CN118083696A - Rolling and cutting integrated machine for PVC thermal shrinkage sleeve and use method thereof - Google Patents
Rolling and cutting integrated machine for PVC thermal shrinkage sleeve and use method thereof Download PDFInfo
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- CN118083696A CN118083696A CN202410490732.7A CN202410490732A CN118083696A CN 118083696 A CN118083696 A CN 118083696A CN 202410490732 A CN202410490732 A CN 202410490732A CN 118083696 A CN118083696 A CN 118083696A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000005096 rolling process Methods 0.000 title claims abstract description 29
- 238000004804 winding Methods 0.000 claims abstract description 128
- 230000007246 mechanism Effects 0.000 claims description 102
- 230000005540 biological transmission Effects 0.000 claims description 66
- 230000001360 synchronised effect Effects 0.000 claims description 37
- 230000033001 locomotion Effects 0.000 claims description 32
- 230000009471 action Effects 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 20
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 230000001960 triggered effect Effects 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000007547 defect Effects 0.000 abstract 1
- 239000004800 polyvinyl chloride Substances 0.000 description 14
- 229920000915 polyvinyl chloride Polymers 0.000 description 13
- 238000003825 pressing Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H65/00—Securing material to cores or formers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/71—Arrangements for severing filamentary materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/33—Hollow or hose-like material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Transmission Devices (AREA)
Abstract
The invention relates to the technical field of heat-shrinkable sleeve production and processing, in particular to a rolling and cutting integrated machine for PVC heat-shrinkable sleeves and a use method thereof, which solve the defects in the prior art. Compared with the prior art, the automatic winding machine can effectively realize that the end part of the flattened heat-shrinkable sleeve is automatically fixed on the winding drum so as to facilitate the subsequent winding operation, and simultaneously, the cutting operation can be automatically controlled according to the winding progress, so that the automation degree of equipment is improved.
Description
Technical Field
The invention relates to the technical field of heat-shrinkable sleeve production and processing, in particular to a winding and cutting integrated machine for a PVC heat-shrinkable sleeve and a use method thereof.
Background
PVC heat shrink is a common heat shrink, typically made of polyvinyl chloride (PVC) material. It has the characteristics of good insulating property, chemical corrosion resistance, easy processing and use, etc. The PVC heat-shrinkable sleeve has a special function of shrinking when in heat, and can shrink when heated to more than 98 ℃. PVC heat-shrinkable sleeve is widely applied to the fields of electric insulation, wire connection, cable protection, waterproof sealing and the like. Due to its good properties, the PVC material is capable of effectively protecting wires and cables and providing reliable insulation and protection in various environments.
The chinese patent of publication No. CN113501384B discloses a high temperature resistant fire-proof insulating sleeve flattening and winding machine, when the device is used for winding, the insulating sleeve to be processed needs to pass through the flattening unit, and then one end of the insulating sleeve is wound on the winding drum to be fixed for carrying out the subsequent winding process.
Therefore, it is necessary to provide a winding and cutting integrated machine for PVC heat shrink tubing and a use method thereof to solve the above-mentioned technical problems.
Disclosure of Invention
The invention aims to provide a winding and cutting integrated machine for a PVC thermal shrinkage sleeve and a use method thereof, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
the winding and cutting integrated machine for the PVC heat-shrinkable sleeve comprises a base, a finishing mechanism, a conveying assembly, a cutting mechanism, a control mechanism and a winding mechanism, wherein a control terminal with a PLC (programmable logic controller) is arranged on the base;
The arrangement mechanism comprises a fixed cylinder, wherein the two sides of the fixed cylinder are respectively provided with a support, the supports are arranged on a base, the side walls of the supports on the two sides are respectively provided with a driving gear and a fluted disc which are in meshed transmission, the inside of the fixed cylinder is provided with an inclined guide plate and a pressing plate which can reciprocate, so that a tubular heat-shrinkable sleeve is guided and flattened, and the two sides of the fixed cylinder are respectively provided with a first supporting seat and a second supporting seat;
the conveying assembly is arranged in a moving mode along the linear direction of the second supporting seat, a linkage assembly is further arranged between the conveying assembly and the fluted disc, the conveying assembly comprises a C-shaped frame, two rotating handles which move circularly and are synchronous are arranged on the C-shaped frame, a connecting strip is arranged between the two rotating handles, an inverted T-shaped lifting piece is elastically arranged at the middle position of the connecting strip, and the lower surface of the lifting piece is a frosted surface;
the cutting mechanism is arranged on the base and is adjacent to the first supporting seat and is used for cutting the heat-shrinkable sleeve after being wound;
the control mechanism comprises a driving motor and a driving piece, a first fixing plate and a second fixing plate are further arranged on the base, the driving piece is arranged between the first fixing plate and the second fixing plate in a penetrating mode, and the driving piece is connected with the output end of the driving motor synchronously through a transmission assembly, so that rotary output of the driving piece is achieved;
The winding mechanism comprises a winding drum, the winding drum is arranged at one end of a driving piece, an inner groove I, an inner groove II and an inner groove III are arranged on the winding drum, one end of the inner groove I is arranged on the outer wall of the winding drum in an opening mode, the inner groove I is communicated with the inner groove in a three-phase mode, an elastic plate moving along the linear direction is elastically arranged between the inner wall of the inner groove II, an arc-shaped positioning plate is rotatably arranged between the inner groove I and the inner groove III, a rotary drum is rotatably arranged in the middle of the inner portion of the winding drum, the rotary drum is connected with the positioning plate through a connecting rod, a vertical plate is arranged below the rotary drum, a movable plate moving along the linear motion is elastically arranged on one side of the vertical plate, racks I which are meshed with the rotary drum and are driven are connected with ejector rods between the elastic plate and the movable plate.
In one embodiment, a first rotating motor is arranged on the base, the first rotating motor is connected with a driving gear adjacent to the first rotating motor for driving, the driving gear on the other side is coaxially connected with the driving gear on the other side, a fixed cylinder is arranged between supports on two sides through threaded connection, an external cylinder is arranged on the top surface of the first supporting seat, and one end of the external cylinder is fixed on the outer surface of the fixed cylinder;
Side holes are formed in the side walls of the two sides of the second supporting seat along the length direction of the second supporting seat, the first contact sensor is embedded in the two ends of the side holes, the first contact sensor is connected with the PLC through an electric signal, and two guide bars arranged along the length direction of the second supporting seat are welded on the concave surface of the second supporting seat;
The linkage assembly comprises a driving handle, a driven handle and a first output shaft, one end of the driving handle is installed on the fluted disc through shaft connection, the driven handle is fixedly connected with the other end of the driving handle through a shaft, the first output shaft which is rotationally connected with the driven handle is arranged at the other end of the driven handle, the other end of the first output shaft penetrates through the side hole and is arranged along the inner wall of the side hole in a sliding mode, and the end portion of the first output shaft is fixedly connected with one side wall of the C-shaped frame into a whole through adsorption force.
In one embodiment, the conveying assembly further comprises a synchronizing wheel III and two synchronizing wheels IV, a synchronous belt is arranged between the synchronizing wheel III and the two synchronizing wheels IV, a U-shaped strip is arranged on the bottom wall of the C-shaped frame and slides along the conducting strip, a rotating motor V is arranged on the top wall of the C-shaped frame, the synchronizing wheel III is arranged on a rotating shaft of the rotating motor V, a synchronizing shaft III fixedly connected with the synchronizing wheel V in a key manner is arranged in the middle of the two synchronizing wheels IV, one end of the synchronizing shaft III is rotatably arranged between the inner walls of the C-shaped frame, a rotating handle is arranged at the other end of the synchronizing shaft III and synchronously rotates with the synchronizing wheel IV, a fixing bolt is arranged at the other end of the rotating handle in a threaded connection manner, a shaft sleeve which is rotatably arranged with the fixing bolt is sleeved on the fixing bolt, and the connecting strip is welded between the two shaft sleeves on the same C-shaped frame;
A first connecting groove is formed in the side wall, facing one side where the linkage assembly is located, of the C-shaped frame, electric sucking discs are embedded into the first connecting groove, the electric sucking discs are connected with the PLC through electric signals, and one end, in contact with the first connecting groove, of the output shaft can be fixedly adsorbed with the electric sucking discs.
In one embodiment, when one end of the driving handle connected with the driven handle rotates to a direction horizontally facing to one side of the cutting mechanism, the first output shaft contacts with the end wall of one side of the side hole close to the fixed cylinder, and the first output shaft is fixedly connected with the electric sucking disc of one side of the connecting groove close to the fixed cylinder, then when the driving handle starts to rotate from the position, the first output shaft slides to the other side along the connecting groove and is fixedly connected with the electric sucking disc of the other side, and then the C-shaped frame synchronously moves towards one side close to the winding cylinder along with the movement of the first output shaft;
When one end of the driving handle connected with the driven handle rotates to the direction horizontally facing to one side of the winding mechanism, the first output shaft contacts with the end wall of the side hole close to one side of the winding drum, the first output shaft is fixedly connected with the electric sucking disc of the side close to the winding drum in the first connecting groove, then, when the driving handle starts to rotate from the position, the first output shaft slides to the other side along the first connecting groove and is fixedly connected with the electric sucking disc of the side, and then, the C-shaped frame synchronously moves to one side close to the fixed drum again along with the movement of the first output shaft.
In one embodiment, the cutting mechanism comprises a fixing frame, an output shaft II, a cutting assembly, a bevel gear I and a bevel gear II, wherein the fixing frame is arranged on the base, a U-shaped frame is further arranged on the base at the middle position below the fixing frame, two output shafts II are rotatably arranged between the fixing frame and the base, the output shaft II is sequentially provided with an external thread part I, an external thread part II and a shaft part from top to bottom, the threads of the external thread part I and the external thread part II are opposite and are connected into a whole through a bearing ring, and the bevel gear I is arranged on the shaft part through key connection;
The cutting assembly is provided with two groups which are distributed up and down, each group of cutting assembly comprises a moving bar and a cutter arranged on the moving bar, sliding bolts are arranged at two ends of the moving bar, the sliding bolts are arranged in a sliding mode along the vertical side wall of the fixing frame, the first external thread part and the first external thread part respectively penetrate through the two moving bars and are respectively matched with the two moving bars through thread transmission, a second synchronizing shaft is rotatably arranged between the side walls of the U-shaped frame, the two ends of the second synchronizing shaft are respectively provided with the second bevel gear through key connection, the second bevel gears on the same side are meshed with the first bevel gears, and the second synchronizing wheel is also connected with the second bevel gears through keys at the middle position of the second synchronizing shaft;
The base is also welded with two shaft seats, a synchronizing shaft I which is rotationally arranged is penetrated between the two shaft seats, a synchronizing wheel I which is synchronous with the synchronizing shaft I is arranged on the synchronizing shaft I, the synchronizing wheel I and the synchronizing wheel II are connected through a synchronizing belt, an annular electromagnet I is fixedly arranged at one end of the synchronizing shaft I, the electromagnet I is connected with one end of the control mechanism for synchronization, and when the electromagnet I is in an electrified state, the electromagnet I and the synchronizing shaft I can be connected into a whole by suction, otherwise, the movement between the electromagnet I and the synchronizing shaft I can not be synchronous.
