CN117046674A - Oil immersion device for manufacturing automobile parts - Google Patents
Oil immersion device for manufacturing automobile parts Download PDFInfo
- Publication number
- CN117046674A CN117046674A CN202310940175.XA CN202310940175A CN117046674A CN 117046674 A CN117046674 A CN 117046674A CN 202310940175 A CN202310940175 A CN 202310940175A CN 117046674 A CN117046674 A CN 117046674A
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- Prior art keywords
- oil
- oil immersion
- automobile parts
- parts
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- 238000007654 immersion Methods 0.000 title claims abstract description 82
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 13
- 230000000694 effects Effects 0.000 description 7
- 210000005056 cell body Anatomy 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000003637 basic solution Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Coating Apparatus (AREA)
Abstract
The application relates to the technical field of automobile spare and accessory part production and processing, and in particular discloses an oil immersion device for manufacturing automobile spare and accessory parts, which comprises the following components: the tank body comprises horizontal sections which are symmetrically arranged and oil immersion sections which are arranged between the horizontal sections, the horizontal sections and the oil immersion sections are smooth and excessive, the horizontal position of the oil immersion section is lower than that of the horizontal section, and the oil immersion sections are filled with oil for immersing automobile parts; the bearing mechanism is used for loading automobile spare parts, and a plurality of through holes are uniformly formed in the side wall of the bearing mechanism; the application solves the problem that the traditional oil immersion device needs to suspend automobile parts above an oil immersion box for a certain time after oil immersion by utilizing the arrangement of the groove body, the connecting piece and the conveying mechanismCan drop and recycle redundant oil on the surface of the automobile spare and accessory part, and reduces the production efficiency 。
Description
Technical Field
The application relates to the technical field of automobile spare and accessory part production and processing, and particularly discloses an oil immersion device for manufacturing automobile spare and accessory parts.
Background
The oil immersion is that before the parts leave the factory after processing, an oil immersion process is needed to be carried out for attaching a layer of oil film on the surfaces of the parts, so that the protection of the parts is enhanced, and in the production process of the automobile parts, part of the automobile parts are needed to be immersed in oil. The traditional method is that the parts are placed in a container, then the container and the parts are put into an oil pool with oil to be soaked together, and after a certain period of soaking, workers manually lift the container and take out the parts.
The traditional manual oil immersion is low in working efficiency, the working labor intensity of workers is high, the traditional manual oil immersion is inconvenient to immerse and collect, some oil immersion devices driven by power are replaced, for example, chinese patent publication No. CN110935590A discloses an oil immersion device for manufacturing automobile spare and accessory parts, the oil immersion device comprises an oil immersion tank, lifting mechanisms are arranged on two sides of the oil immersion tank, a containing mechanism is arranged between the two lifting mechanisms and comprises a bearing plate, a plurality of rows of through holes are formed in the outer wall of the top of the bearing plate, vertical rods are fixedly connected to the outer wall of the top of the bearing plate, hanging rings are fixedly connected to the top of the vertical rods, isosceles trapezoid is arranged on the side view structure of the hanging rings, two round rods are fixedly connected to the outer wall of the top of the bearing plate, springs, annular plates and sliding sleeves are sleeved on the outer walls of the round rods, the annular plates are positioned between the springs and the sliding sleeves, and the bottoms of the annular plates are fixedly connected with the tops of the springs.
This immersion oil device is although can be convenient for the staff place auto parts, and can carry out reciprocating type immersion oil from top to bottom, but the reciprocating type immersion oil from top to bottom of adoption has a shortcoming: the oil immersion process can not be combined with other processing processes, so that the production and processing efficiency is reduced; after oil immersion, automobile parts need to be suspended
After a certain time above the oil immersion tank, the excessive oil on the surface of the automobile parts can be dripped and recovered, so that the production efficiency is further reduced.
