CN110616133A - Low temperature filtration system with self-cleaning function - Google Patents
Low temperature filtration system with self-cleaning function Download PDFInfo
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- CN110616133A CN110616133A CN201910935817.0A CN201910935817A CN110616133A CN 110616133 A CN110616133 A CN 110616133A CN 201910935817 A CN201910935817 A CN 201910935817A CN 110616133 A CN110616133 A CN 110616133A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 60
- 238000001914 filtration Methods 0.000 title claims abstract description 31
- 239000007788 liquid Substances 0.000 claims abstract description 172
- 238000012546 transfer Methods 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000002699 waste material Substances 0.000 claims abstract description 17
- 238000004062 sedimentation Methods 0.000 claims abstract description 16
- 239000005909 Kieselgur Substances 0.000 claims abstract description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 23
- 239000003507 refrigerant Substances 0.000 claims description 15
- 239000007789 gas Substances 0.000 claims description 12
- 229910052757 nitrogen Inorganic materials 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 2
- 239000011550 stock solution Substances 0.000 claims description 2
- 239000000047 product Substances 0.000 abstract description 24
- 150000002632 lipids Chemical class 0.000 abstract description 14
- 238000011001 backwashing Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 239000002245 particle Substances 0.000 abstract description 7
- 239000011148 porous material Substances 0.000 abstract description 3
- 239000002244 precipitate Substances 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 description 16
- 239000012528 membrane Substances 0.000 description 13
- 239000004744 fabric Substances 0.000 description 5
- 230000032258 transport Effects 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 230000036760 body temperature Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- LVGKNOAMLMIIKO-UHFFFAOYSA-N Elaidinsaeure-aethylester Natural products CCCCCCCCC=CCCCCCCCC(=O)OCC LVGKNOAMLMIIKO-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000004494 ethyl ester group Chemical group 0.000 description 1
- FMMOOAYVCKXGMF-MURFETPASA-N ethyl linoleate Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(=O)OCC FMMOOAYVCKXGMF-MURFETPASA-N 0.000 description 1
- 229940031016 ethyl linoleate Drugs 0.000 description 1
- LVGKNOAMLMIIKO-QXMHVHEDSA-N ethyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC LVGKNOAMLMIIKO-QXMHVHEDSA-N 0.000 description 1
- 229940093471 ethyl oleate Drugs 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- FMMOOAYVCKXGMF-UHFFFAOYSA-N linoleic acid ethyl ester Natural products CCCCCC=CCC=CCCCCCCCC(=O)OCC FMMOOAYVCKXGMF-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000011514 vinification Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
- C12H1/02—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages combined with removal of precipitate or added materials, e.g. adsorption material
- C12H1/04—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages combined with removal of precipitate or added materials, e.g. adsorption material with the aid of ion-exchange material or inert clarification material, e.g. adsorption material
- C12H1/0408—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages combined with removal of precipitate or added materials, e.g. adsorption material with the aid of ion-exchange material or inert clarification material, e.g. adsorption material with the aid of inorganic added material
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
- C12H1/02—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages combined with removal of precipitate or added materials, e.g. adsorption material
- C12H1/06—Precipitation by physical means, e.g. by irradiation, vibrations
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
- C12H1/02—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages combined with removal of precipitate or added materials, e.g. adsorption material
- C12H1/06—Precipitation by physical means, e.g. by irradiation, vibrations
- C12H1/063—Separation by filtration
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- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- General Engineering & Computer Science (AREA)
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- Biochemistry (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Food Science & Technology (AREA)
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Abstract
本发明涉及一种具有自清洗功能的低温过滤系统,包括原液罐、冷热交换机构、中转罐、硅藻土过滤器、第一精滤器、沉淀罐、成品罐及废液罐。该过滤系统在硅藻土过滤器和精滤器之间增设有沉淀罐,沉淀罐能够将混入酒体中的部分硅藻土颗粒沉淀掉,使酒体中硅藻土含量明显下降,大大降低了精滤器的处理负担。而且,成品罐内的合格酒体还可以被反向输送回第一精滤器和第二精滤器内,实现对精滤器的反冲洗,达到了良好的清洗效果。此外,该过滤系统的精滤器还配设有反向进气装置,反向进气装置用于在精滤器反冲洗之前向精滤器内反向导入气流,通入的气流能够疏通滤孔,松动位于滤孔内的硅藻土颗粒或脂类物质,降低反清洗过程的阻力。
The invention relates to a low-temperature filtration system with self-cleaning function, which comprises a raw liquid tank, a cold and heat exchange mechanism, a transfer tank, a diatomite filter, a first fine filter, a sedimentation tank, a finished product tank and a waste liquid tank. The filtration system is equipped with a sedimentation tank between the diatomite filter and the fine filter. The sedimentation tank can precipitate part of the diatomite particles mixed into the wine body, so that the content of diatomite in the wine body is significantly reduced, and the wine body is greatly reduced. Disposal burden on the fine filter. Moreover, the qualified wine body in the finished product tank can also be reversely transported back into the first fine filter and the second fine filter to realize backwashing of the fine filter and achieve a good cleaning effect. In addition, the fine filter of the filtration system is also equipped with a reverse air intake device, which is used to reversely introduce airflow into the fine filter before backwashing the fine filter. Diatomaceous earth particles or lipids located in the filter pores reduce the resistance of the backwashing process.
Description
技术领域technical field
本发明涉及酒过滤技术,特别涉及一种具有自清洗功能的低温过滤系统。The invention relates to wine filtration technology, in particular to a low-temperature filtration system with self-cleaning function.
背景技术Background technique
在酿酒过程中不可避免会产生一些脂类物质,如棕榈乙酯、油酸乙酯和亚油酸乙酯等,脂类物质在常温下能够溶于酒体中,但在低温条件下或遇冷时便会从酒体中析出,形成白色絮状物,导致酒体混浊,稳定性较差。为了去除酒体中的脂类物质,一般需要先对酒体进行低温冷冻处理,使酒体温度降低,进而使脂类物质从酒体中析出,随后再利用硅藻土过滤器将脂类物质滤除。虽然硅藻土过滤器对酒体中的脂类物质具有良好的过滤效果,但酒体内仍不可避免会有小部分的脂类物质存在,而且经过硅藻土过滤器的酒体中也必然会有部分的硅藻土颗粒混入。混入的硅藻土颗粒以及残留的脂类物质非常容易使设置在下游工艺的精滤器达到过滤饱和,导致精滤器的使用寿命缩短,精滤器需要被频繁的更换。精滤器的频繁更换不仅增加了生产成本,同时加大了工人的劳动强度,不利于生产效率提高。In the winemaking process, some lipids will inevitably be produced, such as palm ethyl ester, ethyl oleate and ethyl linoleate. Lipids can be dissolved in the wine body at room temperature, but they may When it is cold, it will precipitate from the wine body and form white flocs, which will cause the wine body to be cloudy and less stable. In order to remove the lipids in the wine body, it is generally necessary to carry out low-temperature freezing treatment on the wine body first, so that the temperature of the wine body is lowered, and then the lipids are precipitated from the wine body, and then the lipids are removed by a diatomaceous earth filter. filter out. Although the diatomite filter has a good filtering effect on the lipids in the wine body, there will inevitably be a small part of the lipids in the wine, and there will inevitably be a small amount of lipids in the wine body that has passed through the diatomite filter. Some diatomaceous earth particles were mixed. The mixed diatomite particles and residual lipids are very easy to saturate the fine filter set in the downstream process, resulting in shortened service life of the fine filter, and the fine filter needs to be replaced frequently. The frequent replacement of the fine filter not only increases the production cost, but also increases the labor intensity of the workers, which is not conducive to the improvement of production efficiency.