In one embodiment, the winding mechanism further comprises a moving frame, a limiting piece and a limiting roller, wherein two moving blocks are welded on the bottom wall of the moving frame, a first fixed groove is formed in the base, the two moving blocks are arranged in a sliding mode along the inner wall of the first fixed groove, and a second screw is arranged between the inner walls of the moving frame in a rotating mode;
the limiting piece consists of a circular ring and a plate-shaped structure, a fixing hole which is vertically arranged is formed in the limiting piece, a vertical shaft is arranged in the fixing hole, a second spring is sleeved outside the vertical shaft, a limiting seat is slidably arranged between the inner walls of the fixing hole, the top of the second spring is in contact with the bottom wall of the limiting seat, the top surface of the limiting seat is an arc surface, and the vertical shaft penetrates through the limiting seat;
The limiting pieces on the two sides are penetrated and provided with through holes along the length direction of the limiting pieces, the vertical shaft is positioned in the through holes, the limiting rollers are contacted with the arc surfaces of the limiting seats, the bottom ends of the limiting pieces are arranged in a sliding manner along the inner wall of the movable frame, the screw rod II penetrates through the limiting pieces on the two sides and is respectively matched with the limiting pieces on the two sides through screw threads, and the movement directions of the limiting pieces on the two sides are opposite;
The inner wall of one side of the inner groove II is further embedded with a contact sensor III, the contact sensor III is connected with the PLC through an electric signal, the ejector rod in the middle is arranged through the annular electromagnet II, the electromagnet II is fixed on the inner wall of the winding drum, and when current passes through the electromagnet II, the intermediate ejector rod and the electromagnet II can be fixed into a whole through suction.
In one embodiment, in the process that the end part of the flattened heat shrinkage bush of the elastic plate is pushed to one side of the inner part of the inner groove II, the connecting rod drives the movable plate to move along the linear direction and drives the rack to move synchronously, so that the rack I drives the rotary drum to drive the positioning plate to rotate and adjust along the directions of the inner groove III and the inner groove I;
when the elastic plate moves to one side of the contact sensor III and triggers the contact sensor III, at the moment, one end of the positioning plate, which faces the first inner groove, is just positioned at the notch position of the first inner groove, the end part of the heat shrinkage sleeve is clamped and fixed between the positioning plate and the first inner groove, and meanwhile, the electromagnet II is started to firmly fix the position of the ejector rod which is in contact with the positioning plate, so that the positions of the elastic plate and the positioning plate are also fixed.
In one embodiment, the control mechanism further comprises a first transmission gear, an adjusting gear, a second transmission gear and a guide sleeve, wherein the first transmission gear is fixedly connected with the electromagnet, the first transmission gear is rotatably arranged at the end part of the first synchronizing shaft, and a second rack is arranged below the first transmission gear in a meshed manner;
The second transmission gear is rotatably arranged on the side wall of one side of the first fixed plate through shaft connection, a third rack is meshed below the second transmission gear, a connecting shaft is connected between the second rack and the third rack, a second fixed groove is further formed in the base below the connecting shaft, a fixed block is slidably arranged between the inner walls of the second fixed groove, and the connecting shaft is fixed to the top of the fixed block through screws;
The adjusting gear is meshed with the second transmission gear and is arranged right above the second transmission gear, a semi-annular positioning piece is further arranged on the first fixed plate, and the adjusting gear is rotatably arranged on the end part of the positioning piece;
A fixing groove III is further formed in the base between the first fixing plate and the second fixing plate, a T-shaped piece is slidably arranged between the inner walls of the fixing groove III in a threaded transmission mode, a guide sleeve is fixed at the top of the T-shaped piece, and the guide sleeve reciprocates between the first fixing plate and the second fixing plate;
in addition, a rotation angle sensor is further arranged on the rotating shaft of the driving motor, and the rotation angle sensor is connected with the PLC through an electric signal.
In one embodiment, the control mechanism further comprises an adjusting part and a limit key, the driving part comprises an input part and an output part of a shaft-shaped structure, and a screw part arranged at the middle position, the input part penetrates through the second fixing plate, the end wall of one end of the input part is flush with the side wall of the second fixing plate, the output part penetrates through the first fixing plate, the end wall of one end of the output part is flush with the side wall of the first fixing plate, the output part and the first fixing plate can be connected into a whole through suction force generated by an electromagnet IV built in the first fixing plate, one end of the transmission assembly is connected with the input part in a synchronous manner, one end of the screw part is fixed into a whole with the end wall of the input part, a bearing ring and an annular electromagnet III are embedded in one end of the output part facing the screw part, the other end of the screw part is of a T-shaped shaft-shaped structure, the end of the screw part penetrates through the electromagnet III and is arranged between the inner walls of the bearing ring in a rotating manner, and when current exists on the electromagnet III, the electromagnet III and the screw part can be connected into a whole through suction force;
the outer wall of the threaded part is in threaded connection with the adjusting part, the adjusting part is provided with an integrated convex rib, the guide sleeve is provided with a guide hole arranged along the length direction of the guide sleeve, the convex rib is arranged in a sliding way along the inner wall of the guide hole, and the adjusting gear is provided with a clamping hole matched with the adjusting part;
The limiting key is provided with an integrated bulge, one side of the bulge is connected with a piston shaft II, the other end of the piston shaft II penetrates through the first fixing plate and is sleeved with a spring V, the spring V is connected between the bulge and the first fixing plate, the bottom of the limiting key and the outer surface of the output part are arranged in a sliding mode, one end of the limiting key penetrates through the first fixing plate in a sliding mode, and when the bulge is in contact with the side wall of the adjusting gear, the other end of the limiting key is embedded between the inner walls of the clamping holes, and the end wall of the limiting key is flush with the side wall of the other side of the adjusting gear;
wherein, one end of the limit key facing the adjusting piece is consistent with the shape and the size of the convex edge;
in the process that the adjusting piece moves from the fixed plate to the fixed plate I along the linear direction, the guide sleeve is only in contact with the fixed plate II, when one end of the adjusting piece is in contact with one end of the limit key, the other end of the adjusting piece is still in the guide sleeve, when the limit key is moved out of the clamping hole by pushing the adjusting piece, one end of the adjusting piece is in contact with the end part of the output part, the other end of the adjusting piece just moves out of the guide sleeve, one end of the limit key is in a state of being in contact with the side wall of the adjusting gear, the output part and the fixed plate I are fixed through suction, and the screw part and the input part can still output and rotate under the action of the driving motor, so that the driving of the cutting mechanism is realized;
In the process that the regulating piece moves from the clamping hole to the second fixed plate, the guide sleeve moves to the position contacted with the first fixed plate, when the regulating piece moves into the guide sleeve from the clamping hole along the linear direction, the limit key is sprung and clamped into the clamping hole under the elastic action, and when the regulating piece moves to be contacted with the end wall of the input part, the reset is stopped, and the other end of the regulating piece is still in a contact state with the guide sleeve.
The application method of the winding and cutting integrated machine for the PVC heat-shrinkable sleeve comprises the following steps of:
S1, firstly, one end of a heat-shrinkable sleeve passes through a cutting mechanism and then extends into a fixed cylinder, so that the heat-shrinkable sleeve is flattened and formed after passing through the fixed cylinder, the flattened end of the heat-shrinkable sleeve falls on conveying components on two sides, and the heat-shrinkable sleeve is compacted and fixed by lifting pieces on the conveying components;
S2, driving the linkage assembly to reciprocate by controlling the rotation of the driving gear and the fluted disc, so that the transmission assembly and the end part of the heat-shrinkable sleeve are synchronously driven to move towards one side close to the winding mechanism, and when the driving handle and the driven handle on the linkage assembly move to the position horizontally towards the direction of the winding mechanism, the end part of the heat-shrinkable sleeve is nearest to the winding cylinder at the moment, and then the end part of the heat-shrinkable sleeve is sent into the winding cylinder through the lifting piece on the transmission assembly;
S3, along with the fact that the end portion of the heat-shrinkable sleeve is continuously fed into the winding drum, the end portion of the heat-shrinkable sleeve pushes the elastic plate to continuously move to one side of the inner groove II, so that the movable plate drives the rack I to do linear motion together, the rotating drum is driven to rotate, the positioning plate synchronously rotates to one side of the inner groove I along the direction of the inner groove III, when the elastic plate moves to the position contacting the sensor III, the positioning plate just limits the end portion of the heat-shrinkable sleeve between the groove I and the positioning plate, and at the moment, the conveying assembly resets and moves back to one side of the fixed drum along with the linkage assembly, and then the heat-shrinkable sleeve is continuously and circularly conveyed;
S4, finally, after the end part of the heat-shrinkable sleeve is fixed, the winding cylinder starts to synchronously rotate and wind along with the driving part, after the winding cylinder winds a first circle, the positioning plate and the elastic plate reset once until the elastic plate cannot continue to reset, in the winding process, the adjusting part gradually moves towards the first fixing plate from the position of the second fixing plate, when the adjusting part moves into the adjusting gear, the cutting mechanism is triggered, thereby cutting the heat-shrinkable sleeve, synchronously resetting along with the reset of the adjusting gear after cutting, continuing to wind the rest heat-shrinkable sleeve by the winding cylinder, and after all winding is completed, bundling and fixing the heat-shrinkable sleeve by moving the limiting part to one side from the winding cylinder and the coiled heat-shrinkable sleeve clamped by the limiting part.
Compared with the prior art, the invention has the following beneficial effects:
1. Through setting up arrangement mechanism, conveying subassembly and winding mechanism, utilize deflector and clamp plate on the arrangement mechanism to flatten the heat shrinkage bush and handle to carry the heat shrinkage bush by conveying subassembly cooperation linkage subassembly, when the tip of heat shrinkage bush moved to being close to the receipts reel, the tip of rethread conveying subassembly lifting element controlled the heat shrinkage bush to the inside removal of a rolling section of thick bamboo, and trigger the locating plate of receipts reel inside and carry out the screens fixedly, thereby automatically with the tip of heat shrinkage bush fixed in receipts reel inside, and after the rolling finishes, can directly take off the heat shrinkage bush of lapping from a rolling section of thick bamboo with the mode of taking out.
2. Through additionally setting up control mechanism between winding mechanism and cutting mechanism to control mechanism's main part sets up in one side of winding mechanism, firstly, utilize the relation of connection between input on the driving piece, screw rod portion and the output, can control the rolling operation of receipts reel, secondly, also can control the displacement motion of driving piece, set for the number of turns of receipts reel with the displacement distance of driving piece, when the driving piece remove to be connected with adjusting gear and limit key shifts out outside adjusting gear, can trigger cutting mechanism's automatic cutout process, thereby realize the effect of automatic completion cutting work when the rolling reaches certain degree.
In summary, the invention can effectively realize that the end part of the flattened heat-shrinkable sleeve is automatically fixed on the winding drum so as to facilitate the subsequent winding operation, and simultaneously, the cutting operation can be automatically controlled according to the winding progress, thereby improving the automation degree of the equipment.
Drawings
The technical solution and other advantageous effects of the present application will be made apparent by the following detailed description of the specific embodiments of the present application with reference to the accompanying drawings.
In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the front view of FIG. 1;
FIG. 3 is another view angle schematic of FIG. 1;
FIG. 4 is a schematic top view of the structure of FIG. 3;
FIG. 5 is a schematic view of the overall structure of the collating mechanism of the present invention;
FIG. 6 is a schematic view of the stationary drum and its internal components of FIG. 5;
FIG. 7 is a schematic view of the stationary drum and its internal components in FIG. 5;
FIG. 8 is a schematic view of the overall structure of the cutting mechanism of the present invention;
FIG. 9 is a schematic view of the overall structure of the winding mechanism of the present invention;
FIG. 10 is a schematic cross-sectional side view of the structure of FIG. 9;
FIG. 11 is a schematic view of the connection of the internal components of the take-up drum of FIG. 9;
FIG. 12 is a schematic view of the positional relationship among the spacing roller, vertical shaft and spacing seat of the present invention;
FIG. 13 is a schematic view of the overall structure of the control mechanism of the present invention;
FIG. 14 is an enlarged schematic view of the portion A of FIG. 13 (excluding the third fixed slot, the T-piece and the third screw);
FIG. 15 is a schematic view of the structure of the limit key of the present invention;
FIG. 16 is a schematic view of the structure of the positioning member of the present invention;
FIG. 17 is a schematic illustration of the attachment of the driving member and the adjustment member of the present invention;
FIG. 18 is a schematic view of the connections between the input, screw and output of the present invention;
FIG. 19 is a schematic view of the overall structure of the transfer assembly of the present invention;
Fig. 20 is another view structural schematic diagram of fig. 19.
