CN115648458A - High-efficient section equipment of solar cell with lamination - Google Patents
High-efficient section equipment of solar cell with lamination Download PDFInfo
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- CN115648458A CN115648458A CN202211274467.6A CN202211274467A CN115648458A CN 115648458 A CN115648458 A CN 115648458A CN 202211274467 A CN202211274467 A CN 202211274467A CN 115648458 A CN115648458 A CN 115648458A
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- 238000003475 lamination Methods 0.000 title 1
- 238000007789 sealing Methods 0.000 claims abstract description 34
- 229910021421 monocrystalline silicon Inorganic materials 0.000 claims description 49
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 239000002002 slurry Substances 0.000 claims description 13
- 238000003780 insertion Methods 0.000 claims description 10
- 230000037431 insertion Effects 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 12
- 229910052710 silicon Inorganic materials 0.000 abstract description 12
- 239000010703 silicon Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 4
- 239000013078 crystal Substances 0.000 abstract 8
- 238000005516 engineering process Methods 0.000 description 8
- 230000003028 elevating effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明涉及太阳能电池切片技术领域,具体地说,涉及一种具有层压结构的太阳能电池高效切片设备。The invention relates to the technical field of solar cell slicing, in particular to a high-efficiency slicing device for solar cells with a laminated structure.
背景技术Background technique
硅片切割技术在光伏电池材料中具有重要的意义,切割技术长期成为光伏行业研究的热点。硅片切割技术主要分为内圆切割和多线切割技术,目前硅片切割技术多采用多线切割技术,相比以前的内圆切割,有切割效率高,成本低,材料损耗少的优点,目前的切割都是将单晶硅棒的一端进行固定,再对单晶硅棒的一端进行切片,这种方法不能对单晶硅棒的两端都进行固定,因此单晶硅棒的切片受力不均匀,经常出现薄厚不一致的现象,导致单晶硅材料的浪费十分巨大,并且在切割下来之后,需要另外安装下料装置,才能保证切片不受损坏。Silicon wafer cutting technology is of great significance in photovoltaic cell materials, and cutting technology has long been a research hotspot in the photovoltaic industry. Silicon wafer cutting technology is mainly divided into inner circle cutting and multi-wire cutting technology. At present, silicon wafer cutting technology mostly adopts multi-wire cutting technology. Compared with the previous inner circle cutting technology, it has the advantages of high cutting efficiency, low cost and less material loss. The current cutting is to fix one end of the single crystal silicon rod, and then slice one end of the single crystal silicon rod. This method cannot fix both ends of the single crystal silicon rod, so the slicing of the single crystal silicon rod is limited. The force is not uniform, and the phenomenon of inconsistent thickness often occurs, resulting in a huge waste of monocrystalline silicon materials, and after cutting, it is necessary to install an additional cutting device to ensure that the slices are not damaged.
发明内容Contents of the invention
本发明的目的在于提供一种具有层压结构的太阳能电池高效切片设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide a solar cell high-efficiency slicing device with a laminated structure, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,提供了一种具有层压结构的太阳能电池高效切片设备,包括固定装置和设置于固定装置顶部的切割装置,所述切割装置的一侧设有下料装置,所述固定装置包括底座,所述底座的顶部设有固定杆,所述底座的顶部开设有上料槽,所述上料槽的顶部贯穿底座,所述固定杆的滑动设置于上料槽的顶部,所述固定杆的顶部设有定位结构,所述定位结构用于将单晶硅棒进行固定,所述切割装置用于对单晶硅棒的一端进行切片,所述下料装置包括转动板,所述底座的顶部开设有转动槽,所述转动板的一端和转动槽铰接,所述转动板的一端固定连接有按压块,所述按压块的内部开设有下料槽,所述下料槽的一端贯穿按压块,所述按压块的内部滑动设置有密封板,所述密封板的一侧设有弹力结构,所述按压块的一端和单晶硅棒的一端贴合时,弹力结构给密封板一个拉力,所述按压块转动至最底部位置时,弹力结构对单晶硅棒的切片进行下料,所述转动板的一侧设有同步装置,所述固定杆的一侧设有上料装置,所述切割装置在对单晶硅棒进行切割时,同步装置带动转动板往复转动,上料装置带动固定杆间歇移动。