CN118437270A

CN118437270A - Carclazyte continuous preparation equipment and carclazyte continuous preparation method

Info

Publication number: CN118437270A
Application number: CN202410754474.9A
Authority: CN
Inventors: 陈中中; 吕家胜; 吕家富; 吕政辉
Original assignee: Zhejiang Anji Zhongxin Activated Clay Co ltd
Current assignee: Zhejiang Anji Zhongxin Activated Clay Co ltd
Priority date: 2024-06-12
Filing date: 2024-06-12
Publication date: 2024-08-06

Abstract

The invention relates to clay continuous preparation equipment, which comprises a pulping device, an activating device, a drying device and a grinding device, wherein the activating device comprises a filter pressing mechanism, and the filter pressing mechanism is arranged on a portal frame and is used for extruding and separating water and acid in clay; the cleaning mechanism is arranged on the filter pressing mechanism and is used for cleaning the filter pressing mechanism; the breaking mechanism is arranged on the portal frame and used for breaking clay and rinsing by mixing with water; according to the invention, the filter pressing mechanism is arranged, so that the acidification and rinsing devices of the clay are integrated, the transfer of the clay in the acidification and rinsing process is reduced, and the technical problems that the clay is required to be subjected to one-time acidification reaction and multiple times of water washing filter pressing in turn in the clay activation process, and the clay is easy to generate certain residues in the corresponding container in the acidification, rinsing and transferring processes, so that the clay is lost, and the time and labor are wasted in container cleaning are solved.

Description

Carclazyte continuous preparation equipment and carclazyte continuous preparation method

Technical Field

The invention relates to the technical field of clay preparation, in particular to clay continuous preparation equipment and a clay continuous preparation method.

Background

The carclazyte is gray-white granular powder, has larger specific surface area and pore volume, special adsorption capacity and ion exchange performance, stronger decoloring capacity and activity and good stability after decoloring. The activated clay is mainly used in petroleum industry, can adsorb unsaturated hydrocarbon, sulfide, colloid, asphaltene and other unstable substances and colored substances of petroleum minerals such as paraffin, lubricating oil and the like, and is prepared by fully contacting clay with acid through an activation reaction.

Patent document CN103252207B discloses a continuous preparation method of activated clay, which comprises the following steps: 1) The bentonite is added into a pulping system to prepare raw slurry after being metered; 2) Delivering the raw slurry to an activation system to prepare activated slurry; 3) Conveying the activated slurry to an acid separating system for press filtration and deacidification, and scattering; 4) Pipeline conveying the scattered slurry to a rinsing system; 5) The slurry after 3 times of rinsing is conveyed to a filter pressing system through a pipeline, and a filter cake after filter pressing is conveyed to a drying system through a conveyor belt; 6) Drying activated clay in a drying system; 7) The dried activated clay is conveyed to a grinding system through a pipeline, ground by a Raymond mill and then collected by a cyclone separator.

However, in the actual use process, the inventor finds that the clay activation process needs to be sequentially subjected to an acidification reaction and multiple times of water washing and pressure filtration, and the clay is easy to generate certain residues in the corresponding container in the acidification, rinsing and transferring processes, so that the problems of clay loss and time and labor consumption for container cleaning are caused.

Disclosure of Invention

The invention aims at overcoming the defects of the prior art, and aims at solving the technical problems that the clay is required to be subjected to one-time acidification reaction and multiple times of water washing filter pressing in the clay activation process by arranging a filter pressing mechanism which comprises an extrusion component, a filtering component and an adjusting component, so that the clay is lost and the time and labor are wasted in container cleaning because the clay is easy to generate certain residues in corresponding containers in the acidification, rinsing and transferring processes.

Aiming at the technical problems, the technical scheme is as follows: a clay continuous preparation device, comprising a pulping device, an activating device, a drying device and a grinding device, wherein the activating device comprises:

the filter pressing mechanism is arranged on the portal frame and used for extruding and separating water in the carclazyte from acid;

the cleaning mechanism is arranged on the filter pressing mechanism and is used for cleaning the filter pressing mechanism;

the breaking mechanism is arranged on the portal frame and used for breaking clay and rinsing by mixing with water;

the filter pressing mechanism comprises an extrusion assembly, a filtering assembly and an adjusting assembly, wherein the extrusion assembly is arranged on the portal frame and used for extruding clay to discharge water and acid, the filtering assembly is arranged below the portal frame and used for filtering clay, and the adjusting assembly is arranged on the filtering assembly and used for adjusting the pressing mode of the extrusion assembly.

Preferably, the extrusion assembly comprises a bearing plate connected to the portal frame, a first driving cylinder connected to the bearing plate and connected with a first extrusion plate at the output end, and a second extrusion plate and a third extrusion plate connected to the bearing plate through a first expansion piece and a second expansion piece respectively.

Preferably, the filter assembly comprises wind-up rolls connected to two sides of the discharge box and connected with the output end of the first motor, belt transmission parts connected to the wind-up rolls at two sides, two solid plates connected in the discharge box, two groups of second driving cylinders connected to two sides of the discharge box respectively, a filter plate connected to the output end of the second driving cylinders and positioned between the solid plates, and filter cloth connected to the filter plate and connected to the two groups of wind-up rolls at two ends respectively;

The adjusting component comprises a mounting rod connected to one side of the filter plate, a first rack connected to the mounting rod, a first clamping rod connected to the output end of the first driving cylinder and connected with an adjusting rod, a second clamping rod connected to the receiving plate and clamped with the first clamping rod, and a first gear connected to the second clamping rod and meshed with the first rack.