Disclosure of Invention
The application aims to solve the problems that after oil immersion, the traditional oil immersion device can drop and recycle redundant oil on the surface of an automobile part and reduce the production efficiency after the automobile part is suspended above an oil immersion box for a certain time.
In order to achieve the above object, the basic solution of the present application provides an oil immersion device for manufacturing automobile parts, comprising:
the tank body comprises horizontal sections which are symmetrically arranged and oil immersion sections which are arranged between the horizontal sections, the horizontal sections and the oil immersion sections are smooth and excessive, the horizontal position of the oil immersion section is lower than that of the horizontal section, and the oil immersion sections are filled with oil for immersing automobile parts;
the bearing mechanism is used for loading automobile spare parts, and a plurality of through holes are uniformly formed in the side wall of the bearing mechanism;
and the conveying mechanism drives the bearing mechanism to move along the groove body.
Further comprises a frame body which is symmetrically arranged above two sides of the groove body, the conveying mechanism comprises a power piece and a connecting piece which is driven by the power piece and moves along the frame body, and the bearing mechanism is driven by the connecting piece to move.
Further, the connecting pieces are all provided with vertical guide rails, the bearing mechanisms are all provided with guide posts matched with the guide rails, and the guide posts are vertically and slidably connected with the guide rails.
Further, the bottom of guide post is equipped with smooth contact surface, be equipped with the guide way with the guide post adaptation in the cell body.
Further, the device also comprises belt transmission mechanisms, wherein the belt transmission mechanisms are symmetrically arranged above two sides of the groove body, the belt transmission mechanisms are driven by the power parts, and the connecting parts are a plurality of and are respectively arranged on the belt transmission mechanisms.
Further, the connecting parts and the belt transmission mechanism are provided with fixing parts.
Further, a limit rail is arranged on the frame body, and the fixing piece is in sliding connection with the limit rail.
Further, the device also comprises an auxiliary frame, one side of the belt transmission mechanism is in sliding connection with the frame body, and the other side of the belt transmission mechanism is in sliding connection with the auxiliary frame.
Based on the same conception, the application provides an oil immersion method for manufacturing automobile parts, which comprises the step of immersing the automobile parts by adopting the oil immersion device.
Further, the steps of immersing the automobile spare and accessory parts in oil are as follows:
step S001, placing the automobile spare and accessory parts into a bearing mechanism;
step S002, placing the bearing mechanism on the conveying mechanism, and driving the conveying mechanism to move along the groove body;
step S003, when the conveying mechanism drives the bearing mechanism to move from the horizontal section of the tank body to the oil immersing section, the automobile parts gradually contact oil and are immersed in the oil; when the conveying mechanism drives the bearing mechanism to move from the oil immersion section to the horizontal section, the automobile parts are gradually separated from the oil and contain excessive oil to drip to the horizontal section, and the dripped oil flows back to the oil immersion section;
and S004, taking out the bearing mechanism from the conveying mechanism, taking out the automobile parts from the bearing mechanism, and entering the next production and processing process.
The principle and effect of this scheme lie in:
1. the application adopts the oil immersion in the conveying process to replace the traditional up-down reciprocating oil immersion, so that the oil immersion and the conveying of the automobile parts can be simultaneously carried out, and the production and processing efficiency of the automobile parts is further improved.
2. According to the application, the tank bodies of the horizontal section and the oil immersion section are adopted, so that after the automobile spare and accessory parts are immersed in oil, the automobile spare and accessory parts can be conveyed by additionally waiting for excessive oil on the surfaces of the automobile spare and accessory parts to drip, and in the conveying process, the dripped oil can automatically flow back into the oil immersion section, so that the production and processing efficiency of the automobile spare and accessory parts is further improved.
3. According to the application, the guide rail and the guide column on the connecting piece are matched with each other, so that in the conveying process of the automobile spare and accessory parts, the automobile spare and accessory parts are soaked in oil due to gravity and the limitation of the groove body and slide downwards, the groove body is limited to slide upwards after the automobile spare and accessory parts are soaked in oil, and the guide column can also keep a gap between the bearing mechanism and the groove body, so that redundant oil on the surfaces of the automobile spare and accessory parts can be conveniently dropped.
