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CN118168796B - Gear detection equipment for gear box and detection method thereof - Google Patents

Gear detection equipment for gear box and detection method thereof Download PDF

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Publication number
CN118168796B
CN118168796B CN202410386941.7A CN202410386941A CN118168796B CN 118168796 B CN118168796 B CN 118168796B CN 202410386941 A CN202410386941 A CN 202410386941A CN 118168796 B CN118168796 B CN 118168796B
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CN
China
Prior art keywords
gear
sliding
track groove
orientation
disc
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CN202410386941.7A
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Chinese (zh)
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CN118168796A (en
Inventor
张磊
何志强
刘磊
刘振庆
刘瑞
马晓冰
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Jiangyin Tiancheng Mechanical Equipment Co ltd
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Jiangyin Tiancheng Mechanical Equipment Co ltd
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Publication of CN118168796A publication Critical patent/CN118168796A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/021Gearings

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention relates to the technical field of gear detection, and discloses gear detection equipment for a gear box and a detection method thereof, the gear detection equipment comprises a side plate, a vertical plate is arranged on the side part of the side plate, a center distance detector for detecting gears is slidably arranged on the vertical plate, a sliding part for moving the detected gears and a standard gear for meshing with the detected gears are arranged in the middle of the side plate, a fixed seat is fixedly arranged at one end of the side plate, the standard gear is rotatably arranged on the fixed seat, a sliding table is slidably matched on the sliding part, a rotating table for accommodating the detected gears is rotatably arranged on the sliding table, a gear tensioning mechanism for improving the stability of the detected gears is rotatably arranged on the upper side of the rotating table, and a rack plate for triggering the state change of the gear tensioning mechanism is arranged on the side wall of the side plate.

Description

Gear detection equipment for gear box and detection method thereof
Technical Field
The invention relates to the technical field of gear detection, in particular to gear detection equipment for a gear box and a detection method thereof.
Background
Gearboxes play an important role in mechanical systems, whereas gears are the core components of gearboxes, directly affecting the transmission efficiency, stability and reliability of gearboxes. When the gear leaves the factory, multiple detection needs to be carried out so as to ensure that the quality and the performance of the gear meet the design requirements and the satisfaction of customers. The geometry of the gear, including tooth profile, tooth width, tooth height, etc., is checked to ensure that it meets design specifications. The accurate geometry is the basis for ensuring the transmission efficiency and stability of the gear transmission system. The dimensions of the gears, such as diameter, number of teeth, etc., are measured to ensure their fit with other mechanical components. Dimensional accuracy is critical to ensure matching and smooth operation of the gears with other components.
The detection of the center distance of gears is important because the center distance is one of the key parameters for determining the correct matching of tooth profiles when two gears are meshed. If the center distance is incorrect, the meshing of the gears can be affected, the transmission efficiency can be reduced, the operation is unstable, and if the center distance is incorrect, the gears can be subjected to additional load or uneven load, so that the abrasion and damage of the gears are accelerated, and the service life of the gears is shortened.
In the prior art, a gear measuring instrument, a three-coordinate measuring instrument or an optical measuring instrument is generally used for detecting gears, no matter what type of detecting instrument is used, when the center distance of the gears is detected, the detected gears are required to be meshed with a standard gear, and the instrument is close to the gears in the rotating meshed state, so that the verticality is detected.
Because the gear is placed, in order to quickly plug in the gear and the rotating shaft, the clearance requirement between the gear and the rotating shaft is large, so that the gear is not stable enough when rotating, and the accuracy of a detection result is affected; if the gap between the gear and the rotating shaft is smaller, the installation speed of the gear is slower before detection, and the detection efficiency is affected; therefore, the existing requirements are not met, and for this reason, we propose a gear detection device for a gearbox and a detection method thereof.
Disclosure of Invention
The invention provides gear detection equipment for a gear box and a detection method thereof, wherein when a gear is installed, the gap between the inner wall of the gear and a rotating shaft is larger, so that the gear is convenient to place, after the gear is placed, the gap between the rotating shaft and the gear can be changed through the arrangement of a tensioning mechanism, so that the gear is kept stable, the beneficial effect of a detection structure is improved, and the problem that in the background art, in order to quickly plug the gear into the rotating shaft when the gear is placed, the gap requirement between the gear and the rotating shaft is larger, so that the gear is not stable enough when rotating, and the accuracy of a detection result is affected is solved; if the clearance between the gear and the rotating shaft is smaller, the installation speed of the gear is slower before detection, and the detection efficiency is affected.