Preferably, the cleaning mechanism comprises a limiting component connected to the filter component and used for fixing the position of the filter cloth, a lifting component connected to the filter component and used for lifting the forming clay to a certain height, a first wiping component arranged on the filter component and used for cleaning the filter cloth and the solid plate, and a second wiping component connected to the first wiping component and used for cleaning the bottom of the extrusion component.

Preferably, the limiting assembly comprises two groups of mounting frames connected to the discharge box, trapezoidal blocks connected to two sides of the mounting frames, rotating rods connected to the solid plates and arranged corresponding to the trapezoidal blocks, reset springs connected to the rotating rods and the solid plates, and first springs connected between the mounting frames and the discharge box;

The lifting assembly comprises a groove formed in the solid plate, a clamping plate connected to the groove, a first screw rod connected to the solid plate, a second gear connected to the first screw rod, a second rack connected to the mounting frame and meshed with the second gear for transmission, a threaded block connected to the first screw rod and connected with the clamping plate through a third telescopic piece, and a limiting block connected to the groove and used for extruding the clamping plate to slightly move.

Preferably, the first wiping component comprises a first cleaning cloth connected to two sides of the filter plate, a plurality of groups of mounting columns connected to the discharge box and arranged corresponding to the first cleaning cloth, a second motor connected to the mounting columns and connected with a second screw rod at the output end, a water spraying frame connected to the mounting columns and connected with the second screw rod, a slideway arranged on the mounting columns, a sliding block connected in the slideway and one end of which is connected with the water spraying frame, and a rolling roller connected to the sliding block;

The second wiping component comprises a supporting block connected to the filter plate and connected with a drainage groove, second cleaning cloth connected to the supporting block and located above the drainage groove, a supporting frame connected to the mounting column and provided with a limiting channel, a third screw rod connected to the supporting frame and connected with a driving block, two groups of drainage rods connected to the driving block and located in the limiting channel, a second spring connected between the two groups of drainage rods, and a first sprocket chain transmission part connected to the third screw rod and the mounting column and connected with the sliding block.

Preferably, the scattering mechanism comprises an agitating component arranged on the portal frame and used for breaking clay after molding, a transmission component arranged on the agitating component and used for driving the agitating component to rotate and a regulating component arranged on the agitating component and used for regulating the falling sequence of the agitating component.

Preferably, the stirring assembly comprises a mounting plate connected to the portal frame, a plurality of groups of first loop bars and second loop bars arranged on the mounting plate, a first driving rack and a second driving rack respectively connected to the first loop bars and the second loop bars, a plurality of groups of round bars connected to the mounting plate and connected through a second sprocket chain transmission part, a third motor connected to the mounting plate and with an output end connected to the second sprocket chain transmission part, and a plurality of groups of driving gears connected to the round bars and respectively meshed with the first driving rack and the second driving rack.

Preferably, the transmission assembly comprises a plurality of groups of rotating shafts connected to the mounting plate, driving gears connected to the rotating shafts, bevel gears respectively connected to the round bars and the rotating shafts and meshed with each other, and meshing pieces respectively connected to the first loop bar and the second loop bar;

The meshing piece comprises an agitating rod connected to the first loop bar and the second loop bar, a follow-up gear connected to the agitating rod and meshed with the driving gear for transmission, a positioning plate connected to the agitating rod and positioned below the follow-up gear, a positioning frame connected to the mounting plate and used for receiving the positioning plate, third springs respectively connected to the first loop bar and the second loop bar, a cushion block connected to the mounting plate and arranged corresponding to the third springs, and an agitating cone connected to the agitating rod;

the regulating and controlling assembly comprises a sliding frame connected to the mounting plate through a fourth spring, a plurality of groups of clamping blocks connected to the sliding frame and arranged corresponding to the second loop bar, clamping grooves formed in the second loop bar and used for being matched with the clamping blocks to fix the position of the second loop bar, and regulating and controlling blocks connected to the mounting bar through a fifth spring.

A method for clay continuous production equipment, comprising the steps of:

Step one, a filter pressing procedure, namely after clay slurry is stirred in a filter assembly through a scattering mechanism and fully reacts with acid liquor, a portal frame exchanges positions of the filter pressing mechanism and the scattering mechanism, then an extrusion assembly is matched with an adjusting assembly for a plurality of times, the contact area of clay and filter cloth on two sides is changed to extrude the clay, excess acid liquor is discharged, and the clay is formed into a block shape;

Step two, a cleaning procedure is carried out, namely, the filter plates at two sides are driven to alternately move through the extrusion assembly, the clay is pushed to move in the process, meanwhile, the bottom surfaces of the solid plates at two sides and the top extrusion assembly are cleaned, finally, clay blocks are reset at the middle position, then, the filter assembly is driven to reset and move backwards through the filter plates at two sides, so that the limiting assembly limits the position of filter cloth, the lifting assembly lifts the clay blocks, the first wiping assembly and the second wiping assembly start self-cleaning, the back of the filter cloth is reversely flushed through pressurized water flow, clay residues are separated from filter holes, the cleaned water flow flows out through gaps between the filter plates and the solid plates, after the filter cloth is cleaned, the filter assembly is used for replacing new filter cloth through winding, and then the filter plates are moved to the position close to the clay blocks;

Step three, a breaking procedure, namely, the positions of the filter pressing mechanism and the breaking mechanism are exchanged again by the portal frame, and as the positions between the white clay blocks and the filter plates at the two sides are smaller at the moment, the breaking mechanism fully breaks clay in a smaller space by downwards moving a group of stirring cones, then the filter plates are opened to the two sides and start to inject clear water, and the rest stirring cones downwards move to work together so as to accelerate the rinsing of the clay;

and step four, a circulation process, namely rinsing with clear water for a plurality of times according to actual conditions, sequentially carrying out press filtration, cleaning and scattering according to the above-mentioned press filtration, and carrying out final press filtration after the completion of the rinsing with clay, and then avoiding a press filtration mechanism and a scattering mechanism under the drive of a portal frame, and sequentially carrying out drying and grinding work on clay output.