In order to achieve the above object, a solar cell high-efficiency slicing device with a laminated structure is provided, including a fixing device and a cutting device arranged on the top of the fixing device, a cutting device is provided on one side of the cutting device, and the fixing device It includes a base, the top of the base is provided with a fixed rod, the top of the base is provided with a feeding chute, the top of the feeding chute runs through the base, the sliding of the fixing rod is set on the top of the feeding chute, the The top of the fixing rod is provided with a positioning structure, the positioning structure is used to fix the monocrystalline silicon rod, the cutting device is used to slice one end of the monocrystalline silicon rod, the unloading device includes a rotating plate, the The top of the base is provided with a rotating groove, one end of the rotating plate is hinged to the rotating groove, one end of the rotating plate is fixedly connected with a pressing block, and a feeding chute is provided inside the pressing block, and one end of the feeding chute Through the pressing block, a sealing plate is slid inside the pressing block, and an elastic structure is provided on one side of the sealing plate. When one end of the pressing block is attached to one end of the single crystal silicon rod, the elastic structure gives the sealing plate One pulling force, when the pressing block rotates to the bottom position, the elastic structure unloads the slices of monocrystalline silicon rods, one side of the rotating plate is provided with a synchronization device, and one side of the fixed rod is provided with a feeding When the cutting device cuts the monocrystalline silicon rod, the synchronous device drives the rotating plate to rotate back and forth, and the feeding device drives the fixed rod to move intermittently.
作为本技术方案的进一步改进,所述定位结构包括两个夹持板,所述夹持板的一侧固定连接有夹持杆,所述夹持杆的一端固定连接有同步齿轮,所述同步齿轮和固定杆转动连接,所述同步齿轮的顶端固定连接有扭力弹簧,所述扭力弹簧的一端和固定杆固定连接,所述同步齿轮的一侧啮合有滑动齿板,所述滑动齿板的一端固定连接有拉杆,所述拉杆的一端贯穿固定杆。As a further improvement of the technical solution, the positioning structure includes two clamping plates, one side of the clamping plate is fixedly connected with a clamping rod, one end of the clamping rod is fixedly connected with a synchronizing gear, and the synchronizing The gear is rotatably connected with the fixed rod, the top of the synchronous gear is fixedly connected with a torsion spring, one end of the torsion spring is fixedly connected with the fixed rod, one side of the synchronous gear is meshed with a sliding tooth plate, and the sliding tooth plate One end is fixedly connected with a pull rod, and one end of the pull rod runs through the fixed rod.
作为本技术方案的进一步改进,所述切割装置包括切割座,所述底座的顶部开设有切割槽,所述切割座的底端滑动设置于切割槽的内部,所述切割座的顶部固定连接有切割架,所述切割座的一侧设有液压杆,所述液压杆的活塞杆和切割座固定连接。As a further improvement of the technical solution, the cutting device includes a cutting seat, the top of the base is provided with a cutting groove, the bottom end of the cutting seat is slidably arranged inside the cutting groove, and the top of the cutting seat is fixedly connected with a A cutting frame, one side of the cutting seat is provided with a hydraulic rod, and the piston rod of the hydraulic rod is fixedly connected with the cutting seat.
作为本技术方案的进一步改进,所述切割架的一端固定连接有浆料桶,所述浆料桶的一侧设有切割绳,所述切割绳贯穿浆料桶,所述切割架的两端转动连接有滚轮,所述切割绳套设在滚轮上,所述切割架顶端的一侧固定设置有电机,其中一个所述滚轮和电机的输出轴同轴连接。As a further improvement of the technical solution, one end of the cutting frame is fixedly connected with a slurry bucket, one side of the slurry bucket is provided with a cutting rope, the cutting rope runs through the slurry bucket, and the two ends of the cutting frame Rotatingly connected with rollers, the cutting rope is sheathed on the rollers, a motor is fixedly arranged on one side of the top of the cutting frame, and one of the rollers is coaxially connected with the output shaft of the motor.