The invention provides the following technical scheme: the utility model provides a gear detection equipment for gear box, includes the curb plate, the riser is installed to the curb plate lateral part, slidable mounting has the centre-to-centre spacing detector that is used for detecting the gear on the riser, the curb plate middle part is provided with the slider that is used for removing the survey gear and is used for with survey gear engagement's standard gear, the one end fixed mounting of curb plate has the fixing base, standard gear rotates and installs on the fixing base, sliding fit has the slip table on the slider, rotate on the slip table and install the rolling table that is used for settling the survey gear, the rolling table upside rotates and is provided with the gear tensioning mechanism that is used for improving survey gear stability, the curb plate lateral wall is installed and is used for triggering gear tensioning mechanism state change's rack board.
As an alternative to the gear detection apparatus for a gear box according to the present invention, wherein: the rotary table is rotatably provided with a disc, the gear tensioning mechanism comprises a tray coaxially arranged on the disc, the tray is rotatably provided with a central fluted disc, a plurality of fixed arms are equidistantly arranged around the tray, the fixed arms are slidably provided with telescopic arms, sliding blocks are arranged on the telescopic arms, a corresponding number of arc-shaped grooves are formed in a circumferential array on the central fluted disc, the sliding blocks are in sliding fit with the adjacent arc-shaped grooves, the outer ends of the telescopic arms are provided with tensioning plates, and one fixed arm is rotatably provided with a driving gear;
before detection, a plurality of tensioning plates are centripetally gathered to form a ring shape, so that the gears to be detected can be placed conveniently;
After the driving gear is meshed with the rack plate, the tensioning plate is centrifugally dispersed, and the tested gear is abutted.
As an alternative to the gear detection apparatus for a gear box according to the present invention, wherein: the limiting ratchet wheel is rotatably arranged on the bottom side of the disc, the limiting ratchet wheel is connected with a rotating shaft through a driving gear, a pawl which is in clamping connection with the limiting ratchet wheel is rotatably arranged on the bottom of the disc, a torsion spring is arranged between the pawl and the disc, a rotating handle is arranged on the side part of the rotating shaft of the pawl, and a pushing piece which drives the rotating handle to rotate is arranged on the bottom side of the disc.
As an alternative to the gear detection apparatus for a gear box according to the present invention, wherein: one side of the side plate is provided with an inclined plane which is contacted with the rotating table to enable the side plate to rotate, the inclined plane is far away from the fixed seat, a key block is installed on the fixed arm adjacent to the driving gear, the edge of the disc is integrally provided with a convex block, the convex block is positioned on the lower side of the key block, an orientation mechanism is movably arranged on the side plate, and the orientation mechanism comprises an orientation ruler intermittently contacted with the convex block.
As an alternative to the gear detection apparatus for a gear box according to the present invention, wherein: the side plates are provided with track sliding grooves for realizing movement of the orientation rule, the orientation rule is in sliding fit with the track sliding grooves, the track sliding grooves comprise a first track groove, a second track groove and a third track groove, the first track groove and the third track groove are positioned on two sides of the second track groove, the first track groove and the third track groove are positioned on the same straight line, and the distance between the second track groove and the sliding table is smaller than that between the first track groove and the third track groove;
when the orientation rule is positioned in the second track groove, the end part of the orientation rule is in clearance fit with the convex block.
As an alternative to the gear detection apparatus for a gear box according to the present invention, wherein: a notch is formed in the disc and located beside the protruding block, a fourth track groove is formed between the second track groove and the third track groove, and the distance between the fourth track groove and the sliding table is smaller than that between the second track groove and the sliding table;
and when the orientation rule is matched with the fourth track groove in a sliding way, the end part of the orientation rule is spliced with the notch.
As an alternative to the gear detection apparatus for a gear box according to the present invention, wherein: the directional mechanism comprises a carrying rod fixedly arranged at the side part of the sliding table, a directional moving seat is arranged at the top end of the carrying rod in a sliding clamping manner, a return spring is arranged between one side, adjacent to the side plate, of the carrying rod and the inner wall of the directional moving seat, a supporting block is arranged at the side part of the directional moving seat, the supporting block is in sliding contact with the inner wall of the track sliding groove, a vertical rod is connected to the upper part of the directional moving seat, and the vertical rod is connected to the bottom of the directional ruler.
As an alternative to the gear detection apparatus for a gear box according to the present invention, wherein: the sliding table is characterized in that an advancing block is movably arranged on one side, adjacent to the fixed seat, of the sliding table, the inner end of the advancing block is provided with an inclined surface end, limiting blocks are slidably arranged on two sides of the sliding table, the inner end of each limiting block is abutted to the inclined surface end of the advancing block, unlocking springs are respectively arranged on the side parts of the advancing block and the limiting block, and clamping grooves are formed in the inner walls of the side plates;
when the sliding table is attached to the fixing base, the limiting block is clamped with the clamping groove.
