of the present invention when the valve cover is in the open position.

图7是图6的主视图。FIG. 7 is a front view of FIG. 6 .

具体实施方式Detailed ways

请参图1至图7所示,本发明揭示了一种用于汽车排气系统中的排气阀100,所述排气阀100包括阀座1、能够相对所述阀座1打开或者关闭的阀盖2、位于所述阀座1与所述阀盖2之间的缓冲垫3、固定在所述阀盖2上的弹片4以及固定在所述阀座1上且与所述弹片4相配合的支架5。Referring to FIGS. 1 to 7 , the present invention discloses an exhaust valve 100 used in an automobile exhaust system. The exhaust valve 100 includes a valve seat 1 and can be opened or closed relative to the valve seat 1 The valve cover 2, the cushion 3 between the valve seat 1 and the valve cover 2, the elastic sheet 4 fixed on the valve cover 2 and the valve seat 1 and the elastic sheet 4 Matching bracket 5.

所述阀座1包括安装部11以及位于所述安装部11的旁侧的开口部12。所述安装部11设有向内凹陷的凹槽13、位于所述凹槽13的旁侧的第一固定位置14以及从两侧边缘向上折弯的凸缘部15。在本发明图示的实施方式中,所述阀座1是由金属片冲压形成的,其中所述凹槽13是自所述安装部11向内冲压形成的。具体地,所述凹槽13包括位于中部的第一凹槽131以及位于所述第一凹槽131的两端的第二凹槽132,其中所述第二凹槽132的宽度大于所述第一凹槽131的宽度。所述开口部12包括与所述凹槽13位于同一侧的平板部121、贯穿所述平板部121的开口122以及围绕在所述开口122的周围的筒状部123,其中所述筒状部123向远离所述平板部121的方向凸出。The valve seat 1 includes a mounting portion 11 and an opening portion 12 on the side of the mounting portion 11 . The mounting portion 11 is provided with an inwardly recessed groove 13 , a first fixing position 14 located on the side of the groove 13 , and a flange portion 15 bent upward from the edges of both sides. In the illustrated embodiment of the present invention, the valve seat 1 is formed by punching a metal sheet, and the groove 13 is formed by punching inward from the mounting portion 11 . Specifically, the groove 13 includes a first groove 131 located in the middle and a second groove 132 located at both ends of the first groove 131 , wherein the width of the second groove 132 is larger than that of the first groove 132 . The width of the groove 131 . The opening portion 12 includes a flat plate portion 121 located on the same side as the groove 13 , an opening 122 passing through the flat plate portion 121 , and a cylindrical portion 123 surrounding the opening 122 , wherein the cylindrical portion 123 protrudes in a direction away from the flat plate portion 121 .

所述阀盖2用以与所述开口122相配合,所述阀盖2包含轴22,所述轴22安装在所述支架5与所述安装部11之间且至少部分位于所述凹槽13中。当所述阀盖2相较于所述开口122打开或者关闭时,所述弹片4能够相对于所述支架5滑动。The valve cover 2 is used to cooperate with the opening 122 , and the valve cover 2 includes a shaft 22 , and the shaft 22 is installed between the bracket 5 and the installation portion 11 and at least partially located in the groove 13. When the valve cover 2 is opened or closed relative to the opening 122 , the elastic piece 4 can slide relative to the bracket 5 .

在本发明图示的实施方式中,所述阀盖2是由金属板片一体成型而成,其中所述轴22是由所述金属板片卷绕而成。所述排气阀100包括套接在所述轴22上的钢丝环23,所述轴22至少部分安装在所述第一凹槽131中,所述钢丝环23至少部分安装在所述第二凹槽132中。In the illustrated embodiment of the present invention, the valve cover 2 is integrally formed by sheet metal, and the shaft 22 is formed by winding the sheet metal. The exhaust valve 100 includes a steel wire ring 23 sleeved on the shaft 22, the shaft 22 is at least partially installed in the first groove 131, and the steel wire ring 23 is at least partially installed in the second groove 131. in groove 132.