In the figure: 1. a base; 11. a control terminal; 12. a shaft seat; 121. a first synchronizing shaft; 122. a first synchronous wheel; 13. a first fixing groove; 131. a first screw; 14. a second fixing groove; 141. a guide block; 15. a fixing groove III; 2. a finishing mechanism; 21. a support; 22. a drive gear; 23. fluted disc; 231. a drive handle; 232. a driven handle; 233. an output shaft I; 24. a fixed cylinder; 241. a pressing plate; 242. a first piston shaft; 243. a guide plate; 244. an external cylinder; 25. a first supporting seat; 26. a second supporting seat; 261. a conducting bar; 262. a first contact sensor; 263. a side hole; 3. a cutting mechanism; 31. a fixing frame; 311. a vertical hole; 32. a U-shaped frame; 321. a synchronizing shaft II; 322. a second synchronous wheel; 33. an output shaft II; 34. moving the bar; 341. a slide bolt; 35. a cutter; 36. bevel gears I; 37. bevel gears II; 4. a winding mechanism; 41. a moving frame; 411. a second screw; 412. a moving block; 42. a limiting piece; 421. a vertical axis; 422. a limit seat; 423. a limiting block; 43. winding up a winding drum; 431. an inner groove I; 432. an inner groove II; 433. an inner groove III; 434. a positioning plate; 435. a rotating drum; 436. a movable plate; 4361. a first rack; 437. an elastic plate; 438. a push rod; 439. a riser; 44. a connecting ring; 45. a limit roller; 451. a through hole; 46. an electromagnet II; 47. a touch sensor III; 5. a control mechanism; 51. a first transmission gear; 511. a second rack; 52. a first fixing plate; 521. a positioning piece; 53. a second fixing plate; 531. a transmission assembly; 54. an adjusting gear; 55. a transmission gear II; 551. a third rack; 56. a guide sleeve; 561. a T-piece; 562. a screw III; 57. an adjusting member; 58. a driving member; 581. an input unit; 582. a screw portion; 583. an output unit; 584. an electromagnet III; 59. a limit key; 591. a protrusion; 592. a piston shaft II; 6. a transfer assembly; 61. a C-shaped frame; 611. a synchronizing shaft III; 62. a U-shaped strip; 63. a synchronizing wheel III; 64. a synchronizing wheel IV; 641. a rotating handle; 65. a shaft sleeve; 651. a connecting strip; 66. a lifting member; 67. a first connecting groove; 671. an electric sucking disc.
Detailed Description
The following disclosure provides many different embodiments, or examples, for implementing different features of the application. In order to simplify the present disclosure, components and arrangements of specific examples are described below. They are, of course, merely examples and are not intended to limit the application. Furthermore, the present application may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present application provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
As shown in fig. 1-4, the invention provides the technical scheme that: the utility model provides a PVC pyrocondensation is rolling and is cut all-in-one for cover tube, contain base 1, arrangement mechanism 2, cut mechanism 3, winding mechanism 4, control mechanism 5 and conveying subassembly 6, install the control terminal 11 of taking the PLC controller on the base 1, be used for the automated control of whole equipment, arrangement mechanism 2 installs the intermediate position at the base 1 top surface, be used for flattening the pyrocondensation sleeve, so that the rolling is stored, cut mechanism 3 and winding mechanism 4 set up respectively in arrangement mechanism 2's both sides, and the distance between cutting mechanism 3 and the winding mechanism 4 is the fixed value, winding mechanism 4 is through progressively rolling up the pyrocondensation sleeve after flattening, and can shift out the pyrocondensation sleeve who rolls up and receive reel 43 through transverse displacement motion, the pyrocondensation sleeve passes through the centre of cutting mechanism 3 and transmits, after winding mechanism 4 has coiled the number of turns of predetermineeing, trigger the cutting operation of cutting mechanism 3, thereby cut off the pyrocondensation sleeve, and continue to roll up the remaining pyrocondensation sleeve by winding mechanism 4, control mechanism 5 sets up in between winding mechanism 4 and the cutting mechanism 3, be used for the linkage between two mechanisms.
Wherein, the conveying component 6 is arranged between the outlet of the finishing mechanism 2 and the winding mechanism 4, and the end part of the heat-shrinkable sleeve is controlled to be directly and automatically fixed in the winding mechanism 4 by utilizing the motion adjustment of a crank, thereby avoiding the manual winding process.
It should be further noted that, utilize arrangement mechanism 2 to flatten the heat shrinkage bush, reuse transport assembly 6 to fix the tip of heat shrinkage bush in winding mechanism 4 through automatic mode after flattening, then, carry out the rolling to the heat shrinkage bush with the help of the rotation of winding mechanism 4, after the certain number of turns of rolling, trigger control mechanism 5 to make cutting mechanism 3 realize automatic cutting, then continue to get up the winding of remaining heat shrinkage bush, finally, realize the separation of heat shrinkage bush and receipts reel 43 through lateral shifting winding mechanism 4.
As shown in fig. 5 to 7, the collating mechanism 2 comprises a support 21, a driving gear 22, a fluted disc 23, a fixed cylinder 24, a first support seat 25 and a second support seat 26;
The support 21 is provided with two relatively and all fix on base 1 through the screw, all rotates on the lateral wall of one of them side of two support 21 and is provided with intermeshing's drive gear 22 and fluted disc 23, and fluted disc 23 is located drive gear 22 top, and coaxial coupling between the drive gear 22 of both sides, and one side of one of them drive gear 22 installs rotating electrical machines one through the bolt on base 1, and rotating electrical machines a pair of drive gear 22 adjacent to it drive to the drive gear 22 of synchronous opposite side rotates together.
The two side walls of the two supports 21 are respectively fixed with a first support seat 25 and a second support seat 26 which are both arranged in a U-shaped structure through screws, the first support seat 25 is arranged towards the cutting mechanism 3, the second support seat 26 is arranged towards the winding mechanism 4, the first support seat 25 and the bottom wall of the second support seat 26 are connected and fixed into a whole through inclined planes of the inclined struts and the supports 21, and a straight strut is welded between the bottom wall of the second support seat 26 and the top surface of the base 1.
The fixed cylinder 24 is fixedly arranged between the supports 21 on two sides through threaded connection, a horizontal through hole is formed in the fixed cylinder 24, an inclined guide plate 243 is arranged on one side of an inlet of the through hole, a reciprocating lifting pressing plate 241 is arranged on one side of an outlet of the through hole, an electric cylinder is arranged between the inner walls of the fixed cylinder 24 above the middle of the top surface of the pressing plate 241, a cylinder shaft of the electric cylinder is fixedly connected with the top surface of the pressing plate 241, two sides of the cylinder shaft are respectively connected with a first piston shaft 242 on the top surface of the pressing plate 241, the top of the first piston shaft 242 always moves vertically along the inner wall of the fixed cylinder 24 and is not separated from the fixed cylinder 24 all the time, and a first spring is sleeved outside the first piston shaft 242.
It should be further noted that, by extending the end of the heat-shrinkable tube into the through hole of the fixing tube 24, the heat-shrinkable tube is driven to pass through the through hole by the rolling action, and the heat-shrinkable tube is pressed against the guide plate 243 gradually to be pressed against the bottom when passing the pressing plate 241, so that the heat-shrinkable tube is in a flattened state after being removed from the fixing tube 24.
An external cylinder 244 is arranged at one side of the inlet of the through hole, the external cylinder 244 is arranged on the first supporting seat 25, and one end of the external cylinder 244 is fixed with the outer surface of the fixed cylinder 24 into a whole through screws.
The linkage assembly is further arranged between the fluted disc 23 and the second supporting seat 26, the linkage assembly comprises a driving handle 231, a driven handle 232 and a first output shaft 233, one end of the driving handle 231 is installed on the outer side wall of the fluted disc 23 through shaft connection, the driving handle 231 and the driven handle 232 are movably arranged through shaft connection, one end of the first output shaft 233 is installed in the other end of the driven handle 232 and is rotatably arranged with the other end of the driven handle 232, side holes 263 are formed in the side walls of two sides of the second supporting seat 26, the other end of the first output shaft 233 penetrates through the side holes 263 to be fixedly connected with the conveying assembly 6, and contact sensors 262 connected with a PLC (programmable logic controller) through electric signals are embedded at the two ends of the side holes 263.
It should be further noted that, by controlling the rotation of the driving gear 22 by the rotating motor, the fluted disc 23 is driven to rotate, and along with the rotation of the fluted disc 23, one end of the driving handle 231 moves along the inner wall of the side hole 263 to perform reciprocating sliding adjustment, so that the driven handle 232 drives the output shaft 233, when the end of the driving handle 231 connected to the driven handle 232 rotates to a direction horizontally facing the side of the cutting mechanism 3, the output shaft 233 moves to the left end of the side hole 263 shown in fig. 5, and when the end of the driving handle 231 connected to the driven handle 232 rotates to a direction horizontally facing the side of the winding mechanism 4, the output shaft 233 moves to the right end of the side hole 263 shown in fig. 5.
As shown in fig. 8, the cutting mechanism 3 includes a fixing frame 31, a U-shaped frame 32, a second output shaft 33, a cutting assembly, a first bevel gear 36 and a second bevel gear 37;
The fixing frame 31 and the U-shaped frame 32 are both installed on the base 1 in a screw fixing mode, the U-shaped frame 32 is located at the middle position below the fixing frame 31, two vertical holes 311 are formed in the side walls of two sides of the fixing frame 31, the cutting assembly comprises a moving strip 34 and a cutter 35 installed on the moving strip 34, sliding plugs 341 are welded at two ends of the moving strip 34 and are slidably adjusted along the inner walls of the vertical holes 311, the two cutting assemblies are oppositely arranged up and down and have opposite moving directions, an output shaft 33 is arranged between the top surface of the base 1 and the lower top wall of the fixing frame 31 in a rotating mode through a bearing, an external thread part I, an external thread part II and a shaft part are sequentially arranged between the output shaft 33 from top to bottom, the external thread part I and the external thread part II are integrally connected through a bearing ring, the external thread part I is oppositely arranged with threads on the external thread part II, the external thread part I and the external thread part II penetrate through the inside of the two moving strips 34 and are in threaded transmission fit with the external thread, and a bevel gear 36 is connected on the shaft part.
A second synchronizing shaft 321 is rotatably arranged between the side walls of the U-shaped frame 32, bevel gears 37 are connected to two ends of the second synchronizing shaft 321 in a key manner, the bevel gears 36 and 37 on the same side are meshed with each other, and a second synchronizing wheel 322 is also connected to the middle position of the second synchronizing shaft 321 in a key manner.
The base 1 is further welded with two shaft bases 12, a first synchronizing shaft 121 penetrates through the two shaft bases 12, a first synchronizing wheel 122 capable of synchronizing with the first synchronizing shaft 121 is installed on the first synchronizing shaft 121, the position of the first synchronizing wheel 122 is always kept unchanged, an annular electromagnet I is fixedly installed at one end of the first synchronizing shaft 121 (the position of the electromagnet I is always unchanged), one end of the electromagnet I is fixedly embedded into the side wall of the first driving gear 51 and is connected with the side wall of the first synchronizing shaft into a whole, when the electromagnet I is in operation, current is generated on the electromagnet I, and therefore suction force can be generated between the first synchronizing shaft 121 and the electromagnet I, otherwise, the suction force is eliminated, and the first synchronizing wheel 122 and the second synchronizing wheel 322 are connected and synchronized through a synchronizing belt.
