CN116857096A - A low oil return electronically controlled injector with variable injection pattern - Google Patents
A low oil return electronically controlled injector with variable injection pattern Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/161—Means for adjusting injection-valve lift
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/20—Closing valves mechanically, e.g. arrangements of springs or weights or permanent magnets; Damping of valve lift
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
- F02M63/0017—Valves characterised by the valve actuating means electrical, e.g. using solenoid using electromagnetic operating means
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Abstract
Description
技术领域Technical field
本发明属于柴油机技术领域,具体涉及一种喷油规律可变的低回油电控喷油器。The invention belongs to the technical field of diesel engines, and specifically relates to a low-oil-return electronically controlled injector with a variable injection pattern.
背景技术Background technique
电控喷油器作为高压共轨燃油喷射系统的重要组成部件,具有控制精度高、可调节性强、能量效率高等优点,其喷油特性直接影响柴油机经济性和排放性能。As an important component of the high-pressure common rail fuel injection system, the electronically controlled injector has the advantages of high control accuracy, strong adjustability, and high energy efficiency. Its injection characteristics directly affect the economy and emission performance of the diesel engine.
为了实现超高燃烧、超低排放,人们对矩形、斜坡形、靴形等喷油规律曲线进行广泛研究。研究发现,初期缓慢、中期急速、后期快断的靴形喷油规律可以降低氮氧化物排放、遏制碳烟大量生成和热效率的恶化,有效降低柴油机的排放。然而,现有电控喷油器由于结构固定只能实现矩形喷油规律,同时在小流量喷射时无法准确控制针阀升程,导致喷油量不稳定,燃油浪费,排放性能降低。In order to achieve ultra-high combustion and ultra-low emissions, people have conducted extensive research on rectangular, slope-shaped, shoe-shaped and other injection regular curves. The study found that the shoe-shaped fuel injection pattern of slow in the early stage, rapid in the mid-term, and fast in the later stage can reduce nitrogen oxide emissions, curb the generation of large amounts of soot and the deterioration of thermal efficiency, and effectively reduce the emissions of diesel engines. However, the existing electronically controlled injector can only achieve a rectangular injection pattern due to its fixed structure. At the same time, it cannot accurately control the needle valve lift during small flow injection, resulting in unstable fuel injection volume, fuel waste, and reduced emission performance.
CN 115387944A公开了一种低回油量可变针阀开启速率电控喷油器,所述电控喷油器的电磁控制阀组件包括外控制阀和内控制阀,通过一个电磁阀接通不同的电位决定针阀上方控制腔的回油速率,改变针阀的开启速度,但该专利无法准确控制小流量喷射下针阀升程。CN 115387944A discloses a low oil return variable needle valve opening rate electronically controlled injector. The electromagnetic control valve assembly of the electronically controlled injector includes an external control valve and an internal control valve. Different control valves are connected through a solenoid valve. The potential determines the oil return rate of the control chamber above the needle valve and changes the opening speed of the needle valve. However, this patent cannot accurately control the needle valve lift under small flow injection.
为了提高柴油机的性能和效率,满足柴油机不同工况下燃油需求的变化,电控喷油器要采用更加灵活、高效喷油规律。In order to improve the performance and efficiency of diesel engines and meet the changes in fuel demand of diesel engines under different working conditions, electronically controlled injectors must adopt more flexible and efficient fuel injection rules.
发明内容Contents of the invention
本发明的目的在于克服现有技术缺陷,提供能够降低回油量实现喷油规律灵活可调节的一种喷油规律可变的低回油电控喷油器。The object of the present invention is to overcome the shortcomings of the prior art and provide a low-oil-return electronically controlled injector with a variable injection pattern that can reduce the amount of oil return and realize flexible and adjustable fuel injection pattern.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种喷油规律可变的低回油电控喷油器,从上至下依次包括紧固帽、蓄压腔体、电磁阀体、电磁控制阀组件、控制阀体、二级控制腔体、一级控制腔体和针阀喷射组件;所述电控喷油器外壁通过紧固套和套筒进行限位和固定;A low-oil return electronically controlled injector with a variable injection pattern, including from top to bottom a fastening cap, a pressure accumulation chamber, a solenoid valve body, an electromagnetic control valve assembly, a control valve body, and a secondary control chamber , the first-level control cavity and the needle valve injection assembly; the outer wall of the electronically controlled injector is limited and fixed by fastening sleeves and sleeves;
所述紧固帽与蓄压腔体配合形成蓄压腔,用于放置高压燃油;所述紧固帽轴向开设一高压油接口,所述高压油接口连通蓄压腔;一高压油路一端连通蓄压腔底部,另一端连通针阀喷射组件;The fastening cap cooperates with the pressure accumulation chamber to form a pressure accumulation chamber for placing high-pressure fuel; the fastening cap is axially provided with a high-pressure oil interface, and the high-pressure oil interface is connected to the pressure accumulation chamber; one end of a high-pressure oil circuit It is connected to the bottom of the pressure accumulation chamber, and the other end is connected to the needle valve injection assembly;
所述电磁控制阀组件位于所述蓄压腔体、电磁阀体和控制阀体内部;The electromagnetic control valve assembly is located inside the pressure accumulation chamber, the electromagnetic valve body and the control valve body;
所述蓄压腔体与电磁阀体抵接的表面分别向内开设凹槽形成第一腔体;所述电磁阀体朝向控制阀体的表面向内开设有凹槽形成第二腔体;所述二级控制腔体朝向一级控制腔体的表面向内开设有凹槽形成第四腔体;The surfaces of the pressure accumulation cavity and the solenoid valve body in contact are respectively provided with grooves inward to form a first cavity; the surface of the solenoid valve body facing the control valve body is provided with grooves inward to form a second cavity; A groove is opened inward on the surface of the secondary control cavity toward the primary control cavity to form a fourth cavity;
所述电磁控制阀组件从上至下依次包括电磁铁、衔铁、限位阀和控制阀;所述针阀喷射组件从上至下依次包括滑块、针阀、喷嘴、喷孔;所述控制阀外壁抵在控制阀体内壁上形成柱面密封,所述针阀外壁与所述一级控制腔体内壁接触并形成柱面密封,所述针阀外壁与喷嘴内壁之间存在一定空隙;The electromagnetic control valve assembly includes an electromagnet, an armature, a limit valve and a control valve in order from top to bottom; the needle valve injection assembly includes a slider, a needle valve, a nozzle, and a nozzle hole in order from top to bottom; the control The outer wall of the valve abuts the inner wall of the control valve to form a cylindrical seal, the outer wall of the needle valve contacts the inner wall of the primary control chamber and forms a cylindrical seal, and there is a certain gap between the outer wall of the needle valve and the inner wall of the nozzle;
进一步的,所述电磁铁和衔铁安装在第一腔体内,控制阀复位弹簧贯穿所述电磁铁内部,所述限位阀位于第二腔体内,且其外壁套设限位阀复位弹簧;所述控制阀位于控制阀体内,包括向上凸出的圆柱和位于底层沿圆周方向凸出于上层圆柱的凸缘,其凸出的圆柱穿过限位阀并与衔铁螺纹连接;控制阀受控制阀复位弹簧弹力的作用而处于下限位,所述限位阀受限位阀复位弹簧弹力的作用而落座于控制阀体上;Further, the electromagnet and the armature are installed in the first cavity, the control valve return spring penetrates the inside of the electromagnet, the limit valve is located in the second cavity, and the limit valve return spring is sleeved on its outer wall; The control valve is located in the control valve body and includes an upward protruding cylinder and a flange located on the bottom layer that protrudes from the upper cylinder along the circumferential direction. Its protruding cylinder passes through the limit valve and is threadedly connected to the armature; the control valve is controlled by the control valve The limit valve is in the lower limit position due to the elastic force of the return spring, and the limit valve is seated on the control valve body due to the elastic force of the return spring of the limit valve;
