CN110422669A - A kind of ultra-thin amorphous band transmission device and its autocontrol method for transmitting tension - Google Patents
A kind of ultra-thin amorphous band transmission device and its autocontrol method for transmitting tension Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
- B65H26/04—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
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- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/022—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) by winding the strips or ribbons around a coil
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/0226—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) from amorphous ribbons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/443—Moving, forwarding, guiding material by acting on surface of handled material
- B65H2301/4431—Moving, forwarding, guiding material by acting on surface of handled material by means with operating surfaces contacting opposite faces of material
- B65H2301/44318—Moving, forwarding, guiding material by acting on surface of handled material by means with operating surfaces contacting opposite faces of material between rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/80—Arangement of the sensing means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
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Abstract
Description
技术领域technical field
本发明涉及超薄非晶带材传送技术领域,更具体地说,涉及一种超薄非晶 带材传送装置及其传输张力的自动控制方法。The invention relates to the technical field of ultra-thin amorphous strip transmission, and more specifically, relates to an ultra-thin amorphous strip transmission device and an automatic control method for transmission tension thereof.
背景技术Background technique
非晶合金材料是一种绿色节能材料,其表现为制造技术节能和应用节能。 我国已具备较为成熟的超薄非晶带材制备能力和广泛的应用市场,尤其是以超 薄非晶带材为铁芯材料的非晶立体卷变压器由于节能节材、噪音低、漏磁小等 优点而广泛应用于配电领域。Amorphous alloy material is a kind of green energy-saving material, which is manifested as energy-saving in manufacturing technology and application. my country already has relatively mature ultra-thin amorphous strip preparation capabilities and a wide range of application markets, especially the amorphous three-dimensional coil transformer with ultra-thin amorphous strip as the core material due to energy saving, low noise, and small magnetic flux leakage. And other advantages and widely used in the field of power distribution.
非晶立体卷变压器铁芯的生产要求非晶带材完整无撕裂、无折叠,以保证 非晶带材卷绕紧密、铁芯无接缝、气隙损耗小,因此,在超薄非晶带材传送过 程中对超薄非晶带材自身张力有严格控制。超薄非晶带材传送过程的研究和现 有的传送设备都比较欠缺。传统的超薄非晶带材传送方式采用的只是简单的双 辊传送,无法实现传送过程中超薄非晶带材自身张力检测、反馈、调整的措施。 容易在成对传送辊转速不同步、传送辊的辊间间隙过大或过小的情况下,使超 薄非晶带材的传输张力不稳定:在带材传送过程中若承受过紧或两侧不均匀的 张力,导致薄非晶带材容易产生撕裂或折叠现象;若带材传输张力松弛,则严 重影响着带材传送效率及后续加工。The production of amorphous three-dimensional winding transformer core requires that the amorphous strip is complete without tearing or folding, so as to ensure that the amorphous strip is tightly wound, the iron core has no seams, and the air gap loss is small. Therefore, in ultra-thin amorphous The tension of the ultra-thin amorphous strip is strictly controlled during the strip transmission process. The research on the transmission process of ultra-thin amorphous strips and the existing transmission equipment are relatively lacking. The traditional transmission method of ultra-thin amorphous strip adopts simple double-roller transmission, which cannot realize the measures of self-tension detection, feedback and adjustment of ultra-thin amorphous strip during the transmission process. It is easy to make the transmission tension of the ultra-thin amorphous strip unstable when the speeds of the paired transmission rollers are not synchronized and the gap between the transmission rollers is too large or too small: The uneven tension on the side will cause the thin amorphous strip to be easily torn or folded; if the strip transmission tension is loose, it will seriously affect the strip transmission efficiency and subsequent processing.
发明内容Contents of the invention
本发明的目的在于克服现有技术中的缺点与不足,提供一种超薄非晶带材 传送装置,该超薄非晶带材传送装置可调节超薄非晶带材的传输张力,以保证 超薄非晶带材传送过程中不会撕裂或折叠,从而实现带材高效、平顺的传送。 本发明还提供一种超薄非晶带材传送装置的传输张力自动控制方法,实现超薄 非晶带材在传输过程中传输张力的有效控制,从而提高超薄非晶带材传送的平 稳性和可靠性。The purpose of the present invention is to overcome the shortcomings and deficiencies in the prior art, and provide a transmission device for ultra-thin amorphous strips, which can adjust the transmission tension of ultra-thin amorphous strips to ensure Ultra-thin amorphous tapes are conveyed without tearing or folding, resulting in efficient and smooth tape conveying. The present invention also provides an automatic control method for transmission tension of the ultra-thin amorphous strip transmission device, which can effectively control the transmission tension of the ultra-thin amorphous strip during transmission, thereby improving the stability of ultra-thin amorphous strip transmission and reliability.