As an alternative to the gear detection apparatus for a gear box according to the present invention, wherein: the lifting piece used for driving the center distance detector to move is arranged on the side portion of the vertical plate, the lifting piece is arranged to be a cylinder, and the sliding piece is arranged to be an electric screw rod sliding table.
The scheme also provides a method for gear detection equipment for the gear box, which comprises the following specific steps:
s1, preparing, namely debugging a center distance detector and preparing a proper standard gear;
s2, cleaning the tested gear and the standard gear, and ensuring that the quality of the gear cannot influence the detection accuracy;
s3, placing the gear to be detected on a rotating table, and operating a sliding piece to enable the gear to be detected to move to a detection area;
s4, carrying out multiple measurements, and recording data for analysis.
The invention has the following beneficial effects:
1. According to the gear detection equipment for the gear box and the detection method thereof, the gear tensioning mechanism is added on the rotating table, and the plurality of tensioning plates are centripetally gathered to form a ring-like shape before detection through the cooperation of the central fluted disc, the arc-shaped groove, the fixed arm, the telescopic arm, the sliding block, the tensioning plates and the driving gear, so that the gear to be detected can be sleeved on the gear detection equipment, and the diameter of the ring formed by the tensioning plates is smaller than that of the gear to be detected at the moment, so that the gear to be detected can be easily fed and placed; the interval between the scattered tensioning plates is increased, but the interval between the scattered tensioning plates and the gear to be detected is continuously reduced until the tensioning plates are abutted against the inner wall of the gear to be detected, so that the gear keeps stably rotating when being detected, and the accuracy of the detection result is improved.
According to the scheme, before detection, the gear to be detected can be rapidly fed and placed, the detection efficiency is improved, the stability of the gear can be ensured during detection, and the accuracy of the detection result is ensured.
2. According to the gear detection equipment for the gear box and the detection method thereof, through the arrangement of the inclined plane, when the sliding table starts to move, the rotating table rotates, so that the disc, the gear tensioning mechanism and the detected gear can all rotate, and the disc can be ensured to rotate for a circle along with the rotating table before the lug collides with the orientation rule; when the orientation rule is abutted against the convex block, firstly, the rotary table is rotationally connected with the disc, the disc cannot continuously rotate at the moment, secondly, the position of the convex block corresponds to the key block, orientation of the measured gear is achieved, and because the position of the convex block corresponds to the driving gear, the driving gear is positioned, and therefore the subsequent driving gear is meshed with the rack plate. According to the technical scheme, the orientation of the detected gear and the positioning of the driving gear are realized before detection, so that the gear tensioning mechanism ensures triggering, and the detected gear can be smoothly meshed with the standard gear when reaching the detection area, thereby improving the reliability of gear detection and the stability of successful detection.
3. According to the gear detection equipment for the gear box and the detection method thereof, through the arrangement of the track sliding groove, when the orientation mechanism moves along with the sliding table, the orientation rule moves through the abutting block abutting against the track sliding groove, so that the orientation rule cannot contact with the convex block or other structures at the beginning of detection, when the abutting block abuts against the second track groove, the orientation rule starts to approach the disc, at the moment, the orientation rule can abut against the convex block, when the detected gear reaches the lower part of the center distance detector, the abutting block abuts against the third track groove, and at the moment, the orientation rule is far away from the disc again;
Moreover, through the setting of fourth track groove and breach, when supporting piece and fourth track groove slip cooperation, the directional ruler is blocked the disc and is rotated by original contradicting with the lug, becomes the directional ruler and continues to remove, realizes pegging graft with the breach for the disc thoroughly blocks, so that drive gear and rack board stable meshing have further improved the reliability that gear tensioning mechanism realized tensioning stability to the gear that is surveyed.
Drawings
Fig. 1 is a schematic diagram of the overall three-dimensional structure before detection in the present invention.
Fig. 2 is a schematic view of the overall three-dimensional structure of the present invention during detection.
Fig. 3 is a schematic view of a part of a three-dimensional structure during detection according to the present invention.
Fig. 4 is a schematic view of a partial perspective structure of the present invention.
Fig. 5 is a schematic top view cross-sectional structure of the present invention.
FIG. 6 is a schematic view of a partial top view cross-sectional structure of the present invention.
Fig. 7 is a schematic side view cross-sectional structure of the present invention.