所述针阀喷射组件从上至下依次包括滑块、针阀、喷嘴、喷孔;所述滑块位于第四腔体内,其外壁套设滑块复位弹簧;第四腔体内壁与滑块配合形成的空间作为二级控制腔;滑块受液压力和滑块复位弹簧弹力的共同作用而落座于一级控制腔体上。所述一级控制腔体底部连接所述喷嘴的顶壁,所述喷嘴的底部开有多个喷孔;The needle valve injection assembly includes a slider, a needle valve, a nozzle, and a nozzle hole in order from top to bottom; the slider is located in the fourth cavity, and its outer wall is covered with a slider return spring; the inner wall of the fourth cavity and the slider The space formed by the cooperation serves as the secondary control cavity; the slider is seated on the primary control cavity under the combined action of hydraulic pressure and the elastic force of the slider return spring. The bottom of the primary control cavity is connected to the top wall of the nozzle, and a plurality of nozzle holes are opened at the bottom of the nozzle;
所述针阀外壁与所述一级控制腔体内壁接触并形成柱面密封,所述针阀外壁与喷嘴内壁之间存在一定空隙;针阀复位弹簧套设在所述针阀顶部凸起;一级控制腔体内壁、滑块底壁与针阀配合形成的空间作为一级控制腔;针阀受液压力和针阀复位弹簧弹力的共同作用而落座于喷嘴加工的阀座上;The outer wall of the needle valve contacts the inner wall of the primary control cavity and forms a cylindrical seal. There is a certain gap between the outer wall of the needle valve and the inner wall of the nozzle; the needle valve return spring is sleeved and raised on the top of the needle valve; The space formed by the cooperation between the inner wall of the primary control cavity, the bottom wall of the slider and the needle valve serves as the primary control cavity; the needle valve is seated on the valve seat processed by the nozzle due to the combined action of hydraulic pressure and the elastic force of the needle valve return spring;
喷嘴内壁与所述针阀外壁之间还设置有针阀环腔,所述针阀环腔与高压油路连通;所述针阀下端与喷嘴之间具有一定空隙,形成压力室,所述压力室连通喷孔;There is also a needle valve annular cavity between the inner wall of the nozzle and the outer wall of the needle valve, and the needle valve annular cavity is connected with the high-pressure oil circuit; there is a certain gap between the lower end of the needle valve and the nozzle to form a pressure chamber, and the pressure chamber is The chamber is connected to the nozzle hole;
沿所述控制阀圆周方向,在所述控制阀外壁上开有4个环形槽,各环形槽与控制阀体内壁配合分别形成高压腔、一级环腔、二级环腔和低压腔;Along the circumferential direction of the control valve, there are 4 annular grooves on the outer wall of the control valve. Each annular groove cooperates with the inner wall of the control valve to form a high-pressure chamber, a primary annular chamber, a secondary annular chamber and a low-pressure chamber respectively;
控制阀体内设置低压油路,低压油路一端连通低压腔,另一端连通外部低压油箱;控制阀内部设置控制阀油路、高压腔双向孔、一级环腔双向孔、二级环腔双向孔,所述控制阀油路通过高压腔双向孔、一级环腔双向孔、二级环腔双向孔分别连通高压腔、一级环腔和二级环腔;控制阀腔体内还倾斜的设置高压腔进油节流孔、一级控制腔双向节流孔、二级控制腔双向节流孔,高压腔进油节流孔一端连通高压油路,另一端连通高压腔,所述一级控制腔双向节流孔一端(即入口)连通一级环腔,另一端通过二级控制腔体内部后连通一级控制腔,所述二级控制腔双向节流孔一端(即入口)连通二级环腔,另一端连通二级控制腔。The control valve body is equipped with a low-pressure oil line, one end of the low-pressure oil line is connected to the low-pressure chamber, and the other end is connected to the external low-pressure oil tank; the control valve is equipped with a control valve oil line, a two-way hole in the high-pressure chamber, a two-way hole in the primary annular cavity, and a two-way hole in the secondary annular cavity. , the control valve oil circuit is connected to the high-pressure chamber, the primary annular cavity and the secondary annular cavity respectively through the two-way hole of the high-pressure chamber, the two-way hole of the primary annular cavity, and the two-way hole of the secondary annular cavity; the control valve cavity is also equipped with a high-pressure angle at an angle The oil inlet orifice of the chamber, the two-way orifice of the first-level control chamber, the two-way orifice of the second-level control chamber, one end of the oil inlet orifice of the high-pressure chamber is connected to the high-pressure oil circuit, and the other end is connected to the high-pressure chamber. The first-level control chamber One end of the bidirectional orifice (i.e., the inlet) is connected to the primary annular cavity, and the other end is connected to the primary control cavity after passing through the interior of the secondary control cavity. One end (i.e., the inlet) of the bidirectional orifice of the secondary control cavity is connected to the secondary annular ring. cavity, and the other end is connected to the secondary control cavity.
其中,一级控制燃油流路:通过一级控制腔双向节流孔、一级环腔、一级环腔双向孔、控制阀油路、控制阀与二级控制腔体之间的间隙进入低压油路;Among them, the primary control fuel flow path: enters the low pressure through the bidirectional orifice of the primary control chamber, the primary annular chamber, the bidirectional hole of the primary annular chamber, the control valve oil path, and the gap between the control valve and the secondary control chamber. Oil line;
二级控制燃油流路:通过二级控制腔双向节流孔与低压腔进入低压油路;Secondary control fuel flow path: enters the low-pressure oil path through the bidirectional orifice of the secondary control chamber and the low-pressure chamber;
针阀喷射组件喷油流路:通过针阀环腔、针阀外壁与喷嘴内壁之间的间隙进入压力室。The fuel injection flow path of the needle valve injection assembly: enters the pressure chamber through the gap between the needle valve annular cavity, the outer wall of the needle valve and the inner wall of the nozzle.
所述低回油电控喷油器在矩形喷油规律喷射时,具有以下两种喷射模式:The low oil return electronically controlled injector has the following two injection modes when injecting regularly:
小电流燃油喷射模式:Low current fuel injection mode:
当对电磁控制阀组件通入小电流时,控制阀上抬至限位处,打开控制阀下端与二级控制腔体上端面之间的平面密封,针阀喷射组件的针阀抬起至限位处,高压燃油流经一级控制燃油流路和针阀喷射组件喷油流路;When a small current is supplied to the solenoid control valve assembly, the control valve is raised to the limit position, the plane seal between the lower end of the control valve and the upper end surface of the secondary control cavity is opened, and the needle valve of the needle valve injection assembly is raised to the limit position. At this position, high-pressure fuel flows through the primary control fuel flow path and the needle valve injection assembly fuel injection flow path;
大电流燃油喷射模式:High current fuel injection mode:
当对电磁控制阀组件通入大电流时,控制阀带动限位阀上抬至限位阀的上限位置,针阀喷射组件的针阀带动滑块抬起至上限位置,高压燃油流经一级控制燃油流路、二级控制燃油流路和针阀喷射组件喷油流路;When a large current is supplied to the solenoid control valve assembly, the control valve drives the limit valve to lift to the upper limit position of the limit valve. The needle valve of the needle valve injection assembly drives the slider to lift to the upper limit position. High-pressure fuel flows through the first stage. Control fuel flow path, secondary control fuel flow path and needle valve injection assembly fuel injection flow path;
所述低回油电控喷油器在靴形喷油规律喷射时:When the low oil return electronically controlled injector injects regularly with shoe-shaped injection:
先按小电流燃油喷射模式对电磁控制阀组件通入小电流,高压燃油流经一级控制燃油流路和针阀喷射组件喷油流路;在喷油过程中对电磁控制阀组件通入大电流,控制阀带动限位阀上抬至限位阀的上限位置,针阀喷射组件的针阀带动滑块抬起至上限位置,高压燃油流经二级控制燃油流路和针阀喷射组件喷油流路。First, apply a small current to the solenoid control valve assembly in the low current fuel injection mode, and high-pressure fuel flows through the primary control fuel flow path and the injection flow path of the needle valve injection assembly; during the fuel injection process, pass a large current to the solenoid control valve assembly. Current, the control valve drives the limit valve to lift to the upper limit position of the limit valve. The needle valve of the needle valve injection assembly drives the slider to lift to the upper limit position. High-pressure fuel flows through the secondary control fuel flow path and the needle valve injection assembly. Oil flow path.