为了达到上述目的,本发明通过下述技术方案予以实现:一种超薄非晶带 材传送装置,其特征在于:包括:In order to achieve the above object, the present invention is realized through the following technical solutions: a kind of ultra-thin amorphous strip conveying device, it is characterized in that: comprise:
用于对超薄非晶带材进行传送的传送机构;所述传送机构包括至少两组传 送单元,每组传送单元包括可转动的传送辊组件和支撑辊组件;每组传送单元 的传送辊组件和支撑辊组件之间作为超薄非晶带材的传送位,传送辊组件以转 动的方式对超薄非晶带材进行传送;A transmission mechanism for transmitting ultra-thin amorphous strips; the transmission mechanism includes at least two groups of transmission units, each group of transmission units includes a rotatable transmission roller assembly and a support roller assembly; the transmission roller assembly of each group of transmission units The transmission position between the support roller assembly and the ultra-thin amorphous strip, the transmission roller assembly transmits the ultra-thin amorphous strip in a rotating manner;
用于对传送过程中超薄非晶带材的传输张力进行检测的张力检测机构;A tension detection mechanism used to detect the transmission tension of the ultra-thin amorphous strip during the transmission process;
用于调整超薄非晶带材传送间隙的间隙调节机构;所述间隙调节机构与传 送单元数量相等,并与支撑辊组件连接;A gap adjustment mechanism for adjusting the transmission gap of the ultra-thin amorphous strip; the gap adjustment mechanism is equal to the number of transmission units and is connected with the support roller assembly;
以及用于接收张力检测机构信号并对间隙调节机构和传送机构进行控制的 控制机构;所述控制机构分别与张力检测机构、间隙调节机构和传送机构连接;And a control mechanism for receiving signals from the tension detection mechanism and controlling the gap adjustment mechanism and the transmission mechanism; the control mechanism is respectively connected with the tension detection mechanism, the gap adjustment mechanism and the transmission mechanism;
所述张力检测机构包括用于检测传送辊组件扭矩变化的扭矩传感器以及用 于检测相邻传送单元之间在传送位上超薄非晶带材垂直位置变化的位置传感器; 所述扭矩传感器设置在每个传送辊组件上;所述位置传感器设置在相邻传送单 元之间,并与相邻传送单元的传送辊组件和支撑辊组件之间的传送位相对;所 述扭矩传感器和位置传感器分别与控制机构连接。The tension detection mechanism includes a torque sensor for detecting the torque change of the conveying roller assembly and a position sensor for detecting the vertical position change of the ultra-thin amorphous strip between adjacent conveying units on the conveying position; the torque sensor is arranged at On each conveying roller assembly; the position sensor is arranged between adjacent conveying units, and is opposite to the conveying position between the conveying roller assembly and the support roller assembly of the adjacent conveying unit; the torque sensor and the position sensor are respectively connected with Control mechanism connection.
在上述方案中,本发明通过扭矩传感器监测传送辊组件的扭矩变化,位置 传感器精确测出超薄非晶带材传送过程中垂直位置的变化,则实现对超薄非晶 带材传输张力的监测。扭矩传感器和位置传感器将监测信号反馈给控制机构, 并由控制机构控制间隙调节机构自动调节超薄非晶带材的传输张力,以保证超 薄非晶带材传送过程中不会撕裂或折叠,从而实现带材高效、平顺的传送。In the above scheme, the present invention monitors the torque change of the transmission roller assembly through the torque sensor, and the position sensor accurately measures the change of the vertical position during the transmission process of the ultra-thin amorphous strip, and then realizes the monitoring of the transmission tension of the ultra-thin amorphous strip . The torque sensor and position sensor feed back the monitoring signal to the control mechanism, and the control mechanism controls the gap adjustment mechanism to automatically adjust the transmission tension of the ultra-thin amorphous strip to ensure that the ultra-thin amorphous strip will not be torn or folded during transmission , so as to realize the efficient and smooth transmission of the strip.
所述传送机构还包括与传送单元数量相等的电机和联轴器;所述传送辊组 件由传动轴和穿设在传动轴上的传送辊连接组成;所述支撑辊组件由支撑轴和 穿设在支撑轴上的支撑辊连接组成;所述电机与控制机构连接。The transmission mechanism also includes motors and couplings equal to the number of transmission units; the transmission roller assembly is composed of a transmission shaft and a transmission roller passing through the transmission shaft; the support roller assembly is composed of a support shaft and a transmission roller passing through The support roller on the support shaft is connected; the motor is connected with the control mechanism.
本发明还包括固定板;在每个传送单元中,所述传动轴两端通过轴承设置 在固定板上,并其中一端通过联轴器与电机连接;所述支撑辊位于传送辊下方, 支撑辊与传送辊之间作为超薄非晶带材的传送位。The present invention also includes a fixed plate; in each transmission unit, the two ends of the transmission shaft are arranged on the fixed plate through bearings, and one end thereof is connected to the motor through a coupling; the support roller is located below the transmission roller, and the support roller It is used as the transmission position of the ultra-thin amorphous strip between the transmission roller and the transmission roller.