发明内容Contents of the invention
本发明为了解决上述技术问题,提供了一种具有自清洗功能的低温过滤系统,包括原液罐、冷热交换机构、中转罐、硅藻土过滤器、第一精滤器、沉淀罐、成品罐及废液罐;所述原液罐的出液口通过进料管道与冷热交换机构的进液口相连,进料管道上依次设有第一阀门、第一电机及第二阀门,第二阀门靠近冷热交换机构设置,冷热交换机构的出液口通过第三阀门与中转罐的进液口相连通;所述进料管道在第二阀门与冷热交换机构的进液口之间接有第一回送管道,第一回送管道一端与冷热交换机构的进液口相连通,另一端通过第四阀门、第二电机及第五阀门与中转罐的出液口相连通;In order to solve the above-mentioned technical problems, the present invention provides a low-temperature filtration system with self-cleaning function, including a raw liquid tank, a cold and heat exchange mechanism, a transfer tank, a diatomite filter, a first fine filter, a sedimentation tank, a finished product tank and Waste liquid tank; the liquid outlet of the raw liquid tank is connected to the liquid inlet of the heat and cold exchange mechanism through the feed pipeline, and the first valve, the first motor and the second valve are arranged in sequence on the feed pipeline, and the second valve is close to the The cold and heat exchange mechanism is set, and the liquid outlet of the cold and heat exchange mechanism is connected with the liquid inlet of the transfer tank through the third valve; One return pipe, one end of the first return pipe communicates with the liquid inlet of the cooling and heat exchange mechanism, and the other end communicates with the liquid outlet of the transfer tank through the fourth valve, the second motor and the fifth valve;
所述中转罐的出液口与第五阀门之间接有支管道,支管道一端与中转罐的出液口相连通,另一端通过第六阀门与硅藻土过滤器的进液口相连通;硅藻土过滤器的出液口连有排料管道,排料管道一端与硅藻土过滤器的出液口相连,另一端分别通过第七阀门、第八阀门、第九阀门与沉淀罐、废液罐及成品罐的进液口相连通,排料管道上装有第三电机;且进料管道在第一电机与第一阀门之间还接有第二回送管道,第二回送管道一端与进料管道相接,另一端通过第十阀门与沉淀罐的出液口相连通;A branch pipe is connected between the liquid outlet of the transfer tank and the fifth valve, one end of the branch pipe communicates with the liquid outlet of the transfer tank, and the other end communicates with the liquid inlet of the diatomite filter through the sixth valve; The liquid outlet of the diatomite filter is connected with a discharge pipe, one end of the discharge pipe is connected with the liquid outlet of the diatomite filter, and the other end passes through the seventh valve, the eighth valve, the ninth valve and the sedimentation tank, The liquid inlets of the waste liquid tank and the finished product tank are connected, and a third motor is installed on the discharge pipe; and the feed pipe is also connected with a second return pipe between the first motor and the first valve, and one end of the second return pipe is connected to the first valve. The feed pipes are connected, and the other end is connected with the liquid outlet of the sedimentation tank through the tenth valve;
所述中转罐上还开设有精滤输出口,中转罐的精滤输出口通过第十一阀门、第四电机、第十二阀门与第一精滤器的进液口相连通,第一精滤器的出液口通过第十三阀门与排料管道相连通;第十三阀门与第一精滤器的出液口之间还接有清洗管道,清洗管道一端与第一精滤器的出液口相连通,另一端通过第五电机与成品罐的出液口相连通,清洗管道用于将成品罐内的液体从第一精滤器的出液口反向传输至第一精滤器内;且所述第一精滤器的进液口与第十二阀门之间还接有反向输出管道,所述反向输出管道一端与排料管道相连通,另一端通过第十四阀门与第一精滤器的进液口相连通。The transfer tank is also provided with a fine filter output port, and the fine filter output port of the transfer tank communicates with the liquid inlet of the first fine filter through the eleventh valve, the fourth motor, and the twelfth valve. The outlet of the discharge pipe is connected to the discharge pipe through the thirteenth valve; a cleaning pipe is also connected between the thirteenth valve and the outlet of the first fine filter, and one end of the cleaning pipe is connected to the outlet of the first fine filter The other end communicates with the liquid outlet of the finished product tank through the fifth motor, and the cleaning pipeline is used to reversely transmit the liquid in the finished product tank from the liquid outlet of the first fine filter to the first fine filter; and the said A reverse output pipeline is also connected between the liquid inlet of the first fine filter and the twelfth valve. One end of the reverse output pipeline is connected with the discharge pipeline, and the other end is connected to the first fine filter through the fourteenth valve. The liquid inlets are connected.
进一步的,所述清洗管道上还安装有加热装置,加热装置设置在第五电机与第一精滤器的出液口之间,所述加热装置用于对清洗管道的液体进行加热。Further, a heating device is installed on the cleaning pipeline, the heating device is arranged between the fifth motor and the liquid outlet of the first fine filter, and the heating device is used to heat the liquid in the cleaning pipeline.
进一步的,还包括第二精滤器,第二精滤器设置在第一精滤器的出液口与第十三阀门之间;所述第二精滤器的进液口通过第十五阀门与第一精滤器的出液口相连通,第二精滤器的出液口与第十三阀门相连;且清洗管道在加热装置与第一精滤器的出液口之间设有第十六阀门,清洗管道在第十六阀门与加热装置之间还接有清洗支路,所述清洗支路一端与清洗管道相接,另一端通过第十七阀门与第二精滤器的出液口相连通,所述清洗支路设置在第二精滤器的出液口与第十三阀门之间;第二精滤器的进液口与第十五阀门之间还接有反向输出支路,反向输出支路一端与第二精滤器的进液口相连通,另一端通过第十八阀门与反向输出管道相连通。Further, it also includes a second fine filter, and the second fine filter is arranged between the liquid outlet of the first fine filter and the thirteenth valve; the liquid inlet of the second fine filter is connected to the first valve through the fifteenth valve. The liquid outlet of the fine filter is connected, and the liquid outlet of the second fine filter is connected with the thirteenth valve; and the cleaning pipeline is provided with a sixteenth valve between the heating device and the liquid outlet of the first fine filter, and the cleaning pipeline A cleaning branch is also connected between the sixteenth valve and the heating device. One end of the cleaning branch is connected to the cleaning pipeline, and the other end is connected to the liquid outlet of the second fine filter through the seventeenth valve. The cleaning branch is set between the liquid outlet of the second fine filter and the thirteenth valve; a reverse output branch is also connected between the liquid inlet of the second fine filter and the fifteenth valve, and the reverse output branch One end communicates with the liquid inlet of the second fine filter, and the other end communicates with the reverse output pipeline through the eighteenth valve.