进一步的,所述低回油电控喷油器在矩形喷油规律喷射时,具有以下两种喷射模式:Furthermore, the low oil return electronically controlled injector has the following two injection modes during regular rectangular injection:
小电流燃油喷射模式:Low current fuel injection mode:
当对电磁控制阀组件通入小电流时,控制阀受液压力、电磁力和弹力作用上抬至限位处,控制阀不再上升,控制一级控制腔内的高压燃油流经一级控制燃油流路, 随后控制针阀喷射组件的针阀抬起至限位处,高压燃油通过针阀喷射组件喷油流路进入压力室,随后从喷孔喷出,形成矩形喷油规律曲线;When a small current is supplied to the solenoid control valve assembly, the control valve is lifted to the limit due to hydraulic pressure, electromagnetic force and elastic force. The control valve no longer rises, and the high-pressure fuel in the first-level control chamber is controlled to flow through the first-level control fuel flow path, and then the needle valve that controls the needle valve injection assembly is lifted to the limit position, and the high-pressure fuel enters the pressure chamber through the injection flow path of the needle valve injection assembly, and then sprays out from the nozzle hole, forming a rectangular fuel injection regular curve;
大电流燃油喷射模式:High current fuel injection mode:
当对电磁控制阀组件通入大电流时,控制阀受液压力、电磁力和弹力作用上抬至限位处后带动限位阀继续上升直至抵达限位阀的上限位置,控制一级控制腔内的高压燃油流经一级控制燃油流路以及二级控制腔内的高压燃油流经二级控制燃油流路,随后控制针阀喷射组件的针阀抬起至限位处,随后针阀带动滑块一同上升,直到滑块到达其上限位置,高压燃油通过针阀喷射组件喷油流路进入压力室,随后从喷孔喷出,形成矩形喷油规律曲线;When a large current is passed through the solenoid control valve assembly, the control valve is lifted to the limit position due to hydraulic pressure, electromagnetic force and elastic force, and then drives the limit valve to continue to rise until it reaches the upper limit position of the limit valve, controlling the first-level control chamber. The high-pressure fuel in the injection chamber flows through the primary control fuel flow path and the high-pressure fuel in the secondary control chamber flows through the secondary control fuel flow path. Then the needle valve that controls the needle valve injection assembly is lifted to the limit position, and then the needle valve drives The slider rises together until the slider reaches its upper limit position. High-pressure fuel enters the pressure chamber through the injection flow path of the needle valve injection assembly, and then sprays out from the nozzle hole, forming a rectangular injection regular curve;
所述低回油电控喷油器在靴形喷油规律喷射时:When the low oil return electronically controlled injector injects regularly with shoe-shaped injection:
先按小电流燃油喷射模式对电磁控制阀组件通入小电流,使高压燃油从喷孔喷出;First, according to the low current fuel injection mode, a small current is passed to the solenoid control valve assembly to cause high-pressure fuel to be sprayed from the nozzle hole;
在喷油过程中对电磁控制阀组件通入大电流,控制阀受液压力、电磁力和弹力作用上抬至限位处后带动限位阀继续上升直至抵达限位阀的上限位置,控制二级控制腔内的高压燃油流经二级控制燃油流路,控制针阀喷射组件的针阀抬起至限位处,随后针阀带动滑块一同上升,直到滑块到达其上限位置,高压燃油通过针阀喷射组件喷油流路进入压力室,随后从喷孔喷出。During the fuel injection process, a large current is passed through the solenoid control valve assembly. The control valve is lifted to the limit due to the action of hydraulic pressure, electromagnetic force and elastic force, and then the limit valve is driven to continue to rise until it reaches the upper limit position of the limit valve. Control the second The high-pressure fuel in the first-stage control chamber flows through the second-stage control fuel flow path, and the needle valve that controls the needle valve injection assembly is lifted to the limit position. Then the needle valve drives the slider to rise together until the slider reaches its upper limit position, and the high-pressure fuel The fuel injection flow path enters the pressure chamber through the needle valve injection assembly, and then sprays out from the injection hole.
进一步,所述针阀上抬的限位处为滑块的下端面;所述控制阀上抬的限位处为限位阀的下端面,所述限位阀的上限位置为第二腔体顶面;所述滑块的上限位置为第四腔体顶面。Further, the upper limit position of the needle valve is the lower end surface of the slider; the upper limit position of the control valve is the lower end surface of the limit valve, and the upper limit position of the limit valve is the second cavity. Top surface; the upper limit position of the slider is the top surface of the fourth cavity.
进一步的,所述高压腔进油节流孔出口下缘与高压腔下缘齐平,高压腔进油节流孔出口直径等于控制阀的凸缘与限位阀下端面之间的距离,高压腔上缘到高压腔下缘的距离大于高压腔进油节流孔出口直径,且高压腔双向孔直径等于高压腔上缘到高压腔下缘的距离。Further, the lower edge of the outlet of the high-pressure chamber oil inlet throttle hole is flush with the lower edge of the high-pressure chamber, and the outlet diameter of the high-pressure chamber oil inlet throttle hole is equal to the distance between the flange of the control valve and the lower end face of the limit valve. The distance from the upper edge of the chamber to the lower edge of the high-pressure chamber is greater than the outlet diameter of the oil inlet orifice of the high-pressure chamber, and the diameter of the two-way hole in the high-pressure chamber is equal to the distance from the upper edge of the high-pressure chamber to the lower edge of the high-pressure chamber.
进一步的,所述一级控制腔双向节流孔入口上缘与一级环腔上缘齐平,一级控制腔双向节流孔入口下缘到一级环腔下缘之间的距离大于控制阀最大升程距离,一级控制腔双向节流孔入口直径等于控制阀的凸缘与限位阀下端面之间的距离;一级环腔双向孔直径大于一级控制腔双向节流孔入口直径,一级环腔上缘到高压腔下缘的距离大于控制阀最大升程距离。Further, the upper edge of the two-way orifice inlet of the first-level control chamber is flush with the upper edge of the first-level annular cavity, and the distance between the lower edge of the two-way orifice inlet of the first-level control chamber and the lower edge of the first-level annular cavity is greater than the control The maximum lift distance of the valve, the diameter of the two-way orifice inlet of the primary control chamber is equal to the distance between the flange of the control valve and the lower end face of the limit valve; the diameter of the two-way orifice of the primary annular cavity is larger than the inlet of the two-way orifice of the primary control chamber diameter, the distance from the upper edge of the primary ring chamber to the lower edge of the high-pressure chamber is greater than the maximum lift distance of the control valve.
进一步的,所述二级控制腔双向节流孔入口下缘与二级环腔下缘齐平,二级控制腔双向节流孔入口直径等于控制阀的凸缘与限位阀下端面之间的距离;二级控制腔双向节流孔入口下缘到低压腔上缘之间的距离等于控制阀的凸缘与限位阀下端面之间的距离;二级环腔上缘到二级环腔下缘之间的距离大于二级控制腔双向节流孔入口直径,二级环腔双向孔直径等于二级环腔上缘到二级环腔下缘之间的距离。Further, the lower edge of the two-way orifice entrance of the secondary control chamber is flush with the lower edge of the secondary annular cavity, and the diameter of the two-way orifice entrance of the secondary control chamber is equal to the distance between the flange of the control valve and the lower end surface of the limit valve. The distance between the lower edge of the two-way orifice inlet of the secondary control chamber and the upper edge of the low-pressure chamber is equal to the distance between the flange of the control valve and the lower end face of the limit valve; the upper edge of the secondary ring cavity to the secondary ring The distance between the lower edges of the chamber is greater than the inlet diameter of the two-way throttle hole in the secondary control chamber, and the diameter of the two-way hole in the secondary annular chamber is equal to the distance between the upper edge of the secondary annular chamber and the lower edge of the secondary annular chamber.
进一步的,低压腔上缘到二级环腔下缘之间的距离等于控制阀的凸缘与限位阀下端面之间的距离,电磁铁下端面与衔铁上端面之间的距离大于控制阀最大升程距离,控制阀油路横截面积大于二级控制腔双向节流孔入口横截面积与一级控制腔双向节流孔入口横截面积之和。Furthermore, the distance between the upper edge of the low-pressure chamber and the lower edge of the secondary ring chamber is equal to the distance between the flange of the control valve and the lower end face of the limit valve, and the distance between the lower end face of the electromagnet and the upper end face of the armature is greater than that of the control valve. The maximum lift distance and the cross-sectional area of the control valve oil circuit are greater than the sum of the cross-sectional area of the two-way orifice inlet of the secondary control chamber and the cross-sectional area of the two-way orifice inlet of the primary control chamber.
与现有技术相比,本发明的技术方案所带来的有益效果是:Compared with the existing technology, the beneficial effects brought by the technical solution of the present invention are:
1、本发明采用控制腔双向油路对控制腔供油和回油,结构简单易于加工与维修,电磁控制阀通电后,高压腔进油节流孔与高压腔断开连接,降低回油量,提高整机效率和经济性。1. The present invention uses a two-way oil circuit in the control chamber to supply and return oil to the control chamber. The structure is simple and easy to process and maintain. After the electromagnetic control valve is energized, the oil inlet throttle hole of the high-pressure chamber is disconnected from the high-pressure chamber, reducing the amount of oil return. , improve the overall machine efficiency and economy.
2、通过电磁控制阀与针阀喷射组件调节针阀升程改变喷油器内部的流通截面面积,进而改变喷油器单位时间内喷入气缸的燃油量,实现喷油规律曲线灵活可变,满足柴油机不同工况需求,有利于改善柴油机缸内燃烧效果,降低污染物排放。2. Adjust the needle valve lift by adjusting the solenoid control valve and needle valve injection assembly to change the flow cross-sectional area inside the injector, thereby changing the amount of fuel injected into the cylinder per unit time by the injector, achieving a flexible and variable injection regular curve. It meets the needs of different working conditions of diesel engines, helps improve the combustion effect in the diesel engine cylinder, and reduces pollutant emissions.