The invention has the beneficial effects that:

(1) According to the invention, the filter pressing mechanism is arranged, and comprises the extrusion assembly, the filtering assembly and the adjusting assembly, so that the acidification and rinsing devices of the clay are integrated, the transfer of the clay in the acidification and rinsing process is reduced, and the problems that the clay is required to be subjected to one-time acidification reaction and multiple times of water washing filter pressing in turn in the clay activation process, and the clay is easy to generate certain residues in the corresponding container in the acidification, rinsing and transferring processes, so that the clay is lost, and the time and labor are wasted in container cleaning are solved;

(2) According to the invention, the cleaning mechanism is arranged and comprises the limiting component, the lifting component, the first wiping component and the second wiping component, and after each acidification, rinsing and pressure filtration work is finished, the cleaning mechanism thoroughly cleans the pressure filtration mechanism, so that the residue of acid liquor components in the pressure mechanism after the last rinsing is reduced, the cleanliness of the environment where activated clay is located before the next rinsing is ensured, the rinsing times are further reduced, and the rinsing quality is improved;

(3) According to the invention, the breaking mechanism is arranged and comprises the stirring assembly, the transmission assembly and the regulating assembly, so that the clay blocks after press filtration can be broken in a smaller space at the beginning under the cooperation of the components of the breaking mechanism, and then the clay blocks and water can be mixed in a larger space for rinsing, so that the clay rinsing efficiency is improved;

(4) According to the invention, the filter assembly is arranged, so that clay can be filtered on a new filter cloth before rinsing and filter pressing each time, the filtering efficiency is improved, and meanwhile, under the action of the second wiping assembly, the filter cloth to be replaced is rolled up after back flushing, so that clay residues in filter holes of the filter cloth are all cleaned, further, the residues are prevented from being solidified on the filter cloth, and the workload of cleaning the filter cloth later is increased.

In conclusion, the equipment has the advantages of high integration level, less clay loss and high production efficiency, and is particularly suitable for the technical field of clay preparation.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings described below are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic diagram of the overall structure of the present invention.

FIG. 2 is a schematic diagram of the structure of the press mechanism.

Fig. 3 is a schematic view of a filter assembly.

Fig. 4 is a schematic structural view of a filter cloth.

Fig. 5 is a schematic view of the structure of the pressing assembly.

Fig. 6 is a schematic structural view of the adjusting assembly.

Fig. 7 is a schematic structural view of the cleaning mechanism.

Fig. 8 is a schematic structural view of the limiting assembly.

Fig. 9 is a schematic view of the construction of the lifting assembly.

Fig. 10 is a schematic view showing a state where the filter sheet is closed with respect to the solid sheet.

Figure 11 is a schematic structural view of a second wiper member assembly.

Fig. 12 is a schematic view showing an opened state between the filter sheet and the solid sheet.

Figure 13 is a schematic view of the second wiper assembly in operation.

Figure 14 is a schematic view of the structure of a first wiping component.

Figure 15 is a schematic view of the operational state of the first wiping component.

Fig. 16 is a schematic diagram of the structure after the breaking mechanism is switched.

Fig. 17 is a schematic structural view of the breaking mechanism.

Fig. 18 is a schematic structural view of a stirring cone.

Fig. 19 is a schematic view of the structure of the agitating assembly.

Fig. 20 is a schematic view showing the movement states of the first loop bar and the second loop bar.

Fig. 21 is a schematic structural view of a transmission assembly.

Fig. 22 is a schematic structural view of the engagement member.

FIG. 23 is a schematic structural view of a regulatory assembly.

Fig. 24 is a schematic diagram of a production flow.

Detailed Description

The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.

Example 1

As shown in fig. 1-6, the clay continuous preparation device comprises a pulping device i, an activating device ii, a drying device iii and a grinding device iv, wherein the activating device ii comprises:

A press filtration mechanism 1, wherein the press filtration mechanism 1 is arranged on the portal frame 100 and is used for extruding and separating water and acid in the carclazyte;

the cleaning mechanism 2 is arranged on the filter pressing mechanism 1 and is used for cleaning the filter pressing mechanism 1;

A breaking mechanism 3, wherein the breaking mechanism 3 is arranged on the portal frame 100 and is used for breaking clay and rinsing by mixing with water;

The filter pressing mechanism 1 comprises an extrusion assembly 11 arranged on the portal frame 100 and used for extruding clay discharge water and acid, a filter assembly 12 arranged below the portal frame 100 and used for filtering clay, and an adjusting assembly 13 arranged on the filter assembly 12 and used for adjusting the pressing mode of the extrusion assembly 11.

In this embodiment, by setting the filter pressing mechanism 1, the acidification and rinsing devices of the clay are integrated, so that the transfer of the clay in the acidification and rinsing process is reduced, and the problems that the clay needs to be subjected to one-time acidification reaction and multiple times of washing and filter pressing in turn in the clay activation process, and the clay easily generates certain residues in the corresponding container in the acidification, rinsing and transferring processes are solved, so that the clay is lost and the time and labor are wasted in container cleaning are caused.

