CN115389820A - MLCC insulation resistance detection device and use method - Google Patents
MLCC insulation resistance detection device and use method Download PDFInfo
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- 238000001514 detection method Methods 0.000 title claims abstract description 34
- 238000009413 insulation Methods 0.000 title claims abstract description 30
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- 239000003990 capacitor Substances 0.000 claims abstract description 45
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- XOMKZKJEJBZBJJ-UHFFFAOYSA-N 1,2-dichloro-3-phenylbenzene Chemical compound ClC1=CC=CC(C=2C=CC=CC=2)=C1Cl XOMKZKJEJBZBJJ-UHFFFAOYSA-N 0.000 description 4
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- 238000005476 soldering Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000003985 ceramic capacitor Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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Abstract
本发明涉及一种MLCC绝缘电阻检测装置及使用方法,MLCC绝缘电阻检测装置包括:放置平台、红外扫描仪器、机械臂、控制单元和PCB板;红外扫描仪器设置在放置平台的上方,机械臂设置在放置平台上,机械臂上设有热风枪,控制面板设置在放置平台的侧面,控制面板分别与红外扫描仪器、机械臂和热风枪连接;放置平台设有放置槽,放置槽用于放置PCB板;红外扫描仪器用于拍摄PCB板上的MLCC的红外状态图;机械臂用于移动所述热风枪至指定位置;控制单元用于控制红外扫描仪器、机械臂,所述热风枪的使用,通过使用此装置可以一次测量大批MLCC,并筛选出疑似失效电容器进行绝缘电阻检测,其显著提高了MLCC的失效检测效率。
The present invention relates to a kind of MLCC insulation resistance detection device and using method, MLCC insulation resistance detection device comprises: placing platform, infrared scanning instrument, mechanical arm, control unit and PCB board; On the placement platform, there is a heat gun on the mechanical arm, and the control panel is set on the side of the placement platform. The control panel is connected to the infrared scanning instrument, the mechanical arm and the heat gun respectively; the placement platform is provided with a placement slot, which is used to place the PCB. plate; the infrared scanning instrument is used to photograph the infrared state map of the MLCC on the PCB; the mechanical arm is used to move the heat gun to a designated position; the control unit is used to control the infrared scanning instrument, the mechanical arm, and the use of the heat gun, By using this device, a large number of MLCCs can be measured at one time, and suspected failure capacitors can be screened out for insulation resistance detection, which significantly improves the failure detection efficiency of MLCCs.
Description
技术领域technical field
本发明涉及MLCC的检测领域,特别是涉及一种MLCC绝缘电阻检测装置及使用方法。The invention relates to the detection field of MLCC, in particular to an MLCC insulation resistance detection device and a use method.
背景技术Background technique
近年来,随着电子器件和集成电路的快速发展,电子设备小型化、多功能化的需求也日益迫切。基础电子元器件,特别是片式多层陶瓷电容器(简称为:MLCC),具有体积小、多层化、适合大量生产、价格低廉及稳定性高等优点,在信息、军工、移动通讯、电子电器、航空、汽车电子等行业得到广泛应用。In recent years, with the rapid development of electronic devices and integrated circuits, the demand for miniaturization and multi-function of electronic equipment has become increasingly urgent. Basic electronic components, especially chip multilayer ceramic capacitors (referred to as: MLCC), have the advantages of small size, multi-layer, suitable for mass production, low price and high stability. , aviation, automotive electronics and other industries are widely used.
MLCC的可靠性直接影响其应用设备的可靠性,因此,对MLCC的可靠性进行检测是很有必要的。对MLCC的可靠性检测通常是为对连接在PCB板上的若干个MLCC的失效性进行检测,检测时,需要将若干个MLCC安装在一PCB板上,形成并联电路,然后对PCB板进行通电,以针对每个MLCC进行失效检测,当检测到并联电路提示故障时,需要将PCB板上的MLCC一一取下,并单独对其进行检测,但是,PCB板上的MLCC数量较大,甚至多达几百上千颗,这严重影响了检测效率。The reliability of MLCC directly affects the reliability of its application equipment, so it is necessary to test the reliability of MLCC. The reliability test of MLCC is usually to detect the failure of several MLCCs connected to the PCB board. During the test, several MLCCs need to be installed on a PCB board to form a parallel circuit, and then the PCB board is powered on. , to perform failure detection for each MLCC. When a parallel circuit is detected to indicate a fault, it is necessary to remove the MLCCs on the PCB board one by one and test them individually. However, the number of MLCCs on the PCB board is large, and even As many as hundreds or thousands, which seriously affects the detection efficiency.
发明内容Contents of the invention
基于此,本发明的目的在于,提供一种MLCC绝缘电阻检测装置的使用方法及使用方法,其具有检测效率高的优点。Based on this, the object of the present invention is to provide a method for using an MLCC insulation resistance detection device and a method for using it, which has the advantage of high detection efficiency.
一方面,本发明提供一种MLCC绝缘电阻检测装置,其包括:On the one hand, the present invention provides a kind of MLCC insulation resistance detecting device, it comprises:
放置平台、红外扫描仪器、机械臂、控制单元和PCB板;Place the platform, infrared scanning instrument, robotic arm, control unit and PCB board;
所述红外扫描仪器和所述机械臂设置在所述放置平台上,所述机械臂上设有热风枪,所述控制单元分别与所述红外扫描仪器、所述机械臂和所述热风枪连接;The infrared scanning instrument and the mechanical arm are arranged on the placement platform, the mechanical arm is provided with a heat gun, and the control unit is connected with the infrared scanning instrument, the mechanical arm and the heat gun respectively ;
所述放置平台设有放置槽,所述放置槽用于放置所述PCB板,其中,所述PCB板上设置有电源输入端、电源输出端、以及与所述电源输入端和所述电源输出端并联连接的多个测试电路,对于每个所述测试电路,其在所述PCB板的表面形成两个串接入所述测试电路的焊盘,每两个所述焊盘上焊接有MLCC;The placement platform is provided with a placement slot, and the placement slot is used to place the PCB board, wherein, the PCB board is provided with a power input end, a power output end, and a power input end and the power output end. A plurality of test circuits connected in parallel, for each test circuit, two pads connected in series to the test circuit are formed on the surface of the PCB board, and MLCCs are welded on every two pads ;
所述红外扫描仪器用于在所述电源输入端和所述电源输出端接通外部电源测试后,从顶部扫描所述PCB板,获得红外状态图;The infrared scanning instrument is used to scan the PCB board from the top to obtain an infrared state map after the power input terminal and the power output terminal are connected to an external power supply for testing;
所述控制单元用于对所述红外状态图的发热异常点进行红外光谱图像分析,确定发热异常点的位置;The control unit is used to analyze the abnormal heating point of the infrared state map by infrared spectral image analysis, and determine the location of the abnormal heating point;
所述控制单元还用于驱动所述机械臂移动所述热风枪至所述发热异常点的位置,并控制所述热风枪对所述发热异常点进行吹扫,以吹落所述发热异常点所焊接的MLCC。The control unit is also used to drive the mechanical arm to move the heat gun to the position of the abnormal heating point, and control the heat gun to purge the abnormal heating point to blow off the abnormal heating point The soldered MLCC.
进一步地,所述热风枪包括入风腔室,以及与所述入风腔室连通的位于所述入风腔室底部两侧的两个出风针管,所述出风针管的底部形成出风嘴。Further, the heat gun includes an air inlet chamber, and two air outlet needles located on both sides of the bottom of the air inlet chamber communicated with the air inlet chamber, and the bottom of the air outlet needles forms an air outlet mouth.
进一步地,所述入风腔室包括进风腔和所述进风腔两侧连通的导风腔,所述出风针管与对应的所述导风腔连通,所述导风腔通过连接通道与所述进风腔连通,且所述连接通道的截面面积小于所述进风腔和所述导风腔。对热风起到缓冲作用。Further, the air inlet chamber includes an air inlet chamber and an air guide chamber communicating with both sides of the air inlet chamber, the air outlet needle tube communicates with the corresponding air guide chamber, and the air guide chamber passes through a connecting channel It communicates with the air inlet chamber, and the cross-sectional area of the connecting channel is smaller than that of the air inlet chamber and the air guiding chamber. It acts as a buffer against hot air.
进一步地,还包括吸附管;Further, it also includes adsorption tubes;
所述进风腔的底部设有吸附腔,所述吸附腔位于两个所述出风针管之间;所述吸附腔底部内壁设有固定部,所述固定部内部设置有连通吸附腔与外部的贯穿孔,所述贯穿孔包括两端的连通部和中部的活动部,所述活动部的内径大于所述连通部的内径;The bottom of the air inlet chamber is provided with an adsorption chamber, and the adsorption chamber is located between the two air outlet needles; the inner wall of the bottom of the adsorption chamber is provided with a fixed part, and the inside of the fixed part is provided with a device that communicates with the adsorption chamber and the outside. A through hole, the through hole includes communication parts at both ends and a movable part in the middle, the inner diameter of the movable part is larger than the inner diameter of the communication part;
所述吸附腔的侧壁设有通孔,所述吸附管的一端穿过所述通孔,与真空吸附装置连接,所述吸附管的另一端穿过所述贯穿孔,延伸至所述吸附腔的下方,并位于两个所述出风针管之间;The side wall of the adsorption chamber is provided with a through hole, one end of the adsorption tube passes through the through hole and is connected with a vacuum adsorption device, and the other end of the adsorption tube passes through the through hole and extends to the adsorption Below the cavity, and between the two air outlet needles;
所述吸附管包括限位部,所述限位部位于所述活动部内,且所述限位部的尺寸小于所述活动部,大于所述连通部,使得所述限位部能在所述活动部内上下移动。The adsorption tube includes a limiting part, the limiting part is located in the movable part, and the size of the limiting part is smaller than the movable part and larger than the communicating part, so that the limiting part can Move up and down within the activity department.
进一步地,所述活动部和所述吸附管的限位部的结构为柱形空腔。Further, the structure of the movable part and the limiting part of the adsorption tube is a cylindrical cavity.
进一步地,所述热风枪的温度可调节,所述出风针管与所述吸附管形成朝外倾斜的倾角。通过调节热风枪的出风温度、热吹时间以及热风枪与MLCC的距离,该装置可以适配不同尺寸的MLCC。Further, the temperature of the heat gun can be adjusted, and the air outlet needle and the adsorption tube form an outwardly inclined angle. The device can be adapted to different sizes of MLCCs by adjusting the air outlet temperature of the heat gun, the heat blowing time, and the distance between the heat gun and the MLCC.
另一方面,本发明提供一种MLCC绝缘电阻检测装置的使用方法,包括如下步骤:In another aspect, the present invention provides a method for using an MLCC insulation resistance detection device, comprising the steps of:
S1:提供直流电源、PCB板和MLCC绝缘电阻检测装置,所述PCB板上设置有测试电路,所述测试电路包括电源输入端、电源输出端、以及连接在所述电源输入端和所述电源输出端之间的多个测试位,多个所述测试位并联连接在所述电源输入端和所述电源输出端之间,PCB板设置在放置平台上;S1: Provide DC power supply, PCB board and MLCC insulation resistance detection device, the PCB board is provided with a test circuit, the test circuit includes a power input terminal, a power output terminal, and a power supply input terminal connected to the power supply A plurality of test positions between the output terminals, a plurality of the test positions are connected in parallel between the power supply input terminal and the power supply output terminal, and the PCB board is arranged on the placement platform;
S2:将多个MLCC连接至所述PCB板上的每一个所述测试位上,将所述直流电源的正极与所述测试电路的电源输入端连接,将所述直流电源的负极与所述测试电路的电源输出端连接;S2: Connect a plurality of MLCCs to each of the test positions on the PCB, connect the positive pole of the DC power supply to the power input terminal of the test circuit, and connect the negative pole of the DC power supply to the power input terminal of the test circuit. The power supply output terminal connection of the test circuit;
S3:通过所述直流电源对所述PCB板上的多个所述MLCC进行通电;S3: energizing the plurality of MLCCs on the PCB through the DC power supply;
S4:在通电第一时间后,通过红外扫描仪器扫描所述PCB板,得到第一目标图像,基于第一目标图像进行边缘检测,获取只含有PCB板范围内的图像信息的第二目标图像,基于所述第二目标图像进行颜色空间识别,获得多个颜色区域,基于所述第二目标图像建立X-Y坐标系,基于所述颜色区域对所述第二目标图像进行区域划分,得到不同区域的坐标信息,获取每个所述颜色区域的特征信息,与设定阈值进行比较,超过设定阈值的区域确定为疑似失效电容器区域;S4: After the first time of power-on, scan the PCB board with an infrared scanning instrument to obtain a first target image, perform edge detection based on the first target image, and obtain a second target image that only contains image information within the scope of the PCB board, Perform color space identification based on the second target image to obtain a plurality of color regions, establish an X-Y coordinate system based on the second target image, and divide the second target image into regions based on the color regions to obtain different regions. Coordinate information, obtaining characteristic information of each color region, comparing with a set threshold, and determining the area exceeding the set threshold as a suspected failed capacitor area;
S5:控制单元获取所述疑似失效电容器区域的坐标信息,控制机械臂移动至所述疑似失效电容器区域后,向下贴近电容器后,启动热风枪对焊接点热吹一段时间;S5: The control unit obtains the coordinate information of the suspected failed capacitor area, controls the mechanical arm to move to the suspected failed capacitor area, and then starts the heat gun to heat the soldering point for a period of time after approaching the capacitor;
S6:取下所述疑似失效电容器。S6: Remove the suspected failed capacitor.
进一步地,所述测试位包括分别与所述电源输入端和所述电源输出端连接的两个焊盘,步骤S5具体包括:Further, the test bit includes two pads respectively connected to the power supply input terminal and the power supply output terminal, and step S5 specifically includes:
所述机械臂移动至所述疑似失效电容器区域的中心位置后,向下贴近电容器,吸附管接触MLCC,出风针管的两个出风嘴分别对准所述两个焊盘,启动热风枪对所述两个焊盘热吹一段时间。After the mechanical arm moves to the center of the suspected failed capacitor area, it approaches the capacitor downward, the adsorption tube touches the MLCC, the two air outlet nozzles of the air outlet needle are respectively aligned with the two pads, and the hot air gun is started to The two pads are thermally blown for a period of time.
进一步地,所述疑似失效电容器通过机械臂取下,步骤S6具体包括:Further, the suspected failed capacitor is removed by a mechanical arm, step S6 specifically includes:
所述热风枪热吹设定时间后,真空吸附装置启动,所述吸附管将MLCC吸附,所述机械臂上升,所述疑似失效电容器被所述吸附管带离PCB板,所述机械臂移动至失效电容器放置区,所述真空吸附装置关闭,所述疑似失效电容器落入失效电容放置区。After the hot air gun blows for a set time, the vacuum adsorption device starts, the adsorption tube absorbs the MLCC, the mechanical arm rises, the suspected failed capacitor is taken away from the PCB board by the adsorption tube, and the mechanical arm moves When reaching the failed capacitor placement area, the vacuum adsorption device is turned off, and the suspected failed capacitor falls into the failed capacitor placement area.
进一步地,步骤S3中,向所述PCB板通电的时间为1-5分钟,通电电压为1v-6v。Further, in step S3, the time for energizing the PCB board is 1-5 minutes, and the energizing voltage is 1v-6v.
进一步地,步骤S4中,通过红外扫描仪器扫描所述PCB板的时间为1-3分钟。Further, in step S4, the time for scanning the PCB board by an infrared scanning device is 1-3 minutes.
为了更好地理解和实施,下面结合附图详细说明本发明。For better understanding and implementation, the present invention will be described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1为本发明所述的MLCC绝缘电阻检测装置的结构示意图;Fig. 1 is the structural representation of MLCC insulation resistance detecting device of the present invention;
图2为本发明所述的MLCC绝缘电阻测量装置工作时的热风枪与电容的结构示意图;Fig. 2 is the structural representation of heat gun and electric capacity when MLCC insulation resistance measuring device of the present invention works;
图3为一个示例性的实施例中吸附腔及吸附管的截面示意图;Fig. 3 is a schematic cross-sectional view of an adsorption chamber and an adsorption tube in an exemplary embodiment;
图4为本发明所述的MLCC绝缘电阻测量装置的热风枪的另一种结构示意图;Fig. 4 is another kind of structural representation of the heat gun of MLCC insulation resistance measuring device of the present invention;
图5为示例性的一种现有测量方式的等效电路图;FIG. 5 is an exemplary equivalent circuit diagram of an existing measurement method;
图6为MLCC绝缘电阻检测装置的使用方法的流程图。Fig. 6 is a flow chart of the method of using the MLCC insulation resistance detection device.
附图标记:Reference signs:
1、放置平台;11、放置槽;2、红外扫描仪器;21、固定架;22、检测机构;3、机械臂;31、热风枪;311、入风腔室;311.a、进风腔;311.b、导风腔;312、出风针管;32、吸附腔;321、固定部;321.a、连通部;321.b、活动部;322、吸附管;322.a、限位部;4、控制面板;5、PCB板;51、MLCC。1. Placement platform; 11. Placement slot; 2. Infrared scanning instrument; 21. Fixing frame; 22. Detection mechanism; 3. Mechanical arm; 31. Heat gun; 311. Air inlet chamber; 311.a. ; 311.b, air guiding cavity; 312, air outlet needle tube; 32, adsorption cavity; 321, fixed part; 321.a, connecting part; 321.b, movable part; 322, adsorption tube; 4. Control panel; 5. PCB board; 51. MLCC.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请实施例方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present application clearer, the embodiments of the present application will be further described in detail below in conjunction with the accompanying drawings.
应当明确,所描述的实施例仅仅是本申请实施例一部分实施例,而不是全部的实施例。基于本申请实施例中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获取的所有其它实施例,都属于本申请实施例保护的范围。It should be clear that the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the embodiments of the present application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the embodiments of the present application.
在本申请实施例使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请实施例。在本申请实施例和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the embodiments of the present application. The singular forms "a", "said" and "the" used in the embodiments of this application and the appended claims are also intended to include plural forms unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.
下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反,它们仅是如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。在本申请的描述中,需要理解的是,术语“第一”、“第二”、“第三”等仅用于区别类似的对象,而不必用于描述特定的顺序或先后次序,也不能理解为指示或暗示相对重要性。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。When the following description refers to the accompanying drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with aspects of the present application as recited in the appended claims. In the description of the present application, it should be understood that the terms "first", "second", "third", etc. are only used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence, nor can they be Read as indicating or implying relative importance. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
此外,在本申请的描述中,除非另有说明,“多个”是指两个或两个以上。“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。字符“/”一般表示前后关联对象是一种“或”的关系。In addition, in the description of the present application, unless otherwise specified, "plurality" means two or more. "And/or" describes the association relationship of associated objects, indicating that there may be three types of relationships, for example, A and/or B may indicate: A exists alone, A and B exist simultaneously, and B exists independently. The character "/" generally indicates that the contextual objects are an "or" relationship.
应当理解的是,本申请实施例并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本申请实施例的范围仅由所附的权利要求来限制。It should be understood that the embodiments of the present application are not limited to the precise structures described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the embodiments of the present application is limited only by the appended claims.
MLCC51作为被广泛运用的一种电容器件,其可靠性直接影响其应用设备的可靠性,因此,在生产过程中对MLCC51的可靠性进行检测是很有必要的。而目前对MLCC51的可靠性检测主要是对绝缘电阻进行测量,参照图5,图5为示例性的一种现有测量方式的等效电路图。通常是对连接在PCB板5上的若干个MLCC51的失效性进行检测,检测时,需要将若干个MLCC51安装在一PCB板5上,形成并联电路,然后对PCB板5进行通电,以针对每个MLCC51进行失效检测,当检测到并联电路提示故障时,需要将PCB板5上的MLCC51一一取下,并单独对其进行检测,或对每个MLCC51进行单独测试,逐个筛选,或,对并联电路的每一条MLCC51所在支路都进行电流检测。但PCB板5上的MLCC51数量较大,甚至多达几百上千颗,这严重影响了检测效率。MLCC51 is widely used as a capacitive device, and its reliability directly affects the reliability of its application equipment. Therefore, it is necessary to test the reliability of MLCC51 in the production process. At present, the reliability testing of MLCC51 is mainly to measure the insulation resistance. Referring to FIG. 5 , FIG. 5 is an exemplary equivalent circuit diagram of an existing measurement method. Usually, the failure of several MLCC51s connected on the
基于此,参照图1和图2,本实施例提供了一种MLCC绝缘电阻检测装置,用于解决上述问题,其包括:Based on this, with reference to Figure 1 and Figure 2, the present embodiment provides a MLCC insulation resistance detection device for solving the above problems, which includes:
放置平台1、红外扫描仪器2、机械臂3、控制单元(图未示)和PCB板5。Place the
放置平台1上设有放置槽11,放置槽11用于放置PCB板5;PCB板5的A面焊接有多个MLCC51,PCB板5的B面蚀刻了电路,使得每一个焊接在PCB板5的A面上的MLCC51之间相互并联,PCB板5上设有电源输入端、电源输出端,电源输入端、电源输出端用于连接外部电路。图1示出了局部放大的PCB板5上的MLCC51分布状况,实际在PCB板5上有成千上万个MLCC51焊接在PCB板5上,为了方便理解方案,给出的仅为示例性分布图。MLCC51两端外电极焊接在PCB板5的焊盘上,MLCC51之间等间距设置,且MLCC51之间相互并联。The
红外扫描仪器2包括:固定架21和检测机构22,固定架21一端固定在放置平台1上,另一端水平延伸,水平延伸的末端固定有检测机构22,检测机构22正对PCB板5,用于测试过程中对PCB板5上的MLCC51进行拍摄检测。The
机械臂3设置在放置平台1上,机械臂3上设有多个转轴,通过计算机控制机械臂3绕转轴移动机械臂3可以实现XYZ三维方向上的运动,机械臂3一端固定在放置平台1上,另一端末端设有热风枪31,热风枪31包括进风腔311.a和出风嘴。热风枪31用于对MLCC51与PCB板5焊接处进行热吹,使得MLCC51从PCB板5上脱离。The
控制单元与控制面板4连接,控制面板4设置在放置平台1的侧面,控制面板4通过设置参数可以控制红外扫描仪器2、机械臂3,热风枪31的使用状态。Control unit is connected with
在结合图2,在另一个优选的实施例中,热风枪31还包括入风腔室311,以及与入风腔室311连通的位于入风腔室311底部两侧的两个出风针管312,出风针管312的底部形成出风嘴。热风进入腔室后,分别进入两个出风针管312,最后通过两个出风嘴向两个地点吹出热风。通过这种结构,可以实现对MLCC51与PCB板5的焊接点精准热吹,避免热风枪31的高温对MLCC51产生损坏。In conjunction with FIG. 2 , in another preferred embodiment, the
在另一个优选的实施例中,入风腔室311包括进风腔311.a和进风腔311.a两侧连通的导风腔311.b,出风针管312与对应的导风腔311.b连通,导风腔311.b通过连接通道与进风腔311.a连通,且连接通道的截面面积小于进风腔311.a和导风腔311.b。此结构可以对吹出的热风起到缓冲作用。In another preferred embodiment, the
结合图3,图3为一个示例性的实施例中吸附腔32及吸附管322的截面示意图,图3仅为示例性的示意图,为更好的示出设计理念,间距尺寸有所放大。在另一个优选的实施例中,还包括吸附管322;With reference to FIG. 3 , FIG. 3 is a schematic cross-sectional view of the
进风腔311.a的底部设有吸附腔32,吸附腔32位于两个所述出风针管312之间;吸附腔32底部内壁设有固定部321,所述固定部321内部设置有连通吸附腔32与外部的贯穿孔,贯穿孔包括两端的连通部321.a和中部的活动部321.b,所述活动部321.b的内径大于所述连通部321.a的内径;The bottom of the air inlet chamber 311.a is provided with an
所述吸附腔32的侧壁设有通孔,所述吸附管322的一端穿过所述通孔,与真空吸附装置连接,所述吸附管322的另一端穿过所述贯穿孔,延伸至所述吸附腔32的下方,并位于两个所述出风针管312之间;The side wall of the
所述吸附管322包括限位部322.a,所述限位部322.a位于所述活动部321.b内,且所述限位部322.a的尺寸小于所述活动部321.b,大于所述连通部321.a,使得所述限位部322.a能在所述活动部321.b内上下移动。The
进风腔311.a的底部设有吸附腔32,吸附腔32位于两个出风针管312之间,吸附腔32与进风腔311.a固定连接,所述固定部321内部设置有连通吸附腔32与外部的贯穿孔,贯穿孔包括两端的连通部321.a和中部的活动部321.b,活动部321.b的结构为柱形空腔。活动部321.b的内径大于连通部321.a的内径。The bottom of the air inlet chamber 311.a is provided with an
吸附腔32的侧壁设有通孔,吸附管322的一端穿过通孔,与真空吸附装置(图未示)连接,所述吸附管322的另一端穿过贯穿孔,延伸至吸附腔32的下方,并位于两个出风针管312之间。吸附管322穿过通孔直接与真空吸附装置相连接,避免了真空吸附装置通过通孔抽取整个吸附腔32内的空气形成真空,节约资源。The side wall of the
吸附管322包括限位部322.a,限位部322.a的结构也为柱形空腔,限位部322.a位于活动部321.b内,且限位部322.a的尺寸小于活动部321.b,大于所述连通部321.a,使得所述限位部322.a能在所述活动部321.b内上下移动。The
设计这种结构,吸附管322可以固定在固定部321内,且可以在活动部321.b内上下移动,此种结构一方面可以实现自动将疑似失效电容器从PCB板5上取下,另一方面,避免了针对不同尺寸的电容器,我们需要使用不同长度的吸附管322来避免机械臂3贴近电容器时,吸附管322对电容器进行挤压,损伤电容器。降低损伤电容器的风险的同时,可以省去更换不同长度的吸附管322,解决成本,减少工序。By designing this structure, the
参照图4,图4仅为示例性的示意图,为更好的示出设计理念,对倾角角度以及器件之间的间距有所放大。在另一个优选的实施例中,出风针管312与吸附管322形成朝外倾斜的倾角。使得当MLCC51为不同尺寸时,可以通过控制面板4对机械臂3的下降距离、热风枪31的温度参数、热风枪31的热吹风速以及热吹时间进行设定,实现匹配不同尺寸MLCC51的应用场景的功能。Referring to FIG. 4 , FIG. 4 is only an exemplary schematic diagram. In order to better illustrate the design concept, the inclination angle and the distance between devices are enlarged. In another preferred embodiment, the air
参照图1、图2、图4,本实施例的一种MLCC51绝缘电阻检测装置的工作过程为:With reference to Fig. 1, Fig. 2, Fig. 4, the working process of a kind of MLCC51 insulation resistance detecting device of the present embodiment is:
将多个MLCC51焊接在PCB板5上,焊接完成后PCB板5放置在放置槽11内,并将PCB板5与电路连接,通过控制面板4预设红外扫描仪器2、机械臂3,热风枪31的使用参数后,启动装置。启动装置后,PCB板5通电,持续通电一段时间后,红外扫描仪器2对放置槽11内的PCB板5区域进行热成像拍照,控制面板4连接的计算机设备根据红外扫描仪器2拍摄的照片进行区域划分,并将温度超过阈值的区域进行标注,根据坐标信息控制机械臂3进行移动,机械臂3移动到指定位置后,控制热风枪31贴近MLCC51,在贴近MLCC51的过程中,吸附管322接触MLCC51,由于机械臂3继续向下,吸附管322受到推力,限位部322.a向上移动,吸附管322收缩,MLCC51不被损伤,当机械臂3停止时,吸附管322紧贴在MLCC51上。启动热风枪31,热风枪31对MLCC51与PCB板5焊接的焊点进行热吹,热吹一段时间后,热吹完成,真空吸附装置启动,吸附管322将MLCC51吸附,机械臂3回升,限位部322.a回落,吸附管322伸出。控制单元控制机械臂3移动至下料区域,真空吸附装置停止,MLCC51落入下料区域。重复上述操作,直至所有的温度超过阈值的区域的MLCC51被取出。Solder a plurality of MLCC51s on the
参照图6,本实施例提供一种MLCC绝缘电阻检测装置的使用方法,其包括如下步骤:Referring to Fig. 6, the present embodiment provides a method for using an MLCC insulation resistance detection device, which includes the following steps:
S1:提供直流电源、PCB板5和本实施例所述的MLCC绝缘电阻检测装置,PCB板5上设置有测试电路,测试电路包括电源输入端、电源输出端、以及连接在电源输入端和电源输出端之间的多个测试位,多个测试位并联连接在电源输入端和电源输出端之间,PCB板5设置在放置平台1上;S1: Provide a DC power supply, a
S2:将多个MLCC51连接至PCB板5上的每一个测试位上,将直流电源的正极与测试电路的电源输入端连接,将直流电源的负极与测试电路的电源输出端连接,在控制面板4上设置红外扫描仪器2、机械臂3和热风枪31的使用参数;S2: Connect multiple MLCC51s to each test position on the
S3:通过直流电源对PCB板5上的多个MLCC51进行通电;具体在本实施例中,向PCB板5通电的时间为1-5分钟,通电电压为1v-6v。S3: energize
S4:在通电第一时间后,通过红外扫描仪器2扫描PCB板5,得到第一目标图像,基于第一目标图像进行边缘检测,获取只含有PCB板5范围内的图像信息的第二目标图像,基于第二目标图像进行颜色空间识别,获得多个颜色区域,基于第二目标图像建立X-Y坐标系,基于颜色区域对第二目标图像进行区域划分,得到不同区域的坐标信息,获取每个颜色区域的特征信息,与设定阈值进行比较,超过设定阈值的区域确定为疑似失效电容器区域;S4: After powering on for the first time, scan the
具体在本实施例中,通过红外扫描仪器2扫描PCB板5的时间为1-3分钟,而且,红外扫描仪器2为手持热像仪,且步骤S2包括:S21:利用红外扫描仪器2扫描PCB板5后,在显示装置上生成热成像图像;S22:从热成像图像中确定温度较高的区域。Specifically in this embodiment, the time for scanning the
当MLCC51的热量高于或等于温度阈值对应的热量阈值时,热成像图像显示为第一颜色(如红色);当MLCC51的热量低于温度阈值对应的热量阈值时,热成像图像显示为第二颜色(如蓝色),且第一颜色与第二颜色不同。而且,由于当MLCC51失效时,其绝缘电阻将增大,当多个MLCC51并联时,通过每个MLCC51的电流相同,此时失效的MLCC51的热量将高于未失效的MLCC51的热量,将热成像图像中显示颜色为第一颜色的MLCC51确定为疑似失效电容器。When the heat of MLCC51 is higher than or equal to the heat threshold corresponding to the temperature threshold, the thermal imaging image is displayed as the first color (such as red); when the heat of MLCC51 is lower than the heat threshold corresponding to the temperature threshold, the thermal imaging image is displayed as the second color color (such as blue), and the first color is different from the second color. Moreover, since when MLCC51 fails, its insulation resistance will increase. When multiple MLCC51s are connected in parallel, the current passing through each MLCC51 is the same. At this time, the heat of the failed MLCC51 will be higher than that of the non-failed MLCC51. The MLCC51 whose color is the first color in the image is determined to be a suspected failed capacitor.
S5:所述控制单元获取疑似失效电容器区域的坐标信息,控制机械臂3移动至疑似失效电容器区域后,向下贴近电容器后,在贴近电容器的过程中,吸附管322接触电容器,由于机械臂3继续向下,吸附管322受到推力,限位部322.a向上移动,吸附管322收缩,电容器不被损伤,当机械臂3停止时,启动热风枪31对焊接点进行热吹。S5: The control unit obtains the coordinate information of the suspected failed capacitor area, controls the
S6:取下疑似失效电容器。通过热风枪31对疑似失效电容器进行吹扫,使其底部与PCB板5的上连接的两个焊点脱落,控制真空吸附装置启动,吸附管322将MLCC51吸附住,将MLCC51移动至失效电容器放置区,控制真空吸附装置停止,疑似失效电容器落入失效电容器放置区,且通过热风枪31对疑似失效电容器进行吹扫的时间为80-100秒。S6: Remove the suspected failed capacitor. Use the
在本发明中,焊盘的材质为锡,热吹风温度为300±20℃。In the present invention, the material of the pad is tin, and the temperature of the hot air is 300±20°C.
以上实施例仅表达了本发明的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,则本发明也意图包含这些改动和变形。The above examples only express the preferred implementation of the present invention, and the descriptions thereof are more specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that, for those skilled in the art, some modifications and improvements can be made without departing from the concept of the present invention, and the present invention is also intended to include these changes and modifications.
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