附图说明Description of the drawings
图1是本发明所述低回油电控喷油器的结构示意图;Figure 1 is a schematic structural diagram of the low oil return electronically controlled fuel injector according to the present invention;
图2是图1中电磁控制阀组件的结构示意图;Figure 2 is a schematic structural diagram of the solenoid control valve assembly in Figure 1;
图3是图1中针阀喷射组件的结构示意图;Figure 3 is a schematic structural diagram of the needle valve injection assembly in Figure 1;
图4是未示出电磁控制阀组件和针阀喷射组件的所述低回油电控喷油器的剖视图。4 is a cross-sectional view of the low oil return electronically controlled injector without showing the solenoid control valve assembly and the needle valve injection assembly.
图中:In the picture:
1:高压油接口;2:紧固帽;3:蓄压腔体;4:电磁阀体;5:电磁控制阀组件;6:控制阀体;7:二级控制腔体;8:针阀喷射组件;9:蓄压腔;10:紧固套;11:高压油路;12:套筒;13:一级控制腔体;101:第一腔体;102:第二腔体;103:第三腔体;104:第四腔体;105:第五腔体;106:第六腔体;501:电磁铁;502:衔铁;503:限位阀;504:控制阀;505:高压腔;506:一级环腔双向孔;507:一级控制腔双向节流孔;508:二级环腔双向孔;509:二级控制腔双向节流孔;510:低压腔;511:控制阀复位弹簧;512:限位阀复位弹簧;513:高压腔双向孔;514:高压腔进油节流孔;515:一级环腔;516:控制阀油路;517:二级环腔;518:低压油路;801:二级控制腔;802:一级控制腔;803:针阀;804:喷嘴;805:针阀环腔;806:喷孔;807:滑块复位弹簧;808:滑块;809:针阀复位弹簧;810:压力室。1: High-pressure oil interface; 2: Fastening cap; 3: Pressure accumulation chamber; 4: Solenoid valve body; 5: Solenoid control valve assembly; 6: Control valve body; 7: Secondary control chamber; 8: Needle valve Injection assembly; 9: Pressure accumulator chamber; 10: Fastening sleeve; 11: High-pressure oil circuit; 12: Sleeve; 13: Primary control chamber; 101: First chamber; 102: Second chamber; 103: The third cavity; 104: the fourth cavity; 105: the fifth cavity; 106: the sixth cavity; 501: electromagnet; 502: armature; 503: limit valve; 504: control valve; 505: high pressure chamber ;506: Two-way orifice in the primary annular cavity; 507: Two-way orifice in the primary control cavity; 508: Two-way orifice in the secondary annular cavity; 509: Two-way orifice in the secondary control cavity; 510: Low pressure chamber; 511: Control valve Return spring; 512: limit valve return spring; 513: two-way hole in high-pressure chamber; 514: oil inlet orifice in high-pressure chamber; 515: primary annular chamber; 516: control valve oil circuit; 517: secondary annular chamber; 518 : Low-pressure oil circuit; 801: Secondary control chamber; 802: First-level control chamber; 803: Needle valve; 804: Nozzle; 805: Needle valve ring chamber; 806: Nozzle hole; 807: Slider return spring; 808: Slider Block; 809: needle valve return spring; 810: pressure chamber.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案、有益效果及显著进步更加清楚,下面结合本发明实例中所提供的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所有描述的这些实施例仅是本发明的部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions, beneficial effects and significant progress of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the drawings provided in the examples of the present invention. Obviously, all These described embodiments are only some of the embodiments of the present invention, not all of them; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts, All belong to the protection scope of the present invention.
在本申请的描述中,除非另有明确的规定和限定,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”是指两个或两个以上;除非另有规定或说明,术语“连接”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接,或电连接;“连接”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, unless otherwise expressly stated and limited, the terms "first", "second" and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; terms "Multiple" refers to two or more; unless otherwise specified or stated, the terms "connection", "fixed", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection or a detachable connection. Connection, or integral connection, or electrical connection; "connection" can be directly connected, or indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
如图1所示,一种喷油规律可变的低回油电控喷油器,从上至下依次包括紧固帽2、蓄压腔体3、电磁阀体4、电磁控制阀组件5、控制阀体6、二级控制腔体7、一级控制腔体13和针阀喷射组件8。As shown in Figure 1, a low-oil return electronically controlled injector with a variable injection pattern consists of a fastening cap 2, a pressure accumulation chamber 3, a solenoid valve body 4, and an solenoid control valve assembly 5 from top to bottom. , control valve body 6, secondary control cavity 7, primary control cavity 13 and needle valve injection assembly 8.
所述紧固帽2紧密配合的扣合于所述蓄压腔体3顶端及位于上部的外壁,且所述紧固帽2内壁螺纹连接所述蓄压腔体3上部的外表面,且在紧固帽2与蓄压腔体3的接触面之间设置有密封垫片用于增加密封性;所述蓄压腔体3具有一中空圆柱形空间,所述紧固帽2与蓄压腔体3配合形成蓄压腔9。所述紧固帽2轴向开设一高压油接口1,所述高压油接口1连通蓄压腔9。所述蓄压腔体3内设置高压油路11,所述高压油路11一端位于所述蓄压腔9底部且与所述蓄压腔9连通,所述高压油路11依次通过电磁阀体4、控制阀体6、二级控制腔体7、一级控制腔体13、喷嘴804后抵达针阀环腔805。一紧固套10紧密配合的包裹在所述蓄压腔体3部分外壁、电磁阀体4外壁和控制阀体6的部分外壁,一套筒12紧密配合的包裹在控制阀体6的部分外壁、二级控制腔体7的外壁、一级控制腔体13的外壁和针阀喷射组件8的外壁。The fastening cap 2 is tightly engaged with the top end of the pressure accumulation chamber 3 and the outer wall located at the upper part, and the inner wall of the fastening cap 2 is threadedly connected to the outer surface of the upper part of the pressure accumulation chamber 3, and in A sealing gasket is provided between the contact surface of the fastening cap 2 and the pressure accumulation chamber 3 to increase sealing; the pressure accumulation chamber 3 has a hollow cylindrical space, and the fastening cap 2 and the pressure accumulation chamber The bodies 3 cooperate to form a pressure accumulation chamber 9 . The fastening cap 2 is axially provided with a high-pressure oil interface 1, and the high-pressure oil interface 1 is connected to the pressure accumulation chamber 9. A high-pressure oil path 11 is provided in the pressure accumulation chamber 3. One end of the high-pressure oil path 11 is located at the bottom of the pressure accumulation chamber 9 and is connected to the pressure accumulation chamber 9. The high-pressure oil path 11 passes through the solenoid valve body in turn. 4. The control valve body 6, the secondary control cavity 7, the primary control cavity 13, and the nozzle 804 arrive at the needle valve annular cavity 805. A fastening sleeve 10 tightly fits around part of the outer wall of the pressure accumulation chamber 3, the outer wall of the solenoid valve body 4, and part of the outer wall of the control valve body 6. A sleeve 12 tightly fits around part of the outer wall of the control valve body 6. , the outer wall of the secondary control chamber 7 , the outer wall of the primary control chamber 13 and the outer wall of the needle valve injection assembly 8 .
如图4所示,所述蓄压腔体3与电磁阀体4抵接的表面分别向内开设有凹槽,从而在所述蓄压腔体3与电磁阀体4内部形成一第一腔体101。所述电磁阀体4在与控制阀体6抵接的表面向内开设有凹槽,形成第二腔体102,所述控制阀体6沿其中心轴向贯通一通孔形成第三腔体103(贯通所述控制阀体6)。所述二级控制腔体7在与一级控制腔体13抵接的表面向内开设有凹槽形成第四腔体104,所述一级控制腔体13沿其中心轴向贯通一通孔作为第五腔体105,所述针阀喷射组件8的喷嘴804沿其中心轴向开有一漏斗型凹槽作为第六腔体106。其中,第一和第二腔体通过通孔贯通,第二和第三腔体贯通,第四、五腔体贯通,其中第二腔体直径大于第三腔体直径,以便限位阀503落座于控制阀体6上表面。As shown in Figure 4, the surfaces where the pressure accumulation chamber 3 and the solenoid valve body 4 abut are respectively provided with grooves inward, thereby forming a first cavity inside the pressure accumulation chamber 3 and the solenoid valve body 4. Body 101. The solenoid valve body 4 has an inward groove on the surface that contacts the control valve body 6 to form a second cavity 102 . The control valve body 6 has a through hole penetrating along its central axis to form a third cavity 103 (Through the control valve body 6). The secondary control cavity 7 has a groove formed inward on the surface that contacts the primary control cavity 13 to form a fourth cavity 104. The primary control cavity 13 has a through hole passing through it along its central axis as a through hole. As for the fifth cavity 105, the nozzle 804 of the needle valve injection assembly 8 has a funnel-shaped groove along its central axis as the sixth cavity 106. Among them, the first and second cavities are connected through a through hole, the second and third cavities are connected through, and the fourth and fifth cavities are connected through. The diameter of the second cavity is larger than the diameter of the third cavity so that the limit valve 503 can be seated. on the upper surface of the control valve body 6.