Specifically, clay slurry is introduced into a filter pressing mechanism 1 after being manufactured in a pulping device I, then acid liquor is added, clay and acid are thoroughly activated under the mixing action of a scattering mechanism 3, then acid liquor is discharged under the action of the filter pressing mechanism 1, activated clay is rinsed for multiple times under the driving of the filter pressing mechanism 1 and the scattering mechanism 3, redundant acid liquor is removed, and finally the drying and grinding work is sequentially completed under the action of a drying device III and a grinding device IV.

Further, as shown in fig. 2 and 5-6, the pressing assembly 11 includes a receiving plate 111 connected to the gantry 100, a first driving cylinder 113 connected to the receiving plate 111 and having a first pressing plate 112 connected to an output end thereof, and a second pressing plate 116 and a third pressing plate 117 connected to the receiving plate 111 through a first telescopic member 114 and a second telescopic member 115, respectively.

In this embodiment, the pressing component 11 is matched with the filtering component 12, so that the filter pressing operation of the activated clay can be rapidly performed, and the filtering effect is improved by pressing in different modes.

In detail, during the adjustment process of the filter assembly 12, the adjusting assembly 13 drives the pressing assembly 11 to complete the corresponding change, so as to drive the first pressing plate 112, the second pressing plate 116 and the third pressing plate 117 to complete the pressing and filtering operation in different matching manners.

The first squeeze plate 112, the second squeeze plate 116, and the third squeeze plate 117 are provided with sealing rubber on both sides, so that liquid is prevented from overflowing from the slit.

2-7, The filter assembly 12 includes winders 123 connected to both sides of the discharge tank 121 and connected to the output end of the first motor 122, a belt transmission member 124 connected to the winders 123 at both sides, two solid plates 125 connected to the inside of the discharge tank 121, two sets of second driving cylinders 126 connected to both sides of the discharge tank 121, a filter plate 127 connected to the output end of the second driving cylinders 126 and located between the solid plates 125, and a filter cloth 128 connected to the filter plate 127 and connected to the winders 123 at both ends thereof, respectively;

The adjusting assembly 13 comprises a mounting rod 131 connected to the one-side filter plate 127, a first rack 132 connected to the mounting rod 131, a first clamping rod 134 connected to the output end of the first driving cylinder 113 and connected with an adjusting rod 133, a second clamping rod 135 connected to the receiving plate 111 and clamped with the first clamping rod 134, and a first gear 136 connected to the second clamping rod 135 and meshed with the first rack 132.

In this embodiment, through setting up filter component 12 for the carclazyte before every turn rinsing filter-pressing can all carry out filtration work on a new filter cloth 128, improve filtration efficiency, simultaneously under the effect of second wiping subassembly 24, filter cloth 128 that needs to be changed can be rolled up after the back flush, make the carclazyte in its filtration pore remain all by the clearance, and then prevent that the residue from solidifying on filter cloth 128, increase the work load of follow-up clearance filter cloth 128, simultaneously under the effect of adjusting part 13, the change that the extrusion component 11 accomplished and filter component 12 corresponds, and then drive first stripper plate 112, second stripper plate 116 and third stripper plate 117 accomplish extrusion filtration work with different cooperation modes, through reducing area of contact, improve pressure and increase the area of contact between carclazyte and both sides filter cloth 128 improve the filter effect.

In detail, when the filter pressing mechanism 1 works, firstly, the squeezing assembly 11 is driven by the portal frame 100 to reach the upper side of the filter assembly 12, then the first driving cylinder 113 drives the squeezing plate to move downwards through the output end, and as the squeezing plate is in a transverse state at this time, the first squeezing plate 112, the second squeezing plate 116 and the third squeezing plate 117 are driven to move downwards together to attach the surfaces of the filter cloth 128 and the solid plate 125, so as to complete the first filter pressing work, then the squeezing assembly 11 resets, the second driving cylinder 126 positioned at two sides of the discharge tank 121 of the filter assembly 12 starts to work, the two side filter plates 127 are driven to move towards each other to a certain position, so that the height of clay is increased, the area of the upper surface and the lower surface is reduced, meanwhile, the filter cloth 128 changes shape along with 127, one side filter plate 127 drives the mounting rod 131 and the first rack 132 to move, the first rack 132 drives the first gear 136 to rotate, the first gear 136 drives the first clamping rod 134 and the adjusting rod 133 to rotate a certain angle to enable the adjusting rod 133 to separate from the third squeezing plate 117, then the first driving cylinder 113 drives the first squeezing plate 112 and the second squeezing plate 116 to shrink the second filter plate 116, finally, the two side filter plates are driven by the first driving cylinder 113 to shrink the two side filter plates to perform the second filter pressing work, and finally, and the filter pressing work is continued to separate the two side filter plates from the filter plates 116.

It should be noted that the filter cloth 128 itself has a certain weight and can automatically sag and fit when the filter plate 127 moves; the edges of the filter cloth 128 are provided with rubber sealing edges and are attached to the solid plates 125 on the two sides; the diameter of the filter holes on the filter cloth 128 is smaller, and pressure is required to be applied to extrude and discharge water; each time the first driving cylinder 113 is reset, the second extrusion plate 116 and the third extrusion plate 117 are automatically reset under the driving of the first telescopic member 114 and the second telescopic member 115; the bottom of the discharge tank 121 is provided with a collection port.