4. Compared with the prior art, the application can achieve the effect of integrating the transportation and the oil immersion of the automobile parts by utilizing the arrangement of the groove body, the connecting piece and the transportation mechanism, and solves the problems that the traditional oil immersion device can drop and recycle redundant oil on the surface of the automobile parts after suspending the automobile parts above the oil immersion box for a certain time after immersing the automobile parts, thereby reducing the production efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic axial view of an oil immersion device for manufacturing automobile parts according to an embodiment of the present application;
fig. 2 shows a cross-sectional view of an oil immersion device for manufacturing automobile parts according to an embodiment of the present application;
fig. 3 is an enlarged view of a portion a in fig. 1 of an oil immersion device for manufacturing automobile parts according to an embodiment of the present application;
fig. 4 shows a side view of a tank body of an oil immersion device for manufacturing automobile parts according to an embodiment of the present application;
fig. 5 is a side view of a bearing mechanism of an oil immersion device for manufacturing automobile parts according to an embodiment of the present application.
Detailed Description
In order to further describe the technical means and effects adopted by the present application for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present application with reference to the accompanying drawings and preferred embodiments.
Reference numerals in the drawings of the specification include: the device comprises a groove body 1, a bearing frame 2, a transmission belt 3, a motor 4, a main shaft 5, a belt wheel 6, an auxiliary frame 7, a frame body 8, a guide rail 9, a guide groove 10, a connecting inclined plane 11, a mounting seat 12, a fixing piece 13 and a guide column 14.
An oil immersion device for manufacturing automobile parts, embodiments of which are shown in fig. 1 and 2, comprises:
cell body 1: the cell body 1 is the syllogic structure, and both sides are the horizontal segment, and the middle part is the immersion oil section, and it is smooth excessive through connecting inclined plane 11 between horizontal segment and the immersion oil section, and the horizontal position of immersion oil section is less than the horizontal position of horizontal segment, and the intussuseption of immersion oil section is filled with and is used for the fluid to the automobile spare and accessory part immersion oil.
The conveying mechanism comprises a power piece, a driving belt 3 driven by the power piece and a connecting piece arranged on the driving belt 3, wherein the power piece adopts two motors 4 and is respectively positioned on the front side and the rear side of the groove body 1, the two motors 4 are arranged on the right side of the groove body 1, the output ends of the motors 4 are connected with a main shaft 5, the main shafts 5 are vertically arranged, driving pulleys 6 are arranged at the tops of the main shafts 5, corresponding auxiliary shafts are vertically arranged on the left side of the groove body 1 respectively, the bottom ends of the auxiliary shafts are arranged through mounting seats 12, driven pulleys 6 are arranged at the tops of the auxiliary shafts, the driving belt 3 is tensioned between the driven pulleys 6 and the driving pulleys 6, the driving pulleys 6 and the driven pulleys 6 are synchronous pulleys 6, and the driving belts 3 adopt synchronous belts to ensure the synchronism of movement.
As shown in fig. 4, in order to avoid that the transmission belt 3 bends downwards due to self gravity and affects transmission performance, an auxiliary frame 7 is respectively arranged at the front side and the rear side of the groove body 1, an auxiliary groove is arranged on the auxiliary frame 7, and the part of the transmission belt 3 far away from the frame body 8 is in sliding connection with the auxiliary groove, so that the transmission belt 3 is supported; correspondingly, a limit rail is arranged on the frame body 8, and the part of the driving belt 3 close to the frame body 8 is in sliding connection with the limit rail.