作为本技术方案的进一步改进,所述切割架的一侧固定连接有若干套杆,所述套杆的一端插接配合有插杆,所述插杆的一端转动设置有滚轮,所述切割绳套设在滚轮上,所述插杆的另一端固定连接有紧绷弹簧,所述紧绷弹簧的一端和套杆固定连接。As a further improvement of the technical solution, one side of the cutting frame is fixedly connected with several sleeve rods, one end of the sleeve rods is plugged with an insertion rod, and one end of the insertion rod is rotatably provided with a roller, and the cutting rope Sleeved on the roller, the other end of the insertion rod is fixedly connected with a tension spring, and one end of the tension spring is fixedly connected with the sleeve rod.
作为本技术方案的进一步改进,所述弹力结构包括解封杆,所述解封杆贯穿按压块,所述解封杆的一端和密封板固定连接,所述按压块的一端固定连接有密封弹簧,所述密封弹簧的一端和解封杆固定连接,所述密封板侧避开设有漏气孔,所述转动板的一端固定连接有下料弹簧,所述下料弹簧的一端和转动槽固定连接。As a further improvement of the technical solution, the elastic structure includes an unsealing rod, the unsealing rod runs through the pressing block, one end of the unsealing rod is fixedly connected to the sealing plate, and one end of the pressing block is fixedly connected to the sealing spring , one end of the sealing spring is fixedly connected to the unsealing rod, the side of the sealing plate avoids an air leakage hole, one end of the rotating plate is fixedly connected to a blanking spring, and one end of the blanking spring is fixed to the rotating groove connect.
作为本技术方案的进一步改进,所述底座的一端固定连接有下料板,所述按压块转动至底部位置时,解封杆的底端和下料板贴合。As a further improvement of the technical solution, a blanking plate is fixedly connected to one end of the base, and when the pressing block is rotated to the bottom position, the bottom end of the unsealing rod is attached to the blanking plate.
作为本技术方案的进一步改进,所述同步装置包括两个升降块,两个升降块分别设置于切割槽的两端位置,所述升降块的底端固定连接有升降架,所述升降架的一侧固定连接有拨杆,所述拨杆的一侧设有翘板,所述翘板转动设置于底座的内部,所述拨杆的底部和翘板的一端贴合,所述翘板和转动板通过皮带连接。As a further improvement of the technical solution, the synchronization device includes two lifting blocks, and the two lifting blocks are respectively arranged at the two ends of the cutting groove. The bottom ends of the lifting blocks are fixedly connected with a lifting frame. One side is fixedly connected with a driving rod, and one side of the driving rod is provided with a seesaw, and the seesaw is rotatably arranged inside the base, and the bottom of the driving rod is attached to one end of the seesaw, and the seesaw and The turning plates are connected by belts.
作为本技术方案的进一步改进,所述上料装置包括上料块,所述升降架向下滑动时,升降架的底部和上料块的一侧贴合,所述上料块的一端固定连接有上料杆,所述上料杆的中部位置固定连接有挡板,所述挡板的一端固定连接有上料弹簧,所述上料弹簧的一端和底座固定连接。As a further improvement of the technical solution, the feeding device includes a feeding block. When the lifting frame slides downward, the bottom of the lifting frame is attached to one side of the feeding block, and one end of the feeding block is fixedly connected There is a feeding rod, the middle position of the feeding rod is fixedly connected with a baffle, one end of the baffle is fixedly connected with a feeding spring, and one end of the feeding spring is fixedly connected with the base.