Further, as shown in fig. 7 to 15, the cleaning mechanism 2 includes a limiting assembly 21 connected to the filter assembly 12 for fixing the position of the filter cloth 128, a lifting assembly 22 connected to the filter assembly 12 for lifting the shaped clay by a certain height, a first wiping assembly 23 provided on the filter assembly 12 for cleaning the filter cloth 128 and the solid plate 125, and a second wiping assembly 24 connected to the first wiping assembly 23 for cleaning the bottom of the pressing assembly 11.

In this embodiment, through setting up clean mechanism 2, clean mechanism 2 includes spacing subassembly 21, lifting subassembly 22, first wiping subassembly 23 and second wiping subassembly 24, and at every turn acidizing and rinsing filter-pressing work end the back, clean mechanism 2 is through thoroughly cleaning filter-pressing mechanism 1, reduces the residual of acidizing fluid composition in the last rinsing back pressure mechanism, has guaranteed the clean degree of activated clay before the rinsing of next time, and then reduces the rinsing number of times and has improved the quality of rinsing in the environment.

In detail, when the cleaning mechanism 2 cleans the bottom surfaces of the two side solid plates 125 and the top pressing assembly 11 under the driving of the filter assembly 12, and the first wiping assembly 23 and the second wiping assembly 24 start to self-clean, the back of the filter cloth 128 is reversely washed by the pressurized water flow, the clay block is lifted by the lifting assembly 22 in the self-cleaning process, the cleaning water is prevented from immersing in the clay block, and under the action of the limiting assembly 21, the reversely washed filter cloth 128 starts to be wound up and is replaced by a new filter cloth 128 to perform the next press filtration work.

Further, as shown in fig. 3 and 7 to 9, the limiting assembly 21 includes two sets of mounting frames 211 connected to the discharge box 121, trapezoid blocks 212 connected to both sides of the mounting frames 211, rotating rods 213 connected to the solid plates 125 and disposed corresponding to the trapezoid blocks 212, return springs 214 connected to the rotating rods 213 and the solid plates 125, and first springs 215 connected between the mounting frames 211 and the discharge box 121;

The lifting assembly 22 comprises a groove 221 formed on the solid plate 125, a clamping plate 222 connected to the groove 221, a first screw rod 223 connected to the solid plate 125, a second gear 224 connected to the first screw rod 223, a second gear 225 connected to the mounting frame 211 and meshed with the second gear 224 for transmission, a threaded block 227 connected to the first screw rod 223 and connected to the clamping plate 222 through a third telescopic member 226, and a limiting block 228 connected to the groove 221 and used for extruding the clamping plate 222 to slightly move.

In the embodiment, the limiting assembly 21 is arranged to enable the filter cloth 128 to be attached to the filter plates 127 at two sides at a certain angle in the replacement process, and clean water flowing from the bottom in the cleaning process under the action of the lifting assembly 22 cannot pollute the clay blocks.

In detail, after the two side filter plates 127 drive the first wiping component 23 and the second wiping component 24 to move back and forth to clean the bottom surfaces of the two side solid plates 125 and the top extrusion component 11, the two side filter plates 127 are driven by the second driving cylinder 126 to separate from the solid plates 125, a gap is reserved between the two side filter plates 127 to facilitate the rapid outflow of cleaning water, in the process, the filter plates 127 drive the mounting frame 211 to move, the mounting frame 211 drives the two side trapezoid blocks 212 to move, the rotating rods 213 on the solid plates 125 extend out through the extrusion of the inclined surfaces of the trapezoid blocks 212 to limit the filter cloth 128, the mounting frame 211 drives the second rack 225 to move, the second gear 224 meshed with the second rack is driven to rotate, the second gear 224 drives the first screw 223 to move upwards, the clamping plates 222 in the grooves 221 of the two side solid plates 125 are driven by the third telescopic member 226 to move upwards, and the clamping plates 222 shrink inwards by a certain position under the action of the limiting block 228, so that the clamping effect of the clamping plates 222 on the white clay blocks is more stable, and finally the first wiping component 23 and the second wiping component 24 keep a certain height to be lifted.

Further, as shown in fig. 7 and 10-15, the first wiping assembly 23 includes a first cleaning cloth 231 connected to both sides of the filter plate 127, a plurality of sets of mounting posts 232 connected to the discharge tank 121 and disposed corresponding to the first cleaning cloth 231, a second motor 234 connected to the mounting posts 232 and having a second screw 233 connected to an output end thereof, a water spraying frame 235 connected to the mounting posts 232 and connected to the second screw 233, a slideway 236 opened on the mounting posts 232, a slider 237 connected to the slideway 236 and having one end connected to the water spraying frame 235, and a roller 238 connected to the slider 237;

the second wiping component 24 comprises a supporting block 242 connected to the filter plate 127 and connected with a water draining groove 241, a second cleaning cloth 243 connected to the supporting block 242 and positioned above the water draining groove 241, a supporting frame 245 connected to the mounting post 232 and provided with a limit channel 244, a third screw rod 247 connected to the supporting frame 245 and connected with a driving block 246, two groups of water draining rods 248 connected to the driving block 246 and positioned in the limit channel 244, a second spring 249 connected between the two groups of water draining rods 248, and a first sprocket chain transmission member 2410 connected to the third screw rod 247 and the mounting post 232 and connected with the sliding block 237.

In the present embodiment, by providing the self-cleaning function of the first wiper member 23 and the second wiper member 24, the cleaning mechanism 2 can maintain its own cleanliness, and the cleaning effect per time can be improved.