FIG. 8 is a schematic view of a limiting ratchet according to the present invention.
Fig. 9 is an enlarged schematic view of the structure of the present invention at a.
Fig. 10 is an enlarged schematic view of the structure of the present invention at B.
In the figure: 110. a vertical plate; 120. a lifting member; 130. a center distance detector; 140. a fixing seat; 150. a standard gear; 210. a side plate; 220. a slider; 230. a sliding table; 240. a rotating table; 250. a gear tensioning mechanism; 251. a central fluted disc; 252. an arc-shaped groove; 253. a fixed arm; 254. a telescoping arm; 255. a sliding block; 256. a tensioning plate; 257. a key block; 258. a drive gear; 259. a tray; 260. a disc; 270. a bump; 280. a notch; 290. rack plate; 300. track sliding grooves; 310. a first track groove; 320. a second track groove; 330. a third track groove; 340. a fourth track groove; 400. a directional mechanism; 410. a directional ruler; 420. a vertical rod; 430. abutting blocks; 440. a directional moving seat; 450. a return spring; 460. a carrying bar; 510. a rotating shaft; 520. a restraining ratchet; 530. a pawl; 540. a torsion spring; 550. a rotating handle; 560. a pushing member; 600. an inclined plane; 710. advancing the block; 720. a limiting block; 730. an unlocking spring; 740. a clamping groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the first embodiment, the purpose of the present embodiment is to facilitate solving the problem that when the gear is placed, in order to quickly insert the gear into the rotating shaft, the clearance between the gear and the rotating shaft is required to be large, so that the gear is not stable enough when rotating, thereby affecting the accuracy of the detection result; if the gap between the gear and the rotating shaft is smaller, the installation speed is slower before the gear is detected, and the detection efficiency is affected, referring to fig. 1-10, a gear detection device for a gearbox comprises a side plate 210, a vertical plate 110 is installed on the side portion of the side plate 210, a center distance detector 130 for detecting the gear is slidably installed on the vertical plate 110, a sliding piece 220 for moving the detected gear and a standard gear 150 for meshing with the detected gear are arranged in the middle of the side plate 210, a fixing seat 140 is fixedly installed at one end of the side plate 210, the standard gear 150 is rotatably installed on the fixing seat 140, the fixing seat 140 is provided as a machine body with a motor inside, and the standard gear 150 can be driven to rotate.
The sliding piece 220 is slidably matched with a sliding table 230, a rotating table 240 for accommodating a tested gear is rotatably arranged on the sliding table 230, a gear tensioning mechanism 250 for improving stability of the tested gear is rotatably arranged on the upper side of the rotating table 240, and a rack plate 290 for triggering state change of the gear tensioning mechanism 250 is arranged on the side wall of the side plate 210.
The lifting member 120 for driving the center distance detector 130 to move is installed on the side of the vertical plate 110, the lifting member 120 is provided as a cylinder, and the sliding member 220 is provided as an electric screw sliding table. The electric screw rod sliding table is a common industrial automation device, is mainly used for realizing linear motion control, and is generally composed of a motor, a screw rod, a guide rail, a sliding block and the like. The lifter 120 and slider 220 may also be provided as other suitable prior art devices.
It should be noted that, the gear center distance detector generally uses a sensor or a probe to measure the position and distance of the gear in real time. The sensors can be mechanical sensors, photoelectric sensors, laser sensors and the like, and the measuring precision and the application range are different according to different measuring principles and working modes. Because the gear center distance detector is the prior art, the specific embodiments and principles thereof are not described herein in detail.
The rotating table 240 is rotatably provided with a disc 260, the gear tensioning mechanism 250 comprises a tray 259 coaxially arranged on the disc 260, the tray 259 is rotatably provided with a central fluted disc 251, a plurality of fixing arms 253 are equidistantly arranged around the tray 259, telescopic arms 254 are slidably arranged on the fixing arms 253, sliding blocks 255 are arranged on the telescopic arms 254, a corresponding number of arc-shaped grooves 252 are formed in a circumferential array on the central fluted disc 251, the sliding blocks 255 are slidably matched with the adjacent arc-shaped grooves 252, tensioning plates 256 are arranged at the outer ends of the telescopic arms 254, and a driving gear 258 is rotatably arranged on one fixing arm 253.
Through the arrangement of the sliding piece 220, the detected gear can move to a detection area, and through the cooperation of the center distance detector 130 and the lifting piece 120, the center distance detector 130 can be close to the detected gear, so that the detection of the center distance of the gear is realized.