作为本技术方案的进一步改进,所述上料杆的一端设有上料齿板,所述上料杆的一端贯穿上料齿板,所述上料杆的一端固定连接有配合弹簧,所述配合弹簧的一端和上料齿板固定连接,所述上料齿板的一侧设有若干呈楔形的齿块,所述上料齿板的一侧设有上料齿轮,所述上料齿轮的侧壁固定连接有若干呈楔形的卡齿,所述上料齿轮的顶端固定连接有主动杆,所述主动杆的一端插接配合有从动杆,所述从动杆和固定杆铰接,所述从动杆的一端固定连接有伸缩弹簧,所述伸缩弹簧的一端和主动杆固定连接。As a further improvement of the technical solution, one end of the feeding rod is provided with a feeding tooth plate, one end of the feeding rod passes through the feeding tooth plate, and one end of the feeding rod is fixedly connected with a matching spring, and the One end of the cooperating spring is fixedly connected with the feeding tooth plate, one side of the feeding tooth plate is provided with several wedge-shaped tooth blocks, one side of the feeding tooth plate is provided with a feeding gear, and the feeding gear The side wall of the side wall is fixedly connected with a number of wedge-shaped locking teeth, the top of the feeding gear is fixedly connected with a driving rod, and one end of the driving rod is plugged with a driven rod, and the driven rod and the fixed rod are hinged. A telescopic spring is fixedly connected to one end of the driven rod, and one end of the telescopic spring is fixedly connected to the active rod.
与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
1、该具有层压结构的太阳能电池高效切片设备中,在对单晶硅棒的一端进行切割时,按压块配合定位结构从单晶硅棒的两端进行固定,相比于常见的单晶硅棒固定方法来说,对单晶硅棒的固定效果更好,避免在切片时单晶硅棒晃动导致切片不均匀的现象,并且在单晶硅棒切片完成时,通过按压块和密封板的配合对切片进行下料,相比于常见的单晶硅棒切片装置来说,切片效果更加均匀,并且在切片之后完成切片的下料,避免切片发生磕碰的现象。1. In the high-efficiency slicing equipment for solar cells with a laminated structure, when cutting one end of a single crystal silicon rod, the pressing block cooperates with the positioning structure to fix it from both ends of the single crystal silicon rod. Compared with the common single crystal silicon rod For the silicon rod fixing method, the fixing effect on the single crystal silicon rod is better, avoiding the phenomenon of uneven slicing caused by the shaking of the single crystal silicon rod during slicing, and when the single crystal silicon rod is sliced, the pressing block and the sealing plate Compared with the common monocrystalline silicon rod slicing device, the slicing effect is more uniform, and the unloading of the slices is completed after slicing to avoid the bumping of the slices.
2、该具有层压结构的太阳能电池高效切片设备中,在每次切片完成后,通过上料装置使固定杆滑动一段距离,完成上料,在整个操作过程中,除了安装单晶硅都不需要操作者进行干预,减少人为因素的影响,避免出现无操作中导致原料的浪费。2. In the high-efficiency slicing equipment for solar cells with a laminated structure, after each slicing is completed, the fixed rod is slid a certain distance through the feeding device to complete the feeding. The operator needs to intervene to reduce the influence of human factors and avoid the waste of raw materials caused by no operation.
附图说明Description of drawings
图1为本发明的整体结构示意图之一;Fig. 1 is one of overall structure schematic diagram of the present invention;
图2为本发明的整体结构示意图之二;Fig. 2 is the second overall structure schematic diagram of the present invention;
图3为本发明的固定装置的结构示意图;Fig. 3 is the structural representation of fixing device of the present invention;
图4为本发明的定位结构的结构示意图;Fig. 4 is the structural representation of the positioning structure of the present invention;
图5为本发明的切割装置的结构示意图;Fig. 5 is the structural representation of cutting device of the present invention;
图6为本发明的下料装置的结构示意图;Fig. 6 is the structural representation of the blanking device of the present invention;
图7为本发明的同步装置的结构示意图;FIG. 7 is a schematic structural diagram of a synchronization device of the present invention;
图8为本发明的上料装置的结构示意图;Fig. 8 is a schematic structural view of the feeding device of the present invention;
图9为本发明的上料齿板的结构示意图;Fig. 9 is a schematic structural view of the feeding tooth plate of the present invention;
图10为本发明的下料弹簧的结构示意图。Fig. 10 is a schematic structural view of the blanking spring of the present invention.