Specifically, after the press filtration is completed, the block-shaped white clay is fixed at the middle position by the two side filter plates 127, then the two side second driving cylinders 126 drive the two side filter plates 127 to alternately move, the solid plate 125 and the bottom surface of the extrusion component 11 are respectively cleaned by the first cleaning cloth 231 and the second cleaning cloth 243, finally the white clay block is pushed to return to the middle position, then the two side filter plates 127 start to be far away, the limit component 21 and the lifting component 22 are driven to reach the designated position, at this moment, the first wiping component 23 and the second wiping component 24 start to be self-cleaned, firstly the filter plates 127 drive the two side first cleaning cloth 231 to move to one side of the rolling roller 238 and are extruded and contracted under the limit of the rolling roller 238, then the second motor 234 is started to drive the second screw 233 to rotate, the second screw 233 drives the water spraying frame 235 to move, the rolling roller 238 is driven by the water spraying frame 235 to move by the sliding block 237, the rolling roller 238 extrudes and discharges rinse water absorbed by the first cleaning cloth 231 in the process, and the filter cloth 128 is reversely washed by the water spraying frame 235; the second cleaning cloth 243 is clamped between two sets of drainage bars 248 when the filter plate 127 moves, the third screw rod 247 rotates along with the sliding block 237 when the sliding block 237 moves and drives the first sprocket chain driving piece 2410 to rotate, then the driving block 246 connected to the third screw rod 247 drives the drainage bars 248 to move, the drainage bars 248 approach each other under the action of the limiting channel 244 and squeeze the second cleaning cloth 243, rinse water is discharged into the drainage groove 241 and flows into the discharge box 121 along the drainage groove 241, the first motor 122 in the filter assembly 12 drives the winding rollers 123 on two sides to rotate through the belt driving piece 124 after self-cleaning is finished, and the replacement work of the filter cloth 128 is finished under the action of the rotating rod 213.

It should be noted that, the water pressure of the water spraying frame 235 drives the clean water to pass through the filter holes to obviously reduce the kinetic energy, and finally flows down along the other side of the filter cloth 128, flows into the discharge tank 121 from the gap position opened between the filter plate 127 and the solid plate 125, plays a primary cleaning effect on the filter cloth 128, and the water flow does not impact to reach the clay block position; after the cleaning mechanism 2 is reset, under the action of the first spring 215 and the reset spring 214, the lifting assembly 22 and the limiting assembly 21 start to reset.

Further, as shown in fig. 6 to 18, the scattering mechanism 3 includes an agitating assembly 31 disposed on the gantry 100 for breaking up the clay after molding, a transmission assembly 32 disposed on the agitating assembly 31 for driving the agitating assembly 31 to rotate, and a regulating assembly 33 disposed on the agitating assembly 31 for regulating the falling sequence of the agitating assembly 31.

In this embodiment, through setting up the mechanism 3 of breaking up, under the cooperation work between each subassembly of the mechanism 3 of breaking up for the carclazyte piece after the filter-pressing can be broken in less space at the beginning, later accomplish the mixed rinsing work with water in great space, and then improved carclazyte rinsing's efficiency.

In detail, the breaking mechanism 3 is operated in a plurality of steps by the cooperation between the regulating and controlling assembly 33 and the filter plate 127, and the breaking, breaking up and fully mixing with water of the clay block are sequentially completed.

Further, as shown in fig. 16 to 20, the agitation assembly 31 includes a mounting plate 311 connected to the gantry 100, a plurality of sets of first and second bars 312 and 313 provided on the mounting plate 311, first and second driving racks 314 and 315 respectively connected to the first and second bars 312 and 313, a plurality of sets of round bars 317 connected to the mounting plate 311 and connected through second sprocket chain transmission members 316, a third motor 318 connected to the mounting plate 311 and connected at an output end to the second sprocket chain transmission members 316, and a plurality of sets of driving gears 319 connected to the round bars 317 and in meshed transmission with the first and second driving racks 314 and 315 respectively.

It should be noted that, the breaking-up work is divided into two parts by providing the first loop bar 312 and the second loop bar 313, the former group is mainly executed to break up and break up the blocky clay in a smaller space, and the latter group is matched with the former group to thoroughly mix the broken clay with water, thereby improving the rinsing efficiency of the clay.

In detail, when clay needs to be broken up, the breaking mechanism 3 is exchanged with the extrusion assembly 11 through the portal frame 100, and then the transmission assembly 32 and the control assembly 33 are matched to sequentially complete the breaking up, breaking up and fully mixing with water of the blocky clay.

Example two

As shown in fig. 16-23, wherein the same or corresponding parts as in embodiment one are designated by corresponding reference numerals as in embodiment one, only the points of distinction from embodiment one will be described below for the sake of brevity. The second embodiment is different from the first embodiment in that:

16-23, the transmission assembly 32 includes a plurality of sets of rotating shafts 321 connected to the mounting plate 311, a driving gear 322 connected to the rotating shafts 321, bevel gears 323 respectively connected to the round bar 317 and the rotating shafts 321 and engaged with each other, and engagement members 324 respectively connected to the first and second loop bars 312 and 313;

The engaging member 324 includes an agitating rod 3241 connected to the first and second sleeve rods 312 and 313, a follower gear 3242 connected to the agitating rod 3241 and engaged with the driving gear 322, a positioning plate 3243 connected to the agitating rod 3241 and located below the follower gear 3242, a positioning frame 3244 connected to the mounting plate 311 and adapted to receive the positioning plate 3243, a third spring 3245 connected to the first and second sleeve rods 312 and 313, respectively, a spacer 3246 connected to the mounting plate 311 and disposed in correspondence with the third spring 3245, and an agitating cone 3247 connected to the agitating rod 3241;

The regulating and controlling assembly 33 comprises a sliding frame 332 connected to the mounting plate 311 through a fourth spring 331, a plurality of groups of clamping blocks 333 connected to the sliding frame 332 and arranged corresponding to the second sleeve rod 313, clamping grooves 334 formed on the second sleeve rod 313 and used for fixing the position of the second sleeve rod 313 in cooperation with the clamping blocks 333, and a regulating and controlling block 336 connected to the mounting rod 131 through a fifth spring 335.