The connecting pieces are a plurality of, evenly set up respectively on the drive belt 3, in order to improve the connection effect, set up mounting 13 in connecting piece and drive belt 3 junction, prevent that the connecting piece from breaking away from with drive belt 3. As shown in fig. 3, to avoid the connecting element, the fixing element 13 interfering with the driving relationship between the drive belt 3 and the pulley 6, the pulley 6 cooperates with one side of the inside of the drive belt 3 and occupies half the width of the drive belt 3, and the connecting element, the fixing element 13 cooperates with one side of the outside of the drive belt 3 and occupies half the drive belt 3.
A carrying mechanism, as shown in fig. 5; the bearing mechanism comprises a bearing frame 2 and guide posts 14 symmetrically arranged on two sides of the bearing frame 2, vertical guide rails 9 are arranged on the connecting piece, the guide posts 14 are matched with the guide rails 9, the diameter of the opening of each guide rail 9 is smaller than the diameter of the inside of each guide rail, an anti-disengaging effect can be achieved between each guide rail 9 and each guide post 14, a plurality of through holes are formed in the side face and the bottom of the bearing frame 2 so as to allow oil to pass through, the bottom of each guide post 14 is located below the ground of the bearing frame 2, gaps exist between the bearing frame 2 and the groove body 1 so that oil drops conveniently, the ground of each guide post 14 is treated with new round corners in the year so as to form a smooth contact surface, and the guide grooves 10 are arranged in the inner bottoms of the groove body 1 and matched with the guide posts 14, so that not only can the sliding of the bearing frame 2 be guided, but also the oil on the horizontal plane can be gathered, and the oil can flow back into the oil immersion section conveniently.
When the bearing frame 2 is positioned at the horizontal section of the groove body 1, the guide column 14 is matched with the guide rail 9, and the guide column 14 is positioned at the highest position; when the bearing frame 2 moves towards the oil immersing section along the connecting inclined plane 11 under the drive of the connecting piece, the bearing frame 2 falls under the action of self gravity, and the guide column 14 slides downwards in the guide rail 9; when the bearing frame 2 is completely moved into the oil immersion section, the guide post 14 is positioned at the highest position, and the guide post 14 and the guide rail 9 are kept in a connected state; when the carrying frame 2 moves from the oil immersion section to the horizontal section along the connecting inclined surface 11, the guide post 14 gradually moves upwards until returning to the most position due to the action of the connecting inclined surface 11.
The steps of immersing the automobile spare and accessory parts in the oil immersing device of the embodiment are as follows:
step S001, a worker manually places automobile spare parts into the bearing frame 2;
step S002, a worker puts the bearing frame 2 above the groove body 1, makes the guide post 14 matched with the guide rail 9, slides the guide post 14 into the guide rail 9 from the top to the bottom, and drives the transmission belt 3 to move by the motor 4 and drives the bearing frame 2 to move by the connecting piece;
step S003, when the transmission belt 3 drives the bearing frame 2 to move from the horizontal section of the tank body 1 to the oil immersion section, the automobile parts gradually contact oil and are immersed in the oil; when the transmission belt 3 drives the bearing frame 2 to move from the oil immersion section to the horizontal section, the automobile parts are gradually separated from the oil and contain excessive oil to drip to the horizontal section, and the dripped oil flows back to the oil immersion section;
step S004, the worker takes out the bearing frame 2 from the conveying mechanism, takes out the automobile parts from the bearing frame 2 and enters the next production and processing process.
Compared with the prior art, the application can achieve the effect of integrating the transportation and the immersion of the automobile parts by utilizing the groove body 1, the connecting piece and the transportation mechanism, and solves the problems that the traditional immersion device can drop and recycle redundant oil on the surface of the automobile parts after suspending the automobile parts above the immersion tank for a certain time after immersing the automobile parts, thereby reducing the production efficiency.
The present application is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present application.