在本发明图示的实施方式中,所述阀盖2并非呈平板状,其具有面向所述开口122的凹陷部211,如此设置,可以与排气进行更好的接触。In the illustrated embodiment of the present invention, the valve cover 2 is not in the shape of a flat plate, but has a concave portion 211 facing the opening 122 , which can better contact the exhaust gas.

所述缓冲垫3可以固定在所述平板部121上或者所述阀盖2的内侧,以在所述阀盖2关闭时降低其与相应部件的冲击,降低噪音。The cushion pad 3 can be fixed on the flat plate portion 121 or the inner side of the valve cover 2 to reduce the impact of the valve cover 2 and corresponding components and reduce noise when the valve cover 2 is closed.

所述弹片4固定在所述阀盖2上,所述弹片4向所述轴22的方向倾斜延伸。所述弹片4包括与所述阀盖2相固定的固持部41、自所述固持部41进一步倾斜延伸的延伸部42以及自所述延伸部42的末端向下弯折的末端部43。所述延伸部42与所述末端部43的连接处形成弧形表面44,用以与所述支架5相配合。请参图4所示,当阀盖2处于关闭位置时,所述延伸部42与所述阀盖2之间设有间隙45。在本发明图示的实施方式中,所述固持部41固定在所述阀盖2上。The elastic piece 4 is fixed on the valve cover 2 , and the elastic piece 4 extends obliquely in the direction of the shaft 22 . The elastic piece 4 includes a holding portion 41 fixed with the valve cover 2 , an extension portion 42 extending further obliquely from the holding portion 41 , and an end portion 43 bent downward from the end of the extending portion 42 . An arc-shaped surface 44 is formed at the connection between the extension portion 42 and the end portion 43 for matching with the bracket 5 . Referring to FIG. 4 , when the valve cover 2 is in the closed position, a gap 45 is provided between the extending portion 42 and the valve cover 2 . In the illustrated embodiment of the present invention, the holding portion 41 is fixed on the valve cover 2 .

所述支架5设有固定在所述安装部11上的固定部51、用以部分包裹所述钢丝环23的弧形部52以及倾斜延伸的支撑部53。所述固定部51设有与所述第一固定位置14相对齐的第二固定位置511。通过在第一固定位置14与第二固定位置511进行固定,能够将所述支架5与所述安装部11固定起来。所述弧形部52能够对钢丝环23起到限制作用,防止其脱离第二凹槽132。The bracket 5 is provided with a fixing portion 51 fixed on the mounting portion 11 , an arc-shaped portion 52 for partially wrapping the wire ring 23 , and a supporting portion 53 extending obliquely. The fixing portion 51 is provided with a second fixing position 511 aligned with the first fixing position 14 . By fixing at the first fixing position 14 and the second fixing position 511 , the bracket 5 and the mounting portion 11 can be fixed. The arc-shaped portion 52 can limit the wire ring 23 to prevent it from being separated from the second groove 132 .

所述支撑部53与所述弹片4相接触。在本发明图示的实施方式中,所述支撑部53设有与所述弹片4相接触的V形面531以及延伸至所述V形面531的中部的加强筋532。The support portion 53 is in contact with the elastic piece 4 . In the illustrated embodiment of the present invention, the support portion 53 is provided with a V-shaped surface 531 in contact with the elastic piece 4 and a reinforcing rib 532 extending to the middle of the V-shaped surface 531 .

使用时,发动机的排气自筒状部123进入开口122中,并与阀盖2的凹陷部211产生作用力。当排气压力大于弹片4对阀盖2的压力时,所述阀盖2被排气推开。在此过程中,所述阀盖2绕所述轴22转动,同时所述弹片4的弧形表面44沿着所述支撑部53滑动。由于所述V形面531呈V形,当所述弹片4的变形量越大时,其与所述面531的接触面积越大,二者所产生的摩擦力也就越大,从而需要更大的排气压力才能将阀盖2的开度进一步增大。When in use, the exhaust gas of the engine enters the opening 122 from the cylindrical portion 123 and generates an acting force with the recessed portion 211 of the valve cover 2 . When the exhaust pressure is greater than the pressure of the elastic sheet 4 on the valve cover 2, the valve cover 2 is pushed open by the exhaust gas. During this process, the valve cover 2 rotates around the shaft 22 , and at the same time, the arc-shaped surface 44 of the elastic sheet 4 slides along the support portion 53 . Since the V-shaped surface 531 is V-shaped, when the deformation of the elastic piece 4 is larger, the contact area between the elastic piece 4 and the surface 531 is larger, and the friction force generated by the two is larger, so that a larger amount of friction is required. Only the exhaust pressure can further increase the opening of the valve cover 2.