In this embodiment, by setting the engaging member 324, the stirring cone 3247 falling correspondingly starts to rotate after reaching the bottom, so as to save power resources, and under the action of the regulating and controlling assembly 33, the two side filter plates 127 are gradually separated from the middle position to the two sides, so as to drive the second sleeve rod 313 to move downwards, so that the working of each part is more consistent, the working efficiency is improved, and the degree of automation is improved.

In detail, after the breaking mechanism 3 is in place, the third motor 318 drives the plurality of round bars 317 and the driving gear 319 connected to the round bars 317 to rotate through the second sprocket chain transmission member 316, at this time, the first driving rack 314 connected to the first sleeve 312 is meshed with the corresponding driving gear 319 to start to move downwards, the second driving rack 315 on the second sleeve 313 is not meshed with the corresponding driving gear 319, then the first sleeve 312 drives the inner stirring rod 3241 to move downwards together, during which the stirring rod 3241 drives and the stirring cone 3247 to move downwards under the driving of the first sleeve 312 and disintegrates clay from the middle position of the blocky clay, after reaching the bottom, the driving gear 319 interacts with the third spring 3245 connected to the first sleeve 312 to enable the first sleeve 312 to slightly jump upwards and downwards, so as to facilitate the subsequent reset, on the other hand, the positioning plate 3243 on the stirring rod 3241 is contacted with the positioning frame 3244, so that the first sleeve rod 312 and the stirring rod 3241 are separated to a certain extent, namely, the jumping of the first sleeve rod 312 does not affect the rotation of the stirring rod 3241, at this time, the follower gear 3242 at the top of the stirring rod 3241 is meshed with the driving gear 322 on the rotating shaft 321, the driving gear 322 rotates under the driving of the bevel gear 323 and the rotation, further the stirring rod 3241 drives the stirring cone 3247 to rotate, fragments of white soil are further crushed, the two side filter plates 127 are further expanded to two sides, clean water is introduced into the filter assembly 12, during the process, the mounting rod 131 drives the regulating block 336 to move and squeeze one side of the sliding frame 332, then drives the sliding frame 332 to move together, the sliding frame 332 drives the plurality of clamping blocks 333 to move out of the clamping grooves 334 of the second sleeve rod 313, at this time, the second sleeve rod 313 falls down to a certain height under the action of self gravity, and the second driving rack 315 is meshed with the corresponding driving gear 319, then the second sleeve rod 313 is driven by the stirring assembly 31 to move downwards, and then the meshing piece 324 on the second sleeve rod 313 is driven to move downwards together, so that the plurality of stirring cones 3247 move into the filter assembly 12, the meshing piece 324 is meshed with the transmission assembly 32, and the plurality of stirring cones 3247 fully mix the broken clay and the added clean water.

It should be noted that, during the positioning process of the breaking mechanism 3, the adjusting block 336 is pressed from one side of the sliding frame 332, and the sliding frame 332 cannot move due to the direction, so that the adjusting block 336 is retracted beyond the sliding frame 332; when Bai Tukuai is crushed for the first time, a certain distance is reserved between the filter plates 127 on two sides and clay for the clay to move to two sides after being crushed, and meanwhile, the distance is smaller, so that the clay can move in the space only to be convenient for contacting with the stirring cone 3247 to accelerate the crushing; the stirring cone 3247 has a certain weight, which is beneficial to the breaking of clay; after the sliding frame 332 moves to a certain position, the regulating block 336 passes through the sliding frame 332 under the contraction action of the fifth spring 335, then the sliding frame 332 is reset under the action of the fourth spring 331, the clamping block 333 abuts against the side surface of the second sleeve rod 313, when the second sleeve rod 313 moves upwards to the maximum height in a resetting manner, the clamping block 333 is clamped into the clamping groove 334 again, and the second driving rack 315 is separated from the driving gear 319; the engagement member 324 on the second loop bar 313 operates in the same manner as the engagement member 324 on the first loop bar 312; the third spring 3245 is just above the spacer 3246 when it descends.