Claims (10)
1. An oil immersion device for manufacturing automobile parts, which is characterized by comprising:
the tank body comprises horizontal sections which are symmetrically arranged and oil immersion sections which are arranged between the horizontal sections, the horizontal sections and the oil immersion sections are smooth and excessive, the horizontal position of the oil immersion section is lower than that of the horizontal section, and the oil immersion sections are filled with oil for immersing automobile parts;
the bearing mechanism is used for loading automobile spare parts, and a plurality of through holes are uniformly formed in the side wall of the bearing mechanism;
and the conveying mechanism drives the bearing mechanism to move along the groove body.
2. The oil immersion device for manufacturing automobile parts according to claim 1, further comprising a frame body, wherein the frame body is symmetrically arranged above two sides of the groove body, the conveying mechanism comprises a power piece and a connecting piece driven by the power piece and moving along the frame body, and the bearing mechanism is driven by the connecting piece to move.
3. The oil immersion device for manufacturing automobile parts according to claim 2, wherein the connecting pieces are provided with vertical guide rails, the bearing mechanisms are provided with guide posts matched with the guide rails, and the guide posts are vertically and slidably connected with the guide rails.
4. The oil immersion device for manufacturing automobile parts according to claim 3, wherein a smooth contact surface is arranged at the bottom of the guide post, and a guide groove matched with the guide post is arranged in the groove body.
5. The oil immersion device for manufacturing automobile parts according to claim 2, further comprising belt transmission mechanisms symmetrically arranged above two sides of the groove body, wherein the belt transmission mechanisms are driven by the power parts, and the plurality of connecting parts are respectively arranged on the belt transmission mechanisms.
6. The oil immersion device for manufacturing automobile parts according to claim 5, wherein fixing parts are arranged at the connecting parts of the connecting parts and the belt transmission mechanism.
7. The oil immersion device for manufacturing automobile parts according to claim 6, wherein the frame body is provided with a limit rail, and the fixing piece is slidably connected with the limit rail.
8. The oil immersion device for manufacturing automobile parts according to claim 7, further comprising an auxiliary frame, wherein one side of the belt transmission mechanism is slidably connected to the frame body, and the other side of the belt transmission mechanism is slidably connected to the auxiliary frame.
9. An oil immersion method for manufacturing automobile parts, which is characterized by comprising the step of immersing automobile parts by the oil immersion device according to any one of claims 1 to 8.
10. The oil impregnating method for manufacturing automobile parts according to claim 9, wherein the step of impregnating the automobile parts with oil is as follows:
step S001, placing the automobile spare and accessory parts into a bearing mechanism;
step S002, placing the bearing mechanism on the conveying mechanism, and driving the conveying mechanism to move along the groove body;
step S003, when the conveying mechanism drives the bearing mechanism to move from the horizontal section of the tank body to the oil immersing section, the automobile parts gradually contact oil and are immersed in the oil; when the conveying mechanism drives the bearing mechanism to move from the oil immersion section to the horizontal section, the automobile parts are gradually separated from the oil and contain excessive oil to drip to the horizontal section, and the dripped oil flows back to the oil immersion section;
and S004, taking out the bearing mechanism from the conveying mechanism, taking out the automobile parts from the bearing mechanism, and entering the next production and processing process.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310940175.XA CN117046674A (en) | 2023-07-28 | 2023-07-28 | Oil immersion device for manufacturing automobile parts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310940175.XA CN117046674A (en) | 2023-07-28 | 2023-07-28 | Oil immersion device for manufacturing automobile parts |
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CN117046674A true CN117046674A (en) | 2023-11-14 |
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CN202310940175.XA Pending CN117046674A (en) | 2023-07-28 | 2023-07-28 | Oil immersion device for manufacturing automobile parts |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117963530A (en) * | 2024-03-28 | 2024-05-03 | 斯美科智能制造(杭州)有限公司 | Underwater conveying device |
-
2023
- 2023-07-28 CN CN202310940175.XA patent/CN117046674A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117963530A (en) * | 2024-03-28 | 2024-05-03 | 斯美科智能制造(杭州)有限公司 | Underwater conveying device |
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