It should be further noted that, the control mechanism 5 drives one end of the first synchronizing shaft 121 to input power, and controls the first electromagnet to start through the PLC controller, so that the first synchronizing wheel 122 is synchronized with the first synchronizing shaft 121, so that the first synchronizing wheel 122 drives the second synchronizing wheel 322 to rotate and output accordingly, under the action of the second synchronizing wheel 322, the second synchronizing shaft 321 drives the second bevel gears 37 on two sides to rotate synchronously, and then drives the first bevel gears 36 to rotate, along with the movement of the first bevel gears 36, the second output shaft 33 rotates synchronously, and due to the arrangement of the first external thread part and the second external thread part on the second output shaft 33, the upper moving strip and the lower moving strip 34 can move in opposite directions, so that the cutter 35 is controlled to cut the heat-shrinkable sleeve, and after cutting is finished, the first electromagnet stops working under the action of the PLC controller.
As shown in fig. 9 to 12, the winding mechanism 4 includes a moving frame 41, a stopper 42, a winding drum 43, and a stopper roller 45;
the base 1 is provided with a first fixing groove 13 arranged along the width direction of the base, a first screw 131 is rotationally arranged in the first fixing groove 13, one end of the first screw 131 is provided with a second rotating motor (the second rotating motor is arranged in the base 1 and is not shown in the figure), the bottom wall of the moving frame 41 is welded with two moving blocks 412, the moving blocks 412 are slidably arranged along the inner wall of the first fixing groove 13, the first screw 131 penetrates through the two moving blocks 412 and is in threaded transmission fit with the two moving blocks 412, and a second contact sensor (not shown in the figure) connected with a PLC (programmable logic controller) through an electric signal is embedded in the side wall of one side of the end wall of the first fixing groove 13, so as to judge the position of the moving frame 41.
A second screw 411 is rotatably arranged between the inner walls of the movable frame 41, a third rotating motor is arranged on the outer wall of the movable frame 41 through screws, the third rotating motor is connected with one end of the second screw 411, an intermediate plate is welded between the inner walls of the movable frame 41 in the middle of the movable frame 41, the second screw 411 penetrates through the intermediate plate and is rotatably arranged with the intermediate plate, the contact part of the second screw 411 and the intermediate plate is in unthreaded arrangement, and external threads with opposite lines are arranged on two sides of the second screw 411.
The upper half part of the limiting piece 42 is of a circular ring structure, the lower half part of the limiting piece 42 is of a plate-shaped structure, a fixing hole which is vertically arranged is formed in the limiting piece 42, a vertical shaft 421 is welded between end walls of the fixing hole, a spring II is sleeved outside the vertical shaft 421, the bottom end of the spring II is fixedly welded with the bottom end of the fixing hole, a limiting seat 422 is slidably arranged between inner walls of the fixing hole, the top surface of the limiting seat 422 is of an arc surface, limiting blocks 423 are welded on side walls on two sides of the limiting seat 422, the limiting blocks 423 slide between inner walls of the limiting piece 42 along the vertical direction, accordingly, the limiting seat 422 cannot move to be separated from the limiting piece 42 under the guiding effect of the limiting blocks 423, and the top end of the spring II is always in abutting contact with the bottom wall of the limiting seat 422.
The limiting roller 45 penetrates between the two limiting members 42, a through hole 451 is formed in the limiting roller 45 along the length direction of the limiting roller, the vertical shaft 421 is located in the through hole 451, and the limiting roller 45 is in contact with the arc surface of the limiting seat 422.
The winding drum 43 is provided with a connecting ring 44 which is connected with the winding drum 43 into a whole towards one end of the control mechanism 5, the two limiting pieces 42 are symmetrical with respect to the central axis of the winding drum 43 along the length direction of the winding drum, one side of the winding drum 43 towards the conveying component 6 is provided with an inner groove I431 and an inner groove III 433 which are communicated with each other, one end of the inner groove I431 is arranged in an opening way on the winding drum 43, the joint of the inner groove I431 and the inner groove III 433 is also provided with an inner groove II 432 which is horizontally arranged in the winding drum 43, a rotary drum 435 is rotatably arranged in the middle of the inner part of the winding drum 43 through a bearing, a connecting rod is welded on the outer wall of the rotary drum 435, the other end of the connecting rod is connected with a positioning plate 434 with an arc structure, the positioning plate 434 can move and adjust along the inner groove I431 and the inner groove III 433, when the positioning plate 434 moves into the inner groove I431, a gap still exists between the positioning plate 434 and the inner wall of the inner groove I431, thereby facilitating the fixing of the end of the heat shrinkage sleeve into the inner groove I431, and the positioning plate 431 is matched with the inner groove 434.
An inner cavity is formed in the middle of the interior of the winding drum 43, the longitudinal section of the inner cavity is circular (as shown in fig. 10), the rotating drum 435, the movable plate 436, the rack one 4361 and the vertical plate 439 are all arranged in the inner cavity, and a hole matched with the movement track of the connecting rod is formed in the outer wall of the inner cavity so that the connecting rod can be rotationally adjusted along with the rotating drum 435.
A vertical plate 439 is welded between the inner walls of the winding drum 43 in the middle of the lower part of the rotating drum 435, a movable plate 436 is arranged on one side of the vertical plate 439, an integrated first rack 4361 is connected to one side of the movable plate 436, which faces the vertical plate 439, in the middle of the side wall of the movable plate, the first rack 4361 is arranged in a sliding mode along the inner walls of the vertical plate 439, a plurality of external teeth which are distributed circumferentially are arranged on the outer surface of the rotating drum 435, the first rack 4361 is meshed with the external teeth, two ends of the movable plate 436 slide along the inner walls of the two ends of the winding drum 43 respectively and do linear motion, and two groups of springs III are welded between the movable plate 436 and the vertical plate 439.
An elastic plate 437 is elastically arranged between the inner walls of the second inner groove 432, the radian of one side surface of the elastic plate 437 facing the outside is consistent with that of the outer surface of the winding drum 43, when the elastic plate 437 is not acted by a pushing force, the position of the elastic plate 437 is located at the edge of the winding drum 43, the outer side wall of the elastic plate 437 is integrated with the outer surface of the lifting drum, a third contact sensor 47 connected with a PLC controller through an electric signal is embedded on one side inner wall of the second inner groove 432, when the elastic plate 437 is acted by a pushing force to move to be in contact with the third contact sensor 47, the electromagnet 46 at the moment is immediately started, the elastic plate 437 does not move, one end of the positioning plate 434 just abuts against a heat-shrinkable sleeve to move into the first inner groove 431, namely, the heat-shrinkable sleeve is bent downwards under the action of the positioning plate 434 to be embedded into the first inner groove 431, and the positioning plate 434 just moves to the port of the first inner groove 431, so that the sleeve at the moment is clamped at the port of the first inner groove 431, three ejector pins 438 are welded on one side wall of the inner groove, a side wall of the elastic plate 437 penetrates through the inner cavity to be arranged on the side wall of the side of the inner groove 431, the first electric signal is moved to be contacted with the third electromagnet 46, the electromagnet 46 at the moment is arranged on the middle track, the second electric signal is arranged on the inner wall of the side of the inner groove, the electromagnet 46 is connected with the electromagnet 46 through the electromagnet 46, and the second electromagnet 46 is connected with the second electromagnet 46 through the other end of the inner wall, which is connected with the electromagnet 46 through the inner wall, and the other end of the electromagnet 46 is connected with the fourth inner wall, and the electromagnet 46 is capable of being fixedly connected with the inner wall 46, and is capable of being connected with the fourth inner wall 46, and is otherwise, and can be fixedly connected with the electromagnet 46.
It should be further noted that, when the end of the flattened heat-shrinkable sleeve moves horizontally into the winding drum 43, the end of the heat-shrinkable sleeve is pushed against the elastic plate 437, because the flattened heat-shrinkable sleeve has a certain hardness, so that a force is applied to the light-weight elastic plate 437, as the end of the heat-shrinkable sleeve continuously stretches into the heat-shrinkable sleeve, the elastic plate 437 is pushed to the inner side of the inner groove II 432, so that the connecting rod drives the movable plate 436 to move to the right side as shown in fig. 10, and the rack I4361 drives the drum 435 to rotate counterclockwise, so that the drum 435 drives the positioning plate 434 to rotate counterclockwise through the connecting rod, one end of the positioning plate 434 gradually moves to the heat-shrinkable sleeve side and continues to rotate with the drum 435 into the inner groove I431 after contacting with the heat-shrinkable sleeve, when the elastic plate 437 is pushed to the position contacting the sensor III 47, the end of the positioning plate 434 is just located at the end of the inner groove I431, and the end of the heat-shrinkable sleeve is also clamped between the positioning plate 434 and the inner groove I431, so that a fixing effect is achieved on the end of the heat-shrinkable sleeve.
When the winding drum 43 is wound for one circle, the PLC controller immediately stops the electromagnet II 46, so that the movable plate 436 and the elastic plate 437 are reset under the action of the spring III and the spring IV at the moment, and when the elastic plate 437 is reset, the movable plate 436 and the elastic plate 437 can be pushed to the outlet side against the end part of the heat-shrinkable sleeve, so that the elastic plate 437 stays at the position when the elastic plate 437 cannot move continuously, and the positioning plate 434 also immediately stops resetting; after the coiled heat shrink is removed, the spring plate 437 and positioning plate 434 will achieve a final reset.
Along with the continuous rolling of the heat-shrinkable sleeve, the limit roller 45 is continuously propped against the outermost layer of the heat-shrinkable sleeve and is propped downwards, so that the rolled heat-shrinkable sleeve is prevented from being loose, after the heat-shrinkable sleeve is completely rolled, the heat-shrinkable sleeve is driven by the movable frame 41 to move to the other side, namely, the position where the movable block 412 contacts with the other end of the first fixed groove 13, at the moment, the limit pieces 42 on the two sides drive the rolled heat-shrinkable sleeve to move out from the rolling tube 43, and then, the rolled heat-shrinkable sleeve is taken down and bound and fixed.
As shown in fig. 13 to 18, the control mechanism 5 includes a first transmission gear 51, a first fixed plate 52, a second fixed plate 53, an adjusting gear 54, a second transmission gear 55, a guide sleeve 56, an adjusting member 57, a driving member 58, and a limit key 59;
The first transmission gear 51 is fixedly connected with the first electromagnet, the first transmission gear 51 is arranged at the end part of the first synchronizing shaft 121, the second rack 511 is slidably arranged below the first transmission gear 51 along the top surface of the base 1, the second transmission gear 55 which is identical to the first transmission gear is arranged on one side of the first transmission gear 51, the third rack 551 is slidably arranged below the second transmission gear 55 along the top surface of the base 1, a connecting shaft is connected between the second rack 511 and the third rack 551 through threads, the second fixing groove 14 is formed in the base 1 along the length direction of the second fixing groove, a fixing block is slidably arranged between the inner walls of the second fixing groove 14, and the connecting shaft is fixed on the top of the fixing block through screws.
The base 1 is further welded with a first fixing plate 52 and a second fixing plate 53 which are vertically arranged and are opposite to each other, the second transmission gear 55 is rotatably arranged on one side wall of the first fixing plate 52 through shaft connection, a semi-annular positioning piece 521 is further arranged on the side wall of the first fixing plate 52 through screws, the positioning piece 521 is structurally shown in fig. 16, an adjusting gear 54 is further meshed above the second transmission gear 55, a second connecting groove is formed in the adjusting gear 54, the end portion of the positioning piece 521 is matched with the second connecting groove, and the adjusting gear 54 can do circular motion around the end portion of the positioning piece 521.