进一步的,还包括气泵,所述第一精滤器的出液口与第十六阀门之间接有第一进气管道,所述第二精滤器的出液口与第十七阀门之间接有第二进气管道,所述第一进气管道与所述第二进气管道分别通过第十九阀门、第二十阀门与气泵相连,所述气泵用于通过第一进气管道、第二进气管道分别向第一精滤器和第二精滤器内反向输送气体,所述第一精滤器和第二精滤器分别配设有用于调节内外气压的调压装置。Further, it also includes an air pump, a first air inlet pipe is connected between the liquid outlet of the first fine filter and the sixteenth valve, and a first gas inlet pipe is connected between the liquid outlet of the second fine filter and the seventeenth valve. Two air intake pipes, the first air intake pipe and the second air intake pipe are respectively connected to the air pump through the nineteenth valve and the twentieth valve, and the air pump is used to pass through the first air intake pipe and the second air intake pipe. The gas pipes transport gas in reverse to the first fine filter and the second fine filter respectively, and the first fine filter and the second fine filter are respectively equipped with pressure regulating devices for adjusting internal and external air pressure.
进一步的,所述气泵还配设有氮气罐,氮气罐内装有氮气,所述气泵用于将氮气分别通过第一进气管道、第二进气管道输送至第一精滤器和第二精滤器内。Further, the air pump is also equipped with a nitrogen tank, and the nitrogen tank is filled with nitrogen, and the air pump is used to transport the nitrogen to the first fine filter and the second fine filter through the first air intake pipeline and the second air intake pipeline respectively Inside.
进一步的,所述第一进气管道和第二进气管道分别配设有气体计量装置。Further, the first air intake pipe and the second air intake pipe are respectively equipped with gas metering devices.
进一步的,还包括冷热交换器,所述冷热交换器用于使进料管道内的液体与排料管道内的液体发生热量交换。Further, a cold heat exchanger is also included, and the cold heat exchanger is used to exchange heat between the liquid in the feed pipeline and the liquid in the discharge pipeline.
进一步的,所述冷热交换器包括导热块体和保温层,所述导热块体内部开设有与进料管道、排料管道相匹配的第一孔结构和第二孔结构,所述保温层包裹在导热块体外部,用于降低导热块体与环境之间的热交换速率。Further, the cold and heat exchanger includes a heat-conducting block and an insulating layer, and the inside of the heat-conducting block is provided with a first hole structure and a second hole structure matching the feed pipe and the discharge pipe, and the heat-insulating layer Wrapped outside the heat conduction block, it is used to reduce the heat exchange rate between the heat conduction block and the environment.
进一步的,所述冷热交换机构配设有冷媒罐、冷热交换模组及压缩机,冷媒罐中存储的冷媒用于与经过冷热交换机构的液体发生热量交换,所述压缩机用于通过冷热交换模组对冷媒进行降温处理。Further, the cold and heat exchange mechanism is equipped with a refrigerant tank, a cold and heat exchange module, and a compressor. The refrigerant stored in the refrigerant tank is used to exchange heat with the liquid passing through the cold and heat exchange mechanism. The compressor is used to The refrigerant is cooled by the cold and heat exchange module.
进一步的,所述中转罐配设有温度检测装置;所述成品罐的出液口配设有液体计量装置。Further, the transfer tank is equipped with a temperature detection device; the liquid outlet of the finished product tank is equipped with a liquid metering device.
本发明所起到的有益技术效果如下:The beneficial technical effects played by the present invention are as follows:
与现有技术相比较,本发明公开了一种具有自清洗功能的低温过滤系统,该过滤系统在硅藻土过滤器和精滤器之间增设有沉淀罐,沉淀罐能够将混入酒体中的部分硅藻土颗粒沉淀掉,而且经过沉淀的酒体会在再次输送回冷热交换机构进行降温,经过再降温处理的酒体才会被送入精滤器进行处理。通过沉淀罐处理后的酒体中硅藻土含量明显下降,大大减少了精滤器的处理负担,利于延长精滤器的使用寿命,降低维修成本。最重要的是,成品罐内的合格酒体还可以升温后被反向输送回第一精滤器和第二精滤器内,实现对精滤器的反冲洗,同时还可以利用高温酒体进一步将精滤器内的部分脂类物质重新溶解,达到了良好的清洗效果。此外,该过滤系统的精滤器还配设有反向进气装置,反向进气装置用于在精滤器反冲洗之前向精滤器内反向导入气流,通过通入的气流达到疏通滤孔的目的,将位于滤孔内的硅藻土颗粒或脂类物质进行松动,为后续反清洗过程降低阻力。Compared with the prior art, the present invention discloses a low-temperature filtration system with self-cleaning function. In the filtration system, a sedimentation tank is added between the diatomite filter and the fine filter. Part of the diatomaceous earth particles are precipitated, and the precipitated wine will be sent back to the heat and cold exchange mechanism for cooling, and the cooled wine body will be sent to the fine filter for processing. The content of diatomaceous earth in the wine body after the treatment in the sedimentation tank is significantly reduced, which greatly reduces the processing burden of the fine filter, which is beneficial to prolong the service life of the fine filter and reduce maintenance costs. The most important thing is that the qualified wine body in the finished product tank can be warmed up and sent back to the first fine filter and the second fine filter to realize the backwashing of the fine filter, and at the same time, the high-temperature wine body can be used to further dilute the fine wine. Part of the lipids in the filter are redissolved to achieve a good cleaning effect. In addition, the fine filter of the filtration system is also equipped with a reverse air intake device, which is used to reversely introduce airflow into the fine filter before the fine filter is backwashed, and the airflow passed through can achieve the purpose of dredging the filter holes. The purpose is to loosen the diatomaceous earth particles or lipids in the filter holes to reduce resistance for the subsequent backwashing process.
附图说明Description of drawings
图1为实施例1中具有自清洗功能的低温过滤系统结构示意图。Figure 1 is a schematic structural view of the low-temperature filtration system with self-cleaning function in Example 1.
图2为增加了气泵后的低温过滤系统结构示意图。Figure 2 is a schematic diagram of the structure of the cryogenic filtration system with the addition of an air pump.
图3为实施例1中冷热交换器的结构示意图。FIG. 3 is a schematic structural view of the cold and heat exchanger in Embodiment 1.
图4为实施例1中冷热交换机构、冷媒罐、冷热交换模组及压缩机的连接关系示意图。FIG. 4 is a schematic diagram of the connection relationship among the cooling and heat exchanging mechanism, the refrigerant tank, the cooling and heat exchanging module and the compressor in Embodiment 1. FIG.