所述电磁控制阀组件5(见图1中靠上的圈中部分)沿所述低回油电控喷油器的中心轴线竖直的安装在蓄压腔体3、电磁阀体4和控制阀体6内部,如图2所示,从上至下依次包括电磁铁501、衔铁502、限位阀503和控制阀504,限位阀复位弹簧512和控制阀复位弹簧511居中设置在所述电磁控制阀组件5内部。所述控制阀504位于第三腔体内,所述控制阀504外壁抵在第三腔体内壁(即控制阀体6内壁)上形成柱面密封,所述控制阀504的下端面与二级控制腔体7上端面紧密接触,形成平面密封阻断控制阀油路516与低压油路518的连通。The solenoid control valve assembly 5 (see the upper circle part in Figure 1) is vertically installed in the pressure accumulation chamber 3, the solenoid valve body 4 and the control valve along the central axis of the low oil return electronically controlled injector. The interior of the valve body 6, as shown in Figure 2, includes an electromagnet 501, an armature 502, a limit valve 503 and a control valve 504 from top to bottom. The limit valve return spring 512 and the control valve return spring 511 are centrally arranged in the Inside the solenoid control valve assembly 5. The control valve 504 is located in the third cavity. The outer wall of the control valve 504 is against the inner wall of the third cavity (ie, the inner wall of the control valve body 6) to form a cylindrical seal. The lower end surface of the control valve 504 is in contact with the secondary control valve. The upper end surface of the cavity 7 is in close contact, forming a plane seal to block the communication between the control valve oil path 516 and the low-pressure oil path 518 .
所述电磁铁501和衔铁502安装在第一腔体内,其中所述电磁铁501外表面抵在所述蓄压腔体3底部形成的凹槽内, 所述衔铁502位于电磁阀体4形成的凹槽内。且所述电磁铁501沿其中心轴向贯穿一圆柱形空腔,用于放置所述控制阀复位弹簧511。所述控制阀复位弹簧511一端顶压在蓄压腔体3底部,另一端抵在所述衔铁502上表面。The electromagnet 501 and the armature 502 are installed in the first cavity, wherein the outer surface of the electromagnet 501 is against the groove formed at the bottom of the pressure accumulation cavity 3 , and the armature 502 is located in the groove formed by the solenoid valve body 4 inside the groove. And the electromagnet 501 penetrates a cylindrical cavity along its central axis for placing the control valve return spring 511. One end of the control valve return spring 511 is pressed against the bottom of the pressure accumulation chamber 3 , and the other end is pressed against the upper surface of the armature 502 .
所述限位阀503位于第二腔体内,所述限位阀503和衔铁502均具有沿其中心轴向贯通的通孔,且所述衔铁502的通孔内壁具有螺纹。所述控制阀504为二层凸台结构,包括向上凸出的圆柱和位于底层沿圆周方向凸出于上层圆柱的凸缘,所述凸缘的上表面相对限位阀503下端面,其顶部向上凸出的圆柱穿过限位阀503的通孔后与衔铁502的通孔螺纹连接,控制阀504受控制阀复位弹簧511弹力的作用而处于下限位。所述限位阀503和衔铁502的通孔尺寸均与所述控制阀504向上凸出的圆柱尺寸适配。The limit valve 503 is located in the second cavity. Both the limit valve 503 and the armature 502 have through holes penetrating along their central axial directions, and the inner wall of the through hole of the armature 502 has threads. The control valve 504 is a two-layer boss structure, including an upwardly protruding cylinder and a flange on the bottom layer that protrudes from the upper cylinder in the circumferential direction. The upper surface of the flange is opposite to the lower end surface of the limit valve 503, and its top is The upward protruding cylinder passes through the through hole of the limit valve 503 and is threadedly connected to the through hole of the armature 502. The control valve 504 is in the lower limit position due to the elastic force of the control valve return spring 511. The size of the through holes of the limit valve 503 and the armature 502 are adapted to the size of the upwardly protruding cylinder of the control valve 504 .
所述限位阀503为两层凸台结构,其最上层凸台外壁套设限位阀复位弹簧512,所述限位阀复位弹簧512下端抵在所述限位阀503的下层凸台上,上端抵在第二腔体的顶壁,所述限位阀503下端面抵达控制阀体6上端面,从而受限位阀复位弹簧512弹力的作用而落座于控制阀体6上。The limit valve 503 has a two-layer boss structure, and a limit valve return spring 512 is set on the outer wall of the uppermost boss. The lower end of the limit valve return spring 512 is against the lower boss of the limit valve 503. , the upper end is against the top wall of the second cavity, and the lower end surface of the limit valve 503 reaches the upper end surface of the control valve body 6 , so that it is seated on the control valve body 6 due to the elastic force of the limit valve return spring 512 .
如图3所示,所述针阀喷射组件8从上至下依次包括滑块808、针阀803、喷嘴804、喷孔806。所述滑块808位于第四腔体内,其外壁套设滑块复位弹簧807,所述滑块复位弹簧807下端抵在所述滑块808的下层凸台上,上端抵在第四腔体的顶壁;第四腔体内壁与滑块808配合形成的空间作为二级控制腔801;滑块808下端抵在一级控制腔体13上端面,使滑块808受液压力和滑块复位弹簧807弹力的共同作用而落座于一级控制腔体13上。所述一级控制腔体13底部连接所述喷嘴804的顶壁,所述喷嘴804的底部开有多个喷孔806。所述针阀803依次贯穿第五、第六腔体,所述针阀803外壁与所述第五腔体内壁(即与二级控制腔体7内壁)接触并形成柱面密封,所述针阀803外壁与喷嘴804内壁之间存在一定空隙,用于流通液体。所述针阀803顶部具有一柱状凸起,所述柱状凸起外表面套设针阀复位弹簧809,所述针阀复位弹簧809下端抵在所述针阀803顶部,另一端抵在一级控制腔体13从其顶端向中心轴方向伸出的平台。一级控制腔体13内壁、滑块808底壁与针阀803配合形成的空间作为一级控制腔802。针阀803受液压力和针阀复位弹簧809弹力的共同作用而落座于喷嘴804加工的阀座上。As shown in Figure 3, the needle valve injection assembly 8 includes a slider 808, a needle valve 803, a nozzle 804, and a nozzle hole 806 in order from top to bottom. The slider 808 is located in the fourth cavity, and a slider return spring 807 is set on its outer wall. The lower end of the slider return spring 807 abuts the lower boss of the slider 808, and the upper end abuts the fourth cavity. Top wall; the space formed by the cooperation between the inner wall of the fourth cavity and the slider 808 serves as the secondary control chamber 801; the lower end of the slider 808 is against the upper end surface of the primary control chamber 13, so that the slider 808 is subject to hydraulic pressure and the slider return spring 807 elastic force and sits on the first-level control cavity 13. The bottom of the primary control cavity 13 is connected to the top wall of the nozzle 804 , and a plurality of nozzle holes 806 are opened at the bottom of the nozzle 804 . The needle valve 803 penetrates the fifth and sixth cavities in sequence. The outer wall of the needle valve 803 contacts the inner wall of the fifth cavity (that is, the inner wall of the secondary control cavity 7) and forms a cylindrical seal. There is a certain gap between the outer wall of the valve 803 and the inner wall of the nozzle 804 for flowing liquid. The top of the needle valve 803 has a columnar protrusion, and a needle valve return spring 809 is set on the outer surface of the columnar protrusion. The lower end of the needle valve return spring 809 is against the top of the needle valve 803, and the other end is against the first level. The control cavity 13 is a platform extending from its top end toward the central axis. The space formed by the cooperation between the inner wall of the primary control cavity 13, the bottom wall of the slider 808 and the needle valve 803 serves as the primary control cavity 802. The needle valve 803 is seated on the valve seat processed by the nozzle 804 due to the combined action of the hydraulic pressure and the elastic force of the needle valve return spring 809.