Before detection, a plurality of tensioning plates 256 are centripetally gathered to form a circular ring shape, so that the gears to be detected can be placed conveniently; after the driving gear 258 is meshed with the rack plate 290, the tensioning plate 256 is centrifugally dispersed, so that the tested gear is abutted.
When the device is specifically arranged, the limiting ratchet 520 is rotatably arranged at the bottom side of the disc 260, the limiting ratchet 520 is connected with the driving gear 258, the pawl 530 which is clamped with the limiting ratchet 520 is rotatably arranged at the bottom of the disc 260, the torsion spring 540 is arranged between the pawl 530 and the disc 260, so that the limiting ratchet 520 is clamped by the pawl 530, and even if the driving gear 258 is separated from the rack plate 290, the rotation angle is still kept, so that the gear tensioning mechanism 250 is kept in an open and dispersed state.
Referring to fig. 8, a rotating handle 550 is installed at a side of a rotating shaft of the pawl 530, and a pusher 560 for driving the rotating handle 550 to rotate is installed at a bottom side of the disc 260. In this embodiment, the pushing member 560 is configured as an air cylinder or an electric push rod, it is to be noted that the pawl 530 is hinged to the disc 260 through a rotation shaft, one end of the torsion spring 540 is abutted against the rotation shaft, the other end of the torsion spring 540 is abutted against the pawl 530, the rotating handle 550 is fixedly connected with the rotation shaft of the pawl 530, the rotation shaft is in rotation fit with the disc 260, a torsion spring (not shown) is also installed between the rotation shaft itself and the disc 260, and the force of the torsion spring is greater than that of the torsion spring 540, and the opening direction of the torsion spring is opposite to that of the torsion spring 540, so that in normal state, the pawl 530 cannot overcome the force of the torsion spring, so that the pawl 530 can only rotate unidirectionally, and the pushing member 560 can overcome the force of the torsion spring, so that the rotation shaft of the pawl 530 can rotate directly, and the pawl 530 can reversely rotate relative to the limit ratchet 530, so that the pawl 530 is disengaged from the limit ratchet 520, and the reset and recovery of the gear tensioning mechanism 250 are realized.
The embodiment also provides a method for detecting the gear for the gear box, which comprises the following specific steps:
s1, performing preparation work, debugging the center distance detector 130, and preparing a proper standard gear;
S2, cleaning the tested gear and the standard gear 150, and ensuring that the quality of the gear cannot influence the detection accuracy;
S3, placing the gear to be tested on a rotating table 240, and operating a sliding piece 220 to enable the gear to be tested to move to a detection area;
s4, carrying out multiple measurements, and recording data for analysis.
In this embodiment: in this scheme, increase gear tensioning mechanism 250 on rotating table 240, through the cooperation of central fluted disc 251, arc groove 252, fixed arm 253, flexible arm 254, sliding block 255, tensioning plate 256 and drive gear 258, before detecting, a plurality of tensioning plates 256 centripetally gather to form the shape of similar ring to can overlap the gear that is surveyed above, the diameter of the ring that tensioning plate 256 formed is less than the diameter of the gear that is surveyed this moment, consequently the gear that is surveyed can light material loading place.
Through the cooperation of rack plate 290 and drive gear 258, in the slip table 230 removal in-process, drive gear 258 meshes with rack plate 290 for central fluted disc 251 rotates, drives a plurality of telescopic arms 254 and outwards removes, realizes that a plurality of tensioning plates 256 centrifugal dispersion simultaneously, makes the tensioning plates 256 after dispersing, though interval grow each other, but continuously reduces with the clearance of being surveyed the gear until tensioning plate 256 supports with being surveyed the gear inner wall tightly, makes the gear keep stable rotation when accepting the detection, improves the accuracy of testing result.
According to the scheme, before detection, the gear to be detected can be rapidly fed and placed, the detection efficiency is improved, the stability of the gear can be ensured during detection, and the accuracy of the detection result is ensured.
In the second embodiment, in order to facilitate solving the problem that when the measured gear is meshed with the standard gear 150, if the teeth of the measured gear cannot be guaranteed to be uniform, the gear test stability is affected, the improvement is made on the basis of the first embodiment, specifically, referring to fig. 1-10, an inclined plane 600 contacting with the rotating table 240 to rotate the side plate 210 is provided on one side of the side plate 210, the inclined plane 600 is disposed away from the fixed seat 140, a key block 257 is mounted on a fixed arm 253 adjacent to the driving gear 258, a bump 270 is integrally provided on an edge of the disc 260, the bump 270 is located on the lower side of the key block 257, an orientation mechanism 400 is movably provided on the side plate 210, and the orientation mechanism 400 includes an orientation ruler 410 intermittently contacting with the bump 270.