所述扭矩传感器对称设置在传动轴的两端。The torque sensors are arranged symmetrically at both ends of the transmission shaft.
所述位置传感器安装在固定板的内侧面,并与相邻传送单元中传送辊和支 撑辊之间的超薄非晶带材传送位相对。The position sensor is installed on the inner side of the fixed plate, and is opposite to the transmission position of the ultra-thin amorphous strip between the transmission roller and the support roller in the adjacent transmission unit.
所述间隙调节机构包括液压系统、推杆组件、移动梁和滑块;所述滑块与 固定板垂直方向齐平设置,支撑轴两端通过轴承设置在滑块上;所述移动梁与 滑块连接,并位于支撑轴组件下方;所述推杆组件一端与液压系统连接,另一 端与移动梁连接;所述液压系统与控制机构连接,实现控制液压系统驱动推杆 组件带动移动梁上下移动,以调节支撑辊与传送辊之间超薄非晶带材传送位的 间隙。The gap adjustment mechanism includes a hydraulic system, a push rod assembly, a moving beam and a slider; the slider is arranged parallel to the vertical direction of the fixed plate, and the two ends of the support shaft are arranged on the slider through bearings; the moving beam and the slider Block connection, and located below the support shaft assembly; one end of the push rod assembly is connected to the hydraulic system, and the other end is connected to the moving beam; the hydraulic system is connected to the control mechanism to realize the control of the hydraulic system to drive the push rod assembly to drive the moving beam to move up and down , to adjust the gap between the support roller and the delivery roller for the transmission position of the ultra-thin amorphous strip.
所述推杆组件包括推杆和推杆套;所述推杆一端与液压系统连接,另一端 通过推杆套与移动梁的底部连接。The push rod assembly includes a push rod and a push rod sleeve; one end of the push rod is connected to the hydraulic system, and the other end is connected to the bottom of the moving beam through the push rod sleeve.
所述固定板从底部开设有移动空间,滑块位于移动空间内并与固定板垂直 方向齐平。The fixed plate is provided with a moving space from the bottom, and the slide block is located in the moving space and is flush with the vertical direction of the fixed plate.
一种上述超薄非晶带材传送装置的传输张力的自动控制方法,其特征在于: 设置至少两组由可转动的传送辊组件和支撑辊组件位置上下相对的传送单元, 每组传送单元的传送辊组件和支撑辊组件之间作为超薄非晶带材的传送位;在 每个传送辊组件上设置扭矩传感器;在相邻传送单元之间设置位置传感器,位 置传感器与相邻传送单元的传送辊组件和支撑辊组件之间的传送位相对;An automatic control method for the transmission tension of the above-mentioned ultra-thin amorphous strip transmission device, which is characterized in that: at least two groups of transmission units with rotatable transmission roller assemblies and support roller assemblies positioned opposite each other up and down are provided, and each group of transmission units The transmission position between the transmission roller assembly and the support roller assembly is used as the ultra-thin amorphous strip; a torque sensor is provided on each transmission roller assembly; a position sensor is provided between adjacent transmission units, and the position sensor is connected to the adjacent transmission unit The transfer position between the transfer roller assembly and the support roller assembly is relative;
在相邻两个传送单元中,通过扭矩传感器检测每个传送辊组件的扭矩变化, 以控制调节每个传送辊组件的转动速度为设计量,并控制间隙调节机构调节支 撑辊组件与传送辊组件之间超薄非晶带材的传送间隙;以及通过位置传感器检 测相邻传送单元之间在传送位上超薄非晶带材的垂直位置变化,以控制间隙调 节机构调节支撑辊组件与传送辊组件之间超薄非晶带材的传送间隙,实现超薄 非晶带材传输张力的监测及控制。In the two adjacent transmission units, the torque change of each transmission roller assembly is detected by the torque sensor, and the rotation speed of each transmission roller assembly is controlled and adjusted as the design quantity, and the gap adjustment mechanism is controlled to adjust the support roller assembly and the transmission roller assembly. The transmission gap of the ultra-thin amorphous strip between them; and the vertical position change of the ultra-thin amorphous strip on the transmission position between adjacent transmission units is detected by the position sensor, so as to control the gap adjustment mechanism to adjust the support roller assembly and the transmission roller The transmission gap of the ultra-thin amorphous strip between components realizes the monitoring and control of the transmission tension of the ultra-thin amorphous strip.