相较于现有技术,本发明通过将轴22安装在支架5与安装部11之间,通过简单的机械装配就能实现。另外,弹片4与阀盖2相接触,通过弹片4来实现阀盖2打开或者关闭的功能,省略了扭簧,降低了成本。Compared with the prior art, the present invention can be realized through simple mechanical assembly by installing the shaft 22 between the bracket 5 and the installation portion 11 . In addition, the elastic sheet 4 is in contact with the valve cover 2, and the function of opening or closing the valve cover 2 is realized by the elastic sheet 4, the torsion spring is omitted, and the cost is reduced.

以上实施例仅用于说明本发明而并非限制本发明所描述的技术方案,对本说明书的理解应该以所属技术领域的技术人员为基础,尽管本说明书参照上述的实施例对本发明已进行了详细的说明,但是,本领域的普通技术人员应当理解,所属技术领域的技术人员仍然可以对本发明进行修改或者等同替换,而一切不脱离本发明的精神和范围的技术方案及其改进,均应涵盖在本发明的权利要求范围内。The above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention. The understanding of this specification should be based on those skilled in the art, although the present specification has been described in detail with reference to the above embodiments. However, those of ordinary skill in the art should understand that those skilled in the art can still modify or equivalently replace the present invention, and all technical solutions and improvements that do not depart from the spirit and scope of the present invention should be included in the within the scope of the claims of the present invention.

Claims (9)

1. The utility model provides an exhaust valve, its includes the disk seat, can be relative the disk seat is opened or the valve gap of closing, is fixed elastic sheet on the valve gap and fix on the disk seat and with elastic sheet matched with support, wherein the disk seat includes installation department and opening, the valve gap with the opening cooperatees, the valve gap contains the axle, the axle is installed the support with between the installation department, work as the valve gap compare in when the opening was opened or was closed, the elastic sheet can for the support slides.
2. The discharge valve according to claim 1, wherein: the valve cover is formed by integrally molding a metal sheet, wherein the shaft is formed by winding the metal sheet.
3. The discharge valve according to claim 1, wherein: the mounting portion is provided with an inwardly recessed groove, and the shaft is at least partially located in the groove.
4. A discharge valve according to claim 3, characterised in that: the exhaust valve comprises a steel wire ring sleeved on the shaft.
5. The discharge valve according to claim 4, wherein: the support is provided with a fixing part fixed on the mounting part, an arc part used for partially wrapping the steel wire ring and a supporting part extending obliquely, and the supporting part is in contact with the elastic sheet.
6. The discharge valve according to claim 5, wherein: the supporting part is provided with a V-shaped surface which is contacted with the elastic sheet.
7. The discharge valve according to claim 6, wherein: the supporting part is provided with a reinforcing rib which is positioned in the middle of the V-shaped surface and extends to the V-shaped surface.
8. The discharge valve according to claim 1, wherein: the elastic sheet is fixed on the valve cover.
9. The discharge valve according to claim 1, wherein: the valve cover has a recess facing the opening and adapted to be pushed by exhaust gas.
CN201911171101.4A 2019-11-26 2019-11-26 Air exhaust valve Pending CN110748680A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201911171101.4A CN110748680A (en) 2019-11-26 2019-11-26 Air exhaust valve
PCT/CN2020/117094 WO2021103786A1 (en) 2019-11-26 2020-09-23 Exhaust valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911171101.4A CN110748680A (en) 2019-11-26 2019-11-26 Air exhaust valve

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WO (1) WO2021103786A1 (en)

Cited By (1)

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WO2021103786A1 (en) * 2019-11-26 2021-06-03 天纳克(苏州)排放系统有限公司 Exhaust valve

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