One side of the second fixing plate 53 is provided with a driving motor on the base 1 through a screw, the end part of a rotating shaft of the driving motor penetrates through the second fixing plate 53 and is rotatably arranged between the inner walls of the second fixing plate 53, a rotation angle sensor connected with a PLC controller through an electric signal is arranged on the rotating shaft, a driving piece 58 is arranged between the first fixing plate 52 and the second fixing plate 53 in a penetrating mode, two ends of the driving piece 58 are respectively provided with an input part 581 and an output part 583 which are in shaft-shaped structures, the middle part of the driving piece 58 is provided with a screw rod part 582, the input part 581 penetrates through the second fixing plate 53, the output part 583 penetrates through the first fixing plate 52, a connecting ring 44 is arranged on the end part of the output part 583 through a fastening screw, a transmission component 531 is further arranged between the input part 581 and the rotating shaft of the driving motor, the transmission component 531 is composed of two transmission wheels and a transmission belt, the two transmission wheels are respectively arranged on the input part 581 and the rotating shaft, and the transmission belt is sleeved between the two transmission wheels.
The base 1 is further provided with a third fixing groove 15 between the first fixing plate 52 and the second fixing plate 53, a third screw 562 is rotationally arranged in the third fixing groove 15, one end of the third screw 562 is connected with a fourth rotating motor (the fourth rotating motor is arranged in the base 1 and is not shown in the figure), a T-shaped part 561 is slidingly arranged between the inner walls of the third fixing groove 15 in a threaded transmission mode, the T-shaped part 561 consists of a square block and a shaft through welding, a fifth contact sensor (not shown in the figure) is embedded in the side walls of two ends of the square block, the fifth contact sensor is arranged opposite to the end wall of the third fixing groove 15, the fifth contact sensor is connected with the PLC through an electric signal, the third screw 562 penetrates through the square block and is in threaded fit with the third screw, a guide sleeve 56 is arranged at the top of the T-shaped part 561 through a screw, a guide hole arranged along the length direction of the guide sleeve 56, and the guide sleeve 56 can reciprocate between the first fixing plate 52 and the second fixing plate 53.
The outer wall of the screw rod portion 582 is provided with an adjusting piece 57 in a threaded transmission manner, the structure of the adjusting piece 57 is shown in fig. 17, the adjusting piece 57 is provided with a convex rib, the convex rib is arranged in a sliding manner along the inner wall of the guide hole, therefore, under the action of the guide sleeve 56, the adjusting piece 57 can realize linear motion under the action of the screw rod portion 582, one end of the output portion 583 is flush with one end side wall of the adjusting gear 54 provided with the connecting groove II, one end of the input portion 581 is flush with one side wall of the fixing plate II 53, the adjusting gear 54 is provided with a clamping hole matched with the adjusting piece 57, a limit key 59 is further embedded in the clamping hole, an integrated protrusion 591 is arranged on the limit key 59, the protrusion 591 can abut against one side wall of the adjusting gear 54, one end of the limit key 59 is embedded between the inner walls of the clamping hole, the other end of the protrusion 591 penetrates through the fixing plate I52, one side of the protrusion 591 is welded with a piston shaft II 592, the piston shaft II is also penetrated through the fixing plate I52, the outer sleeve of the piston shaft II 592 is provided with a spring five, and two ends of the spring 591 abut against the fixing plate I52 respectively.
The movement trace of the rib is the same as the movement trace of the end of the limit key 59 toward the rib side, that is, the rib corresponds to an extension of the limit key 59 toward the regulator 57 (without the protrusion 591).
One end of the screw rod portion 582 is fixed to the end wall of the input portion 581 by welding, an electromagnet three 584 of a bearing ring and a ring structure is embedded between the inner wall of the output portion 583, the electromagnet three 584 is connected with the PLC controller by an electric signal, one end of the screw rod portion 582 arranged in the output portion 583 is of a T-shaped shaft structure, the end penetrates through the electromagnet three 584 and is rotatably arranged between the inner walls of the bearing ring, the electromagnet three 584 and the end of the screw rod portion 582 are fixed to be an integral body by suction, and when no current passes through the electromagnet three 584 (i.e. in an inactive state), the movement of the screw rod portion 582 and the input portion 581 is not synchronous with the movement of the output portion 583.
One side of the output portion 583 is embedded with a semicircular electromagnet four (not shown in the figure) between the inner walls of the first fixing plate 52, the electromagnet four is also connected with the PLC controller through an electrical signal, when the electromagnet three 584 does not work, the electromagnet four enters a working state, and when the electromagnet three 584 enters the working state, the electromagnet four stops working.
The end wall of the output portion 583 facing the screw portion 582 and the end wall of the input portion 581 facing the screw portion 582 are each embedded with a fourth contact sensor (not shown in the figure), and the fourth contact sensor is connected to the PLC controller by an electrical signal.
It should be further noted that, the driving motor is started by the PLC controller, so that the driving component 531 is driven to output, and the driving component 58 starts to rotate, along with the rotation of the driving component 58, the winding drum 43 rotates synchronously and winds the flattened heat shrinkage sleeve, meanwhile, the adjusting component 57 moves along the straight line direction to one side close to the adjusting gear 54, during the movement, one end of the guiding sleeve 56 contacts with the second fixing plate 53, the other end of the adjusting component 57 does not contact with the adjusting gear 54, along with the continuous movement of the adjusting component 57, when one end of the adjusting component 57 contacts with one end of the limiting key 59, the other end of the adjusting component 57 is still located in the guiding sleeve 56, then the adjusting component 57 continues to move the limiting key 59 to one side along with the rotation of the driving component 58, so that the adjusting component 57 moves out of the adjusting gear 54, and simultaneously, the adjusting component 57 gradually moves into the adjusting gear 54, when the limiting key 59 is completely moved out of the clamping hole, one end of the adjusting component 57 is contacted with the end wall of the output portion 583, the fourth contact sensor is triggered, and the other end of the adjusting component 57 just moves out of the guiding sleeve 56, then, along with the continuous movement of the adjusting component 58, the first rotating component 57 continues to rotate along with the driving component 58, and the first rotating gear is further, and the second rotating component 551 is synchronously, and the second rotating rack is enabled to rotate, and the first rotating and the second rotating component 121 is made to rotate, and further, and the second rotating component 121 is synchronously, and the rotating and the second rotating component gear is made;
When the adjusting member 57 contacts the end wall of the output portion 583, the contact sensor four on the adjusting member 57 is triggered, the PLC controller immediately starts the rotation angle sensor to monitor the rotation angle of the rotating shaft after that, after the adjusting gear 54 continues to rotate for 1/4 turn, the heat shrinkage sleeve is cut off, then the PLC controller immediately pauses the driving motor and pauses the winding, then the PLC controller disconnects the electromagnet three 584 to start the electromagnet four, the output portion 583 is fixed at that time, only the screw rod portion 582 and the input portion 581 can rotate, the PLC controller reversely controls the driving motor to rotate, the angle monitored by the rotation angle sensor is rotated in the reverse direction (namely, the adjusting gear 54 is rotated back for 1/4 turn), and then the rotation angle sensor is closed immediately, so that the cutting mechanism 3 resets after cutting, and the adjusting member 57 also resets to the position when just moved into the clamping hole;
Then, the rotating motor IV is started through the PLC controller, the T-shaped piece 561 drives the guide sleeve 56 to move and shift, the guide sleeve 56 stops when the square of the guide sleeve 56 contacts with the other end of the fixed groove III 15, the contact sensor V is triggered, at the moment, the T-shaped piece 561 stops moving, at the moment, one end of the guide sleeve 56 contacts with the side wall of the adjusting gear 54, and the other end of the guide sleeve 56 is not contacted with the fixed plate II 53 any more;
And then the PLC controller continues to reversely drive the driving motor to enable the adjusting piece 57 to move towards one side close to the second fixed plate 53 along the linear direction, when the adjusting piece 57 moves back, the limit key 59 is sprung towards one side where the adjusting gear 54 is located and is clamped into the clamping hole under the action of the spring five, the adjusting piece 57 continues to move to reset along the guide sleeve 56 towards the other side after leaving the clamping hole, when the adjusting piece 57 moves to be in contact with the end wall of the input part 581, the contact sensor four on the side is triggered, and at the moment, the other end of the adjusting piece 57 is still in a state of being in contact with the guide sleeve 56, then the PLC controller turns off the electromagnet four, starts the electromagnet three 584, at the moment, the output part 583, the screw rod part 582 and the input part 581 are connected into a whole again, then the rotating motor four is continuously started positively, the driving piece 58 is driven to rotate continuously according to the winding direction, so that the residual heat-shrinkable sleeve is stopped when winding is finished, and the position of the guide sleeve 56 is reset.
In the above process, after the cutting mechanism 3 is reset, the PLC controller immediately stops the electromagnet one, so that the suction force between the synchronizing shaft one 121 and the electromagnet one is lost.
As shown in fig. 19-20, the transfer assembly 6 includes a C-frame 61, a U-bar 62, a third synchronizing wheel 63, a fourth synchronizing wheel 64, a sleeve 65, and a lifter 66;
U type strip 62 passes through the screw fixation on the diapire of C type frame 61, the welding has two conducting bars 261 that set up along its length direction on the concave surface of supporting seat two 26, U type strip 62 slides on conducting bar 261, install rotating electrical machines five through the screw on the roof of C type frame 61, synchronous wheel three 63 installs on rotating electrical machines five's rotation axis, synchronous wheel four 64 is provided with two and sets up on C type frame 61's one side lateral wall through synchronous shaft three 611 rotation respectively, synchronous shaft three 611's one end rotates and sets up between C type frame 61's inner wall, still install the hold-in range between synchronous wheel three 63 and two synchronous wheels four 64, thereby with the motion of synchronous wheel three 63 drive two synchronous wheels four 64, one side of synchronous wheel four 64 still is provided with the rotation handle 641 with it synchronous rotation, install on synchronous shaft three 611's tip, threaded connection has the dead bolt on the other end of rotation handle 641, the cover is equipped with axle sleeve 65 on the dead bolt, can rotate between axle sleeve 65 and the dead bolt 65 and the axle sleeve 65 and can set up on one side, the side wall between the axle sleeve 65 and the connecting bar of both sides is provided with the expansion joint block, the expansion plate is provided with the expansion plate 66, the top wall between the expansion plate is provided with the expansion plate 66, the expansion plate is provided with on the top wall between the expansion plate, and the expansion plate is provided with the expansion plate, and the lifting plate is welded, and the lifting plate is in the lifting plate, and the lifting plate is provided with the lifting plate, and lifting plate is provided with the lifting plate.
The side wall of the C-shaped frame 61 facing the second support seat 26 is provided with a first connecting groove 67, two ends of the first connecting groove 67 are embedded with electric sucking discs 671, the electric sucking discs 671 are connected with the PLC controller through electric signals, and one end of the first output shaft 233 can be in adsorption connection with the electric sucking discs 671.
It should be further noted that, when the end of the driving shaft 231 connected to the driven shaft 232 rotates to a direction horizontally toward the side of the cutting mechanism 3 (the first output shaft 233 moves to the left end of the side hole 263 shown in fig. 5), the first output shaft 233 is fixedly connected to the electric suction cup 671 on the left side of fig. 20, and when the driving shaft 231 starts to drive the driven shaft 232 to move to the other side from this state, the PLC controller immediately controls to stop the electric suction cup 671 on the side, so that the transmission assembly 6 does not move synchronously with the first output shaft 233 when the driving shaft 231 starts to move, and when the first output shaft 233 moves to the position of the electric suction cup 671 on the other side, the period is 1 second, then the PLC controller immediately controls to start the electric suction cup 671 on the side, so that the first output shaft 233 and the transmission assembly 6 are connected together, and then the transmission assembly 6 can synchronously drive the flattened heat shrink sleeve to perform movement adjustment along with the movement of the first output shaft 233.
When the end of the driving handle 231 connected with the driven handle 232 rotates to the direction of one side where the winding mechanism 4 is located, that is, when the first output shaft 233 moves to the position of the contact sensor 262 on the right side in fig. 5, after that, the driving handle 231 starts to drive the driven handle 232 to move back, so that the first output shaft 233 is also driven to move back, at this time, the PLC controller immediately stops the electric suction cup 671 on the side, so that the first output shaft 233 and the conveying component 6 are not connected into a whole, and when the first output shaft 233 moves to the position of the electric suction cup 671 on the other side, the interval is 1 second, then the PLC controller immediately controls the electric suction cup 671 on the side to be started, so that the first output shaft 233 is connected with the conveying component 6 into a whole again, and then the conveying component 6 can move and adjust synchronously along with the movement of the first output shaft 233 to the side close to the fixed cylinder 24.
In the following process, the rotation direction of the rotation handle 641 is the anticlockwise direction shown in fig. 1 (namely, the anticlockwise rotation of the side winding mechanism 4 where the arrangement mechanism 2 is located), after the flattened heat-shrinkable sleeve is moved out of the fixed cylinder 24, the flattened heat-shrinkable sleeve is continuously pushed on one side of the fixed cylinder 24 so that one end of the flattened heat-shrinkable sleeve gradually moves between the C-shaped frames 61 on two sides until the end of the heat-shrinkable sleeve is level with one end of the C-shaped frames 61, the rotating motor five is started by the PLC controller so as to control the rotation of the synchronous wheel three 63 and the synchronous wheel four 64, the rotation handle 641 synchronously rotates along with the step wheel four 64, so that the connecting strip 651 moves circularly along with the rotation handle 641, the lifting piece 66 is pressed on the surface of the heat-shrinkable sleeve at the moment, and the lifting piece is pressed against the spring six by the action of the lifting piece 66, and then, the end of the transmission assembly 6 and the clamped heat-shrinkable sleeve are driven by the driving handle 231, the driven handle 232 and the first output shaft 233 to move to the side close to the winding drum 43 until the first output shaft 233 moves to the end of the side hole 263 close to the side of the winding drum 43, at this time, the right end of the C-shaped frame 61 is in contact with the outer surface of the winding drum 43, the rotating motor five is continuously started by the PLC controller, so that the connecting bar 651 continuously rotates with the rotating handle 641, the end of the heat-shrinkable sleeve is conveyed forward by the lifting member 66, during the movement of the rotating handle 641 for completing the second cycle, when the lifting member 66 is separated from the surface of the heat-shrinkable sleeve, the end of the heat-shrinkable sleeve has been moved to the position contacting the third sensor 47 against the elastic plate 437, and then, when the rotating handle 641 completes the second cycle, the rotating motor five is stopped, the securing peg is in a vertically upward position.
Then, during one round trip of the output shaft one 233, the conveying assembly 6 presses the heat-shrinkable sleeve in conveyance from a position close to the fixed cylinder 24, that is, pauses when the fixing bolt rotates to a vertically downward position, and then feeds out the heat-shrinkable sleeve at a position close to the winding drum 43, that is, stops to a vertically upward position after the fixing bolt rotates a half turn again, and then moves back to a position close to the fixed cylinder 24 with the output shaft one 233, and sequentially circulates.
Wherein the reciprocating speed of the conveying component 6 at other times is consistent with the speed of the winding drum 43 for winding the heat-shrinkable sleeve except the process of firstly conveying the end part of the heat-shrinkable sleeve into the winding drum 43.
The application method of the winding and cutting integrated machine for the PVC heat-shrinkable sleeve comprises the following steps:
Firstly, one end of a heat-shrinkable sleeve is inserted into a fixed cylinder 24 after passing through a cutting mechanism 3, the end of the heat-shrinkable sleeve is inserted forward along a guide plate 243 and passes through the lower part of a pressing plate 241, so that the heat-shrinkable sleeve passing through the fixed cylinder 24 forms a flat structure under the action of the two heat-shrinkable sleeves, after the end of the heat-shrinkable sleeve is flattened and removed from the fixed cylinder 24, the heat-shrinkable sleeve is pushed forward again, the end of the heat-shrinkable sleeve falls at one end of a C-shaped frame 61 of a two-side conveying assembly 6, the end of the heat-shrinkable sleeve is flush with one end of the C-shaped frame 61, a rotating motor five is started through a PLC (programmable logic controller) to control the rotation of a synchronous wheel three 63 and a synchronous wheel four 64, and the synchronous driving rotating handle 641 is synchronously driven to rotate together, thereby a connecting strip 651 drives a lifting piece 66 to reciprocate, and when the rotating handle 641 is rotated to a vertical downward position, the lifting piece 66 is tightly pressed on the heat-shrinkable sleeve to be fixed between the two C-shaped frames 61;
Secondly, a first rotating motor is started through a PLC controller to drive the first rotating motor to rotate the driving gear 22, so that the fluted disc 23 is indirectly driven to rotate, the driving handle 231 synchronously moves along with the rotation of the fluted disc 23, and meanwhile, the driving handle 231 drives the driven handle 232 connected with the driving handle 231 to move together;
The states of the driving lever 231 and the driven lever 232 include the following two specific states:
In the state a, when the end of the driving handle 231 connected to the driven handle 232 is located in the horizontal left direction as shown in fig. 2, that is, when the first output shaft 233 contacts with the left end of the side hole 263, the C-shaped frame 61 is located nearest to the position of the fixed cylinder 24, and when the first output shaft 233 contacts with the electric suction cup 671 at the left end of the first connecting groove 67, as the driving handle 231 moves from this position to the right direction as shown in fig. 2, the first output shaft 233 slides from the left end to the right end along the first connecting groove 67 under the action of the driven handle 232 and is connected with the electric suction cup 671 on the right side as a whole, and then the C-shaped frame 61 continues to move to the right side as shown in fig. 2 along with the first output shaft 233;
in the state B, when the end of the driving shaft 231 connected to the driven shaft 232 is located in the horizontal right direction in fig. 2, that is, when the first output shaft 233 contacts the right end of the side hole 263, the C-shaped frame 61 is located closest to the winding drum 43, and in this state, there are two cases:
In case a, when the end of the heat-shrinkable sleeve is about to be contacted with the winding drum 43 for the first time (i.e. the end of the heat-shrinkable sleeve is fixed), at this time, one end of the C-shaped frame 61 is contacted with the outer surface of the winding drum 43, the lifting member 66 is controlled to move synchronously with the rotating handle 641 by continuously starting the rotating motor five, so that the end of the heat-shrinkable sleeve pressed at the bottom moves into the winding drum 43, and in the process of completing the second rotating cycle of the rotating handle 641, when the lifting member 66 is separated from the surface of the heat-shrinkable sleeve, the heat-shrinkable sleeve is already moved to the position contacting the third sensor 47 against the elastic plate 437 and triggers the third sensor 47, at this time, the electromagnet two 46 is started and the ejector rod 438 penetrating through the inside is firmly fixed, so that the positions of the positioning plate 434 and the rotating drum 435 are fixed, and the end of the heat-shrinkable sleeve is also fixed at the notch position of the first inner groove 431;
In the case B and the subsequent reciprocation process except the case a, when the C-shaped frame 61 moves to the position, the lifting member 66 continues to rotate along with the rotating handle 641 until the rotating handle 641 is in the vertically upward position, then the C-shaped frame 61 moves back to the position of the state a along with the first output shaft 233, at this time, the rotating handle 641 continues to rotate to the vertically downward position to compress and pause the heat-shrinkable sleeve, and then moves to the position of the state B along with the first output shaft 233, so that the heat-shrinkable sleeve is conveyed in a reciprocating circulation assistance manner;
Then, after the end part of the heat-shrinkable sleeve is fixed, the driving motor is started to enable the driving piece 58 to rotate along with the end part under the action of the transmission component 531, the heat-shrinkable sleeve starts to be rolled, after the rolling tube 43 is wound for one circle (namely, the driving piece 58 rotates for one circle), the electromagnet II 46 stops working, at the moment, under the action of the spring III and the spring IV, the elastic plate 437 moves reversely to reset, so that the positioning plate 434 at the moment also resets and rotates under the action of the rotating cylinder 435 immediately, and the reset is stopped when the elastic plate 437 cannot move continuously;
Meanwhile, in the process of rolling the rolling drum 43, the adjusting piece 57 moves to the side where the first fixing plate 52 is located from an initial position (the position can be set by itself and the position is different according to the difference of rolling circle numbers) under the action of the screw drive, at the moment, one end of the guide sleeve 56 contacts with the side wall of the second fixing plate 53, when the adjusting piece 57 moves into the clamping hole of the adjusting gear 54, the limit key 59 originally embedded in the clamping hole is directly ejected, so that the adjusting gear 54 and the adjusting piece 57 are connected into a whole at the moment, the other end of the adjusting piece 57 just leaves the guide sleeve 56, at the same time, the third electromagnet 584 stops working, the fourth electromagnet starts to start, so that the screw rod 582 and the input part 581 at the moment are integrated, the output part 583 is firmly fixed between the inner walls of the first fixing plate 52 and cannot act, then, with the continuous output of the driving motor, the adjusting gear 54 rotates along with it and synchronously drives the transmission gear two 55 below to rotate, then the transmission gear one 51 on the other side is controlled to synchronously rotate along with it, with the start rotation of the transmission gear one 51, the synchronous wheel one 122 synchronously drives the rotation of the synchronous wheel two 322 under the drive of the synchronous shaft one 121 (in the state that the electromagnet is in the power-on working state), the synchronous wheel two 322 controls the rotation of the synchronous shaft two 321, so that the bevel gears two 37 on the two sides drive the bevel gears one 36 meshed with the bevel gears two to rotate, and then controls the rotation of the output shaft two 33, and with the arrangement of the lines on the output shaft two 33 opposite to each other, the upper and lower cutters 35 are respectively moved and adjusted along with the two moving strips 34 to the side close to the middle, thereby realizing the cutting operation of the heat-shrinkable sleeve (during the period, the adjusting gear 54 rotates only 1/4 circle, namely 90 degrees), the rotation angle sensor starts synchronously and monitors the rotation angle in the process when the adjusting gear 54 starts rotating, then after the cutting operation is finished, the driving motor is started again and rotated reversely by 90 degrees, so that the adjusting gear 54 and the adjusting piece 57 are reset to the position just contacted, the cutting mechanism 3 is reset, then, the electromagnet is stopped to work, then, the position of the guide sleeve 56 is moved to be contacted with the adjusting gear 54, the input part 581 and the screw rod part 582 are driven continuously, and the adjusting piece 57 is moved to be reset to the side of the second fixed plate 53 along the guide hole of the guide sleeve 56;
After the adjusting piece 57 is reset, the electromagnet III 584 is started, the electromagnet IV is stopped, so that the output part 583 is connected with the screw rod part 582 and the input part 581 again to form a whole, and the winding drum 43 is continuously controlled to wind the rest part according to the original winding direction under the action of the driving motor until all winding is finished;
after all the heat-shrinkable tubes are rolled, the movable frame 41 is controlled to move to the other side along the direction of the first fixed groove 13, so that the limiting piece 42 drives the clamped heat-shrinkable tubes to be taken down from the rolling tube 43, and finally the taken-down heat-shrinkable tubes are bundled and fixed.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically connected, electrically connected or can be communicated with each other; may be directly connected, may be in communication with the interior of two elements or may be in interaction with two elements. The meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
The winding and cutting integrated machine for the PVC heat shrink sleeve and the use method thereof provided by the embodiment of the application are described in detail, and specific examples are applied to the description of the principle and the implementation mode of the application, and the description of the above embodiments is only used for helping to understand the technical scheme and the core idea of the application; those of ordinary skill in the art will appreciate that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application.
Claims (10)
1. The utility model provides a PVC pyrocondensation sleeve is with rolling cutting all-in-one which characterized in that includes:
the base (1), install the control terminal (11) with PLC controller on the said base (1);
The arrangement mechanism (2), arrangement mechanism (2) includes fixed section of thick bamboo (24), and both sides of fixed section of thick bamboo (24) all are provided with support (21), and support (21) are installed on base (1), and all are provided with drive gear (22) and fluted disc (23) of meshing transmission on support (21) lateral wall on both sides, and the inside of fixed section of thick bamboo (24) is provided with deflector (243) and reciprocating lifting motion's clamp plate (241) to be convenient for lead the flattening with tubular heat shrinkage bush, be provided with supporting seat one (25) and supporting seat two (26) respectively in the both sides of fixed section of thick bamboo (24);
The conveying assembly (6) is arranged in a moving mode along the linear direction of the second supporting seat (26), a linkage assembly is further arranged between the conveying assembly (6) and the fluted disc (23), the conveying assembly (6) comprises a C-shaped frame (61), two rotating handles (641) which move circularly and are synchronous are arranged on the C-shaped frame (61), a connecting strip (651) is arranged between the two rotating handles (641), an inverted T-shaped lifting piece (66) is elastically arranged at the middle position of the connecting strip (651), and the lower surface of the lifting piece (66) is a frosted surface;
The cutting mechanism (3) is arranged on the base (1) and is adjacent to the first supporting seat (25) and is used for carrying out cutting operation after winding on the heat-shrinkable sleeve;
the control mechanism (5), the control mechanism (5) comprises a driving motor and a driving piece (58), the base (1) is also provided with a first fixed plate (52) and a second fixed plate (53), the driving piece (58) is arranged between the first fixed plate (52) and the second fixed plate (53) in a penetrating way, and the driving piece (58) and the output end of the driving motor are connected and synchronized through a transmission component (531), so that the rotation output of the driving piece (58) is realized;
Winding mechanism (4), winding mechanism (4) is including receiving reel (43), winding reel (43) install on the one end of driving piece (58), set up inside groove one (431) on winding reel (43), inside groove two (432) and inside groove three (433), the wherein one end of inside groove one (431) is uncovered to be set up on the outer wall of winding reel (43), and inside groove one (431) is linked together with inside groove three (433), elasticity is provided with elastic plate (437) along rectilinear direction motion between the inner wall of inside groove two (432), rotate between inside groove one (431) and inside groove three (433) and be provided with curved locating plate (434), rotate in the middle of the inside of winding reel (43) and be provided with rotary drum (435), rotary drum (435) are connected through the connecting rod with locating plate (434), and riser (439) are installed to the below of rotary drum (435), one side elasticity of riser (439) is provided with movable plate (436) along rectilinear motion, be connected with on movable plate (436) with rack one (4361) with rotary drum (435) meshing drive between elastic plate (437) and movable plate (438).
2. The rolling and cutting integrated machine for the PVC thermal shrinkage sleeve according to claim 1, wherein a first rotating motor is arranged on the base (1), the first rotating motor is connected with a driving gear (22) adjacent to the first rotating motor for driving, the driving gear (22) on the other side is coaxially connected with the driving gear (22) on the other side, a fixed cylinder (24) is arranged between supports (21) on two sides through threaded connection, an external cylinder (244) is arranged on the top surface of the first supporting seat (25), and one end of the external cylinder (244) is fixed on the outer surface of the fixed cylinder (24);
Side holes (263) are formed in the side walls of the two sides of the second supporting seat (26) along the length direction of the second supporting seat, a first contact sensor (262) is embedded at the two ends of the side holes (263), the first contact sensor (262) is connected with the PLC through an electric signal, and two guide bars (261) are welded on the concave surface of the second supporting seat (26) along the length direction of the second supporting seat;
The linkage assembly comprises a driving handle (231), a driven handle (232) and an output shaft I (233), one end of the driving handle (231) is installed on the fluted disc (23) through shaft connection, the driven handle (232) is fixedly connected with the other end of the driving handle (231) through a shaft, the output shaft I (233) which is rotationally connected with the driven handle (232) is arranged at the other end of the driven handle (232), the other end of the output shaft I (233) penetrates through the side hole (263) and is arranged along the inner wall of the side hole (263) in a sliding mode, and the end portion of the output shaft I (233) is fixedly integrated with one side wall of the C-shaped frame (61) through adsorption force connection.
3. The rolling and cutting integrated machine for the PVC heat shrinkage sleeve according to claim 2, wherein the conveying assembly (6) further comprises a synchronizing wheel three (63) and two synchronizing wheels four (64), a synchronous belt is arranged between the synchronizing wheel three (63) and the two synchronizing wheels four (64), a U-shaped strip (62) is arranged on the bottom wall of the C-shaped frame (61), the U-shaped strip (62) is arranged in a sliding manner along the guide strip (261), a rotating motor five is arranged on the top wall of the C-shaped frame (61), the synchronizing wheel three (63) is arranged on a rotating shaft of the rotating motor five, a synchronizing shaft three (611) which is fixedly connected with the rotating motor five in a key manner is arranged in the middle of the two synchronizing wheels four (64), one end of the synchronizing shaft three (611) is rotatably arranged between the inner walls of the C-shaped frame (61), a rotating handle (641) is arranged at the other end part of the synchronizing shaft three (611) and synchronously rotates with the synchronizing wheel four (64), a fixed bolt is arranged on the other end of the rotating handle (641) in a threaded manner, a shaft sleeve (65) which is fixedly sleeved with the rotating shaft sleeve (651), and the rotating handle (641) is welded between the two shaft sleeves (65) which are arranged on the same frame (61);
A first connecting groove (67) is formed in the side wall, facing one side where the linkage assembly is located, of the C-shaped frame (61), electric sucking discs (671) are embedded in two ends of the first connecting groove (67), the electric sucking discs (671) and the PLC are connected through electric signals, and one end, in contact with the first connecting groove (67), of the output shaft (233) can be adsorbed and fixed with the electric sucking discs (671).
4. A winding and cutting integrated machine for PVC heat shrink sleeves according to claim 3, wherein when the end of the driving handle (231) connected with the driven handle (232) rotates to a direction horizontally toward the side of the cutting mechanism (3), the output shaft one (233) contacts with the end wall of the side hole (263) near the side of the fixed cylinder (24), and the output shaft one (233) is connected and fixed with the electric sucking disc (671) in the connecting groove one (67) near the side of the fixed cylinder (24), then, when the driving handle (231) starts to rotate from this position, the output shaft one (233) slides to the other side along the connecting groove one (67) and is connected and fixed with the electric sucking disc (671) at the side, and then, the C-shaped frame (61) moves synchronously along with the movement of the output shaft one (233) toward the side near the winding cylinder (43);
When one end of the driving handle (231) connected with the driven handle (232) rotates to a direction horizontally facing to one side of the winding mechanism (4), the first output shaft (233) contacts with the end wall of the side hole (263) close to one side of the winding drum (43), the first output shaft (233) is fixedly connected with the electric sucking disc (671) in the first connecting groove (67) close to one side of the winding drum (43), then, when the driving handle (231) starts to rotate from the position, the first output shaft (233) slides to the other side along the first connecting groove (67) and is fixedly connected with the electric sucking disc (671) on the other side, and then, the C-shaped frame (61) synchronously moves to one side close to the fixed drum (24) again along with the movement of the first output shaft (233).
5. The rolling and cutting integrated machine for the PVC heat-shrinkable sleeve according to claim 4, wherein the cutting mechanism (3) comprises a fixing frame (31), a second output shaft (33), a cutting assembly, a first bevel gear (36) and a second bevel gear (37), the fixing frame (31) is arranged on the base (1), a U-shaped frame (32) is further arranged on the base (1) at the middle position below the fixing frame (31), two second output shafts (33) are rotatably arranged between the fixing frame (31) and the base (1), the second output shafts (33) are sequentially arranged into a first external thread part, a second external thread part and a shaft part from top to bottom, the first external thread part is opposite to the second external thread part in threads and is integrally connected through a bearing ring, and the first bevel gear (36) is arranged on the shaft part through a key connection;
The cutting assembly is provided with two groups which are distributed up and down, each group of cutting assembly comprises a movable strip (34) and a cutter (35) arranged on the movable strip (34), sliding bolts (341) are arranged at two ends of the movable strip (34) and are arranged in a sliding mode along the vertical side wall of the fixed frame (31), the first external thread part and the first external thread part respectively penetrate through the two movable strips (34) and are respectively arranged in a threaded transmission fit mode, a second synchronizing shaft (321) is rotatably arranged between the side walls of the U-shaped frame (32), the two ends of the second synchronizing shaft (321) are respectively provided with the second bevel gear (37) through key connection, the second bevel gear (37) at the same side is meshed with the first bevel gear (36), and a second synchronizing wheel (322) is also connected at the middle position of the second synchronizing shaft (321) in a key connection mode;
The base (1) is further welded with two shaft bases (12), a synchronizing shaft I (121) which is rotationally arranged is penetrated between the two shaft bases (12), a synchronizing wheel I (122) which is synchronous with the synchronizing shaft I (121) is arranged on the synchronizing shaft I (121), the synchronizing wheel I (122) and the synchronizing wheel II (322) are connected through a synchronizing belt, an annular electromagnet I is fixedly arranged at one end of the synchronizing shaft I (121), the electromagnet I is connected with one end of the control mechanism (5) in synchronization, and when the electromagnet I is in an electrified state, the electromagnet I and the synchronizing shaft I (121) can be connected into a whole by suction, otherwise, the movement between the electromagnet I and the synchronizing shaft I can not be synchronous.
6. The rolling and cutting integrated machine for the PVC heat-shrinkable sleeve according to claim 5, wherein the rolling mechanism (4) further comprises a movable frame (41), a limiting piece (42) and a limiting roller (45), two movable blocks (412) are welded on the bottom wall of the movable frame (41), a first fixed groove (13) is formed in the base (1), the two movable blocks (412) are arranged in a sliding mode along the inner wall of the first fixed groove (13), and a second screw rod (411) is rotatably arranged between the inner walls of the movable frame (41);
The limiting piece (42) is formed by a circular ring and a plate-shaped structure, a fixing hole which is vertically arranged is formed in the limiting piece (42), a vertical shaft (421) is arranged in the fixing hole, a second spring is sleeved outside the vertical shaft (421), a limiting seat (422) is slidably arranged between the inner walls of the fixing hole, the top of the second spring is in contact with the bottom wall of the limiting seat (422), the top surface of the limiting seat (422) is an arc surface, and the vertical shaft (421) penetrates through the limiting seat (422);
The limiting rollers (45) are arranged between the limiting pieces (42) on the two sides in a penetrating way, through holes (451) are formed in the limiting rollers (45) along the length direction of the limiting rollers, vertical shafts (421) are arranged in the through holes (451), the limiting rollers (45) are in contact with the arc surfaces of the limiting seats (422), the bottom ends of the limiting pieces (42) are arranged in a sliding way along the inner walls of the movable frames (41), and screw rods II (411) penetrate through the limiting pieces (42) on the two sides and are respectively matched with the limiting pieces through screw threads in a transmission way, and the moving directions of the limiting pieces (42) on the two sides are opposite;
The inner wall of one side of the inner groove II (432) is further embedded with a contact sensor III (47), the contact sensor III (47) is connected with the PLC through an electric signal, the ejector rod (438) in the middle further penetrates through the annular electromagnet II (46), the electromagnet II (46) is fixed on the inner wall of the winding drum (43), and when current passes through the electromagnet II (46), the ejector rod (438) in the middle and the electromagnet II (46) can be fixed into a whole through suction.