When the device is specifically arranged, as shown in fig. 7, the orientation mechanism 400 comprises a carrying rod 460 fixedly arranged at the side part of the sliding table 230, an orientation moving seat 440 is arranged at the top end of the carrying rod 460 in a sliding and clamping manner, a return spring 450 is arranged between one side, adjacent to the side plate 210, of the carrying rod 460 and the inner wall of the orientation moving seat 440, an abutting block 430 is arranged at the side part of the orientation moving seat 440, the abutting block 430 is in sliding contact with the inner wall of the track sliding groove 300, a vertical rod 420 is connected above the orientation moving seat 440, and the vertical rod 420 is connected to the bottom of the orientation ruler 410.
The side plate 210 is provided with a track chute 300 for realizing the movement of the orientation rule 410, the orientation rule 410 is in sliding fit with the track chute 300, the track chute 300 comprises a first track groove 310, a second track groove 320 and a third track groove 330, the first track groove 310 and the third track groove 330 are positioned on two sides of the second track groove 320, the first track groove 310 and the third track groove 330 are positioned on the same straight line, and the distance between the second track groove 320 and the sliding table 230 is smaller than that between the first track groove 310 and the third track groove 330.
When the orientation rule 410 is positioned in the second track groove 320, the end of the orientation rule 410 is in clearance fit with the tab 270.
Through the setting of track spout 300, when orientation mechanism 400 moves along with slip table 230, through the conflict of supporting piece 430 and track spout 300, realize orientation chi 410's removal, thereby at the beginning of the detection, orientation chi 410 can not contact with lug 270 or other structures, when supporting piece 430 and second track groove 320 conflict, orientation chi 410 begins to be close to disc 260, orientation chi 410 can take place to conflict with lug 270 this moment, when the gear that is surveyed arrives centre-to-centre spacing detector 130 below, supporting piece 430 and third track groove 330 conflict, orientation chi 410 is kept away from disc 260 this moment again.
The disc 260 is provided with a notch 280, the notch 280 is positioned beside the convex block 270, a fourth track groove 340 is arranged between the second track groove 320 and the third track groove 330, and the distance between the fourth track groove 340 and the sliding table 230 is smaller than the distance between the second track groove 320 and the sliding table 230; when the orientation rule 410 is slidably engaged with the fourth track groove 340, the end of the orientation rule 410 is inserted into the notch 280.
Through the arrangement of the inclined plane 600, when the sliding table 230 starts to move, the rotating table 240 rotates, so that the disc 260, the gear tensioning mechanism 250 and the tested gear all rotate, and the disc 260 can be ensured to rotate along with the rotating table 240 for one circle before the convex block 270 collides with the orientation rule 410; through the arrangement of the key blocks 257, when the gear to be measured is placed, the key grooves of the gear can be corresponding to the key blocks 257, so that the placement angle is unified when the gear to be measured is placed in a feeding manner; the tab 270 is positioned below the key block 257 such that the position of the tab 270 corresponds to the position of the gear keyway.
Therefore, when the orientation rule 410 is abutted against the protruding block 270, because the rotating table 240 is in rotational connection with the disc 260, the disc 260 will not continue to rotate at this time, and secondly, the position of the protruding block 270 corresponds to the key block 257, so as to orient the gear to be tested, and because the position of the protruding block 270 corresponds to the driving gear 258, the driving gear 258 is also positioned, so that the subsequent driving gear 258 is meshed with the rack plate 290.
In this embodiment: according to the technical scheme, the orientation of the detected gear and the positioning of the driving gear 258 are realized before detection, so that the gear tensioning mechanism 250 ensures triggering, and the detected gear can be smoothly meshed with the standard gear 150 when reaching the detection area, thereby improving the reliability of gear detection and the stability of successful detection.
Moreover, through the arrangement of the fourth track groove 340 and the notch 280, when the abutting block 430 is in sliding fit with the fourth track groove 340, the directional ruler 410 is blocked from rotating by the original abutting block 270, and becomes the directional ruler 410 to move continuously, so that the disk 260 is clamped thoroughly, the driving gear 258 is meshed with the rack plate 290 stably, and the reliability of the gear tensioning mechanism 250 for tensioning the tested gear is further improved.