图中各个标号意义为:The meanings of each symbol in the figure are:
1、固定装置;1. Fixing device;
11、底座;111、切割槽;112、转动槽;12、上料槽;13、固定杆;14、下料板;15、拉杆;16、滑动齿板;17、扭力弹簧;18、夹持杆;19、夹持板;11. Base; 111. Cutting groove; 112. Rotating groove; 12. Feeding groove; 13. Fixed rod; 14. Blanking plate; 15. Pull rod; 16. Sliding tooth plate; 17. Torsion spring; Rod; 19, clamping plate;
2、切割装置;2. Cutting device;
21、液压杆;22、切割座;23、切割架;24、电机;25、套杆;26、插杆;27、紧绷弹簧;28、切割绳;29、浆料桶;21. Hydraulic rod; 22. Cutting seat; 23. Cutting frame; 24. Motor; 25. Sleeve rod; 26. Inserting rod; 27. Tension spring;
3、下料装置;3. Unloading device;
31、转动板;32、按压块;33、下料槽;34、密封板;35、漏气孔;36、解封杆;37、密封弹簧;38、下料弹簧;31. Rotating plate; 32. Pressing block; 33. Feed trough; 34. Seal plate; 35. Leak hole; 36. Unsealing rod; 37. Sealing spring; 38. Feed spring;
4、同步装置;4. Synchronization device;
41、升降架;42、升降块;43、拨杆;44、翘板;41. Lifting frame; 42. Lifting block; 43. Driving lever; 44. Seesaw;
5、上料装置;5. Feeding device;
51、上料块;52、上料杆;53、挡板;54、上料弹簧;55、上料齿板;56、配合弹簧;57、上料齿轮;58、主动杆;59、从动杆。51, feeding block; 52, feeding rod; 53, baffle; 54, feeding spring; 55, feeding tooth plate; 56, matching spring; 57, feeding gear; 58, driving rod; 59, driven pole.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention.
实施例1Example 1
请参阅图1-图10所示,本实施例目的在于,提供了一种具有层压结构的太阳能电池高效切片设备,包括固定装置1和设置于固定装置1顶部的切割装置2,切割装置2的一侧设有下料装置3,固定装置1包括底座11,底座11的顶部设有固定杆13,底座11的顶部开设有上料槽12,上料槽12的顶部贯穿底座11,固定杆13的滑动设置于上料槽12的顶部,上料槽12用于确定固定杆13的移动轨迹,固定杆13的顶部设有定位结构,定位结构用于将单晶硅棒进行固定,切割装置2用于对单晶硅棒的一端进行切片,下料装置3包括转动板31,底座11的顶部开设有转动槽112,转动槽112用于确定转动板31的位置,转动板31的一端和转动槽112铰接,转动板31的一端固定连接有按压块32,转动板31用于带动按压块32转动,按压块32用于对单晶硅棒的一端进行支撑固定,按压块32的内部开设有下料槽33,下料槽33的一端贯穿按压块32,按压块32的内部滑动设置有密封板34,密封板34用于将从单晶硅棒上切下来的薄片吸在按压块32的一端,密封板34的一侧设有弹力结构,按压块32的一端和单晶硅棒的一端贴合时,弹力结构给密封板34一个拉力,按压块32转动至最底部位置时,弹力结构对单晶硅棒的切片进行下料,转动板31的一侧设有同步装置4,固定杆13的一侧设有上料装置5,切割装置2在对单晶硅棒进行切割时,同步装置4带动转动板31往复转动,上料装置5带动固定杆13间歇移动;Please refer to Figs. 1-10, the purpose of this embodiment is to provide a solar cell high-efficiency slicing device with a laminated structure, including a fixing device 1 and a