7. The rolling and cutting integrated machine for the PVC heat-shrinkable sleeve according to claim 6, wherein in the process that the end part of the flattened heat-shrinkable sleeve of the elastic plate (437) is pushed to the inner side of the inner groove II (432), the connecting rod drives the movable plate (436) to move along the linear direction and drives the rack I (4361) to synchronously move, so that the rack I (4361) drives the rotary drum (435) to drive the positioning plate (434) to rotate and adjust along the directions of the inner groove III (433) and the inner groove I (431);
When the elastic plate (437) moves to one side of the contact sensor III (47) and triggers the contact sensor III (47), at the moment, one end of the positioning plate (434) facing the first inner groove (431) is just positioned at the notch position of the first inner groove (431), the end part of the heat shrinkage sleeve is clamped and fixed between the positioning plate (434) and the first inner groove (431), and meanwhile, the electromagnet II (46) is started to firmly fix the position of the ejector rod (438) in contact with the electromagnet II, so that the positions of the elastic plate (437) and the positioning plate (434) are also fixed.
8. The rolling and cutting integrated machine for the PVC shrink sleeve according to claim 7, wherein the control mechanism (5) further comprises a first transmission gear (51), an adjusting gear (54), a second transmission gear (55) and a guide sleeve (56), the first transmission gear (51) is fixedly connected with an electromagnet, the first transmission gear (51) is rotatably arranged at the end part of the first synchronizing shaft (121), and a second rack (511) is meshed below the first transmission gear (51);
The second transmission gear (55) is rotatably arranged on one side wall of the first fixing plate (52) through shaft connection, a third rack (551) is meshed below the second transmission gear (55), a connecting shaft is connected between the second rack (511) and the third rack (551), a second fixing groove (14) is further formed in the base (1) below the connecting shaft, a fixing block is slidably arranged between the inner walls of the second fixing groove (14), and the connecting shaft is fixed to the top of the fixing block through screws;
The adjusting gear (54) is meshed with the transmission gear II (55) and is arranged right above the transmission gear II (55), a semi-annular positioning piece (521) is further arranged on the first fixed plate (52), and the adjusting gear (54) is rotatably arranged on the end part of the positioning piece (521);
a third fixing groove (15) is formed in the base (1) between the first fixing plate (52) and the second fixing plate (53), a T-shaped part (561) is slidably arranged between the inner walls of the third fixing groove (15) in a threaded transmission mode, a guide sleeve (56) is fixed at the top of the T-shaped part (561), and the guide sleeve (56) reciprocates between the first fixing plate (52) and the second fixing plate (53);
in addition, a rotation angle sensor is further arranged on the rotating shaft of the driving motor, and the rotation angle sensor is connected with the PLC through an electric signal.
9. The winding and cutting integrated machine for PVC heat shrink sleeves according to claim 8, wherein the control mechanism (5) further comprises an adjusting member (57) and a limit key (59), the driving member (58) comprises an input part (581) and an output part (583) of a shaft-like structure, and a screw part (582) mounted at an intermediate position, the input part (581) is disposed through the second fixing plate (53) with an end wall of one end thereof flush with a side wall of the second fixing plate (53), the output part (583) is disposed through the first fixing plate (52) with an end wall of one end flush with a side wall of the first fixing plate (52), and the output part (583) and the first fixing plate (52) are integrally connected by suction force generated by an electromagnet four built in the first fixing plate (52), one end of the transmission assembly (531) is connected with the input part (581) in synchronization, one end of the screw part (582) and an end wall of the input part (581) are integrally fixed, one end of the output part (583) is embedded with an inner end wall of the screw part (582) and has a three-ring-shaped electromagnet (584), and when the three-shaped electromagnet (584) is disposed inside the first annular electromagnet (584) and rotates, and the three-shaped electromagnet (584) rotates, and the three-shaped electromagnet (584) rotates, the electromagnet III (584) and the screw rod part (582) can be connected into a whole through suction;
The outer wall of the threaded part is in threaded connection with the adjusting part (57), the adjusting part (57) is provided with an integrated convex edge, the guide sleeve (56) is provided with a guide hole arranged along the length direction of the guide sleeve, the convex edge is arranged along the inner wall of the guide hole in a sliding way, and the adjusting gear (54) is provided with a clamping hole matched with the adjusting part (57);
The limiting key (59) is provided with an integrated protrusion (591), one side of the protrusion (591) is connected with a piston shaft II (592), the other end of the piston shaft II (592) penetrates through the first fixing plate (52) and is sleeved with a spring V, the spring V is connected between the protrusion (591) and the first fixing plate (52), the bottom of the limiting key (59) and the outer surface of the output part (583) are arranged in a sliding mode, one end of the limiting key (59) penetrates through the first fixing plate (52) in a sliding mode, and when the protrusion (591) is in contact with the side wall of the adjusting gear (54), the other end of the limiting key (59) is embedded between the inner walls of the clamping holes and the end wall of the limiting key is flush with the side wall of the other side of the adjusting gear (54);
wherein, one end of the limit key (59) facing the adjusting piece (57) is consistent with the shape and the size of the convex rib;
In the process that the adjusting piece (57) moves from the second fixing plate (53) to the first fixing plate (52) along the linear direction, the guide sleeve (56) is only in contact with the second fixing plate (53), when one end of the adjusting piece (57) is in contact with one end of the limiting key (59), the other end of the adjusting piece (57) is still in the guide sleeve (56), when the limiting key (59) is propped by the adjusting piece (57) to move out of the clamping hole, one end of the adjusting piece (57) is in contact with the end of the output part (583), the other end of the adjusting piece (57) just moves out of the guide sleeve (56), one end of the limiting key (59) is in contact with the side wall of the adjusting gear (54), and at the moment, the output part (583) is fixed with the first fixing plate (52) through suction, and the screw part (582) and the input part (581) can still output rotation under the action of the driving motor, so that the driving of the cutting mechanism (3) is realized;
In the process that the adjusting piece (57) moves from the clamping hole to the second fixing plate (53), the guide sleeve (56) moves to a position contacted with the first fixing plate (52), when the adjusting piece (57) moves into the guide sleeve (56) from the clamping hole along the straight line direction, the limit key (59) is sprung and clamped into the clamping hole under the elastic action, and when the adjusting piece (57) moves to be contacted with the end wall of the input part (581), the resetting is stopped, and the other end of the adjusting piece (57) is still in a contact state with the guide sleeve (56).
10. The method of using a winding and cutting integrated machine for PVC heat shrink tubing as recited in claim 9, comprising the steps of:
S1, firstly, one end of a heat-shrinkable sleeve passes through a cutting mechanism (3) and then extends into a fixed cylinder (24), so that the heat-shrinkable sleeve is flattened and molded after passing through the fixed cylinder (24), the flattened end of the heat-shrinkable sleeve falls on conveying components (6) on two sides, and the heat-shrinkable sleeve is pressed and fixed by a lifting piece (66) on the conveying components (6);
S2, driving the linkage assembly to reciprocate along with the rotation of the driving gear (22) and the fluted disc (23) by controlling the rotation of the fluted disc, so that the end parts of the transmission assembly (6) and the heat-shrinkable sleeve are synchronously driven to move towards one side close to the winding mechanism (4), and when the driving handle (231) and the driven handle (232) on the linkage assembly move to a position horizontally towards the winding mechanism (4), the end parts of the heat-shrinkable sleeve are nearest to the winding drum (43), and then the end parts of the heat-shrinkable sleeve are sent into the winding drum (43) by the lifting piece (66) on the transmission assembly (6);
S3, as the end part of the heat-shrinkable sleeve is continuously fed into the winding drum (43), the end part of the heat-shrinkable sleeve pushes the elastic plate (437) to continuously move towards one side of the inner part of the second inner groove (432), so that the movable plate (436) drives the first rack (4361) to linearly move together, the rotating drum (435) is driven to rotate, the positioning plate (434) synchronously rotates towards one side of the first inner groove (431) along the direction of the third inner groove (433), when the elastic plate (437) moves to a position contacting the third sensor (47), the positioning plate (434) just limits the end part of the heat-shrinkable sleeve between the first groove and the positioning plate (434), and at the moment, the conveying assembly (6) resets and moves back to one side of the fixed drum (24) along with the linkage assembly, and then the heat-shrinkable sleeve is continuously and circularly conveyed;
S4, finally, after the end part of the heat-shrinkable sleeve is fixed, the winding cylinder (43) starts to synchronously rotate and wind along with the driving part (58), after the winding cylinder (43) winds a first circle, the positioning plate (434) and the elastic plate (437) are reset once until the elastic plate (437) can not continuously reset, in the winding process, the adjusting part (57) gradually moves to the first fixing plate (52) from the position of the second fixing plate (53) side, when the adjusting part (57) moves into the adjusting gear (54), the cutting mechanism (3) is triggered, so that the heat-shrinkable sleeve is cut, after cutting, the heat-shrinkable sleeve is synchronously reset along with the reset of the adjusting gear (54), the rest heat-shrinkable sleeve is continuously wound by the winding cylinder (43), and after all winding is finished, the heat-shrinkable sleeve is bound and fixed by moving the limiting part (42) from the winding cylinder (43) to one side and the coiled heat-shrinkable sleeve clamped by the limiting part (42).
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KR102019034B1 (en) * | 2019-04-08 | 2019-09-06 | 씨제이대한통운 (주) | Manufacturing machine of air cushioning |
CN112743792A (en) * | 2020-12-21 | 2021-05-04 | 浙江笙龙家具有限公司 | Continuous baling equipment of furniture gap shutoff rubber strip |
CN113501384A (en) * | 2021-09-13 | 2021-10-15 | 江苏科华新材料有限公司 | High temperature resistant fire prevention insulation support rolling machine that flattens |
CN217894761U (en) * | 2022-07-04 | 2022-11-25 | 浙江东部塑胶股份有限公司 | PVC membrane calendering high-efficient winding mechanism |
CN220148898U (en) * | 2023-07-04 | 2023-12-08 | 东莞市兴森塑胶制品有限公司 | Adjustable film winding device |
CN117284887A (en) * | 2023-09-25 | 2023-12-26 | 广州乐创得实科技有限公司 | Communication cable winding and unwinding device and application method thereof |
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2024
- 2024-04-23 CN CN202410490732.7A patent/CN118083696B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102019034B1 (en) * | 2019-04-08 | 2019-09-06 | 씨제이대한통운 (주) | Manufacturing machine of air cushioning |
CN112743792A (en) * | 2020-12-21 | 2021-05-04 | 浙江笙龙家具有限公司 | Continuous baling equipment of furniture gap shutoff rubber strip |
CN113501384A (en) * | 2021-09-13 | 2021-10-15 | 江苏科华新材料有限公司 | High temperature resistant fire prevention insulation support rolling machine that flattens |
CN217894761U (en) * | 2022-07-04 | 2022-11-25 | 浙江东部塑胶股份有限公司 | PVC membrane calendering high-efficient winding mechanism |
CN220148898U (en) * | 2023-07-04 | 2023-12-08 | 东莞市兴森塑胶制品有限公司 | Adjustable film winding device |
CN117284887A (en) * | 2023-09-25 | 2023-12-26 | 广州乐创得实科技有限公司 | Communication cable winding and unwinding device and application method thereof |
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