附图标记:Reference signs:
1-原液罐,2-冷热交换机构,3-中转罐,4-硅藻土过滤器,5-第一精滤器,6-沉淀罐,7-废液罐,8-成品罐,9-进料管道,10-第一阀门,11-第一电机,12-第二阀门,13-第三阀门,14-第一回送管道,15-第四阀门,16-第二电机,17-第五阀门,18-支管道,19-第六阀门,20-排料管道,21-第七阀门,22-第八阀门,23-第九阀门,24-第三电机,25-第二回送管道,26-第十阀门,27-第十一阀门,28-第四电机,29-第十二阀门,30-第十三阀门,31-清洗管道,32-第五电机,33-反向输出管道,34-第十四阀门,35-加热装置,36-第二精滤器,37-第十五阀门,38-第十六阀门,39-清洗支路,40-第十七阀门,41-反向输出支路,42-第十八阀门,43-冷热交换器,44-第二十一阀门,45-第二十二阀门,46-第二十三阀门,47-气泵,48-第一进气管道,49-第二进气管道,50-第十九阀门,51-第二十阀门,52-氮气罐,53-导热块体,54-保温层,55-第一孔结构,56-第二孔结构,57-冷媒罐,58-冷热交换模组,59-压缩机。1- Raw liquid tank, 2- Cold and heat exchange mechanism, 3- Transfer tank, 4- Diatomaceous earth filter, 5- First fine filter, 6- Precipitation tank, 7- Waste liquid tank, 8- Finished product tank, 9- Feed pipeline, 10-the first valve, 11-the first motor, 12-the second valve, 13-the third valve, 14-the first return pipeline, 15-the fourth valve, 16-the second motor, 17-the first Five valves, 18-branch pipeline, 19-sixth valve, 20-discharging pipeline, 21-seventh valve, 22-eighth valve, 23-ninth valve, 24-third motor, 25-second return pipeline , 26-tenth valve, 27-eleventh valve, 28-fourth motor, 29-twelfth valve, 30-thirteenth valve, 31-cleaning pipeline, 32-fifth motor, 33-reverse output Pipeline, 34-fourteenth valve, 35-heating device, 36-second fine filter, 37-fifteenth valve, 38-sixteenth valve, 39-cleaning branch, 40-seventeenth valve, 41- Reverse output branch, 42-eighteenth valve, 43-cold heat exchanger, 44-twenty-first valve, 45-twenty-second valve, 46-twenty-third valve, 47-air pump, 48- First air intake pipe, 49-second air intake pipe, 50-nineteenth valve, 51-twentieth valve, 52-nitrogen tank, 53-heat conducting block, 54-insulation layer, 55-first hole structure , 56-second hole structure, 57-refrigerant tank, 58-cooling and heat exchange module, 59-compressor.
附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的;相同或相似的标号对应相同或相似的部件;附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制。The accompanying drawings are for illustrative purposes only, and should not be construed as limitations on this patent; in order to better illustrate this embodiment, certain components in the accompanying drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art For personnel, it is understandable that some known structures and descriptions thereof may be omitted in the drawings; the same or similar symbols correspond to the same or similar components; as a limitation of this patent.
具体实施方式Detailed ways
下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征更易被本领域技术人员理解,从而对本发明的保护范围作出更为清楚的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.
实施例1:Example 1:
如图1所示,本实施例提供了一种具有自清洗功能的低温过滤系统,包括原液罐1、冷热交换机构2、中转罐3、硅藻土过滤器4、第一精滤器5、沉淀罐6、成品罐8及废液罐7。原液罐1的出液口通过进料管道9与冷热交换机构2的进液口相连。进料管道9上依次设有第一阀门10、第一电机11及第二阀门12,第一阀门10靠近原液罐1设置,第二阀门12靠近冷热交换机构2设置。冷热交换机构2的出液口通过第三阀门13与中转罐3的进液口相连通。冷热交换机构2用于对管道内的液体进行降温处理,本实施例中的冷热交换机构2配设有冷媒罐57、冷热交换模组58及压缩机59,冷媒罐57中存储的冷媒用于与经过冷热交换机构2的液体发生热量交换,压缩机59用于通过冷热交换模组58对冷媒进行降温处理,具体连接关系如图4所示。当然,冷热交换机构2也可以选用市面上其他具有降温功能的装置,在此不做唯一限制。进料管道9在第二阀门12与冷热交换机构2的进液口之间接有第一回送管道14,第一回送管道14一端与冷热交换机构2的进液口相连通,另一端通过第四阀门15、第二电机16及第五阀门17与中转罐3的出液口相连通。即冷热交换机构2和中转罐3通过第一回送管道14可以形成一循环回路,使得冷热交换机构2能够反复对中转罐3内的液体进行降温处理,直至中转罐3内的液体满足低温过滤的要求为止。为了便于对中转罐3内的液体温度实现准确监测,中转罐3的侧壁上还配设有温度检测装置,如温度计,温度检测装置检测到的温度能够被实时读取,大大提高了控温精准度。As shown in Figure 1, this embodiment provides a low-temperature filtration system with a self-cleaning function, including a stock solution tank 1, a cold and heat exchange mechanism 2, a transfer tank 3, a diatomaceous earth filter 4, a first fine filter 5, Settling tank 6, finished product tank 8 and waste liquid tank 7. The liquid outlet of the raw liquid tank 1 is connected with the liquid inlet of the cooling and heat exchanging mechanism 2 through the feed pipe 9 . A first valve 10 , a first motor 11 and a second valve 12 are sequentially arranged on the feed pipe 9 , the first valve 10 is set close to the raw liquid tank 1 , and the second valve 12 is set close to the cooling and heat exchange mechanism 2 . The liquid outlet of the cold and heat exchange mechanism 2 is connected with the liquid inlet of the transfer tank 3 through the third valve 13 . The cold and heat exchange mechanism 2 is used to cool down the liquid in the pipeline. The cold and heat exchange mechanism 2 in this embodiment is equipped with a refrigerant tank 57, a cold and heat exchange module 58 and a compressor 59. The refrigerant stored in the refrigerant tank 57 The refrigerant is used to exchange heat with the liquid passing through the cooling and heat exchanging mechanism 2 , and the compressor 59 is used to cool down the refrigerant through the cooling and heat exchanging module 58 . The specific connection relationship is shown in FIG. 4 . Of course, the cooling and heat exchanging mechanism 2 can also be selected from other devices with a cooling function on the market, and there is no unique limitation here. The feed pipeline 9 is connected with a first return pipeline 14 between the second valve 12 and the liquid inlet of the cold and heat exchange mechanism 2, and one end of the first return pipeline 14 communicates with the liquid inlet of the cold and heat exchange mechanism 2, and the other end passes through The fourth valve 15 , the second motor 16 and the fifth valve 17 communicate with the liquid outlet of the transfer tank 3 . That is, the cold and heat exchange mechanism 2 and the transfer tank 3 can form a circulation loop through the first return pipeline 14, so that the cold and heat exchange mechanism 2 can repeatedly cool down the liquid in the transfer tank 3 until the liquid in the transfer tank 3 meets the low temperature requirement. filter as required. In order to facilitate the accurate monitoring of the temperature of the liquid in the transfer tank 3, the side wall of the transfer tank 3 is also equipped with a temperature detection device, such as a thermometer, and the temperature detected by the temperature detection device can be read in real time, which greatly improves the temperature control. precision.