在第六腔体内,喷嘴804内壁与所述针阀803外壁之间还设置有环形空腔,作为针阀环腔805,所述针阀环腔805与高压油路11连通。所述针阀803下端与喷嘴804之间具有一定空隙,形成压力室810,所述压力室810连通喷孔806。In the sixth cavity, an annular cavity is provided between the inner wall of the nozzle 804 and the outer wall of the needle valve 803 as the needle valve annular cavity 805 , and the needle valve annular cavity 805 is connected to the high-pressure oil circuit 11 . There is a certain gap between the lower end of the needle valve 803 and the nozzle 804 to form a pressure chamber 810, and the pressure chamber 810 is connected to the nozzle hole 806.
安装时,蓄压腔体3、电磁阀体4、控制阀体6、二级控制腔体7、一级控制腔体13和喷嘴804自上而下安装,通过紧固套10和套筒12进行限位和固定。During installation, the pressure accumulation chamber 3, solenoid valve body 4, control valve body 6, secondary control chamber 7, primary control chamber 13 and nozzle 804 are installed from top to bottom, through the fastening sleeve 10 and the sleeve 12 Limit and fix.
沿所述控制阀504圆周方向,在所述控制阀504外壁上开有4个环形槽,各环形槽与控制阀体6内壁配合分别形成高压腔505、一级环腔515、二级环腔517和低压腔510。控制阀体6内设置低压油路518,低压油路518一端连通低压腔510,另一端连通连通外部低压油箱;控制阀504内部设置控制阀油路516、高压腔双向孔513、一级环腔双向孔506、二级环腔双向孔508,所述控制阀油路516通过高压腔双向孔513、一级环腔双向孔506、二级环腔双向孔508分别连通高压腔505、一级环腔515和二级环腔517。控制阀504腔体内还倾斜的设置高压腔进油节流孔514、一级控制腔双向节流孔507、二级控制腔双向节流孔509,高压腔进油节流孔514一端连通高压油路11,另一端连通高压腔505,所述高压腔进油节流孔514出口下缘与高压腔505下缘齐平,高压腔进油节流孔514出口直径等于控制阀504的凸缘与限位阀503下端面之间的距离,高压腔505上缘到高压腔505下缘的距离大于高压腔进油节流孔514出口直径,且高压腔双向孔513直径等于高压腔505上缘到高压腔505下缘的距离;所述一级控制腔双向节流孔507一端(即入口)连通一级环腔515,另一端通过二级控制腔体7内部后连通一级控制腔802,所述一级控制腔双向节流孔507入口上缘与一级环腔515上缘齐平,一级控制腔双向节流孔507入口下缘到一级环腔515下缘之间的距离大于控制阀504最大升程距离,一级控制腔双向节流孔507入口直径等于控制阀504的凸缘与限位阀503下端面之间的距离;一级环腔双向孔506直径大于一级控制腔双向节流孔507入口直径,一级环腔515上缘到高压腔505下缘的距离大于控制阀504最大升程距离。所述二级控制腔双向节流孔509一端(即入口)连通二级环腔517,另一端连通二级控制腔801。其中,所述二级控制腔双向节流孔509入口下缘与二级环腔517下缘齐平,二级控制腔双向节流孔509入口直径等于控制阀504的凸缘与限位阀503下端面之间的距离;二级控制腔双向节流孔509入口下缘到低压腔510上缘之间的距离等于控制阀504的凸缘与限位阀503下端面之间的距离;二级环腔517上缘到二级环腔517下缘之间的距离大于二级控制腔双向节流孔509入口直径,二级环腔双向孔508直径等于二级环腔517上缘到二级环腔517下缘之间的距离。Along the circumferential direction of the control valve 504, there are 4 annular grooves on the outer wall of the control valve 504. Each annular groove cooperates with the inner wall of the control valve body 6 to respectively form a high-pressure chamber 505, a primary annular chamber 515, and a secondary annular chamber. 517 and low pressure chamber 510. A low-pressure oil path 518 is provided in the control valve body 6. One end of the low-pressure oil path 518 is connected to the low-pressure chamber 510, and the other end is connected to an external low-pressure oil tank. The control valve 504 is provided with a control valve oil path 516, a high-pressure chamber bidirectional hole 513, and a first-level annular chamber. The two-way hole 506 and the two-way hole 508 of the secondary annular cavity. The control valve oil path 516 communicates with the high-pressure chamber 505 and the first-level annular cavity respectively through the two-way hole 513 of the high-pressure cavity, the two-way hole 506 of the primary annular cavity and the two-way hole 508 of the secondary annular cavity. cavity 515 and secondary ring cavity 517. The cavity of the control valve 504 is also provided with a high-pressure chamber oil inlet orifice 514, a first-level control chamber two-way orifice 507, and a second-level control chamber two-way orifice 509. One end of the high-pressure chamber oil inlet orifice 514 is connected to the high-pressure oil. Road 11, the other end is connected to the high-pressure chamber 505. The lower edge of the outlet of the high-pressure chamber oil inlet throttle hole 514 is flush with the lower edge of the high-pressure chamber 505. The outlet diameter of the high-pressure chamber oil inlet throttle hole 514 is equal to the flange of the control valve 504 and The distance between the lower end faces of the limit valve 503 and the distance from the upper edge of the high-pressure chamber 505 to the lower edge of the high-pressure chamber 505 is greater than the outlet diameter of the oil inlet throttle hole 514 of the high-pressure chamber, and the diameter of the two-way hole 513 of the high-pressure chamber is equal to the distance from the upper edge of the high-pressure chamber 505 to The distance from the lower edge of the high-pressure chamber 505; one end (i.e., the inlet) of the first-level control cavity two-way throttle hole 507 is connected to the first-level annular cavity 515, and the other end is connected to the first-level control cavity 802 after passing through the interior of the second-level control cavity 7. The upper edge of the inlet of the two-way orifice 507 of the first-level control chamber is flush with the upper edge of the first-level annular cavity 515. The distance between the lower edge of the inlet of the two-way orifice 507 of the first-level control chamber and the lower edge of the first-level annular cavity 515 is greater than the control The maximum lift distance of the valve 504, the inlet diameter of the two-way throttle hole 507 of the first-level control chamber is equal to the distance between the flange of the control valve 504 and the lower end surface of the limit valve 503; the diameter of the two-way hole 506 of the first-level annular cavity is larger than that of the first-level control cavity The inlet diameter of the two-way throttle hole 507 and the distance from the upper edge of the primary ring chamber 515 to the lower edge of the high-pressure chamber 505 are greater than the maximum lift distance of the control valve 504. One end (i.e., the inlet) of the two-way throttle hole 509 of the secondary control chamber is connected to the secondary annular chamber 517, and the other end is connected to the secondary control chamber 801. Wherein, the lower edge of the inlet of the two-way throttling hole 509 of the secondary control chamber is flush with the lower edge of the secondary annular cavity 517, and the diameter of the inlet of the two-way throttling hole 509 of the secondary control chamber is equal to the flange of the control valve 504 and the limit valve 503 The distance between the lower end surfaces; the distance between the lower edge of the inlet of the two-way throttle hole 509 of the secondary control chamber and the upper edge of the low pressure chamber 510 is equal to the distance between the flange of the control valve 504 and the lower end surface of the limit valve 503; The distance between the upper edge of the annular cavity 517 and the lower edge of the secondary annular cavity 517 is greater than the inlet diameter of the two-way throttle hole 509 of the secondary control cavity, and the diameter of the two-way orifice 508 of the secondary annular cavity is equal to the upper edge of the secondary annular cavity 517 to the secondary annulus. The distance between the lower edges of cavity 517.
低压腔510上缘到二级环腔517下缘之间的距离等于控制阀504的凸缘与限位阀503下端面之间的距离,电磁铁501下端面与衔铁502上端面之间的距离大于控制阀504最大升程距离,控制阀油路516横截面积大于二级控制腔双向节流孔509入口横截面积与一级控制腔双向节流孔507入口横截面积之和。The distance between the upper edge of the low-pressure chamber 510 and the lower edge of the secondary ring chamber 517 is equal to the distance between the flange of the control valve 504 and the lower end surface of the limit valve 503, and the distance between the lower end surface of the electromagnet 501 and the upper end surface of the armature 502 It is greater than the maximum lift distance of the control valve 504, and the cross-sectional area of the control valve oil passage 516 is greater than the sum of the inlet cross-sectional area of the two-way orifice 509 of the secondary control chamber and the inlet cross-sectional area of the two-way orifice 507 of the primary control chamber.