所述在相邻两个传送单元中,通过扭矩传感器检测每个传送辊组件的扭矩 变化,以控制调节每个传送辊组件的转动速度为设计量,并控制间隙调节机构 调节支撑辊组件与传送辊组件之间超薄非晶带材的传送间隙;以及通过位置传 感器检测相邻传送单元之间在传送位上超薄非晶带材的垂直位置变化,以控制 间隙调节机构调节支撑辊组件与传送辊组件之间超薄非晶带材的传送间隙,实 现超薄非晶带材传输张力的监测及控制是指:In the two adjacent transmission units, the torque change of each transmission roller assembly is detected by the torque sensor, and the rotation speed of each transmission roller assembly is controlled and adjusted as a design quantity, and the gap adjustment mechanism is controlled to adjust the support roller assembly and the transmission The transmission gap of the ultra-thin amorphous strip between the roller assemblies; and the vertical position change of the ultra-thin amorphous strip on the transmission position between the adjacent transmission units is detected by the position sensor, so as to control the gap adjustment mechanism to adjust the support roller assembly and The transmission gap of the ultra-thin amorphous strip between the transmission roller components to realize the monitoring and control of the transmission tension of the ultra-thin amorphous strip refers to:
设定超薄非晶带材传输张力合适时传送间隙的标准值,以及设定每个传送 辊组件转动速度的设计量;在相邻两个传送单元中,当扭矩传感器检测到每个 传送辊组件的转动速度不同,则控制传送辊组件的电机进行调速,并控制间隙 调节机构调节支撑辊组件与传送辊组件之间超薄非晶带材的传送间隙:Set the standard value of the transmission gap when the transmission tension of the ultra-thin amorphous strip is appropriate, and set the design value of the rotation speed of each transmission roller assembly; in two adjacent transmission units, when the torque sensor detects that each transmission roller If the rotation speed of the components is different, the motor of the transmission roller assembly is controlled to adjust the speed, and the gap adjustment mechanism is controlled to adjust the transmission gap of the ultra-thin amorphous strip between the support roller assembly and the transmission roller assembly:
(1)通过扭矩传感器检测到前一个传送辊组件转速快,后一个传送辊组件 转速慢,则判断为超薄非晶带材传输张力过大,控制传送辊组件的电机进行调 速,使得每个传送辊组件的转动速度调节为设计量;以及控制间隙调节机构, 将支撑辊组件与传送辊组件之间超薄非晶带材的传送间隙调大至标准值;(1) It is detected by the torque sensor that the rotating speed of the previous conveying roller assembly is fast and the rotating speed of the latter conveying roller assembly is slow, then it is judged that the transmission tension of the ultra-thin amorphous strip is too high, and the motor of the conveying roller assembly is controlled to adjust the speed so that each The rotation speed of each conveying roller assembly is adjusted to a design value; and the gap adjustment mechanism is controlled to adjust the transmission gap of the ultra-thin amorphous strip between the backup roller assembly and the conveying roller assembly to a standard value;
(2)通过扭矩传感器检测到前一个传送辊组件转速慢,后一个传送辊组件 转速快,则判断为超薄非晶带材传输张力过小,控制传送辊组件的电机进行调 速,使得每个传送辊组件的转动速度调节为设计量;以及控制间隙调节机构, 将支撑辊组件与传送辊组件之间超薄非晶带材的传送间隙调小至标准值;(2) If it is detected by the torque sensor that the rotating speed of the previous conveying roller assembly is slow and the rotating speed of the latter conveying roller assembly is fast, then it is judged that the transmission tension of the ultra-thin amorphous strip is too small, and the motor of the conveying roller assembly is controlled to adjust the speed so that each The rotation speed of each conveying roller assembly is adjusted to a design value; and the gap adjustment mechanism is controlled to adjust the transmission gap of the ultra-thin amorphous strip between the backup roller assembly and the conveying roller assembly to a standard value;
在相邻两个传送单元中,当位置传感器检测相邻传送单元之间在传送位上 超薄非晶带材的垂直位置向上或向下移位,则判断为超薄非晶带材下垂、向上 翘曲或向下翘曲,超薄非晶带材传输张力过小,控制间隙调节机构,将支撑辊 组件与传送辊组件之间超薄非晶带材的传送间隙调小至标准值。In two adjacent transmission units, when the position sensor detects that the vertical position of the ultra-thin amorphous strip shifts upward or downward on the transmission position between adjacent transmission units, it is judged that the ultra-thin amorphous strip is sagging, Warping upward or downward, the transmission tension of the ultra-thin amorphous strip is too small, control the gap adjustment mechanism, and adjust the transmission gap of the ultra-thin amorphous strip between the support roller assembly and the transmission roller assembly to a standard value.