中转罐3的出液口与第五阀门17之间接有支管道18,支管道18一端与中转罐3的出液口相连通,另一端通过第六阀门19与硅藻土过滤器4的进液口相连通。硅藻土过滤器4的出液口连有排料管道20,排料管道20一端与硅藻土过滤器4的出液口相连。另一端分别通过第七阀门21、第八阀门22、第九阀门23与沉淀罐6的进液口、废液罐7的进液口及成品罐8的进液口相连通。排料管道20上装有第三电机24。也就是说,经过排料管道20排出的液体可以选择沉淀罐6,也可以选择进入废液罐7,当然也可以选择进入成品罐8,只需要控制第七阀门21、第八阀门22、第九阀门23的开关即可实现。进料管道9在第一电机11与第一阀门10之间还接有第二回送管道25。第二回送管道25一端与进料管道9相接通,另一端通过第十阀门26与沉淀罐6的出液口相连通,便于将经过沉淀处理的液体再次由进料管道9输送至冷热交换机构2。而成品罐8中的成品液体会由成品罐8的出液口流至出料管,并经出料管上安装的第二十三阀门46排出至下一工序。废液罐7用来收集清洗废液,一旦废液罐7装满清洗废液后,一般由工作人员直接转移,进入废液处理工序。A branch pipe 18 is connected between the liquid outlet of the transfer tank 3 and the fifth valve 17, and one end of the branch pipe 18 is connected with the liquid outlet of the transfer tank 3, and the other end is connected to the inlet of the diatomite filter 4 through the sixth valve 19. The liquid port is connected. The liquid outlet of the diatomite filter 4 is connected with a discharge pipe 20 , and one end of the discharge pipe 20 is connected with the liquid outlet of the diatom earth filter 4 . The other end communicates with the liquid inlet of the sedimentation tank 6 , the liquid inlet of the waste liquid tank 7 and the liquid inlet of the finished product tank 8 through the seventh valve 21 , the eighth valve 22 and the ninth valve 23 respectively. A third motor 24 is mounted on the discharge pipeline 20 . That is to say, the liquid discharged through the discharge pipeline 20 can choose to settle in the settling tank 6, also can choose to enter the waste liquid tank 7, and of course also can choose to enter the finished product tank 8, only need to control the seventh valve 21, the eighth valve 22, the The switch of nine valves 23 can be realized. The feed pipeline 9 is further connected with a second return pipeline 25 between the first motor 11 and the first valve 10 . One end of the second return pipe 25 is connected to the feed pipe 9, and the other end is connected to the liquid outlet of the sedimentation tank 6 through the tenth valve 26, so that the settled liquid can be transported to the cold and hot water by the feed pipe 9 again. Exchange mechanism2. The finished product liquid in the finished product tank 8 will flow to the discharge pipe from the liquid outlet of the finished product tank 8, and be discharged to the next process through the twenty-third valve 46 installed on the discharge pipe. The waste liquid tank 7 is used to collect the cleaning waste liquid. Once the waste liquid tank 7 is filled with the cleaning waste liquid, it is generally directly transferred by the staff to enter the waste liquid treatment process.
中转罐3上还开设有精滤输出口,中转罐3的精滤输出口通过第十一阀门27、第四电机28、第十二阀门29与第一精滤器5的进液口相连通。第一精滤器5的出液口通过第十三阀门30与排料管道20相连通,由排料管道20将经过精滤处理的液体输送至成品罐8内。第十三阀门30与第一精滤器5的出液口之间还接有清洗管道31,清洗管道31一端与第一精滤器5的出液口相连通,另一端通过第五电机32、第二十二阀门45与成品罐8的出液口相连通,成品罐8的出液口配设有液体计量装置,如流量计。清洗管道31用于将成品罐8内的部分成品液体从第一精滤器5的出液口反向传输至第一精滤器5内,以实现对第一精滤器5内的过滤膜组实现反冲洗。且第一精滤器5的进液口与第十二阀门29之间还接有反向输出管道33,反向输出管道33一端与排料管道20相连通,另一端通过第十四阀门34与第一精滤器5的进液口相连通。反向进入第一精滤器5内的成品液体会反向穿过第一精滤器5内设置的过滤膜组,进而完成对过滤膜的反清洗效果,清洗后的成品液体会经过第一精滤器5的进液口进入反向输出管道33,由反向输出管道33排至排料管道20,进而排至废液罐7或者沉淀罐6。The transfer tank 3 also has a fine filter output port, and the fine filter output port of the transfer tank 3 communicates with the liquid inlet of the first fine filter 5 through the eleventh valve 27, the fourth motor 28, and the twelfth valve 29. The liquid outlet of the first fine filter 5 communicates with the discharge pipe 20 through the thirteenth valve 30 , and the liquid through the fine filter is transported into the finished product tank 8 through the discharge pipe 20 . A cleaning pipeline 31 is also connected between the thirteenth valve 30 and the liquid outlet of the first fine filter 5, and one end of the cleaning pipeline 31 communicates with the liquid outlet of the first fine filter 5, and the other end passes through the fifth motor 32, the first Twenty-two valves 45 communicate with the liquid outlet of the finished product tank 8, and the liquid outlet of the finished product tank 8 is equipped with a liquid metering device, such as a flow meter. The cleaning pipeline 31 is used to reversely transfer part of the finished product liquid in the finished product tank 8 from the liquid outlet of the first fine filter 5 to the first fine filter 5, so as to realize the reverse reaction to the filter membrane group in the first fine filter 5. rinse. And between the liquid inlet of the first fine filter 5 and the twelfth valve 29, a reverse output pipeline 33 is also connected. One end of the reverse output pipeline 33 is connected with the discharge pipeline 20, and the other end is connected to the discharge pipeline 20 through the fourteenth valve 34. The liquid inlets of the first fine filter 5 are connected. The finished liquid that enters the first fine filter 5 reversely passes through the filter membrane group set in the first fine filter 5, and then completes the backwashing effect on the filter membrane, and the cleaned finished liquid passes through the first fine filter The liquid inlet of 5 enters the reverse output pipeline 33, and is discharged to the discharge pipeline 20 by the reverse output pipeline 33, and then discharged to the waste liquid tank 7 or the sedimentation tank 6.
作为优选的,清洗管道31上还安装有加热装置35。加热装置35设置在第五电机32与第一精滤器5的出液口之间,加热装置35用于对清洗管道31的液体进行加热。加热装置35选用市售的加热器即可。利用加热装置35对清洗管道31内的液体进行加热,是为了利用升温后的成品液体将第一精滤器5内低温条件下析出的脂类物质重新溶解后一并带走,提高对第一精滤器5的反冲洗效果。Preferably, a heating device 35 is also installed on the cleaning pipeline 31 . The heating device 35 is arranged between the fifth motor 32 and the liquid outlet of the first fine filter 5 , and the heating device 35 is used for heating the liquid in the cleaning pipeline 31 . The heating device 35 can be a commercially available heater. Utilize the heating device 35 to heat the liquid in the cleaning pipeline 31 in order to use the finished product liquid after the temperature rise to redissolve the lipids precipitated under the low temperature condition in the first fine filter 5 and take them away together to improve the efficiency of the first fine filter. Backwash effect of filter 5.