所述低回油电控喷油器能够实现矩形和靴形两种喷油规律曲线形状的燃油喷射模式。进行矩形喷油规律的喷射时,分为两种情况,一种是电磁控制阀组件5通小电流,另一种是对电磁控制阀组件5通大电流。进行靴形喷油规律的喷射时,先对电磁控制阀组件5通小电流,再对电磁控制阀组件5通大电流。The low oil return electronically controlled injector can realize two fuel injection modes of rectangular and shoe-shaped injection regular curve shapes. When performing injection with a rectangular fuel injection pattern, there are two situations: one is to pass a small current to the solenoid control valve assembly 5, and the other is to pass a large current to the solenoid control valve assembly 5. When performing shoe-shaped fuel injection regular injection, first pass a small current to the solenoid control valve assembly 5, and then pass a large current to the solenoid control valve assembly 5.
通小电流的矩形喷油规律曲线的燃油喷射模式:Fuel injection pattern of rectangular fuel injection pattern with small current:
当对电磁控制阀组件5通入小电流时,衔铁502受到的电磁力与控制阀504受到的液压力之和大于位于衔铁上表面的控制阀复位弹簧511弹力,小于控制阀复位弹簧511弹力与限位阀复位弹簧512弹力之和,控制阀504受液压力、衔铁502电磁力和控制阀复位弹簧511弹力的共同作用而向上抬起,直到控制阀504的凸缘抵达限位阀503的下端面,控制阀504不再上升,控制阀504下端与二级控制腔体7上端面之间的平面密封打开,此时控制阀504向上移动,导致高压腔进油节流孔514与高压腔505错开,使控制阀504侧壁与控制阀体6形成柱面密封,防止高压燃油通过高压腔505、高压腔双向孔513进入控制阀油路516;一级控制腔802内的高压燃油通过一级控制腔双向节流孔507、一级环腔515、一级环腔双向孔506、控制阀油路516、控制阀504与二级控制腔体7之间的间隙进入低压油路518;此时,一级控制腔802内燃油压力持续降低,直到针阀803下端的液压力大于针阀803上端的液压力与针阀复位弹簧809弹力之和,针阀803开始抬起,直到针阀803上端抵达滑块808的下端,即针阀803限位于滑块下端面并不再上升,高压燃油通过针阀环腔805、针阀803外壁与喷嘴804内壁之间的间隙进入压力室810,随后从喷孔806喷出。When a small current is passed through the electromagnetic control valve assembly 5, the sum of the electromagnetic force on the armature 502 and the hydraulic force on the control valve 504 is greater than the elastic force of the control valve return spring 511 located on the upper surface of the armature, and is less than the elastic force of the control valve return spring 511 and The control valve 504 is lifted upward by the combined action of the hydraulic pressure, the electromagnetic force of the armature 502 and the elastic force of the control valve return spring 511, until the flange of the control valve 504 reaches the bottom of the limit valve 503. end face, the control valve 504 no longer rises, and the plane seal between the lower end of the control valve 504 and the upper end face of the secondary control chamber 7 is opened. At this time, the control valve 504 moves upward, causing the high-pressure chamber oil inlet throttle hole 514 to connect with the high-pressure chamber 505 Staggered, so that the side wall of the control valve 504 and the control valve body 6 form a cylindrical seal to prevent high-pressure fuel from entering the control valve oil circuit 516 through the high-pressure chamber 505 and the two-way hole 513 of the high-pressure chamber; the high-pressure fuel in the first-level control chamber 802 passes through the first-level control chamber 802. The two-way throttle hole 507 of the control chamber, the first-level annular cavity 515, the two-way hole 506 of the first-level annular cavity, the control valve oil path 516, the gap between the control valve 504 and the second-level control chamber 7 enter the low-pressure oil path 518; at this time , the fuel pressure in the first-level control chamber 802 continues to decrease until the hydraulic pressure at the lower end of the needle valve 803 is greater than the sum of the hydraulic pressure at the upper end of the needle valve 803 and the elastic force of the needle valve return spring 809, and the needle valve 803 begins to lift until the upper end of the needle valve 803 When it reaches the lower end of the slider 808, that is, the needle valve 803 is limited to the lower end surface of the slider and no longer rises, the high-pressure fuel enters the pressure chamber 810 through the needle valve annular cavity 805, the gap between the outer wall of the needle valve 803 and the inner wall of the nozzle 804, and then passes from The nozzle hole 806 ejects.
通大电流的矩形喷油规律曲线的燃油喷射模式:Fuel injection pattern with large current rectangular fuel injection pattern:
当对电磁控制阀组件5通入大电流时,衔铁502受到的电磁力和控制阀504受到的液压力之和大于控制阀复位弹簧511弹力与限位阀复位弹簧512弹力之和,控制阀504受液压力、衔铁502电磁力和控制阀复位弹簧511弹力的共同作用而向上抬起,控制阀504的凸缘与限位阀503的下端接触后带动限位阀503一同上升,直到限位阀503到达其上限位置(即限位阀503上端面抵达第二腔体顶面),控制阀504与限位阀503均不再上升,控制阀504下端与二级控制腔体7上端面之间的平面密封打开,此时控制阀504向上移动,导致高压腔进油节流孔514与高压腔505错开,同时控制阀504侧壁与控制阀体6形成柱面密封,一级控制腔802内的高压燃油通过一级控制腔双向节流孔507、一级环腔515、一级环腔双向孔506、控制阀油路516、控制阀504与二级控制腔体7之间的间隙进入低压油路518,二级控制腔801内的高压燃油通过二级控制腔双向节流孔509与低压腔510进入低压油路518,一级控制腔802、二级控制腔801内燃油压力持续降低,直到针阀803下端的液压力大于针阀803上端的液压力与针阀复位弹簧809弹力之和,针阀803开始抬起,直至针阀803上端抵达滑块808的下端,针阀803停止上升,直到针阀803下端的液压力与滑块808下端的液压力之和大于针阀803上端的液压力、滑块808上端的液压力、针阀复位弹簧809弹力与滑块复位弹簧807弹力之和,针阀803带动滑块808一同上升,直到滑块808到达其上限位置(即滑块808上端面接触第四腔体顶面),针阀803与滑块808均不再上升,高压燃油通过针阀环腔805、针阀803与喷嘴804之间的间隙进入压力室810,从喷孔806喷出。When a large current is supplied to the electromagnetic control valve assembly 5, the sum of the electromagnetic force on the armature 502 and the hydraulic force on the control valve 504 is greater than the sum of the elastic force of the control valve return spring 511 and the limit valve return spring 512, and the control valve 504 It is lifted upward due to the combined action of the hydraulic pressure, the electromagnetic force of the armature 502 and the elastic force of the control valve return spring 511. The flange of the control valve 504 contacts the lower end of the limit valve 503 and drives the limit valve 503 to rise together until the limit valve 503 reaches its upper limit position (that is, the upper end surface of the limit valve 503 reaches the top surface of the second cavity), both the control valve 504 and the limit valve 503 no longer rise. The plane seal is opened. At this time, the control valve 504 moves upward, causing the high-pressure chamber oil inlet throttle hole 514 and the high-pressure chamber 505 to be staggered. At the same time, the side wall of the control valve 504 and the control valve body 6 form a cylindrical seal. In the first-level control chamber 802 The high-pressure fuel enters the low pressure through the first-level control cavity bidirectional orifice 507, the first-level annular cavity 515, the first-level annular cavity two-way hole 506, the control valve oil line 516, the gap between the control valve 504 and the second-level control cavity 7 In the oil circuit 518, the high-pressure fuel in the secondary control chamber 801 enters the low-pressure oil circuit 518 through the two-way orifice 509 and the low-pressure chamber 510 of the secondary control chamber. The fuel pressure in the primary control chamber 802 and the secondary control chamber 801 continues to decrease. Until the hydraulic pressure at the lower end of the needle valve 803 is greater than the sum of the hydraulic pressure at the upper end of the needle valve 803 and the elastic force of the needle valve return spring 809, the needle valve 803 begins to lift until the upper end of the needle valve 803 reaches the lower end of the slider 808, and the needle valve 803 stops rising. , until the sum of the hydraulic pressure at the lower end of the needle valve 803 and the hydraulic pressure at the lower end of the slider 808 is greater than the hydraulic pressure at the upper end of the needle valve 803, the hydraulic pressure at the upper end of the slider 808, the elastic force of the needle valve return spring 809 and the elastic force of the slider return spring 807. And, the needle valve 803 drives the slider 808 to rise together, until the slider 808 reaches its upper limit position (that is, the upper end surface of the slider 808 contacts the top surface of the fourth cavity), the needle valve 803 and the slider 808 no longer rise, and the high-pressure fuel It enters the pressure chamber 810 through the needle valve annular cavity 805 and the gap between the needle valve 803 and the nozzle 804, and is ejected from the nozzle hole 806.