In the third embodiment, in order to facilitate solving the problem that the sliding table 230 is vibrated to affect the stability of the gear when the gear to be measured rotates, the present embodiment is an improvement made on the basis of the second embodiment, specifically, referring to fig. 1 to 10, a forward block 710 is movably disposed on one side of the sliding table 230 adjacent to the fixed seat 140, an inner end of the forward block 710 is set as an inclined end, two sides of the sliding table 230 are slidably provided with a limiting block 720, an inner end of the limiting block 720 abuts against the inclined end of the forward block 710, an unlocking spring 730 is disposed on each of sides of the forward block 710 and the limiting block 720, and a clamping slot 740 is formed in an inner wall of the side plate 210. Referring to fig. 6, the sides of the advancing block 710 and the limiting block 720 are respectively provided with a clamping plate, and an unlocking spring 730 is respectively installed between the two clamping plates and the inner wall of the sliding table 230 for resetting the advancing block 710 and the limiting block 720.
When the sliding table 230 is attached to the fixing base 140, the limiting block 720 is engaged with the clamping groove 740.
In this embodiment: through the cooperation of the advancing block 710 and the limiting block 720, when the sliding table 230 is close to the fixed seat 140, the advancing block 710 is abutted against and retracted by the fixed seat 140 so that the limiting block 720 is ejected out, and the limiting block 720 is clamped in the clamping groove 740, so that automatic locking of the fixed seat 140 and the sliding table 230 is realized, the fixed seat 140 is close to the sliding table 230 and keeps stable, stability in the process of detecting the rotation meshing of a detected gear is further improved, and accuracy in detecting the center distance of the gear is further improved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the scope of the invention.

Claims (8)

1. The utility model provides a gear detection equipment for gear box, includes curb plate (210), riser (110) are installed to curb plate (210) lateral part, slidable mounting has centre-to-centre spacing detector (130) that are used for detecting the gear on riser (110), curb plate (210) middle part is provided with slider (220) that are used for removing the gear that is surveyed to and be used for with survey gear engagement's standard gear (150), its characterized in that: one end of the side plate (210) is fixedly provided with a fixed seat (140), the standard gear (150) is rotatably arranged on the fixed seat (140), the sliding piece (220) is in sliding fit with a sliding table (230), a rotating table (240) for accommodating a tested gear is rotatably arranged on the sliding table (230), a gear tensioning mechanism (250) for improving stability of the tested gear is rotatably arranged on the upper side of the rotating table (240), and a rack plate (290) for triggering state change of the gear tensioning mechanism (250) is arranged on the side wall of the side plate (210);
The rotary table (240) is rotatably provided with a disc (260), the gear tensioning mechanism (250) comprises a tray (259) coaxially arranged on the disc (260), the tray (259) is rotatably provided with a central fluted disc (251), a plurality of fixed arms (253) are equidistantly arranged around the tray (259), the fixed arms (253) are slidably provided with telescopic arms (254), the telescopic arms (254) are provided with sliding blocks (255), the central fluted disc (251) is provided with a corresponding number of arc-shaped grooves (252) in a circumferential array, the sliding blocks (255) are slidably matched with the adjacent arc-shaped grooves (252), the outer ends of the telescopic arms (254) are provided with tensioning plates (256), and one fixed arm (253) is rotatably provided with a driving gear (258);
before detection, a plurality of tensioning plates (256) are centripetally gathered to form a ring shape, so that the gears to be detected can be placed conveniently;
After the driving gear (258) is meshed with the rack plate (290), the tensioning plate (256) is centrifugally dispersed, so that the tested gear is abutted;
lifting pieces (120) for driving the center distance detector (130) to move are arranged on the side portions of the vertical plates (110), the lifting pieces (120) are arranged to be cylinders, and the sliding pieces (220) are arranged to be electric screw rod sliding tables.
2. A gear detection apparatus for a gear box according to claim 1, wherein: the limiting ratchet wheel (520) is rotatably arranged on the bottom side of the disc (260), the limiting ratchet wheel (520) is connected with the driving gear (258) through a rotating shaft (510), a pawl (530) which is clamped with the limiting ratchet wheel (520) is rotatably arranged on the bottom of the disc (260), a torsion spring (540) is arranged between the pawl (530) and the disc (260), a rotating handle (550) is arranged on the side part of the rotating shaft of the pawl (530), and a pushing piece (560) which drives the rotating handle (550) to rotate is arranged on the bottom side of the disc (260).
3. A gear detection apparatus for a gear box according to claim 1, wherein: one side of the side plate (210) is provided with an inclined plane (600) which is contacted with the rotating table (240) to enable the side plate to rotate, the inclined plane (600) is far away from the fixed seat (140), a key block (257) is installed on the fixed arm (253) adjacent to the driving gear (258), a lug (270) is integrally arranged on the edge of the disc (260), the lug (270) is positioned on the lower side of the key block (257), an orientation mechanism (400) is movably arranged on the side plate (210), and the orientation mechanism (400) comprises an orientation ruler (410) intermittently contacted with the lug (270).