如图1所示,作为优选的,还包括第二精滤器36。第二精滤器36设置在第一精滤器5的出液口与第十三阀门30之间。第二精滤器36的进液口通过第十五阀门37与第一精滤器5的出液口相连通。第二精滤器36的出液口与第十三阀门30相连。且清洗管道31在加热装置35与第一精滤器5的出液口之间设有第十六阀门38,清洗管道31在第十六阀门38与加热装置35之间还接有清洗支路39。清洗支路39一端与清洗管道31相接通,另一端通过第十七阀门40与第二精滤器36的出液口相连通。清洗支路39设置在第二精滤器36的出液口与第十三阀门30之间,第二精滤器36的进液口与第十五阀门37之间还接有反向输出支路41,反向输出支路41一端与第二精滤器36的进液口相连通,另一端通过第十八阀门42与反向输出管道33相连通。清洗支路39与反向输出支路41的设置实现了对第一精滤器5和第二精滤器36的同时反清洗,利于提高清洗效率。本实施例中,第一精滤器5内设置有聚丙烯过滤膜,聚丙烯过滤膜采用聚丙烯超细纤维热熔粘连制成。而第二精滤器36内设置有气凝胶过滤膜组,气凝胶过滤膜组包括基布,基布两侧分别设有气凝胶过滤层,气凝胶过滤层在与基布相背一侧设置有微孔过滤膜。本实施例中,基布选用改性能的纤维织造布,厚度为1.5㎜左右;气凝胶过滤层的内部孔径控制在8-13nm之间,气凝胶过滤层的厚度优选16㎝;而位于最外侧的微孔过滤膜为PTFE微孔过滤膜,微孔过滤膜的厚度为0.5㎜,微孔过滤膜、气凝胶过滤层及基布形成了梯度孔结构。As shown in FIG. 1 , preferably, a second fine filter 36 is also included. The second fine filter 36 is arranged between the liquid outlet of the first fine filter 5 and the thirteenth valve 30 . The liquid inlet of the second fine filter 36 communicates with the liquid outlet of the first fine filter 5 through a fifteenth valve 37 . The liquid outlet of the second fine filter 36 is connected with the thirteenth valve 30 . And the cleaning pipeline 31 is provided with a sixteenth valve 38 between the heating device 35 and the liquid outlet of the first fine filter 5, and the cleaning pipeline 31 is also connected with a cleaning branch 39 between the sixteenth valve 38 and the heating device 35. . One end of the cleaning branch 39 is connected to the cleaning pipeline 31 , and the other end is connected to the liquid outlet of the second fine filter 36 through the seventeenth valve 40 . The cleaning branch 39 is arranged between the liquid outlet of the second fine filter 36 and the thirteenth valve 30, and the reverse output branch 41 is also connected between the liquid inlet of the second fine filter 36 and the fifteenth valve 37. , one end of the reverse output branch 41 communicates with the liquid inlet of the second fine filter 36 , and the other end communicates with the reverse output pipeline 33 through the eighteenth valve 42 . The setting of the cleaning branch 39 and the reverse output branch 41 realizes simultaneous backwashing of the first fine filter 5 and the second fine filter 36, which is beneficial to improve cleaning efficiency. In this embodiment, the first fine filter 5 is provided with a polypropylene filter membrane, and the polypropylene filter membrane is made of polypropylene superfine fiber hot-melt bonding. And the second fine filter 36 is provided with an airgel filter membrane group, the airgel filter membrane group comprises a base cloth, the base cloth both sides are respectively provided with an airgel filter layer, and the airgel filter layer is opposite to the base cloth One side is provided with a microporous filter membrane. In this embodiment, the modified fiber woven fabric is selected as the base fabric, with a thickness of about 1.5mm; the internal pore diameter of the airgel filter layer is controlled between 8-13nm, and the thickness of the airgel filter layer is preferably 16cm; The outermost microporous filtration membrane is a PTFE microporous filtration membrane, and the thickness of the microporous filtration membrane is 0.5 mm. The microporous filtration membrane, airgel filtration layer and base cloth form a gradient pore structure.
如图2所示,作为优选的,还包括气泵47。第一精滤器5的出液口与第十六阀门38之间接有第一进气管道48。第二精滤器36的出液口与第十七阀门40之间接有第二进气管道49。第一进气管道48与第二进气管道49分别通过第十九阀门50、第二十阀门51与气泵47相连通。气泵47用于通过第一进气管道48、第二进气管道49分别向第一精滤器5和第二精滤器36内反向输送气体。通过气泵47向第一精滤器5和第二精滤器36内反向输送气体,是为了借助气流作用对过滤孔进行疏通,为后续反清洗减轻阻力。当然,由于第一精滤器5和第二精滤器36内有气体通入,压强必然会增大,此时为了降低第一精滤器5和第二精滤器36内的压强值,维持内外气压平衡,需要对第一精滤器5和第二精滤器36分别配设有用于调节内外气压的调压装置。本实施例中,第一精滤器5和第二精滤器36上分别开设有漏气孔,且第一精滤器5和第二精滤器36上配设有与漏气孔相匹配的盖板,盖板与漏气孔密封配合,第一精滤器5和第二精滤器36分别与盖板转动连接。As shown in FIG. 2 , preferably, an air pump 47 is also included. A first air inlet pipe 48 is connected between the liquid outlet of the first fine filter 5 and the sixteenth valve 38 . A second air inlet pipe 49 is connected between the liquid outlet of the second fine filter 36 and the seventeenth valve 40 . The first air intake pipe 48 and the second air intake pipe 49 communicate with the air pump 47 through the nineteenth valve 50 and the twentieth valve 51 respectively. The air pump 47 is used to reversely transport gas into the first fine filter 5 and the second fine filter 36 through the first air intake pipe 48 and the second air intake pipe 49 respectively. The air pump 47 reversely transports the gas into the first fine filter 5 and the second fine filter 36 in order to dredge the filter holes by means of the air flow and reduce resistance for subsequent backwashing. Certainly, because there is gas to feed in the first fine filter 5 and the second fine filter 36, the pressure will inevitably increase. , the first fine filter 5 and the second fine filter 36 need to be equipped with pressure regulating devices for adjusting the internal and external air pressure. In this embodiment, the first fine filter 5 and the second fine filter 36 are respectively provided with air leakage holes, and the first fine filter 5 and the second fine filter 36 are equipped with cover plates matching the air leakage holes, The cover plate is in sealing fit with the air leakage hole, and the first fine filter 5 and the second fine filter 36 are respectively rotatably connected with the cover plate.