靴形喷油规律曲线的燃油喷射模式:Fuel injection pattern of shoe-shaped injection pattern:
先对电磁控制阀组件5通入小电流,衔铁502受到的电磁力与控制阀504受到的液压力之和大于控制阀复位弹簧511弹力,小于控制阀复位弹簧511弹力与限位阀复位弹簧512弹力之和,控制阀504受液压力、衔铁502电磁力和控制阀复位弹簧511弹力的共同作用而向上抬起,直到控制阀504的凸缘上表面与限位阀503的下端接触,控制阀504不再上升,控制阀504下端与二级控制腔体7上端面之间的平面密封打开,同时控制阀504侧壁与控制阀体6形成柱面密封,导致高压腔进油节流孔514与高压腔505错开,使控制阀504侧壁与控制阀体6形成柱面密封,防止高压燃油通过高压腔505、高压腔双向孔513进入控制阀油路516,一级控制腔802内的高压燃油通过一级控制腔双向节流孔507、一级环腔515、一级环腔双向孔506、控制阀油路516、控制阀504与二级控制腔体7之间的间隙进入低压油路518,一级控制腔802内燃油压力持续降低,直到针阀803下端的液压力大于针阀803上端的液压力与针阀复位弹簧809弹力之和,针阀803开始抬起,直到针阀803上端抵达滑块808的下端,针阀803不再上升,高压燃油通过针阀环腔805、针阀803与喷嘴804之间的间隙进入压力室810,从喷孔806喷出;First, a small current is passed through the electromagnetic control valve assembly 5. The sum of the electromagnetic force on the armature 502 and the hydraulic force on the control valve 504 is greater than the elastic force of the control valve return spring 511, but less than the elastic force of the control valve return spring 511 and the limit valve return spring 512. The control valve 504 is lifted upward by the combined action of the hydraulic pressure, the electromagnetic force of the armature 502 and the elastic force of the control valve return spring 511 until the upper surface of the flange of the control valve 504 contacts the lower end of the limit valve 503. 504 no longer rises, the plane seal between the lower end of the control valve 504 and the upper end surface of the secondary control chamber 7 is opened, and at the same time, the side wall of the control valve 504 and the control valve body 6 form a cylindrical seal, resulting in the high pressure chamber oil inlet throttle hole 514 It is staggered with the high-pressure chamber 505 so that the side wall of the control valve 504 and the control valve body 6 form a cylindrical seal to prevent high-pressure fuel from entering the control valve oil circuit 516 through the high-pressure chamber 505 and the two-way hole 513 of the high-pressure chamber. The fuel enters the low-pressure oil circuit through the bidirectional orifice 507 of the primary control chamber, the primary annular cavity 515, the bidirectional hole 506 of the primary annular cavity, the control valve oil circuit 516, and the gap between the control valve 504 and the secondary control cavity 7 518. The fuel pressure in the first-level control chamber 802 continues to decrease until the hydraulic pressure at the lower end of the needle valve 803 is greater than the sum of the hydraulic pressure at the upper end of the needle valve 803 and the elastic force of the needle valve return spring 809. The needle valve 803 begins to lift until the needle valve 803 The upper end reaches the lower end of the slider 808, the needle valve 803 no longer rises, and the high-pressure fuel enters the pressure chamber 810 through the needle valve annular cavity 805, the gap between the needle valve 803 and the nozzle 804, and is sprayed out from the nozzle hole 806;
随着喷油过程的进行,对电磁控制阀组件5通入大电流,衔铁502电磁力与控制阀504受到的液压力之和大于控制阀复位弹簧511弹力与限位阀复位弹簧512弹力之和,控制阀504带动限位阀503一同上升,直到限位阀503到达其上限位置,控制阀504与限位阀503均不再上升,此时二级控制腔双向节流孔509入口(即连通二级环腔517的一端)处的密封随控制阀504的上升打开,二级控制腔801内的高压燃油通过二级控制腔双向节流孔509与低压腔510进入低压油路518,二级控制腔801内燃油压力持续降低,直到针阀803下端的液压力与滑块808下端的液压力之和大于针阀803上端的液压力、滑块808上端的液压力、针阀复位弹簧809弹力和滑块复位弹簧807弹力之和,针阀803带动滑块808一同上升,直到滑块808到达其上限位置,针阀803与滑块808均不再上升,高压燃油从喷孔806喷出。As the fuel injection process proceeds, a large current is passed through the electromagnetic control valve assembly 5. The sum of the electromagnetic force of the armature 502 and the hydraulic force on the control valve 504 is greater than the sum of the elastic force of the control valve return spring 511 and the limit valve return spring 512. , the control valve 504 drives the limit valve 503 to rise together, until the limit valve 503 reaches its upper limit position, both the control valve 504 and the limit valve 503 no longer rise. At this time, the two-way orifice 509 entrance of the secondary control chamber (i.e. connected The seal at one end of the secondary annular cavity 517 opens as the control valve 504 rises. The high-pressure fuel in the secondary control cavity 801 enters the low-pressure oil circuit 518 through the bidirectional orifice 509 and the low-pressure cavity 510 of the secondary control cavity. The fuel pressure in the control chamber 801 continues to decrease until the sum of the hydraulic pressure at the lower end of the needle valve 803 and the hydraulic pressure at the lower end of the slider 808 is greater than the hydraulic pressure at the upper end of the needle valve 803, the hydraulic pressure at the upper end of the slider 808, and the elastic force of the needle valve return spring 809. Together with the elastic force of the slider return spring 807, the needle valve 803 drives the slider 808 to rise together, until the slider 808 reaches its upper limit position, the needle valve 803 and the slider 808 no longer rise, and high-pressure fuel is sprayed from the nozzle hole 806.
喷射模式结束后,电磁控制阀组件5停止通电,限位阀503受限位阀复位弹簧512弹力的作用而落座于控制阀体6上(即限位阀503的下端抵达控制阀体6上端面),控制阀504受液压力与控制阀复位弹簧511弹力的共同作用而落座于二级控制腔体7上,高压腔进油节流孔514连接高压腔505,一级控制腔双向节流孔507连接一级环腔515,二级控制腔双向节流孔509连接二级环腔517,控制阀504下端与二级控制腔体7上端面形成平面密封阻断控制阀油路516与低压油路518的连通,蓄压腔9内高压燃油通过高压油路11、高压腔进油节流孔514、高压腔505、高压腔双向孔513进入控制阀油路516,控制阀油路516内高压燃油通过一级环腔双向孔506、一级环腔515、一级控制腔双向节流孔507对一级控制腔802内高压燃油进行补充,通过二级环腔双向孔508、二级环腔517、二级控制腔双向节流孔509对二级控制腔801内高压燃油进行补充,一级控制腔802、二级控制腔801内燃油压力提高,滑块808受到液压力和滑块复位弹簧807弹力的共同作用下落座于一级控制腔体13上,针阀803受液压力和针阀复位弹簧809弹力的共同作用而坐落于喷嘴804加工的阀座上,喷油结束。After the injection mode ends, the solenoid control valve assembly 5 stops energizing, and the limit valve 503 is seated on the control valve body 6 due to the elastic force of the limit valve return spring 512 (that is, the lower end of the limit valve 503 reaches the upper end surface of the control valve body 6 ), the control valve 504 is seated on the secondary control chamber 7 due to the combined action of hydraulic pressure and the elastic force of the control valve return spring 511. The high-pressure chamber oil inlet throttle hole 514 is connected to the high-pressure chamber 505, and the primary control chamber bidirectional throttle hole 507 is connected to the primary annular cavity 515, and the two-way orifice 509 of the secondary control cavity is connected to the secondary annular cavity 517. The lower end of the control valve 504 and the upper end surface of the secondary control cavity 7 form a plane seal to block the control valve oil path 516 and the low-pressure oil. The high-pressure fuel in the pressure accumulation chamber 9 enters the control valve oil line 516 through the high-pressure oil line 11, the high-pressure chamber oil inlet orifice 514, the high-pressure chamber 505, and the high-pressure chamber two-way hole 513. The high-pressure fuel in the control valve oil line 516 The fuel passes through the two-way hole 506 of the primary annular cavity, the primary annular cavity 515, and the two-way throttle hole 507 of the primary control cavity to supplement the high-pressure fuel in the primary control cavity 802. 517. The two-way orifice 509 of the secondary control chamber replenishes the high-pressure fuel in the secondary control chamber 801. The fuel pressure in the primary control chamber 802 and the secondary control chamber 801 increases. The slider 808 is affected by the hydraulic pressure and the slider return spring. The needle valve 803 is seated on the valve seat processed by the nozzle 804 due to the combined action of the hydraulic pressure and the elastic force of the needle valve return spring 809, and the fuel injection is completed.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当说明书作为一个整体,实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description is only for the sake of clarity. Those skilled in the art should take the description as a whole. The technical solutions in the embodiments can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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