定位结构包括两个夹持板19,夹持板19用于对单晶硅棒的一端进行夹持固定,夹持板19的一侧固定连接有夹持杆18,夹持杆18用于带动夹持板19转动,夹持杆18的一端固定连接有同步齿轮,同步齿轮用于带动夹持杆18转动,同步齿轮和固定杆13转动连接,同步齿轮的顶端固定连接有扭力弹簧17,扭力弹簧17用于给同步齿轮提供一个扭力,扭力弹簧17的一端和固定杆13固定连接,同步齿轮的一侧啮合有滑动齿板16,滑动齿板16用于带动同步齿轮转动,滑动齿板16的一端固定连接有拉杆15,拉杆15用于带动滑动齿板16滑动,拉杆15的一端贯穿固定杆13;The positioning structure includes two clamping
在安装单晶硅棒时,推动拉杆15使滑动齿板16滑动,滑动齿板16带动同步齿轮克服扭力弹簧17的扭力转动,同步齿轮带动夹持杆18转动,进而带动夹持板19打开,将单晶硅棒放置于两个夹持板19之间,在扭力弹簧17扭力的作用下,夹持板19将单晶硅棒的一端夹紧,完成对单晶硅棒的固定效果。When installing the monocrystalline silicon rod, push the
切割装置2包括切割座22,底座11的顶部开设有切割槽111,切割槽111用于确定切割座22的移动轨迹,切割座22的底端滑动设置于切割槽111的内部,切割座22的顶部固定连接有切割架23,切割座22用于带动切割架23移动,切割座22的一侧设有液压杆21,液压杆21用于带动切割座22进行往复移动,液压杆21的活塞杆和切割座22固定连接;Cutting
切割架23的一端固定连接有浆料桶29,浆料桶29用于盛放切割浆料,浆料桶29的一侧设有切割绳28,切割绳28用于切割单晶硅棒,切割绳28贯穿浆料桶29,切割架23的两端转动连接有滚轮,切割绳28套设在滚轮上,切割架23顶端的一侧固定设置有电机24,电机24用于带动滚轮转动,其中一个滚轮和电机24的输出轴同轴连接;One end of the cutting
切割架23的一侧固定连接有若干套杆25,套杆25的一端插接配合有插杆26,套杆25用于确定插杆26的位置,插杆26的一端转动设置有滚轮,切割绳28套设在滚轮上,插杆26的另一端固定连接有紧绷弹簧27,紧绷弹簧27用于给插杆26一个推力,紧绷弹簧27的一端和套杆25固定连接;One side of the cutting
在切割单晶硅棒时,液压杆21带动切割座22在切割槽111的内部进行往复滑动,切割座22带动切割架23滑动,切割架23通过滚轮使切割绳28进行往复滑动,在紧绷弹簧27的作用下使插杆26向远离套杆25的方向滑动,从而使切割绳28处于绷紧状态,同时电机24通过滚轮带动切割绳28转动,在切割绳28经过浆料桶29时,带着浆料桶29内部的切割浆料,完成对单晶硅棒的往复切割。When cutting monocrystalline silicon rods, the
弹力结构包括解封杆36,解封杆36用于带动密封板34滑动,解封杆36贯穿按压块32,解封杆36的一端和密封板34固定连接,按压块32的一端固定连接有密封弹簧37,密封弹簧37用于给解封杆36一个推力,密封弹簧37的一端和解封杆36固定连接,密封板34侧避开设有漏气孔35,漏气孔35用于在密封板34向远离按压块32的方向滑动时解除密封板34内部的气密性,转动板31的一端固定连接有下料弹簧38,下料弹簧38用于给转动板31一个推力,下料弹簧38的一端和转动槽112固定连接;The elastic structure includes an unsealing rod 36, which is used to drive the sealing
底座11的一端固定连接有下料板14,下料板14用于对单晶硅棒的切片进行下料,按压块32转动至底部位置时,解封杆36的底端和下料板14贴合;One end of the
在对单晶硅棒的一端进行切片时,下料弹簧38通过转动板31带动按压块32的一端和单晶硅棒贴合,此时密封板34和单晶硅棒一端贴合缩到下料槽33的内部并形成密封腔,将单晶硅棒的一端进行按压固定,增加对单晶硅棒的固定效果,避免在切割时出现晃动的现象,同时在密封弹簧37弹力的作用下,解封杆36带动密封板34持续向下料槽33的内部滑动,对单晶硅棒的一端施加一个吸力,在对单晶硅棒切片完成时,将切片吸附在按压块32的一端位置,避免在切片结束后发生掉落磕碰的现象;When slicing one end of the monocrystalline silicon rod, the unloading
在对单晶硅棒的一端切割完成时,转动板31带动按压块32转动,在按压块32转动至底部位置时,解封杆36的一端和下料板14贴合,使解封杆36克服密封弹簧37的弹力滑动,解封杆36带动密封板34向上滑动,此时密封板34推动单晶硅棒的切片离开按压块32的一端位置,此时漏气孔35脱离下料槽33的内部,解除密封板34和切片之间的气密性,切片滑落至下料板14的内部,相比常见的单晶硅棒切片装置来说,在切片时对单晶硅棒的固定更加稳定,同时增加切片时的受力均匀,并且在切片完成后利用固定单晶硅棒的装置进行下料,避免切片磕碰导致损坏。When one end of the monocrystalline silicon rod is cut, the rotating
同步装置4包括两个升降块42,两个升降块42分别设置于切割槽111的两端位置,为了在切割座22滑动时能推动升降块42向下滑动,所以将升降块42设置为楔形,升降块42的底端固定连接有升降架41,升降块42用于带动升降架41滑动,升降架41的一侧固定连接有拨杆43,升降架41用于带动拨杆43移动,拨杆43的一侧设有翘板44,翘板44转动设置于底座11的内部,拨杆43的底部和翘板44的一端贴合,翘板44和转动板31通过皮带连接;The synchronizing device 4 comprises two lifting
在切割座22移动至切割槽111一端的位置时,对单晶硅棒一端的切片也随之完成,切割座22推动升降块42向下滑动,升降块42带动升降架41向下滑动,升降架41带动拨杆43向下滑动,拨杆43使翘板44转动,翘板44通过皮带带动转动板31克服下料弹簧38的弹力转动,完成切片的下料。When the cutting
上料装置5包括上料块51,为了在升降架41向下滑动时推动上料块51滑动,所以将上料块51设置为楔形,升降架41向下滑动时,升降架41的底部和上料块51的一侧贴合,上料块51的一端固定连接有上料杆52,上料块51用于带动上料杆52滑动,上料杆52的中部位置固定连接有挡板53,挡板53用于待定上料杆52滑动,挡板53的一端固定连接有上料弹簧54,上料弹簧54用于给挡板53一个推力,上料弹簧54的一端和底座11固定连接;The feeding device 5 comprises a
上料杆52的一端设有上料齿板55,上料杆52的一端贯穿上料齿板55,上料杆52的一端固定连接有配合弹簧56,配合弹簧56用于给上料杆52一个推力,配合弹簧56的一端和上料齿板55固定连接,上料齿板55的一侧设有若干呈楔形的齿块,上料齿板55的一侧设有上料齿轮57,上料齿轮57的侧壁固定连接有若干呈楔形的卡齿,在升降架41使上料块51滑动时,卡齿和齿块的直面贴合,摩擦力较大,上料齿板55通过齿块和卡齿的配合带动上料齿轮57转动,在上料弹簧54推动上料杆52向回滑动时,卡齿和齿块的斜面贴合,摩擦力较小,在上料杆52和配合弹簧56的配合下,上料齿板55向一侧滑动,上料齿板55不会使上料齿轮57转动,上料齿轮57的顶端固定连接有主动杆58,主动杆58的一端插接配合有从动杆59,主动杆58用于带动从动杆59转动,从动杆59和固定杆13铰接,从动杆59的一端固定连接有伸缩弹簧,伸缩弹簧的一端和主动杆58固定连接;One end of the feeding
在升降架41向下移动时推动上料块51滑动,上料块51带动上料杆52和挡板53克服上料弹簧54的弹力滑动,上料杆52带动上料齿板55滑动,此时上料齿板55带动上料齿轮57转动,上料齿轮57通过主动杆58和从动杆59带动固定杆13在上料槽12的内部滑动一段距离,升降架41向上移动时,上料弹簧54推动挡板53使上料杆52相反方向滑动,上料杆52带动上料齿板55相反方向滑动,此时上料齿板55克服配合弹簧56的弹力向一侧滑动,上料齿轮57不会发生转动,在每次对单晶硅棒切片完成后,都能使固定杆13滑动一段距离,完成自动上料的效果,操作更加简单快捷。When the elevating
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and those described in the above-mentioned embodiments and description are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the spirit and scope of the present invention. Under the premise, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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