作为优选的,为了避免空气中的部分杂质对精滤器内部产生污染,因此气泵47还配设有氮气罐52,氮气罐52内装有氮气。气泵47用于将氮气分别通过第一进气管道48、第二进气管道49输送至第一精滤器5和第二精滤器36内。为了实现对第一进气管道48和第二进气管道49中气体流量的控制,第一进气管道48和第二进气管道49上还分别配设有气体计量装置。通过调节气体计量装置,可以控制进入第一精滤器5和第二精滤器36内气流的大小。Preferably, in order to avoid some impurities in the air from polluting the inside of the fine filter, the air pump 47 is also equipped with a nitrogen tank 52, which is filled with nitrogen. The air pump 47 is used to transport the nitrogen gas into the first fine filter 5 and the second fine filter 36 through the first air inlet pipe 48 and the second air inlet pipe 49 respectively. In order to realize the control of the gas flow in the first air intake pipe 48 and the second air intake pipe 49 , gas metering devices are respectively arranged on the first air intake pipe 48 and the second air intake pipe 49 . By adjusting the gas metering device, the size of the airflow entering the first fine filter 5 and the second fine filter 36 can be controlled.
如图3所示,作为优选的,还包括冷热交换器43,所述冷热交换器43用于使进料管道9内的液体与排料管道20内的液体发生热量交换。具体的,冷热交换器43包括导热块体53和保温层54。导热块体53内部开设有与进料管道9、排料管道20相匹配的第一孔结构55和第二孔结构56。进料管道7和排料管道22分别穿过第一孔结构52和第二孔结构53,且第一孔结构52与第二孔结构53相连通,即进料管道9的外侧壁与排料管道20的外侧壁可直接接触,以进一步加快热量交换速率。保温层54包裹在导热块体53外部,用于降低导热块体53与环境之间的热交换速率。As shown in FIG. 3 , preferably, a cold heat exchanger 43 is also included, and the cold heat exchanger 43 is used to exchange heat between the liquid in the feed pipe 9 and the liquid in the discharge pipe 20 . Specifically, the cold and heat exchanger 43 includes a heat conduction block 53 and a thermal insulation layer 54 . A first hole structure 55 and a second hole structure 56 matching the feed pipe 9 and the discharge pipe 20 are opened inside the heat conducting block 53 . The feed pipe 7 and the discharge pipe 22 pass through the first hole structure 52 and the second hole structure 53 respectively, and the first hole structure 52 communicates with the second hole structure 53, that is, the outer wall of the feed pipe 9 is connected to the discharge pipe 9. The outer sidewalls of the tubes 20 may be in direct contact to further increase the rate of heat exchange. The thermal insulation layer 54 is wrapped outside the heat conduction block 53 for reducing the heat exchange rate between the heat conduction block 53 and the environment.
该具有自清洗功能的低温过滤系统工作过程如下:The working process of the low temperature filter system with self-cleaning function is as follows:
如图2所示,过滤系统在初始状态时,所有的阀门全部处于关闭状态,所有的电机全部处于非工作状态。当过滤系统需要进入工作状态时,则首先打开第一阀门10、第二阀门12、第三阀门13,启动第一电机11、冷热交换器43、冷热交换机构2,使酒体原液经第一阀门10、第一电机11、冷热交换器43、第二阀门12到达冷热交换机构2,由冷热交换机构2对酒体原液进行初始降温,降温后的酒体会经第三阀门13达到中转罐3,直至中转罐3内装满酒体为止。然后关闭第一阀门10、第一电机11、第二阀门12,打开第五阀门17、第二电机16、第四阀门15,使中转罐3内的酒体经过第五阀门17、第二电机16、第四阀门15重新回到冷热交换机构2,进行再次降温,再降温后的酒体会重新经过13回到中转罐3内,如此重复多次,直至中转罐3内的酒体温度满足要求为止。一般中转罐3内的酒体温度控制在-1℃到-5℃即可。当中转罐3内的酒体温度达到要求后,关闭第四阀门15、第二电机16、第五阀门17、第三阀门13,开启第六阀门19、第二十一阀门44、第七阀门21,启动硅藻土过滤器4和第三电机24,使中转罐3内的酒体经第六阀门19到达硅藻土过滤器4内,由硅藻土过滤器4将脂类物质滤除,经过硅藻土过滤器4处理后的酒体会进一步经第二十一阀门44、第三电机24、冷热交换器43、第七阀门21到达沉淀罐6,通过静置沉淀将混入酒体中的硅藻土颗粒去除。当中转罐3内的酒体全部到达沉淀罐6时,就可以关闭第六阀门19、第二十一阀门44、第七阀门21,调节硅藻土过滤器4和第三电机24至非工作状态。待沉淀罐6中的酒体沉淀一段时间后,就可以打开第十阀门26、第二阀门12、第三阀门13,启动第一电机11和冷热交换机构2,将沉淀罐3中的酒体经第二回送管道25和进料管道9重新输送至冷热交换机构2,由冷热交换机构2对沉淀后的酒体实现再次降温处理,经过冷热交换机构2处理后的酒体经第三阀门13再次到达中转罐3。当沉淀罐6中的酒体全部转移至中转罐3时,就可以关闭第十阀门26和第二阀门12,关闭第一电机11,同时打开第四阀门15、第二电机16、第五阀门17,利用第一回送管道14将中转罐3内的酒体再次送回至冷热交换机构2,以实现与上述降温过程类似的循环降温处理,直至中转罐3内的酒体温度满足要求。一旦中转罐3内的酒体满足精滤要求后,及时关闭第三阀门13、第五阀门17、第二电机16、第四阀门15,开启第十一阀门27、第四电机28、第十二阀门29、第十五阀门37、第十三阀门30、第三电机24、第九阀门23,启动第一精滤器5和第二精滤器36,使中转罐3内的低温酒体依次经过第一精滤器5和第二精滤器36,实现对酒体的精滤处理,经过精滤处理的酒体经第十三阀门30到达排料管道20,由排料管道20输送至成品罐8。当中转罐3中的酒体全部转移至成品罐8后,便可以关闭第十一阀门27、第四电机28、第十二阀门29、第十五阀门37、第十三阀门30、第三电机24、第九阀门23。然后,开启第二十二阀门45、第十六阀门38、第十七阀门40、第十四阀门34、第十八阀门42、第八阀门22,启动第五电机32、加热装置35、第三电机24,使部分成品酒体经过第二十二阀门45、第五电机32到达加热装置35,并由加热装置35进行加热升温处理,升温后的酒体分别经第十六阀门38和第十七阀门40到达第一精滤器5的出液口和第二精滤器36的出液口,升温后的酒体会分别从从第一精滤器5的出液口和第二精滤器36的出液口反向进入第一精滤器5和第二精滤器36内,对第一精滤器5和第二精滤器36内的过滤膜组实现反冲洗,第一精滤器5和第二精滤器36内的反冲洗液会分别由第一精滤器5的进液口、第二精滤器36的进液口流出,并经反向输出管道33及反向输出支路41流至排料管道20,由排料管道20输送至废液罐7,进而完成第一精滤器5和第二精滤器36的反冲洗过程。待反冲洗液全部输送至废液罐7后,关闭第二十二阀门45、第十六阀门38、第十七阀门40、第十四阀门34、第十八阀门42、第八阀门22、第五电机32、加热装置35、第三电机24即可。当然,第一精滤器5和第二精滤器36内的反冲洗液也可以经排料管道20输送至沉淀罐6,进行沉淀以及后续的处理工程,实现提纯回用。As shown in Figure 2, when the filter system is in the initial state, all the valves are in the closed state, and all the motors are in the non-working state. When the filter system needs to enter the working state, then at first open the first valve 10, the second valve 12, the third valve 13, start the first motor 11, the cold and heat exchanger 43, the cold and heat exchange mechanism 2, so that the original liquid of the wine body passes through The first valve 10, the first motor 11, the cold and heat exchanger 43, and the second valve 12 reach the cold and heat exchange mechanism 2, and the cold and heat exchange mechanism 2 initially cools the original liquid of the wine body, and the cooled wine will pass through the third valve 13 reaches the transfer tank 3 until the transfer tank 3 is filled with wine body. Then close the first valve 10, the first motor 11, the second valve 12, open the fifth valve 17, the second motor 16, the fourth valve 15, make the wine body in the transfer tank 3 pass through the fifth valve 17, the second motor 16. The fourth valve 15 returns to the cold and heat exchange mechanism 2 to cool down again, and the cooled wine will go through 13 and return to the transfer tank 3 again, repeating this many times until the temperature of the wine body in the transfer tank 3 meets until required. Generally, the wine body temperature in the transfer tank 3 can be controlled at -1°C to -5°C. After the wine body temperature in the transfer tank 3 reaches the requirement, close the fourth valve 15, the second motor 16, the fifth valve 17, and the third valve 13, and open the sixth valve 19, the twenty-first valve 44, and the seventh valve 21. Start the diatomite filter 4 and the third motor 24, so that the wine in the transfer tank 3 reaches the diatomite filter 4 through the sixth valve 19, and the lipids are filtered out by the diatomite filter 4 , the liquor after the diatomite filter 4 is processed can further arrive at the settling tank 6 through the twenty-first valve 44, the third motor 24, the heat and cold exchanger 43, and the seventh valve 21, and will be mixed into the liquor body by static precipitation Diatomaceous earth particles in the removal. When the wine body in the transfer tank 3 all arrives at the settling tank 6, the sixth valve 19, the twenty-first valve 44, the seventh valve 21 can be closed, and the diatomaceous earth filter 4 and the third motor 24 are adjusted to non-working state. After the wine body in the settling tank 6 is settled for a period of time, the tenth valve 26, the second valve 12, and the third valve 13 can be opened, the first motor 11 and the heat and cold exchange mechanism 2 are started, and the wine in the settling tank 3 The body is re-transported to the cooling and heat exchange mechanism 2 through the second return pipeline 25 and the feed pipeline 9, and the temperature of the precipitated wine body is realized by the cooling and heat exchange mechanism 2. After being processed by the cooling and heat exchange mechanism 2, the wine body is The third valve 13 reaches the transfer tank 3 again. When the wine body in the sedimentation tank 6 is all transferred to the transfer tank 3, the tenth valve 26 and the second valve 12 can be closed, the first motor 11 is closed, and the fourth valve 15, the second motor 16, and the fifth valve are opened simultaneously. 17. Use the first return pipeline 14 to send the wine body in the transfer tank 3 back to the heat and cold exchange mechanism 2 again, so as to realize a cycle cooling process similar to the above cooling process, until the temperature of the wine body in the transfer tank 3 meets the requirements. Once the wine body in the transfer tank 3 satisfies the fine filtration requirements, close the third valve 13, the fifth valve 17, the second motor 16, and the fourth valve 15 in time, and open the eleventh valve 27, the fourth motor 28, and the tenth valve. Two valves 29, the fifteenth valve 37, the thirteenth valve 30, the third motor 24, and the ninth valve 23 start the first fine filter 5 and the second fine filter 36, so that the low-temperature wine body in the transfer tank 3 passes through successively The first fine filter 5 and the second fine filter 36 realize the fine filtration treatment of the wine body, and the fine filtered wine body reaches the discharge pipeline 20 through the thirteenth valve 30, and is transported to the finished product tank 8 by the discharge pipeline 20 . After the wine body in the transfer tank 3 is all transferred to the finished product tank 8, the eleventh valve 27, the fourth motor 28, the twelfth valve 29, the fifteenth valve 37, the thirteenth valve 30, the third valve can be closed. Motor 24, the ninth valve 23. Then, open the twenty-second valve 45, the sixteenth valve 38, the seventeenth valve 40, the fourteenth valve 34, the eighteenth valve 42, the eighth valve 22, start the fifth motor 32, the heating device 35, the Three motors 24 make part of the finished wine body reach the heating device 35 through the 22nd valve 45 and the 5th motor 32, and are heated and heated by the heating device 35, and the wine body after the temperature rise passes through the 16th valve 38 and the Seventeen valves 40 arrive at the liquid outlet of the first fine filter 5 and the liquid outlet of the second fine filter 36, and the wine after heating will flow from the liquid outlet of the first fine filter 5 and the outlet of the second fine filter 36 respectively. The liquid port reversely enters the first fine filter 5 and the second fine filter 36, and backwashes the filter membrane group in the first fine filter 5 and the second fine filter 36, and the first fine filter 5 and the second fine filter 36 The backwash liquid in the backwash will flow out from the liquid inlet of the first fine filter 5 and the liquid inlet of the second fine filter 36 respectively, and flow to the discharge pipe 20 through the reverse output pipeline 33 and the reverse output branch 41, It is transported to the waste liquid tank 7 by the discharge pipeline 20, and then the backwashing process of the first fine filter 5 and the second fine filter 36 is completed. After all the backflushing liquid is delivered to the waste liquid tank 7, close the twenty-second valve 45, the sixteenth valve 38, the seventeenth valve 40, the fourteenth valve 34, the eighteenth valve 42, the eighth valve 22, The fifth motor 32, the heating device 35, and the third motor 24 are sufficient. Of course, the backwash liquid in the first fine filter 5 and the second fine filter 36 can also be transported to the settling tank 6 through the discharge pipeline 20 for sedimentation and subsequent treatment to achieve purification and reuse.
一般为了提高反清洗效率,在利用成品液体对精滤器进行反清洗之前,可以先开启第十九阀门50和第二十阀门51,旋开第一精滤器5和第二精滤器36上的盖板,以使漏气孔处于打开状态,同时启动气泵47。由气泵47将氮气分别通过第一精滤器5的出液口和第二精滤器36的出液口打入第一精滤器5、第二精滤器36内,利用气流对过滤孔内的杂质进行预冲洗,为后续的液体冲洗降低阻力,利于进一步改善反冲洗效果,提高反冲洗效率。Generally, in order to improve the efficiency of backwashing, before using the finished liquid to backwash the fine filter, the nineteenth valve 50 and the twentieth valve 51 can be opened earlier, and the covers on the first fine filter 5 and the second fine filter 36 can be unscrewed Plate, so that the leak hole is in an open state, and start the air pump 47 at the same time. Nitrogen is squeezed into the first fine filter 5 and the second fine filter 36 through the liquid outlet of the first fine filter 5 and the liquid outlet of the second fine filter 36 respectively by the air pump 47, and the impurities in the filter holes are carried out by the air flow Pre-flushing reduces resistance for subsequent liquid flushing, which is conducive to further improving backwashing effect and improving backwashing efficiency.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
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