本发明原理:超薄非晶带材的传送方式是传送辊传送。电机带动传动轴和 传送辊,通过摩擦力带动超薄非晶带材前进,支撑辊起辅助传送和调节辊间间 隙的作用;扭矩传感器测量传动轴和传送辊的扭矩变化,当超薄非晶带材的传 输张力绷紧超差时,扭矩传感器就会测出扭矩变化;位置传感器测量超薄非晶 带材在传送过程中垂直位置的变化,超薄非晶带材的传输张力削弱时,带材在 重力作用下有微小下垂,或因传送堵塞而向上或向下翘曲,位置传感器会测出 带材垂直位置变化。扭矩传感器和位置传感器将监测信号反馈给控制机构,控 制机构控制电机的转速,和控制间隙调节机构的液压系统通过推杆组件驱动移 动梁上下移动,以调节支撑辊与传送辊之间超薄非晶带材传送位的间隙。The principle of the invention: the transmission mode of the ultra-thin amorphous strip is transmission by transmission rollers. The motor drives the transmission shaft and the transmission roller, which drives the ultra-thin amorphous strip forward through friction, and the support roller plays the role of auxiliary transmission and adjustment of the gap between the rollers; the torque sensor measures the torque change of the transmission shaft and the transmission roller, when the ultra-thin amorphous strip When the transmission tension of the strip is too tight, the torque sensor will measure the torque change; the position sensor will measure the vertical position change of the ultra-thin amorphous strip during the transmission process. When the transmission tension of the ultra-thin amorphous strip is weakened, When the strip sags slightly under the action of gravity, or warps up or down due to a conveying jam, the position sensor measures the change in the vertical position of the strip. The torque sensor and position sensor feed back the monitoring signal to the control mechanism, the control mechanism controls the speed of the motor, and the hydraulic system that controls the gap adjustment mechanism drives the moving beam to move up and down through the push rod assembly to adjust the ultra-thin non-woven gap between the support roller and the transmission roller. The gap between the transfer positions of the crystal ribbon.
正常工作时,电机带动传送辊实现超薄非晶带材的正常传送。当扭矩传感 器检测到传送辊的扭矩增量超过设计量时,说明超薄非晶带材的传输张力过大; 当扭矩传感器检测到传送辊的扭矩增量低于设计量时,说明超薄非晶带材的传 输张力过小;当位置传感器检测到超薄非晶带材发生下垂或向上向下翘曲时, 说明超薄非晶带材的张力过小,通过调整前后传送辊的转速或调整传送辊间隙 调节张力。液压系统提供间隙调节驱动力和支撑辊的位置锁紧。When working normally, the motor drives the conveying roller to realize the normal conveying of the ultra-thin amorphous strip. When the torque sensor detects that the torque increment of the transmission roller exceeds the design value, it means that the transmission tension of the ultra-thin amorphous strip is too large; when the torque sensor detects that the torque increment of the transmission roller is lower than the design value, it means that the ultra-thin amorphous The transmission tension of the crystal strip is too small; when the position sensor detects that the ultra-thin amorphous strip sags or warps up and down, it means that the tension of the ultra-thin amorphous strip is too small. Adjust the transfer roller gap to adjust the tension. The hydraulic system provides the driving force for gap adjustment and the position locking of support rollers.
与现有技术相比,本发明具有如下优点与有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、本发明超薄非晶带材传送装置可调节超薄非晶带材的传输张力,以保证 超薄非晶带材传送过程中不会撕裂或折叠,从而实现带材高效、平顺的传送。1. The ultra-thin amorphous strip transmission device of the present invention can adjust the transmission tension of the ultra-thin amorphous strip to ensure that the ultra-thin amorphous strip will not be torn or folded during transmission, thereby realizing efficient and smooth transmission of the strip send.
2、本发明超薄非晶带材传送装置的传输张力自动控制方法可实现超薄非晶 带材在传输过程中传输张力的有效控制,从而提高超薄非晶带材传送的平稳性 和可靠性。2. The transmission tension automatic control method of the ultra-thin amorphous strip transmission device of the present invention can realize the effective control of the transmission tension of the ultra-thin amorphous strip during the transmission process, thereby improving the stability and reliability of the ultra-thin amorphous strip transmission sex.
附图说明Description of drawings
图1是本发明超薄非晶带材传送装置的示意图;Fig. 1 is the schematic diagram of ultra-thin amorphous strip conveying device of the present invention;
图2是本发明超薄非晶带材传送装置的剖视图;Fig. 2 is a sectional view of the ultra-thin amorphous strip conveying device of the present invention;
图3是本发明位置传感器检测超薄非晶带材下垂的示意图;Fig. 3 is the schematic diagram that the position sensor of the present invention detects the sagging of the ultra-thin amorphous strip;
图4是本发明位置传感器检测超薄非晶带材上翘的示意图;Fig. 4 is a schematic diagram of the position sensor of the present invention detecting the upturning of the ultra-thin amorphous strip;
图5是本发明超薄非晶带材传送装置的正面示意图;Fig. 5 is the front schematic view of the ultra-thin amorphous strip conveying device of the present invention;
图6是本发明超薄非晶带材传送装置的结构示意图;Fig. 6 is a schematic structural view of the ultra-thin amorphous strip conveying device of the present invention;
其中,1为电机,2为联轴器,3为传动轴,4为传送辊,5为支撑辊,6为 支撑轴,7为滑块,8为移动梁,9为螺钉,10为推杆套,11为螺栓,12为推 杆,13为液压系统,14为扭矩传感器,15为位置传感器,16为超薄非晶带材, 17为固定板。Among them, 1 is the motor, 2 is the coupling, 3 is the transmission shaft, 4 is the transmission roller, 5 is the support roller, 6 is the support shaft, 7 is the slider, 8 is the moving beam, 9 is the screw, and 10 is the push rod Cover, 11 is a bolt, 12 is a push rod, 13 is a hydraulic system, 14 is a torque sensor, 15 is a position sensor, 16 is an ultra-thin amorphous strip, and 17 is a fixed plate.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本发明作进一步详细的描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一Embodiment one
本实施例的超薄非晶带材传送装置以设计两组传送单元为例对下面进行说 明。The ultra-thin amorphous strip conveying device of this embodiment will be described below by taking the design of two sets of conveying units as an example.
如图1至图6所示,本发明超薄非晶带材传送装置包括:As shown in Figures 1 to 6, the ultra-thin amorphous strip conveying device of the present invention includes:
固定板17;fixed plate 17;
用于对超薄非晶带材16进行传送的传送机构,该传送机构包括两组传送单 元,每组传送单元包括可转动的传送辊组件和支撑辊组件;每组传送单元的传 送辊组件和支撑辊组件之间作为超薄非晶带材16的传送位,传送辊组件以转动 的方式对超薄非晶带材16进行传送;The conveying mechanism that is used to convey the ultra-thin amorphous strip 16 includes two groups of conveying units, and each group of conveying units includes a rotatable conveying roller assembly and a support roller assembly; the conveying roller assembly of each group of conveying units and The support roller assembly is used as the transmission position of the ultra-thin amorphous strip 16, and the transmission roller assembly transmits the ultra-thin amorphous strip 16 in a rotating manner;
用于对传送过程中超薄非晶带材16的传输张力进行检测的张力检测机构;A tension detection mechanism for detecting the transmission tension of the ultra-thin amorphous strip 16 during the transmission process;
用于调整超薄非晶带材16传送间隙的间隙调节机构,该间隙调节机构与传 送单元数量相等,并与支撑辊组件连接;The gap adjustment mechanism for adjusting the transmission gap of the ultra-thin amorphous strip material 16, the gap adjustment mechanism is equal to the number of transmission units, and is connected with the support roller assembly;
以及用于接收张力检测机构信号并对间隙调节机构和传送机构进行控制的 控制机构,该控制机构分别与张力检测机构、间隙调节机构和传送机构连接;And a control mechanism for receiving signals from the tension detection mechanism and controlling the gap adjustment mechanism and the transmission mechanism, the control mechanism is respectively connected with the tension detection mechanism, the gap adjustment mechanism and the transmission mechanism;
其中,张力检测机构包括用于检测传送辊组件扭矩变化的扭矩传感器14以 及用于检测相邻传送单元之间在传送位上超薄非晶带材16垂直位置变化的位置 传感器15,该扭矩传感器14设置在每个传送辊组件上,位置传感器15设置在 相邻传送单元之间,并与相邻传送单元的传送辊组件和支撑辊组件之间的传送 位相对,扭矩传感器14和位置传感器15分别与控制机构连接。Wherein, the tension detection mechanism includes a torque sensor 14 for detecting the torque change of the conveying roller assembly and a position sensor 15 for detecting the vertical position change of the ultra-thin amorphous strip 16 on the conveying position between adjacent conveying units, the torque sensor 14 is arranged on each conveying roller assembly, the position sensor 15 is arranged between adjacent conveying units, and is opposite to the conveying position between the conveying roller assembly and the supporting roller assembly of the adjacent conveying unit, the torque sensor 14 and the position sensor 15 respectively connected with the control mechanism.
具体地说,传送机构还包括与传送单元数量相等的电机1和联轴器2,传送 辊组件由传动轴3和穿设在传动轴3上的传送辊4连接组成,支撑辊组件由支 撑轴6和穿设在支撑轴6上的支撑辊5连接组成,该电机1与控制机构连接。 在每个传送单元中,传动轴3两端通过轴承设置在固定板17上,并其中一端通 过联轴器2与电机1连接,支撑辊5位于传送辊4下方,支撑辊5与传送辊4 之间作为超薄非晶带材16的传送位。Specifically, the transmission mechanism also includes a motor 1 and a coupling 2 equal in number to the transmission unit. The transmission roller assembly is composed of a transmission shaft 3 and a transmission roller 4 passing through the transmission shaft 3. The support roller assembly is composed of a support shaft 6 is connected with the support roller 5 which is passed on the support shaft 6, and the motor 1 is connected with the control mechanism. In each transmission unit, the two ends of the transmission shaft 3 are arranged on the fixed plate 17 through bearings, and one end thereof is connected with the motor 1 through a coupling 2. The support roller 5 is located below the transmission roller 4, and the support roller 5 and the transmission roller 4 Between them as the transmission position of the ultra-thin amorphous strip 16.
而本发明的扭矩传感器14对称设置在传动轴3的两端。位置传感器15安 装在固定板17的内侧面,并与相邻传送单元中传送辊4和支撑辊5之间的超薄 非晶带材16传送位相对。The torque sensor 14 of the present invention is symmetrically arranged at both ends of the transmission shaft 3 . The position sensor 15 is installed on the inner surface of the fixed plate 17, and is opposite to the ultra-thin amorphous strip material 16 transmission position between the transmission roller 4 and the support roller 5 in the adjacent transmission unit.
本发明的间隙调节机构包括液压系统13、推杆12、推杆套10、移动梁8和 滑块7,其中,固定板17从底部开设有移动空间,滑块7位于移动空间内并与 固定板17垂直方向齐平,支撑轴6两端通过轴承设置在滑块7上,移动梁8与 滑块7连接,并位于支撑轴组件下方。该推杆12一端与液压系统13连接,另 一端通过螺栓11与推杆套10连接,推杆套10通过螺钉9与移动梁8的底部连 接,该液压系统13与控制机构连接,实现控制液压系统13驱动推杆12和推杆 套10带动移动梁8上下移动,以调节支撑辊5与传送辊4之间超薄非晶带材16 传送位的间隙。The gap adjusting mechanism of the present invention comprises a hydraulic system 13, a push rod 12, a push rod cover 10, a moving beam 8 and a slide block 7, wherein the fixed plate 17 is provided with a movement space from the bottom, and the slide block 7 is located in the movement space and is connected with the fixed The plate 17 is flush in the vertical direction, the two ends of the support shaft 6 are arranged on the slide block 7 through bearings, and the moving beam 8 is connected with the slide block 7 and is located below the support shaft assembly. One end of the push rod 12 is connected to the hydraulic system 13, and the other end is connected to the push rod sleeve 10 through the bolt 11. The push rod sleeve 10 is connected to the bottom of the moving beam 8 through the screw 9. The hydraulic system 13 is connected to the control mechanism to realize the control hydraulic pressure. The system 13 drives the push rod 12 and the push rod sleeve 10 to drive the moving beam 8 to move up and down, so as to adjust the gap between the support roller 5 and the transfer roller 4 at the transfer position of the ultra-thin amorphous strip 16 .
一种上述超薄非晶带材传送装置的传输张力的自动控制方法是这样的:设 置两组由可转动的传送辊组件和支撑辊组件位置上下相对的传送单元,每组传 送单元的传送辊组件和支撑辊组件之间作为超薄非晶带材16的传送位;在每个 传送辊组件上设置扭矩传感器14;在相邻传送单元之间设置位置传感器15,位 置传感器15与相邻传送单元的传送辊组件和支撑辊组件之间的传送位相对;An automatic control method of the transmission tension of the above-mentioned ultra-thin amorphous strip transmission device is as follows: two groups of transmission units with rotatable transmission roller assemblies and support roller assemblies are arranged up and down, and the transmission rollers of each group of transmission units Between the component and the support roller assembly as the transmission position of the ultra-thin amorphous strip 16; a torque sensor 14 is set on each transmission roller assembly; a position sensor 15 is set between adjacent transmission units, and the position sensor 15 is connected to the adjacent transmission unit. The transmission position between the transmission roller assembly and the support roller assembly of the unit is opposite;
在相邻两个传送单元中,通过扭矩传感器14检测每个传送辊组件的扭矩变 化,以控制调节每个传送辊组件的转动速度为设计量,并控制间隙调节机构调 节支撑辊组件与传送辊组件之间超薄非晶带材16的传送间隙;以及通过位置传 感器15检测相邻传送单元之间在传送位上超薄非晶带材17的垂直位置变化, 以控制间隙调节机构调节支撑辊组件与传送辊组件之间超薄非晶带材16的传送 间隙,实现超薄非晶带材16传输张力的监测及控制。In two adjacent transmission units, the torque sensor 14 is used to detect the torque change of each transmission roller assembly, to control and adjust the rotational speed of each transmission roller assembly as a design quantity, and to control the gap adjustment mechanism to adjust the support roller assembly and the transmission roller The transmission gap of the ultra-thin amorphous strip 16 between the components; and the vertical position change of the ultra-thin amorphous strip 17 on the transmission position between adjacent transmission units detected by the position sensor 15, to control the gap adjustment mechanism to adjust the support roller The transmission gap of the ultra-thin amorphous strip 16 between the assembly and the transmission roller assembly realizes the monitoring and control of the transmission tension of the ultra-thin amorphous strip 16 .
具体为:设定超薄非晶带材16传输张力合适时传送间隙的标准值,以及设 定每个传送辊组件转动速度的设计量;在相邻两个传送单元中,当扭矩传感器 14检测到每个传送辊组件的转动速度不同,则控制传送辊组件的电机1进行调 速,并控制间隙调节机构调节支撑辊组件与传送辊组件之间超薄非晶带材16的 传送间隙:Specifically: set the standard value of the transmission gap when the transmission tension of the ultra-thin amorphous strip 16 is appropriate, and set the design value of the rotational speed of each transmission roller assembly; in two adjacent transmission units, when the torque sensor 14 detects When the rotation speed of each conveying roller assembly is different, the motor 1 of the conveying roller assembly is controlled to adjust the speed, and the gap adjustment mechanism is controlled to adjust the conveying gap of the ultra-thin amorphous strip 16 between the support roller assembly and the conveying roller assembly:
(1)通过扭矩传感器14检测到前一个传送辊组件转速快,后一个传送辊 组件转速慢,则判断为超薄非晶带材16传输张力过大,控制传送辊组件的电机 1进行调速,使得每个传送辊组件的转动速度调节为设计量;以及控制间隙调节 机构,将支撑辊组件与传送辊组件之间超薄非晶带材16的传送间隙调大至标准 值;(1) If the torque sensor 14 detects that the rotating speed of the previous conveying roller assembly is fast and the rotating speed of the latter conveying roller assembly is slow, then it is judged that the transmission tension of the ultra-thin amorphous strip 16 is too large, and the motor 1 of the conveying roller assembly is controlled to adjust the speed , so that the rotation speed of each conveying roller assembly is adjusted to a design value; and the gap adjustment mechanism is controlled to increase the conveying gap of the ultra-thin amorphous strip 16 between the support roller assembly and the conveying roller assembly to a standard value;
(2)通过扭矩传感器14检测到前一个传送辊组件转速慢,后一个传送辊 组件转速快,则判断为超薄非晶带材16传输张力过小,控制传送辊组件的电机 1进行调速,使得每个传送辊组件的转动速度调节为设计量;以及控制间隙调节 机构,将支撑辊组件与传送辊组件之间超薄非晶带材16的传送间隙调小至标准 值;(2) By torque sensor 14, it is detected that the rotating speed of the previous conveying roller assembly is slow, and the rotating speed of the latter conveying roller assembly is fast, then it is judged that the transmission tension of the ultra-thin amorphous strip material 16 is too small, and the motor 1 of the control conveying roller assembly is adjusted for speed , so that the rotational speed of each conveying roller assembly is adjusted to a design value; and controlling the gap adjustment mechanism, the conveying gap of the ultra-thin amorphous strip 16 between the support roller assembly and the conveying roller assembly is adjusted down to a standard value;
在相邻两个传送单元中,当位置传感器15检测相邻传送单元之间在传送位 上超薄非晶带材16的垂直位置向上或向下移位,则判断为超薄非晶带材16下 垂、向上翘曲或向下翘曲,超薄非晶带材16传输张力过小,控制间隙调节机构, 将支撑辊组件与传送辊组件之间超薄非晶带材16的传送间隙调小至标准值。In two adjacent transmission units, when the position sensor 15 detects that the vertical position of the ultra-thin amorphous strip 16 on the transmission position between adjacent transmission units shifts upward or downward, it is judged as an ultra-thin amorphous strip 16 drooping, upward warping or downward warping, the transmission tension of the ultra-thin amorphous strip 16 is too small, control the gap adjustment mechanism, and adjust the transmission gap of the ultra-thin amorphous strip 16 between the support roller assembly and the transmission roller assembly down to the standard value.
本实施例的液压系统可采用是一种微小型集成式的液压站,例如鞍山市力 盛液压机械有限公司生产的LSBZ系列液压动力单元。The hydraulic system of this embodiment can be a micro-integrated hydraulic station, such as the LSBZ series hydraulic power unit produced by Anshan Lisheng Hydraulic Machinery Co., Ltd.
实施例二Embodiment two
本实施例的超薄非晶带材传送装置可设计两组以上的传送单元对超薄非晶 带材进行传送和传输张力的检测控制。其中,每组传送单元的结构、张力检测 机构的安装位置和间隙调节机构的结构均与实施例一一致。The ultra-thin amorphous strip conveying device of this embodiment can be designed with more than two groups of conveying units to transmit the ultra-thin amorphous strip and detect and control the transmission tension. Wherein, the structure of each group of transmission units, the installation position of the tension detection mechanism and the structure of the gap adjustment mechanism are all consistent with the first embodiment.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实 施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、 替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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