4. A gear detection apparatus for a gear box according to claim 3, wherein: the side plates (210) are provided with track sliding grooves (300) for realizing movement of the orientation rule (410), the orientation rule (410) is in sliding fit with the track sliding grooves (300), the track sliding grooves (300) comprise a first track groove (310), a second track groove (320) and a third track groove (330), the first track groove (310) and the third track groove (330) are positioned on two sides of the second track groove (320), the first track groove (310) and the third track groove (330) are positioned on the same straight line, and the distance between the second track groove (320) and the sliding table (230) is smaller than that between the first track groove (310) and the third track groove (330);
The end of the orientation rule (410) is in clearance fit with the tab (270) when the orientation rule (410) is in the second track groove (320).
5. A gear detection apparatus for a gear box according to claim 4, wherein: a notch (280) is formed in the disc (260), the notch (280) is located beside the protruding block (270), a fourth track groove (340) is formed between the second track groove (320) and the third track groove (330), and the distance between the fourth track groove (340) and the sliding table (230) is smaller than the distance between the second track groove (320) and the sliding table (230);
When the orientation rule (410) is in sliding fit with the fourth track groove (340), the end part of the orientation rule (410) is inserted into the notch (280).
6. A gear detection apparatus for a gear box according to claim 4, wherein: the orientation mechanism (400) comprises a carrying rod (460) fixedly installed at the side part of the sliding table (230), an orientation moving seat (440) is installed at the top end sliding clamping of the carrying rod (460), a return spring (450) is installed between one side, adjacent to the side plate (210), of the carrying rod (460) and the inner wall of the orientation moving seat (440), an abutting block (430) is installed at the side part of the orientation moving seat (440), the abutting block (430) is in sliding contact with the inner wall of the track sliding groove (300), a vertical rod (420) is connected to the upper side of the orientation moving seat (440), and the vertical rod (420) is connected to the bottom of the orientation ruler (410).
7. A gear detection apparatus for a gear box according to claim 1, wherein: an advancing block (710) is movably arranged on one side, adjacent to the fixed seat (140), of the sliding table (230), the inner end of the advancing block (710) is provided with an inclined surface end, limiting blocks (720) are slidably arranged on two sides of the sliding table (230), the inner end of each limiting block (720) is abutted to the inclined surface end of each advancing block (710), unlocking springs (730) are respectively arranged on the side parts of the advancing block (710) and the side parts of each limiting block (720), and clamping grooves (740) are formed in the inner walls of the side plates (210);
When the sliding table (230) is attached to the fixing base (140), the limiting block (720) is clamped with the clamping groove (740).
8. A method of a gear detection apparatus for a gearbox according to any of claims 1-7, comprising the specific steps of:
s1, performing preparation work, debugging a center distance detector (130), and preparing a proper standard gear;
s2, cleaning the tested gear and the standard gear, and ensuring that the quality of the gear cannot influence the detection accuracy;
s3, placing the gear to be detected on a rotating table (240), and operating a sliding piece (220) to enable the gear to be detected to move to a detection area;
s4, carrying out multiple measurements, and recording data for analysis.
CN202410386941.7A 2024-04-01 2024-04-01 Gear detection equipment for gear box and detection method thereof Active CN118168796B (en)

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CN105092242A (en) * 2015-08-13 2015-11-25 宁波新世达精密机械有限公司 Static test board for plastic gear
AU2020103669A4 (en) * 2020-11-25 2021-02-04 Ocean University Of China Integrated test device and test method for gear and bearing

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CN201583403U (en) * 2009-12-23 2010-09-15 重庆富川机电有限公司 Automatic detecting and marking device for gear
CN211178965U (en) * 2020-02-24 2020-08-04 无锡福而沃精工科技有限公司 Gear engagement instrument
KR102618122B1 (en) * 2021-11-26 2023-12-27 (주)에스엠지 Device for load test of reducer
KR20230135911A (en) * 2022-03-17 2023-09-26 삼공기어공업(주) run-out testing device for a ring gear
CN217686965U (en) * 2022-07-21 2022-10-28 广东立凯精密科技有限公司 Gear engagement comprehensive detector

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105092242A (en) * 2015-08-13 2015-11-25 宁波新世达精密机械有限公司 Static test board for plastic gear
AU2020103669A4 (en) * 2020-11-25 2021-02-04 Ocean University Of China Integrated test device and test method for gear and bearing

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