Example III

As shown in fig. 24, a method for continuously preparing clay comprises the following steps:

Step one, a filter pressing procedure, namely after clay slurry is stirred in a filter assembly 12 through a scattering mechanism 3 and fully reacts with acid liquor, a portal frame 100 exchanges positions of the filter pressing mechanism 1 and the scattering mechanism 3, then an extrusion assembly 11 is matched with an adjusting assembly 13 for a plurality of times, the contact area of clay and filter cloth 128 on two sides is changed to extrude the white clay, the redundant acid liquor is discharged, and the clay is formed into a block shape;

Step two, a cleaning procedure is carried out, namely, the filter plates 127 on two sides are driven to alternately move through the extrusion assembly 11, the clay is pushed to move in the process, meanwhile, the solid plates 125 on two sides and the bottom surface of the top extrusion assembly 11 are cleaned, finally, clay blocks are reset at the middle position, then, the filter assembly 12 is driven to reset and move backwards through the filter plates 127 on two sides, the limiting assembly 21 limits the position of the filter cloth 128, the lifting assembly 22 lifts the clay blocks, the first wiping assembly 23 and the second wiping assembly 24 start self-cleaning, the back surface of the filter cloth 128 is reversely flushed through pressurized water flow, clay residues are separated from filter holes, the cleaned water flow flows out through gaps between the filter plates 127 and the solid plates 125, after the filter cloth 128 is cleaned, the filter assembly 12 is used for rolling and replacing the new filter cloth 128, and then the filter plates 127 are moved to a position close to the clay blocks;

Step three, a breaking procedure, namely, the positions of the filter pressing mechanism 1 and the breaking mechanism 3 are exchanged by the portal frame 100 again, and as the positions between the white clay blocks and the filter plates 127 on the two sides are smaller at the moment, the breaking mechanism 3 fully breaks clay in a smaller space by downwards moving a group of stirring cones 3247, then the filter plates 127 are opened to the two sides and start to inject clear water, and the remaining stirring cones 3247 downwards move to work together so as to accelerate the rinsing of the clay;

And step four, a circulation process is carried out, clear water rinsing is carried out for a plurality of times according to actual conditions, the filter pressing, cleaning and scattering work are sequentially carried out after each rinsing is completed, the last filter pressing is carried out after clay rinsing is completed, then the filter pressing mechanism 1 and the scattering mechanism 3 are avoided under the drive of the portal frame 100, and clay block output is sequentially dried and ground.

In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "front and rear", "left and right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or component in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention.

Of course, in this disclosure, those skilled in the art will understand that the term "a" or "an" is to be interpreted as "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, and in another embodiment, the number of elements may be multiple, and the term "a" is not to be construed as limiting the number.

The foregoing is merely a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions easily conceivable by those skilled in the art under the technical teaching of the present invention should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. The utility model provides a carclazyte continuous preparation equipment, includes pulping device, activation device, drying device and milling equipment, its characterized in that, activation device includes:

2. The clay continuous production apparatus according to claim 1, wherein the extrusion assembly includes a receiving plate connected to the gantry, a first driving cylinder connected to the receiving plate and having an output end connected to the first extrusion plate, and a second extrusion plate and a third extrusion plate connected to the receiving plate through a first expansion member and a second expansion member, respectively.

3. The clay continuous production apparatus according to claim 2, wherein the filter assembly includes wind-up rolls connected to both sides of the discharge tank and connected to the output end of the first motor, belt driving members connected to the wind-up rolls at both sides, two solid plates connected to the inside of the discharge tank, two sets of second driving cylinders connected to both sides of the discharge tank, a filter plate connected to the output end of the second driving cylinders and located between the solid plates, and filter cloths connected to the filter plate and connected to both ends of the filter plate and connected to the two sets of wind-up rolls, respectively;

4. A clay continuous production apparatus according to claim 3 wherein the cleaning mechanism comprises a spacing assembly attached to the filter assembly for securing the position of the filter cloth, a lifting assembly attached to the filter assembly for lifting the shaped clay to a height, a first wiping assembly disposed on the filter assembly for cleaning the filter cloth and solid plate, and a second wiping assembly attached to the first wiping assembly for cleaning the bottom of the extrusion assembly.

5. The clay continuous production apparatus according to claim 4, wherein the limit assembly comprises two sets of mounting frames connected to the discharge box, trapezoid blocks connected to both sides of the mounting frames, rotating rods connected to the solid plates and disposed in correspondence with the trapezoid blocks, return springs connected to the rotating rods and the solid plates, and first springs connected between the mounting frames and the discharge box;

6. The clay continuous production apparatus according to claim 5, wherein the first wiping assembly includes a first cleaning cloth connected to both sides of the filter plate, a plurality of sets of mounting posts connected to the discharge box and disposed in correspondence with the first cleaning cloth, a second motor connected to the mounting posts and having an output end connected to a second screw rod, a water spraying frame connected to the mounting posts and connected to the second screw rod, a slide way opened on the mounting posts, a slide block connected to the slide way and having one end connected to the water spraying frame, and a roller connected to the slide block;

7. A clay continuous production apparatus according to claim 3, wherein the breaking mechanism comprises an agitating assembly disposed on the portal frame for breaking the molded clay, a transmission assembly disposed on the agitating assembly for driving the agitating assembly to rotate, and a regulating assembly disposed on the agitating assembly for regulating the falling sequence of the agitating assembly.

8. The clay continuous production apparatus according to claim 7, wherein the agitation assembly comprises a mounting plate connected to the gantry, a plurality of sets of first and second bushings provided on the mounting plate, first and second drive racks connected to the first and second bushings, respectively, a plurality of sets of round bars connected to the mounting plate and connected through a second sprocket chain transmission, a third motor connected to the mounting plate and having an output end connected to the second sprocket chain transmission, and a plurality of sets of drive gears connected to the round bars and in meshed transmission with the first and second drive racks, respectively.

9. The clay continuous production apparatus according to claim 8, wherein the transmission assembly includes a plurality of sets of rotating shafts connected to the mounting plate, a driving gear connected to the rotating shafts, bevel gears respectively connected to the round bar and the rotating shafts and meshed with each other, and meshing members respectively connected to the first sleeve bar and the second sleeve bar;

10. A process for the continuous preparation of clay according to any one of claims 1-9, comprising the steps of: